CN111638679A - Intelligent corrugated board shunting system and method - Google Patents
Intelligent corrugated board shunting system and method Download PDFInfo
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- CN111638679A CN111638679A CN202010484605.8A CN202010484605A CN111638679A CN 111638679 A CN111638679 A CN 111638679A CN 202010484605 A CN202010484605 A CN 202010484605A CN 111638679 A CN111638679 A CN 111638679A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/188—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by special applications and not provided for in the relevant subclasses, (e.g. making dies, filament winding)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31447—Process error event detection and continuous process image detection, storage
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Abstract
The invention discloses an intelligent corrugated board shunting system and a shunting method thereof. The intelligent distribution system comprises an image acquisition unit, a data sending module, a control processor, a distribution control module, a data processing module, a database, an information recording module and a wireless transmission module, wherein the image acquisition unit comprises a CCD image sensor, a signal filtering module, a signal amplifying module, an analog-to-digital conversion module and an image acquisition module, the intelligent distribution system is used for realizing efficient specification and size detection and distribution processing of corrugated boards entering the inside of the distribution box, the intelligent control replaces the traditional manual distribution processing mode, the distribution processing efficiency in the production process of the corrugated boards is greatly improved, the labor cost efficiency is reduced, and meanwhile, the efficient detection of the specification and size of the corrugated boards can be realized.
Description
Technical Field
The invention relates to the technical field of intelligent production control, in particular to an intelligent corrugated board shunting system and a shunting method thereof.
Background
Corrugated cardboard is a multi-layer adhesive body, which is composed of at least one layer of wavy core paper interlayer and one layer of cardboard, has high mechanical strength, can resist collision and falling in the process of carrying, and the actual performance of the corrugated cardboard box depends on three factors: the corrugated board is made up by using at least one layer of corrugated paper and one layer of cardboard (also called cardboard) through the processes of bonding, making pulp by using wood pulp and waste paper to make raw cardboard similar to yellow cardboard, then making mechanical treatment to make them into corrugated form, then using sodium silicate adhesive and other adhesive to bond them with the cardboard.
At present, in the process of producing corrugated boards, the corrugated boards are normally subjected to shunting treatment in a manual mode, the operation efficiency is low, and in the aspect of specification and size of corrugated board production, manual operation cannot efficiently detect and distinguish whether the specification and size of the corrugated boards are qualified or not.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent corrugated board shunting system and a shunting method thereof, and solves the problems that the corrugated boards are shunted in a traditional manual mode, the operation efficiency is low, whether the specification and the size of the corrugated boards are qualified or not can not be efficiently detected and distinguished, and the labor cost is high.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an intelligent reposition of redundant personnel system of corrugated container board, includes conveying mechanism, intelligent reposition of redundant personnel system and reposition of redundant personnel mechanism, conveying mechanism's output is connected with intelligent reposition of redundant personnel system's input to intelligent reposition of redundant personnel system's output is connected its characterized in that with reposition of redundant personnel mechanism's input: the conveying mechanism comprises a conveying frame and a flow dividing box, and the flow dividing mechanism comprises a first flow dividing frame and a second flow dividing frame;
the intelligent shunting system comprises an image acquisition unit, a data sending module, a control processor, a shunting control module, a data processing module, a database, an information recording module and a wireless transmission module, wherein the image acquisition unit comprises a CCD (charge coupled device) image sensor, a signal filtering module, a signal amplification module, an analog-to-digital conversion module and an image acquisition module, the data processing module comprises a data receiving module, a data comparison module, a data output module and a data feedback module, and the shunting control module comprises an operating mechanism and a marking mechanism.
Preferably, the output end of the image acquisition unit is connected with the input end of the data transmission module, the output end of the data transmission module is connected with the input end of the control processor, the output end of the control processor is connected with the input end of the shunt control module, and the control processor is in bidirectional connection with the data processing module.
Preferably, the data processing module is in bidirectional connection with the database, the output end of the data processing module is connected with the input end of the information recording module, the information recording module is in bidirectional connection with the wireless transmission module, and the wireless transmission module is in bidirectional connection with the database.
Preferably, the output end of the CCD image sensor is connected to the input end of the signal filtering module, the output end of the signal filtering module is connected to the input end of the signal amplifying module, the output end of the signal amplifying module is connected to the input end of the analog-to-digital conversion module, and the output end of the analog-to-digital conversion module is connected to the input end of the image obtaining module.
Preferably, the output end of the data receiving module is connected with the input end of the data comparison module, the input end of the data receiving module is connected with the output end of the control processor, the data comparison module is in bidirectional connection with the database, the output end of the data comparison module is respectively connected with the input ends of the data output module and the data feedback module, the output end of the data feedback module is connected with the input end of the control processor, and the output end of the data output module is connected with the input end of the information recording module.
Preferably, one side at the top of the conveying frame is fixedly connected with the bottom of the shunt box, the two sides of the shunt box are fixedly connected with the opposite sides of the first shunt frame and the second shunt frame respectively, the front surface of the shunt box is provided with a feed inlet, and the two sides of the shunt box are provided with a first shunt opening and a second shunt opening respectively.
Preferably, the CCD image sensor is located at the top of the inside of the shunt box and fixedly connected with the servo electric cylinder, the servo electric cylinder is fixedly connected with the top of the inner wall of the shunt box, one end of an output shaft of the servo electric cylinder is fixedly connected with the marking press block, and the back of the inner wall of the shunt box is fixedly connected with the pressure sensor.
Preferably, the both sides at reposition of redundant personnel incasement wall top all swing joint have sharp mechanism to the equal fixedly connected with fly leaf in bottom of two sharp mechanisms, the inside swing joint of fly leaf has the flow distribution plate, sharp mechanism, fly leaf and flow distribution plate constitute the reposition of redundant personnel mechanism.
Preferably, the shunting method of the intelligent corrugated board shunting system is characterized in that: the method specifically comprises the following steps:
s1, automatic paperboard feeding: the corrugated board is placed on a conveying frame, and the conveying roller in the conveying frame is used for conveying the corrugated board to the interior of the flow dividing box;
s2, intelligently distributing the paper boards: after the corrugated board enters the shunting box, image acquisition is carried out on the corrugated board through a CCD image sensor, the acquired optical signal is converted into an analog current signal, then signal filtering processing, signal amplification processing and signal analog-to-digital conversion processing are sequentially carried out on the analog current signal through a signal filtering module, a signal amplification module and an analog-to-digital conversion module, image information of the corrugated board is acquired through an image acquisition module, then the image information of the corrugated board is sent to a control processor through a data sending module, the control processor inputs the image information into a data processing module, and the acquired image information is compared with image data in a database through a data comparison module inside the data processing module;
when image data comparison is carried out, firstly, the acquired image data k is input into a comparison module, the image data k is judged to be more than first standard data T1 and less than second standard data T2, if the image data k is judged to be more than first standard data T1 and less than second standard data T2, the corrugated board is judged to be unqualified, at the moment, a control processor controls a servo electric cylinder driving shaft to extend, a marking press block at the bottom end of the servo electric cylinder driving shaft is used for marking unqualified products on the surface of the corrugated board, a flow distribution plate is used for pushing the corrugated board out of the interior of a first flow distribution port, if the image data k is judged to be more than first standard data T1 and the image data is judged to be less than second standard data T2, judgment is continuously carried out on the image data k, the first standard data T1 and the second standard data T2, and the image data k plus or minus 3 percent is judged to be first standard data T1, if the image data k + -3% is judged to be the first standard data T1, the corrugated board is judged to be the first standard data, at the moment, the control processor controls the splitter plate to push the corrugated board out of the first splitter opening, if the image data k + -3% is judged to be the first standard data T1, the image data k + -3% is continuously judged to be the second standard data T2, if the image data k + -3% is judged to be the second standard data T2, the corrugated board is judged to be unqualified, the corrugated board is pushed out from the first splitter opening by the splitter plate, if the image data k + -3% is judged to be the second standard data T2, the corrugated board is judged to be the second standard data, at the moment, the control processor controls the splitter plate to push the corrugated board out of the second splitter opening, data reports generated in the data comparison module feed back data information to the control processor through the data feedback module, the control processor is used for controlling an operating mechanism and a marking mechanism in the shunt control module to finish intelligent shunting operation of the corrugated board;
s3, generating quality information record: when the corrugated board quality data report generated in the data comparison module is used, the quality data information is sent to the inside of the information recording module through the data output module, then the wireless transmission module is used for connecting the console, the data information in the information recording module is sent to the inside of the console through the wireless transmission module, and meanwhile, the console can edit and change standard data parameters in the database through the wireless transmission module.
Preferably, in step S2, the two splitter plates are driven by two linear mechanisms at the top of the inner wall of the splitter box, and the splitter plates are driven by the output shaft of the micro electric cylinder to move up and down inside the movable plate.
(III) advantageous effects
The invention provides an intelligent corrugated board shunting system and a shunting method thereof. Compared with the prior art, the method has the following beneficial effects:
(1) the intelligent corrugated board shunting system comprises an image acquisition unit, a data sending module, a control processor, a shunting control module, a data processing module, a database, an information recording module and a wireless transmission module through the intelligent shunting system, wherein the image acquisition unit comprises a CCD image sensor, a signal filtering module, a signal amplifying module, an analog-to-digital conversion module and an image acquisition module, the data processing module comprises a data receiving module, a data comparison module, a data output module and a data feedback module, the shunting control module comprises an operating mechanism and a marking mechanism, the intelligent shunting system is used for realizing high-efficiency specification and size detection and shunting processing on corrugated boards entering the interior of the shunting box, the traditional manual shunting processing mode is replaced by intelligent control, and the shunting processing efficiency in the corrugated board production process is greatly improved, the labor cost efficiency is reduced, and meanwhile, the high-efficiency detection of the specification and the size of the corrugated board can be realized.
(2) The corrugated board intelligent distribution system is fixedly connected with the bottom of a distribution box through one side of the top of a conveying frame, the two sides of the distribution box are fixedly connected with one side, opposite to a first distribution frame and a second distribution frame, of the distribution box respectively, a feed inlet is formed in the front of the distribution box, a first distribution port and a second distribution port are formed in the two sides of the distribution box respectively, a CCD image sensor is fixedly connected with the top of the inner part of the distribution box, a servo electric cylinder is fixedly connected with the top of the inner wall of the distribution box, a marking press block is fixedly connected with one end of an output shaft of the servo electric cylinder, a pressure sensor is fixedly connected with the back of the inner wall of the distribution box, linear mechanisms are movably connected with the two sides of the top of the inner wall of the distribution box, movable plates are fixedly connected with the bottoms of the two linear mechanisms, a distribution plate is, the utilization is in the setting of the inside mechanical parts of reposition of redundant personnel incasement portion, and rethread intelligent control system operates, realizes handling and specification and dimension detection to the high-efficient reposition of redundant personnel of corrugated container board, can distinguish corrugated container board certified products and defective work effectively to make unqualified mark, guarantee corrugated container board quality when selling.
(3) After the corrugated board enters the shunting box, image acquisition is carried out on the corrugated board through a CCD image sensor, the acquired optical signal is converted into an analog current signal, then the analog current signal is sequentially subjected to signal filtering processing, signal amplification processing and signal analog-to-digital conversion processing through a signal filtering module, a signal amplification module and an analog-to-digital conversion module, the acquisition of image information of the corrugated board is realized through an image acquisition module, the image information of the corrugated board is sent to a control processor through a data sending module, the control processor inputs the image information into a data processing module, and the acquired image information is compared with image data in a database through a data comparison module in the data processing module; when image data comparison is carried out, firstly, the acquired image data k is input into a comparison module, the image data k is judged to be more than first standard data T1 and less than second standard data T2, if the image data k is judged to be more than first standard data T1 and less than second standard data T2, the corrugated board is judged to be unqualified, at the moment, a control processor controls a servo electric cylinder driving shaft to extend, a marking press block at the bottom end of the servo electric cylinder driving shaft is used for marking unqualified products on the surface of the corrugated board, a flow distribution plate is used for pushing the corrugated board out of the interior of a first flow distribution port, if the image data k is judged to be more than first standard data T1 and the image data is judged to be less than second standard data T2, judgment is continuously carried out on the image data k, the first standard data T1 and the second standard data T2, and the image data k plus or minus 3 percent is judged to be first standard data T1, if the image data k + -3% is judged to be the first standard data T1, the corrugated board is judged to be the first standard data, at the moment, the control processor controls the splitter plate to push the corrugated board out of the first splitter opening, if the image data k + -3% is judged to be the first standard data T1, the image data k + -3% is continuously judged to be the second standard data T2, if the image data k + -3% is judged to be the second standard data T2, the corrugated board is judged to be unqualified, the corrugated board is pushed out from the first splitter opening by the splitter plate, if the image data k + -3% is judged to be the second standard data T2, the corrugated board is judged to be the second standard data, at the moment, the control processor controls the splitter plate to push the corrugated board out of the second splitter opening, data reports generated in the data comparison module feed back data information to the control processor through the data feedback module, the control processor is used for controlling the operating mechanism and the marking mechanism inside the shunt control module, intelligent shunt operation on corrugated boards is completed, detection on different specifications and sizes of the corrugated boards is achieved by means of a plurality of judging steps in the data comparison module, qualified products and unqualified products of the corrugated boards are distinguished, and intelligent control enables shunt equipment to be operated more conveniently and efficiently.
Drawings
FIG. 1 is a perspective view of the structure of an intelligent shunt device of the present invention;
FIG. 2 is a schematic block diagram of the intelligent shunt system of the present invention;
FIG. 3 is a schematic block diagram of the intelligent shunt system of the present invention;
FIG. 4 is a schematic block diagram of the structure of an image acquisition unit according to the present invention;
FIG. 5 is a schematic block diagram of the structure of a data processing module according to the present invention;
FIG. 6 is a schematic block diagram of the architecture of the shunt control module of the present invention;
FIG. 7 is a bottom view of the internal structure of the manifold of the present invention;
FIG. 8 is a side view of the internal structure of the movable plate of the present invention;
FIG. 9 is a logic diagram of the data comparison module of the present invention;
fig. 10 is a flow chart of the shunting method of the corrugated cardboard intelligent shunting system of the invention.
In the figure, 1 conveying mechanism, 11 conveying frames, 12 flow dividing boxes, 13 feed inlets, 14 first flow dividing ports, 15 second flow dividing ports, 16 servo electric cylinders, 17 marking press blocks, 18 linear mechanisms, 19 movable plates, 20 flow dividing plates, 2 intelligent flow dividing systems, 21 image acquisition units, 211CCD image sensors, 212 signal filtering modules, 213 signal amplifying modules, 214 analog-to-digital conversion modules, 215 image acquisition modules, 22 data sending modules, 23 control processors, 24 flow dividing control modules, 241 operation mechanisms, 242 marking mechanisms, 25 data processing modules, 251 data receiving modules, 252 data comparison modules, 253 data output modules, 254 data feedback modules, 26 databases, 27 information recording modules, 28 wireless transmission modules, 3 flow dividing mechanisms, 31 first flow dividing frames and 32 second flow dividing frames.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, an embodiment of the present invention provides a technical solution: an intelligent corrugated board distribution system comprises a conveying mechanism 1, an intelligent distribution system 2 and a distribution mechanism 3, wherein the output end of the conveying mechanism 1 is connected with the input end of the intelligent distribution system 2, the output end of the intelligent distribution system 2 is connected with the input end of the distribution mechanism 3, the conveying mechanism 1 comprises a conveying frame 11 and a distribution box 12, and the distribution mechanism 3 comprises a first distribution frame 31 and a second distribution frame 32;
the intelligent shunting system 2 comprises an image acquisition unit 21, a data transmission module 22, a control processor 23, a shunting control module 24, a data processing module 25, a database 26, an information recording module 27 and a wireless transmission module 28, wherein the output end of the image acquisition unit 21 is connected with the input end of the data transmission module 22, the output end of the data transmission module 22 is connected with the input end of the control processor 23, the output end of the control processor 23 is connected with the input end of the shunting control module 24, the control processor 23 is bidirectionally connected with the data processing module 25, the data processing module 25 is bidirectionally connected with the database 26, the output end of the data processing module 25 is connected with the input end of the information recording module 27, the information recording module 27 is bidirectionally connected with the wireless transmission module 28, and the wireless transmission module 28 is bidirectionally connected with the database 26, the image acquisition unit 21 comprises a CCD image sensor 211, a signal filtering module 212, a signal amplifying module 213, an analog-to-digital conversion module 214 and an image acquisition module 215, wherein the output end of the CCD image sensor 211 is connected with the input end of the signal filtering module 212, the output end of the signal filtering module 212 is connected with the input end of the signal amplifying module 213, the output end of the signal amplifying module 213 is connected with the input end of the analog-to-digital conversion module 214, the output end of the analog-to-digital conversion module 214 is connected with the input end of the image acquisition module 215, the data processing module 25 comprises a data receiving module 251, a data comparing module 252, a data output module 253 and a data feedback module 254, the output end of the data receiving module 251 is connected with the input end of the data comparing module 252, the input end of the data receiving module 251 is connected with the output end of the control processor 23, and, and the output end of the data comparing module 252 is connected to the input ends of the data output module 253 and the data feedback module 254, respectively, the output end of the data feedback module 254 is connected to the input end of the control processor 23, and the output end of the data output module 253 is connected to the input end of the information recording module 27, and the shunt control module 24 includes an operating mechanism 241 and a marking mechanism 242, while the content that is not described in detail in this specification belongs to the prior art known to those skilled in the art.
Referring to fig. 7-8, one side of the top of the conveying frame 11 is fixedly connected to the bottom of the diversion box 12, and two sides of the diversion box 12 are respectively fixedly connected to one side of the first diversion frame 31 and the second diversion frame 32, the front of the diversion box 12 is provided with a feed inlet 13, two sides of the diversion box 12 are respectively provided with a first diversion port 14 and a second diversion port 15, the CCD image sensor 211 is fixedly connected to the top of the interior of the diversion box 12, the top of the interior wall of the diversion box 12 is fixedly connected to the servo electric cylinder 16, one end of the output shaft of the servo electric cylinder 16 is fixedly connected to the marking press block 17, the back of the interior wall of the diversion box 12 is fixedly connected to the pressure sensor, two sides of the top of the interior wall of the diversion box 12 are movably connected to the linear mechanisms 18, and the bottoms of the two linear mechanisms 18 are fixedly connected to the movable, the linear mechanism 18, the movable plate 19 and the diversion plate 20 constitute the diversion mechanism 3.
Referring to fig. 9-10, a shunting method of an intelligent corrugated board shunting system specifically includes the following steps:
s1, automatic paperboard feeding: the corrugated board is placed on a conveying frame 11, and the corrugated board is conveyed to the interior of a diversion box 12 by utilizing conveying rollers in the conveying frame 11;
s2, intelligently distributing the paper boards: after the corrugated board enters the shunting box 12, the image of the corrugated board is acquired by the CCD image sensor 211, the acquired optical signal is converted into an analog current signal, the analog current signal is sequentially subjected to signal filtering processing, signal amplification processing and signal analog-to-digital conversion processing by the signal filtering module 212, the signal amplification module 213 and the analog-to-digital conversion module 214, the image information of the corrugated board is acquired by the image acquisition module 215, the image information of the corrugated board is transmitted to the control processor 23 by the data transmission module 22, the control processor 23 inputs the image information into the data processing module 25, and the acquired image information is compared with the image data in the database 26 by the data comparison module 252 in the data processing module 25;
when image data comparison is carried out, firstly, the acquired image data k is input into a comparison module, the image data k is judged to be more than a first standard data T1 and less than a second standard data T2, if the image data k is judged to be more than the first standard data T1 and less than the second standard data T2, the corrugated board is judged to be unqualified, at the moment, the control processor 23 controls the servo electric cylinder 16 to extend the driving shaft, a marking press block 17 at the bottom end of the driving shaft of the servo electric cylinder 16 is used for marking unqualified products on the surface of the corrugated board, the corrugated board is pushed out from the inside of the first diversion port 14 by the diversion plate 20, if the image data k is judged to be more than the first standard data T1 and less than the second standard data T2, the image data k, the first standard data T1 and the second standard data T2 are continuously judged, and the image data k is judged to be +/-3 percent as the first standard data T1, if the image data k ± 3% is judged to be the first standard data T1, the corrugated cardboard is judged to be of the first standard, at this time, the control processor 23 controls the splitter plate 20 to push out the corrugated cardboard from the first splitter port 14, if the image data k ± 3% is judged to be the first standard data T1, the image data k ± 3% is continuously judged to be the second standard data T2, if the image data k ± 3% is judged to be the second standard data T2, the corrugated cardboard is judged to be a defective product, the corrugated cardboard is pushed out from the first splitter port 14 by the splitter plate 20, if the image data k ± 3% is judged to be the second standard data T2, the corrugated cardboard is judged to be of the second standard, at this time, the control processor 23 controls the splitter plate 20 to push out the corrugated cardboard from the second splitter port 15, data reports generated inside the data comparison module 252 are all fed back to the control processor 23 through the data feedback module 254, the control processor 23 is used for controlling the operating mechanism 241 and the marking mechanism 242 in the shunt control module 24 to complete the intelligent shunting operation of the corrugated boards;
s3, recording product quality information: when the corrugated cardboard quality data report generated in the data comparison module 252 is used, the quality data information is sent to the inside of the information recording module 27 through the data output module 253, then the wireless transmission module 28 is used for connecting the console, the data information in the information recording module 27 is sent to the inside of the console through the wireless transmission module 28, and meanwhile, the console can edit and change the standard data parameters in the database 26 through the wireless transmission module 28.
In the present invention, in step S2, the two diversion plates 20 are driven by the two linear mechanisms 18 on the top of the inner wall of the diversion box 12, and the diversion plates 20 are driven by the output shaft of the micro electric cylinder to move up and down inside the movable plate 19.
It should be noted that, in this embodiment, the CCD image sensor 211 employs a full-frame CCD, the width of the conveying track on the first shunt frame 31 is greater than the conveying track on the second shunt frame 32, the first shunt port 14 is greater than the second shunt port 15, a micro electric cylinder is disposed inside the movable plate 19, the shunt plate 20 is driven by a driving shaft of the micro electric cylinder to displace inside the movable plate 19, in addition, the linear mechanism 18 is composed of a linear track and a linear motor, and the signal filtering module 212 employs a filter with model number ACM 2012H.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an intelligent reposition of redundant personnel system of corrugated container board, includes conveying mechanism (1), intelligent reposition of redundant personnel system (2) and reposition of redundant personnel mechanism (3), the output of conveying mechanism (1) is connected with the input of intelligent reposition of redundant personnel system (2) to the output of intelligent reposition of redundant personnel system (2) is connected with the input of reposition of redundant personnel mechanism (3), its characterized in that: the conveying mechanism (1) comprises a conveying frame (11) and a shunt box (12), and the shunt mechanism (3) comprises a first shunt frame (31) and a second shunt frame (32);
the intelligent shunting system (2) comprises an image acquisition unit (21), a data sending module (22), a control processor (23), a shunting control module (24), a data processing module (25), a database (26), an information recording module (27) and a wireless transmission module (28), wherein the image acquisition unit (21) comprises a CCD (charge coupled device) image sensor (211), a signal filtering module (212), a signal amplifying module (213), an analog-to-digital conversion module (214) and an image acquisition module (215), the data processing module (25) comprises a data receiving module (251), a data comparison module (252), a data output module (253) and a data feedback module (254), and the shunting control module (24) comprises an operating mechanism (241) and a marking mechanism (242).
2. An intelligent corrugated board distribution system according to claim 1, characterized in that: the output end of the image acquisition unit (21) is connected with the input end of the data transmission module (22), the output end of the data transmission module (22) is connected with the input end of the control processor (23), the output end of the control processor (23) is connected with the input end of the shunt control module (24), and the control processor (23) and the data processing module (25) are in bidirectional connection.
3. An intelligent corrugated board distribution system according to claim 1, characterized in that: the data processing module (25) is in bidirectional connection with the database (26), the output end of the data processing module (25) is connected with the input end of the information recording module (27), the information recording module (27) is in bidirectional connection with the wireless transmission module (28), and the wireless transmission module (28) is in bidirectional connection with the database (26).
4. An intelligent corrugated board distribution system according to claim 1, characterized in that: the output end of the CCD image sensor (211) is connected with the input end of the signal filtering module (212), the output end of the signal filtering module (212) is connected with the input end of the signal amplifying module (213), the output end of the signal amplifying module (213) is connected with the input end of the analog-to-digital conversion module (214), and the output end of the analog-to-digital conversion module (214) is connected with the input end of the image acquisition module (215).
5. An intelligent corrugated board distribution system according to claim 1, characterized in that: the output end of the data receiving module (251) is connected with the input end of the data comparison module (252), the input end of the data receiving module (251) is connected with the output end of the control processor (23), the data comparison module (252) is in bidirectional connection with the database (26), the output end of the data comparison module (252) is respectively connected with the input ends of the data output module (253) and the data feedback module (254), the output end of the data feedback module (254) is connected with the input end of the control processor (23), and the output end of the data output module (253) is connected with the input end of the information recording module (27).
6. An intelligent corrugated board distribution system according to claim 1, characterized in that: one side at carriage (11) top and the bottom fixed connection of reposition of redundant personnel case (12) to the both sides of reposition of redundant personnel case (12) respectively with first reposition of redundant personnel frame (31) and the relative one side fixed connection of second reposition of redundant personnel frame (32), feed inlet (13) have been seted up in the front of reposition of redundant personnel case (12) to first reposition of redundant personnel mouth (14) and second reposition of redundant personnel mouth (15) have been seted up respectively to the both sides of reposition of redundant personnel case (12).
7. An intelligent corrugated board distribution system according to claim 1, characterized in that: CCD image sensor (211) are located the inside top fixed connection of reposition of redundant personnel case (12) to the top fixedly connected with servo electric jar (16) of reposition of redundant personnel case (12) inner wall, the one end fixedly connected with mark briquetting (17) of servo electric jar (16) output shaft, the back fixedly connected with pressure sensor of reposition of redundant personnel case (12) inner wall.
8. An intelligent corrugated board distribution system according to claim 1, characterized in that: the equal swing joint in both sides at reposition of redundant personnel case (12) inner wall top has sharp mechanism (18) to the equal fixedly connected with fly leaf (19) in bottom of two sharp mechanism (18), the inside swing joint of fly leaf (19) has flow distribution plate (20), reposition of redundant personnel mechanism (3) are constituteed to sharp mechanism (18), fly leaf (19) and flow distribution plate (20).
9. The shunting method of the corrugated board intelligent shunting system according to any one of claims 1 to 8, wherein: the method specifically comprises the following steps:
s1, automatic paperboard feeding: the corrugated board is placed on a conveying frame (11), and the corrugated board is conveyed to the inside of a diversion box (12) by utilizing conveying rollers in the conveying frame (11);
s2, intelligently distributing the paper boards: after the corrugated board enters the shunting box (12), the image of the corrugated board is collected by a CCD image sensor (211), and the collected optical signal is converted into an analog current signal, then, the analog current signal is sequentially subjected to signal filtering processing, signal amplification processing and signal analog-to-digital conversion processing through a signal filtering module (212), a signal amplification module (213) and an analog-to-digital conversion module (214), the image acquisition module (215) is utilized to acquire the image information of the corrugated board, then the image information of the corrugated board is sent to a control processor (23) by a data sending module (22), the control processor (23) inputs the image information into a data processing module (25), comparing the acquired image information with image data in a database (26) by a data comparison module (252) in the data processing module (25);
when image data comparison is carried out, firstly, the acquired image data k is input into a comparison module, the image data k is judged to be more than first standard data T1 and the image data is less than second standard data T2, if the image data k is judged to be more than the first standard data T1 and the image data is less than the second standard data T2, the corrugated board is judged to be unqualified, at the moment, a control processor (23) controls a servo electric cylinder (16) to extend a driving shaft, a marking press block (17) at the bottom end of the driving shaft of the servo electric cylinder (16) is used for marking the unqualified product on the surface of the corrugated board, a splitter plate (20) is used for pushing the corrugated board out from the inside of a first splitter opening (14), and if the image data k is judged to be more than the first standard data T1 and the image data is judged to be less than the second standard data T2, the judgment on the image data k, the first standard data T1 and the second standard data T2 is, judging whether the image data k + -3% >, which is the first standard data T1, is the first standard data T1, if the image data k + -3% >, which is the first standard data T1, is judged to be the first standard data, then the control processor (23) controls the splitter plate (20) to push out the corrugated cardboard from the first splitter port (14), if the image data k + -3% >, which is the first standard data T1, is judged not to be the first standard data T2, if the image data k + -3% >, which is the second standard data T2, is judged to be the second standard data T2, then the corrugated cardboard is judged to be the unqualified product, the corrugated cardboard is pushed out from the first splitter port (14) by the splitter plate (20), if the image data k + -3% >, which is the second standard data T2, is judged to be the second standard data, then the control processor (23) controls the splitter plate (20) to push out the corrugated cardboard from the second splitter port (15), data reports generated inside the data comparison module (252) all feed back data information to the inside of the control processor (23) through the data feedback module (254), and the control processor (23) is used for controlling an operating mechanism (241) and a marking mechanism (242) inside the shunt control module (24) to finish intelligent shunting operation of corrugated boards;
s3, recording product quality information: when the corrugated board quality data report is generated in the data comparison module (252), the quality data information is sent to the inside of the information recording module (27) through the data output module (253), then the wireless transmission module (28) is used for connecting a console, the data information in the information recording module (27) is sent to the inside of the console through the wireless transmission module (28), and meanwhile, the console can edit and change the standard data parameters in the database (26) through the wireless transmission module (28).
10. The shunting method of the intelligent corrugated board shunting system according to claim 9, wherein: in the step S2, the two diversion plates (20) are driven by two linear mechanisms (18) at the top of the inner wall of the diversion box (12), and the diversion plates (20) are driven by the output shaft of the micro electric cylinder to move up and down in the movable plate (19).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010484605.8A CN111638679A (en) | 2020-06-01 | 2020-06-01 | Intelligent corrugated board shunting system and method |
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| CN202010484605.8A CN111638679A (en) | 2020-06-01 | 2020-06-01 | Intelligent corrugated board shunting system and method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112140721A (en) * | 2020-09-27 | 2020-12-29 | 湖北泰友纸业有限公司 | Printing quantity self-adjusting counting system for corrugated board printing |
| CN113058862A (en) * | 2021-03-18 | 2021-07-02 | 代智勇 | Dimension detection device for producing IC card reader |
| CN113442477A (en) * | 2021-07-29 | 2021-09-28 | 桐城祥云塑业有限公司 | Preparation device and preparation method of high-transparency anti-fog plastic film |
-
2020
- 2020-06-01 CN CN202010484605.8A patent/CN111638679A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112140721A (en) * | 2020-09-27 | 2020-12-29 | 湖北泰友纸业有限公司 | Printing quantity self-adjusting counting system for corrugated board printing |
| CN113058862A (en) * | 2021-03-18 | 2021-07-02 | 代智勇 | Dimension detection device for producing IC card reader |
| CN113442477A (en) * | 2021-07-29 | 2021-09-28 | 桐城祥云塑业有限公司 | Preparation device and preparation method of high-transparency anti-fog plastic film |
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