CN111634075A - Carbon fiber solid wood board and preparation process thereof - Google Patents

Carbon fiber solid wood board and preparation process thereof Download PDF

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Publication number
CN111634075A
CN111634075A CN202010574042.1A CN202010574042A CN111634075A CN 111634075 A CN111634075 A CN 111634075A CN 202010574042 A CN202010574042 A CN 202010574042A CN 111634075 A CN111634075 A CN 111634075A
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CN
China
Prior art keywords
carbon fiber
solid wood
fiber cloth
layer
surface layer
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Pending
Application number
CN202010574042.1A
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Chinese (zh)
Inventor
沈一鸣
周华
沈柳晔
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Changzhou Tuke Intelligent Technology Co ltd
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Changzhou Tuke Intelligent Technology Co ltd
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Priority to CN202010574042.1A priority Critical patent/CN111634075A/en
Publication of CN111634075A publication Critical patent/CN111634075A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/10Next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/027Thermal properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/08Interconnection of layers by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/055 or more layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/40Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/71Resistive to light or to UV
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Forests & Forestry (AREA)
  • Laminated Bodies (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

The invention discloses a carbon fiber solid wood board which sequentially comprises a first outer surface layer, a first carbon fiber cloth layer, a base layer, a second carbon fiber cloth layer and a second outer surface layer from top to bottom; the first outer surface layer, the first carbon fiber cloth layer, the base layer, the second carbon fiber cloth layer and the second outer surface layer are formed by pressing through a heavy flat press, and the two adjacent layers are bonded together through epoxy resin. The invention also provides a preparation process of the carbon fiber solid wood board, which comprises the following steps: 1) selecting carbon fiber cloth; 2) selecting solid wood; 3) dipping the glue; 4) and (5) preparing. The carbon fiber cloth, the solid wood and the epoxy resin are all environment-friendly materials, the adhesion degree of the epoxy resin is strong, the solid wood of the base layer is matched with the upper and lower layers of the carbon fiber cloth, the weather resistance is strong, the structure is stable, the carbon fiber cloth plays a supporting role, the stability is ensured, and the fireproof and flame-retardant functions are achieved.

Description

Carbon fiber solid wood board and preparation process thereof
Technical Field
The invention belongs to the field of carbon fiber solid wood boards, and particularly relates to a carbon fiber solid wood board and a preparation process thereof.
Background
Carbon fiber is used as an advanced composite material and widely applied to various fields such as aerospace, nuclear energy equipment, transportation, invisible weapons and the like. The carbon fiber not only has a series of excellent performances of high specific strength and specific modulus, low thermal expansion coefficient, high temperature resistance, corrosion resistance, creep resistance, self-lubrication and the like, but also has the characteristics of fiber flexibility, weavability and the like.
In order to further enhance the physical and chemical properties of the carbon fibers, the carbon fibers are usually compounded with other materials or plates, so as to achieve the purpose of enhancing the properties.
At present, the plates of furniture are generally composite plates, but all the composite plates contain formaldehyde, so that the environment is polluted, and meanwhile, the composite plates can deform after being used for a long time, so that the use of the furniture is influenced.
In view of the situation, a carbon fiber solid wood board and a preparation process thereof are designed, the design is reasonable, carbon fiber cloth, solid wood and epoxy resin are all environment-friendly materials, the bonding degree of the epoxy resin is strong, the solid wood of a base layer is matched with the upper layer of the carbon fiber cloth and the lower layer of the carbon fiber cloth, the weather resistance is strong, the structure is stable, the carbon fiber cloth plays a supporting role, the stability of the solid wood board is ensured, and the middle solid wood with the thickness of 15-17MM is protected by the carbon fiber cloth on the front surface and the back surface, can not enter water and damp, and has the fireproof and flame-retardant functions.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a carbon fiber solid wood board and a preparation process thereof, so as to overcome the defects in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
carbon fiber solid wood board, its characterized in that: the first outer surface layer, the first carbon fiber cloth layer, the base layer, the second carbon fiber cloth layer and the second outer surface layer are sequentially arranged from top to bottom; the first outer surface layer, the first carbon fiber cloth layer, the base layer, the second carbon fiber cloth layer and the second outer surface layer are formed by pressing through a heavy flat press, and the two adjacent layers are bonded together through epoxy resin.
As an optimized technical scheme, the first outer surface layer is made of 3-5mm solid wood.
As an optimized technical scheme, the first carbon fiber cloth layer is made of 2-level T300 woven carbon fiber cloth, and the thickness of the first carbon fiber cloth layer is 0.5-0.7 mm.
As an optimized technical scheme, the base layer is made of solid wood with the thickness of 15-17 mm.
As an optimized technical scheme, the second carbon fiber cloth layer is made of 2-level T300 woven carbon fiber cloth, and the thickness of the second carbon fiber cloth layer is 0.5-0.7 mm.
As an optimized technical scheme, the second outer surface layer is made of 3-5mm solid wood.
The invention also provides a preparation process of the carbon fiber solid wood board, which is characterized by comprising the following steps of: the method comprises the following steps:
1) and selecting the carbon fiber cloth: selecting T300 woven carbon fiber cloth;
2) selecting solid wood: selecting solid wood with the thickness of 15-17mm and solid wood with the thickness of 3-5mm respectively, and sawing the solid wood into solid wood boards with the size meeting the requirement by using an electric saw;
3) and gum dipping: soaking the obtained carbon fiber cloth in epoxy resin glue;
4) and (3) preparation: and (3) sequentially pressing by using a heavy flat press to finally prepare the carbon fiber solid wood board.
Due to the adoption of the technical scheme, compared with the prior art, the carbon fiber cloth, the solid wood and the epoxy resin are all environment-friendly materials, the bonding degree of the epoxy resin is strong, the solid wood of the base layer is matched with the upper and lower layers of the carbon fiber cloth, the weather resistance is strong, the structure is stable, the carbon fiber cloth plays a supporting role, the stability of the solid wood is ensured, and the solid wood with the thickness of 15-17MM in the middle is protected by the carbon fiber cloth on the front surface and the back surface, can not be wetted by water, and has the fireproof and flame-retardant functions.
The invention has simple and reliable process, greatly improves the processing efficiency, does not use materials containing formaldehyde in the whole process, and is environment-friendly and pollution-free.
The invention is further illustrated with reference to the figures and examples.
Drawings
Fig. 1 is a schematic cross-sectional structure diagram according to an embodiment of the present invention.
Detailed Description
Example (b):
as shown in fig. 1, the carbon fiber solid wood board sequentially includes, from top to bottom, a first outer surface layer 1, a first carbon fiber cloth layer 2, a base layer 3, a second carbon fiber cloth layer 4, and a second outer surface layer 5. The first outer surface layer 1, the first carbon fiber cloth layer 2, the base layer 3, the second carbon fiber cloth layer 4 and the second outer surface layer 5 are formed by pressing through a heavy flat press, and the two adjacent layers are bonded together through epoxy resin.
The first outer surface layer is made of 3-5mm solid wood. The first carbon fiber cloth layer is made of 2-level T300 woven carbon fiber cloth, and the thickness of the first carbon fiber cloth layer is 0.5-0.7 mm. The base layer is made of solid wood with the thickness of 15-17 mm. The second carbon fiber cloth layer is made of 2-level T300 woven carbon fiber cloth, and the thickness of the second carbon fiber cloth layer is 0.5-0.7 mm. The second outer skin is a second outer skin made of 3-5mm solid wood.
The carbon fiber cloth has a stable structure and a flame-retardant effect, and can be used for tensile, shear and seismic reinforcement of structural members, and the material and matched impregnating adhesive are jointly used to form a carbon fiber composite material, so that a complete carbon fiber cloth sheet with excellent performance can be formed.
The invention also provides a preparation process of the carbon fiber solid wood board, which comprises the following steps:
1) and selecting the carbon fiber cloth: selecting T300 woven carbon fiber cloth.
2) Selecting solid wood: selecting solid wood with the thickness of 15-17mm and solid wood with the thickness of 3-5mm respectively, and sawing the solid wood into solid wood boards with the size meeting the requirement by using an electric saw.
3) And gum dipping: and soaking the obtained carbon fiber cloth in epoxy resin glue.
4) And (3) preparation: and (3) sequentially pressing by using a heavy flat press to finally prepare the carbon fiber solid wood board.
The carbon fiber cloth, the solid wood and the epoxy resin are all environment-friendly materials, the adhesion degree of the epoxy resin is strong, the solid wood of the base layer is matched with the upper and lower layers of the carbon fiber cloth, the weather resistance is strong, the structure is stable, the carbon fiber cloth plays a supporting role and ensures the stability of the carbon fiber cloth, and the solid wood with the thickness of 15-17MM in the middle is protected by the carbon fiber cloth on the front surface and the back surface, cannot enter water and damp, and has the fireproof and flame-retardant functions.
The upper layer and the lower layer of the product are all solid wood, the appearance and the texture are all solid wood, the carbon fiber cloth is compounded in the middle, and the performance of the solid wood is improved by utilizing the performance of the carbon fiber cloth.
The invention has simple and reliable process, greatly improves the processing efficiency, does not use materials containing formaldehyde in the whole process, and is environment-friendly and pollution-free.
Finally, it should be noted that: in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. Carbon fiber solid wood board, its characterized in that: the first outer surface layer, the first carbon fiber cloth layer, the base layer, the second carbon fiber cloth layer and the second outer surface layer are sequentially arranged from top to bottom; the first outer surface layer, the first carbon fiber cloth layer, the base layer, the second carbon fiber cloth layer and the second outer surface layer are formed by pressing through a heavy flat press, and the two adjacent layers are bonded together through epoxy resin.
2. The carbon fiber solid wood panel according to claim 1, wherein: the first outer surface layer is made of 3-5mm solid wood.
3. The carbon fiber solid wood panel according to claim 2, wherein: the first carbon fiber cloth layer is made of 2-level T300 woven carbon fiber cloth, and the thickness of the first carbon fiber cloth layer is 0.5-0.7 mm.
4. The carbon fiber solid wood panel according to claim 3, wherein: the base layer is made of solid wood with the thickness of 15-17 mm.
5. The carbon fiber solid wood panel according to claim 4, wherein: the second carbon fiber cloth layer is made of 2-level T300 woven carbon fiber cloth, and the thickness of the second carbon fiber cloth layer is 0.5-0.7 mm.
6. The carbon fiber solid wood panel according to claim 5, wherein: the second outer skin is a second outer skin made of 3-5mm solid wood.
7. The process for producing a carbon fiber solid wood panel according to claim 6, wherein: the method comprises the following steps:
1) and selecting the carbon fiber cloth: selecting T300 woven carbon fiber cloth;
2) selecting solid wood: selecting solid wood with the thickness of 15-17mm and solid wood with the thickness of 3-5mm respectively, and sawing the solid wood into solid wood boards with the size meeting the requirement by using an electric saw;
3) and gum dipping: soaking the obtained carbon fiber cloth in epoxy resin glue;
4) and (3) preparation: and (3) sequentially pressing by using a heavy flat press to finally prepare the carbon fiber solid wood board.
CN202010574042.1A 2020-06-22 2020-06-22 Carbon fiber solid wood board and preparation process thereof Pending CN111634075A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113061320A (en) * 2021-03-25 2021-07-02 哈尔滨工业大学 Sandwich composite material plate for robot structure and protection and preparation method

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Publication number Priority date Publication date Assignee Title
CN1824477A (en) * 2005-02-23 2006-08-30 华硕电脑股份有限公司 Composite material veneer containing carbon fiber weaving cloth and its preparation method
CN101774190A (en) * 2010-01-15 2010-07-14 江苏省苏科建设技术发展有限公司 Carbon fiber fabric reinforced poplar laminated veneer lumber structural element and machining method thereof
CN201702827U (en) * 2010-04-27 2011-01-12 南京林业大学 High-strength laminated veneer lumber for electromechanical packaging box
CN103832042A (en) * 2014-03-20 2014-06-04 东北林业大学 Carbon fiber cloth reinforced type wood-plastic composite material and preparation method thereof
CN206220475U (en) * 2016-11-18 2017-06-06 南京林业大学 A kind of fibre reinforced bamboo and wood complex architectural template

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Publication number Priority date Publication date Assignee Title
CN1824477A (en) * 2005-02-23 2006-08-30 华硕电脑股份有限公司 Composite material veneer containing carbon fiber weaving cloth and its preparation method
CN101774190A (en) * 2010-01-15 2010-07-14 江苏省苏科建设技术发展有限公司 Carbon fiber fabric reinforced poplar laminated veneer lumber structural element and machining method thereof
CN201702827U (en) * 2010-04-27 2011-01-12 南京林业大学 High-strength laminated veneer lumber for electromechanical packaging box
CN103832042A (en) * 2014-03-20 2014-06-04 东北林业大学 Carbon fiber cloth reinforced type wood-plastic composite material and preparation method thereof
CN206220475U (en) * 2016-11-18 2017-06-06 南京林业大学 A kind of fibre reinforced bamboo and wood complex architectural template

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徐应麟等: "《高聚物材料的实用阻燃技术》", 30 October 1987, 北京:化学工业出版社 *
机械工业部统编: "《木工操作技能与考核》", 31 January 1996, 北京:机械工业出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113061320A (en) * 2021-03-25 2021-07-02 哈尔滨工业大学 Sandwich composite material plate for robot structure and protection and preparation method

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