Manufacturing and processing machine and manufacturing and processing method for heat-insulating bridge-cutoff aluminum glass door and window
Technical Field
The invention relates to the field of door and window processing, in particular to a manufacturing and processing machine and a manufacturing and processing method for a heat-insulation bridge-cutoff aluminum glass door and window.
Background
Along with the gradual popularization of heat-insulating bridge-cut-off aluminum glass doors and windows, the novel heat-insulating energy-saving glass doors and windows follow the common aluminum alloy glass doors and windows and the colored aluminum alloy glass doors and windows, and the bridge-cut-off aluminum glass doors and windows adopt a bridge-cut-off isolation heat conduction technology and hollow glass, so that the novel heat-insulating energy-saving glass doors and windows have the functions of energy conservation, sound insulation, water resistance and the. Compared with the common door and window, the heat loss is reduced, the heating cost is reduced, and the sound insulation, water tightness and air tightness all reach the national class A window standard; the heat-insulation bridge-cut-off aluminum glass door and window has the advantages of reducing heat conduction, preventing condensation, saving energy, protecting environment, reducing noise and being colorful, is favored by investors due to good industrial foundation and wide market prospect, and becomes one of the glass door and window varieties with the most mature technology and the best application condition in aluminum building materials after years of development.
At present, when glass is installed on a heat-insulating bridge-cut-off aluminum glass door window, the following problems exist: firstly, after the heat insulation broken bridge aluminum profile and the glass are assembled and cut according to theoretical data, the glass is difficult to be smoothly arranged in a U-shaped frame formed by the heat insulation broken bridge aluminum profile, and the glass is forcibly arranged in the U-shaped frame to cause scraping and even breaking of the glass, so that the danger is brought to workers, the economic loss is caused, and the decoration efficiency of the heat insulation broken bridge aluminum glass door and window is seriously influenced; secondly, with the in-process of glass dress in the U type frame that thermal-insulated bridge cut-off aluminium alloy is constituteed, use the rubber hammer to strike glass through the manual work and make it slowly get into the U type frame that thermal-insulated bridge cut-off aluminium alloy is constituteed, because artifical dynamics is difficult to control, the preparation degree of knocking at every turn also is difficult to the accuse, can make thermal-insulated bridge cut-off aluminium glass door and window's fitment efficiency reduce equally.
Disclosure of Invention
The invention aims to provide a manufacturing and processing machine and a manufacturing and processing method for a heat-insulating bridge-cut-off aluminum glass door and window, which aim to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
a heat insulation bridge cut-off aluminum glass door and window manufacturing and processing machine comprises a base, a clamping unit and an assembling device, wherein the clamping unit and the assembling device are arranged on the upper surface of the base, and the clamping unit is located in the middle of the assembling device; wherein:
the clamping unit comprises a clamping frame body, a clamping cylinder, an L-shaped clamping rod, a clamping slideway, a clamping push block, a clamping push rod, a clamping block, a waist-shaped block, a clamping connecting rod and a clamping ejector rod, wherein the clamping cylinder is arranged in the middle of the upper surface of a bottom plate of the clamping frame body, the L-shaped clamping rod is installed on output shafts at two ends of the clamping cylinder, the clamping slideway is arranged on the clamping frame body, the clamping push block and the clamping push rod are symmetrically arranged in the clamping slideway at the left and right sides, the inner side of the clamping push block is connected with one end of the clamping push rod, the upper end of the clamping push block is connected with the clamping block through an adjusting bolt, the waist-shaped block is arranged on the side wall of the clamping slideway, a waist-shaped groove is arranged on the clamping push rod, the waist-shaped block is connected with the waist-shaped groove in, a plurality of clamping grooves are symmetrically and uniformly arranged on two sides of the lower end of the clamping ejector rod;
the assembly device includes auxiliary unit, the equipment montant, the equipment slide, the equipment briquetting, the equipment lead screw, the equipment horizontal pole, the assembly unit, drive gear, drive rack and driving motor, be provided with auxiliary unit in the centre gripping framework, centre gripping framework bilateral symmetry is provided with the equipment montant, be provided with the equipment slide on the equipment montant, the slide is connected with the equipment briquetting on the equipment slide, equipment briquetting upper end is connected with the equipment horizontal pole through the equipment lead screw, be provided with the assembly unit in the middle of the equipment horizontal pole, equipment horizontal pole both ends symmetry is provided with drive gear, install the drive rack on the equipment slide lateral wall, drive gear can with drive rack toothing, the drive gear rear side that is located the equipment horizontal.
As a further scheme of the invention: the L-shaped clamping rod comprises a clamping column and a clamping head, the clamping column is connected with the clamping head in a sliding fit mode, and a buffer spring is arranged between the clamping column and the clamping head.
As a further scheme of the invention: the clamping block is characterized in that a rubber bag is arranged on the inner side wall of the clamping block, and anti-skid grains are arranged on the outer surface of the rubber bag.
As a further scheme of the invention: the auxiliary unit includes auxiliary frame body, supplementary slide bar, auxiliary cylinder, supplementary driving lever, auxiliary strut, auxiliary connecting rod, supplementary montant and supplementary kicking block, be provided with auxiliary frame body in the centre gripping framework, the inboard bilateral symmetry of auxiliary frame body is provided with supplementary slide, slidable mounting has supplementary slide bar in the supplementary slide, be connected with supporting spring between supplementary slide bottom side and the supplementary slide bar lower extreme, supplementary slide bar upper end is connected with supplementary driving lever one end through auxiliary cylinder, and be connected through auxiliary strut in the middle of supplementary slide bar and the supplementary driving lever, supplementary slide bar lower extreme is connected with supplementary connecting rod one end through the round pin axle, be connected through supplementary montant in the middle of supporting frame body and the auxiliary connecting rod, supplementary kicking block is installed to the supplementary connecting rod other end, sliding.
As a further scheme of the invention: the equipment unit is including assembling the motor, equipment framework, the equipment carousel, the equipment connecting rod, the equipment push rod, the equipment ejector pad, the equipment spout, equipment branch, equipment support and equipment sucking disc, the top is provided with the equipment motor in the middle of the equipment horizontal pole, the below is provided with the equipment framework in the middle of the equipment horizontal pole, evenly be provided with a plurality of equipment carousels in the equipment framework, install the equipment connecting rod through the round pin axle on the equipment carousel edge, the equipment framework lower extreme slides and evenly is provided with a plurality of equipment push rods, the equipment connecting rod is through the round pin hub connection with equipment push rod one end, the equipment ejector pad is installed to the equipment push rod other end, equipment framework lower extreme side bilateral symmetry is provided with the equipment spout, there is equipment branch through extension spring sliding connection in the equipment spout, equipment.
As a further scheme of the invention: a plurality of U-shaped grooves are evenly formed in the inner side of the auxiliary slide way, T-shaped blocks are arranged in the U-shaped grooves in a sliding mode, supporting springs are connected between the inner walls of the rear ends of the U-shaped grooves and the rear ends of the T-shaped blocks, supporting jacking blocks are installed at the front ends of the T-shaped blocks through hinge pins, and the supporting springs are symmetrically connected between the front ends of the T-shaped blocks and the rear end faces of the supporting jacking blocks.
As a further scheme of the invention: a plurality of auxiliary rollers are evenly arranged on two sides of the auxiliary shifting rod, a plurality of arc-shaped grooves are evenly formed in the auxiliary rollers, and auxiliary balls are arranged in the arc-shaped grooves.
In addition, the invention also provides a manufacturing and processing method of the manufacturing and processing machinery for the heat-insulation bridge-cutoff aluminum glass door and window, which comprises the following steps:
s1, finishing the adjustment of the manufacturing and processing machinery of the heat-insulating bridge-cutoff aluminum glass door and window;
s2, placing the U-shaped heat insulation broken bridge aluminum profile glass door and window frame on a clamping ejector rod, enabling the clamping ejector rod to move downwards to drive a clamping push block to move in a clamping slide way through a clamping connecting rod and a clamping push rod, enabling the clamping block to clamp and fix the U-shaped heat insulation broken bridge aluminum profile glass door and window frame, and then starting a clamping cylinder to drive an L-shaped clamping rod to be clamped into a clamping groove in the lower end of the clamping ejector rod;
s3, the assembly unit supports the glass to be assembled in the U-shaped heat-insulation bridge-cut-off aluminum profile glass door and window frame, the auxiliary unit slightly breaks the U-shaped heat-insulation bridge-cut-off aluminum profile glass door and window frame towards two sides, and the driving motor rotates and is meshed with the driving rack through the driving gear to drive the assembly unit to slowly place the glass into the U-shaped heat-insulation bridge-cut-off aluminum profile glass door and window frame.
Compared with the prior art, the invention has the following advantages:
can solve the problems that the prior heat-insulating bridge-cut-off aluminum glass door and window has the following problems when being provided with glass: firstly, after the heat insulation broken bridge aluminum profile and the glass are assembled and cut according to theoretical data, the glass is difficult to be smoothly arranged in a U-shaped frame formed by the heat insulation broken bridge aluminum profile, and the glass is forcibly arranged in the U-shaped frame to cause scraping and even breaking of the glass, so that the danger is brought to workers, the economic loss is caused, and the decoration efficiency of the heat insulation broken bridge aluminum glass door and window is seriously influenced; secondly, in the process of installing the glass in the U-shaped frame formed by the heat insulation bridge-cut-off aluminum profiles, the glass is knocked by a rubber hammer manually to slowly enter the U-shaped frame formed by the heat insulation bridge-cut-off aluminum profiles, and because the manual force is difficult to control, the preparation degree of knocking at each time is also difficult to control, and the decoration efficiency of the heat insulation bridge-cut-off aluminum glass door and window is also reduced;
when glass is filled into a U-shaped frame consisting of heat-insulating bridge-cutoff aluminum profiles, the clamping unit can clamp and fix the U-shaped frame, then the auxiliary unit can slightly pull the U-shaped frame towards two sides, so that the front end of the glass can smoothly enter the upper end of the U-shaped frame, then the assembly unit continuously knocks the glass in a vibration mode, so that the glass can smoothly and quickly enter the U-shaped frame, the strength and the accuracy are accurately and reasonably controlled, and in the process, the assembly unit can separate the auxiliary unit from the upper end of the U-shaped frame, so that the U-shaped frame cannot be pulled open more, and the damage of the U-shaped frame is effectively prevented.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the front plan structure of the present invention;
FIG. 2 is a schematic cross-sectional plan view of the clamping unit of the present invention;
FIG. 3 is a schematic cross-sectional plan view of the auxiliary unit of the present invention;
FIG. 4 is a schematic cross-sectional plan view of the assembled unit of the present invention;
FIG. 5 is a schematic cross-sectional plan view taken at A-A of FIG. 4 in accordance with the present invention;
FIG. 6 is a schematic cross-sectional plan view of the auxiliary lever of the present invention;
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 6.
A heat insulation bridge cut-off aluminum glass door and window manufacturing and processing machine comprises a base 1, a clamping unit 2 and an assembling device 3, wherein the clamping unit 2 and the assembling device 3 are arranged on the upper surface of the base 1, and the clamping unit 2 is located in the middle of the assembling device 3; wherein:
the clamping unit 2 comprises a clamping frame body 20, a clamping cylinder 21, an L-shaped clamping rod 22, a clamping slide rail 23, a clamping push block 24, a clamping push rod 25, a clamping block 26, a waist-shaped block 27, a clamping connecting rod 28 and a clamping ejector rod 29, wherein the clamping cylinder 21 is arranged in the middle of the upper surface of a bottom plate of the clamping frame body 20, the L-shaped clamping rod 22 is installed on output shafts at two ends of the clamping cylinder 21, the clamping slide rail 23 is arranged on the clamping frame body 20, the clamping push block 24 and the clamping push rod 25 are symmetrically arranged in the clamping slide rail 23 in a left-right mode, the inner side of the clamping push block 24 is connected with one end of the clamping push rod 25, the upper end of the clamping push block 24 is connected with the clamping block 26 through an adjusting bolt, the waist-shaped block 27 is arranged on the side wall of the clamping slide rail 23, a waist-shaped groove is formed in the clamping push rod 25, the, the bottom plate of the clamping frame body 20 is connected with the bottom end of the clamping ejector rod 29 through a supporting spring, and a plurality of clamping grooves are symmetrically and uniformly arranged on two sides of the lower end of the clamping ejector rod 29; during specific work, put the U type frame lower extreme that thermal-insulated bridge cut-off aluminium alloy is constituteed on centre gripping ejector pin 29, centre gripping ejector pin 29 moves down because pressure, centre gripping ejector pin 29 just can pass through centre gripping connecting rod 28 pulling centre gripping push rod 25, centre gripping push rod 25 just can be drawing centre gripping ejector pad 24 and removing in centre gripping slide 23, make the grip block 26 with U type frame centre gripping fixed, can also be according to the thickness of U type frame, rotate adjusting bolt, make the grip block 26 can be better with U type frame centre gripping, wait to the grip block 26 with U type frame centre gripping back, start centre gripping cylinder 21 and drive L type kelly 22 card and advance in the centre gripping draw-in groove of centre gripping ejector pin 29 lower extreme, make grip block 26 centre gripping U type frame be difficult to loosen.
The L-shaped clamping rod 22 comprises a clamping column 220 and a clamping head 221, the clamping column 220 is connected with the clamping head 221 in a sliding fit mode, and a buffer spring is arranged between the clamping column 220 and the clamping head 221; during specific work, when the assembly unit 36 is used for assembling glass into the U-shaped frame, the clamping column 220 is connected with the clamping head 221 in a sliding fit mode, and a buffer spring is arranged between the clamping column 220 and the clamping head 221 to effectively reduce the impact of the vibration force of the assembly unit 36 on the clamping unit 2.
A rubber bag 260 is arranged on the inner side wall of the clamping block 26, and anti-skid lines are arranged on the outer surface of the rubber bag 260; during specific work, the rubber bag 260 can prevent the outer surface of a U-shaped frame formed by the scraping heat-insulation bridge-cut-off aluminum profiles, and the anti-skid lines can prevent the U-shaped frame from sliding due to vibration when the U-shaped frame is used for containing glass.
The assembling device 3 comprises an auxiliary unit 30, an assembling vertical rod 31, an assembling slide way 32, an assembling press block 33, an assembling lead screw 34, an assembling cross rod 35, an assembling unit 36, a driving gear 37, a driving rack 38 and a driving motor 39, wherein the auxiliary unit 30 is arranged on the clamping frame body 20, the assembling vertical rod 31 is symmetrically arranged on the left and right of the clamping frame body 20, the assembling slide way 32 is arranged on the assembling vertical rod 31, the assembling press block 33 is connected to the upper slide way of the assembling slide way 32, the upper end of the assembling press block 33 is connected with the assembling cross rod 35 through the assembling lead screw 34, the assembling unit 36 is arranged in the middle of the assembling cross rod 35, the driving gears 37 are symmetrically arranged at two ends of the assembling cross rod 35, the driving rack 38 is arranged on the side wall of the assembling slide way 32; during specific work, the upper end of the U-shaped frame is slightly broken off by the auxiliary unit 30, then the driving motor 39 rotates to drive the driving gear 37 to rotate, then the driving gear 37 is meshed with the driving rack 38, so that the driving gear 37 drives the assembly cross rod 35 to slide downwards in the assembly slide rail 32, then the assembly cross rod 35 drives the assembly unit 36 to move downwards, the assembly unit 36 drives the glass to move downwards, after the lower end of the glass enters a distance formed by breaking off the upper end of the U-shaped frame, the assembly pressing block 33 presses down the auxiliary top block 308, the auxiliary unit 30 is separated from the U-shaped frame and the glass, and the assembly unit 36 smoothly loads the glass into the U-shaped frame.
The auxiliary unit 30 comprises an auxiliary frame body 300, an auxiliary slide way 301, an auxiliary slide rod 302, an auxiliary cylinder 303, an auxiliary shift lever 304, an auxiliary support rod 305, an auxiliary connecting rod 306, an auxiliary vertical rod 307 and an auxiliary top block 308, the auxiliary frame body 300 is arranged on the clamping frame body 20, the auxiliary slide ways 301 are symmetrically arranged on the left and right sides of the inner side of the auxiliary frame body 300, the auxiliary slide rods 302 are arranged in the auxiliary slide ways 301 in a sliding mode, a supporting spring is connected between the bottom sides of the auxiliary slide ways 301 and the lower ends of the auxiliary slide rods 302, the upper ends of the auxiliary slide rods 302 are, the auxiliary sliding rod 302 is connected with the auxiliary shifting rod 304 through an auxiliary support rod 305, the lower end of the auxiliary sliding rod 302 is connected with one end of an auxiliary connecting rod 306 through a pin shaft, the supporting frame body is connected with the middle of the auxiliary connecting rod 306 through an auxiliary vertical rod 307, an auxiliary top block 308 is installed at the other end of the auxiliary connecting rod 306, and the assembly slide way 32 is connected with the auxiliary top block 308 in a sliding mode; during the specific operation, in the process that the assembly unit 36 drives the glass to move down, the lower end of the glass firstly presses the auxiliary shift lever 304, then the auxiliary cylinder 303 is started to jack the rear end of the auxiliary shift lever 304, the front end of the auxiliary shift lever 304 can slightly shift the U-shaped frame outwards, and the auxiliary connecting rod 306 can drive the auxiliary push block 308 to move up with the auxiliary shift lever 304 as the glass can be smoothly driven to move down into the U-shaped frame by the assembly unit 36.
The assembling unit 36 comprises an assembling motor 360, an assembling frame 361, an assembling rotary table 362, an assembling connecting rod 363, an assembling push rod 364, an assembling push block 365, an assembling sliding groove 366, an assembling supporting rod 367, an assembling bracket 368 and an assembling suction cup 369, wherein the assembling motor 360 is arranged above the middle of the assembling cross rod 35, the assembling frame 361 is arranged below the middle of the assembling cross rod 35, the assembling rotary tables 362 are uniformly arranged on the assembling frame 361, the assembling connecting rod 363 is arranged on the edge of the assembling rotary table 362 through a pin shaft, the assembling push rods 364 are uniformly arranged at the lower end of the assembling frame 361 in a sliding manner, the assembling connecting rod 363 is connected with one end of the assembling push rod 364 through a pin shaft, the assembling push block 365 is arranged at the other end of the assembling push rod 364, the assembling sliding grooves 366 are symmetrically arranged on the left and right side of the lower end of the, a plurality of assembling suction cups 369 are uniformly arranged on the assembling bracket 368; during specific work, the assembly sucking disc 369 adsorbs one side of the glass, then the driving motor 39 rotates to drive the driving gear 37 to rotate, then the driving gear 37 is meshed with the driving rack 38, so that the driving gear 37 drives the assembly cross rod 35 to slide downwards in the assembly slide way 32, then the assembly cross rod 35 drives the assembly frame body 361 to move downwards, the lower end of the glass is known to be in contact with the auxiliary shifting rod 304, the glass smoothly enters the U-shaped frame, the assembly motor 360 is started to drive the assembly turntable 362 to rotate through belt transmission, the assembly turntable 362 drives the assembly push rod 364 to move through the assembly connecting rod 363, the assembly push block 365 can reciprocate to knock the upper end of the glass, and the glass is smoothly put into the U-shaped frame.
A plurality of U-shaped grooves 3010 are uniformly arranged on the inner side of the auxiliary slide way 301, T-shaped blocks 3011 are slidably mounted in the U-shaped grooves 3010, supporting springs are connected between the inner walls of the rear ends of the U-shaped grooves 3010 and the rear ends of the T-shaped blocks 3011, supporting jacking blocks 3012 are mounted at the front ends of the T-shaped blocks 3011 through pin shafts, and the supporting springs are symmetrically connected between the front ends of the T-shaped blocks 3011 and the rear end faces of the supporting jacking blocks 3012 up and down; when the U-shaped frame is shifted outwards by the auxiliary shifting rod 304, the supporting jacking block 3012 can support the outer side of the U-shaped frame to a certain extent, and the U-shaped frame is prevented from being broken outwards too much to cause damage to the U-shaped frame.
A plurality of auxiliary rollers 3040 are uniformly arranged on both sides of the auxiliary shift lever 304, a plurality of arc-shaped grooves are uniformly arranged on the auxiliary rollers 3040, and auxiliary balls 3041 are arranged in the arc-shaped grooves; in particular, the auxiliary roller 3040 and the auxiliary ball 3041 are disposed to facilitate the auxiliary lever 304 to smoothly separate from the U-shaped frame and the glass, so as not to affect the installation of the glass all the time, and to avoid the damage caused by the increased distance between the U-shaped frame and the glass due to the extrusion.
In addition, the invention also provides a manufacturing and processing method of the manufacturing and processing machinery for the heat-insulation bridge-cutoff aluminum glass door and window, which comprises the following steps:
s1, finishing the adjustment of the manufacturing and processing machinery of the heat-insulating bridge-cutoff aluminum glass door and window;
s2, placing the U-shaped heat-insulation broken-bridge aluminum profile glass door and window frame on a clamping ejector rod 29, enabling the clamping ejector rod 29 to move downwards to enable a clamping push block 24 to move in a clamping slide rail 23 through a clamping connecting rod 28 and a clamping push rod 25, enabling a clamping block 26 to clamp and fix the U-shaped heat-insulation broken-bridge aluminum profile glass door and window frame, and then starting a clamping cylinder 21 to drive an L-shaped clamping rod 22 to be clamped into a clamping groove in the lower end of the clamping ejector rod 29;
s3, the assembly unit 36 supports the glass to be assembled into the U-shaped heat insulation bridge-cut-off aluminum profile glass door and window frame, then the auxiliary unit 30 slightly breaks the U-shaped heat insulation bridge-cut-off aluminum profile glass door and window frame towards two sides, and then the driving motor 39 rotates and is meshed with the driving rack 38 through the driving gear 37 to drive the assembly unit 36 to slowly put the glass into the U-shaped heat insulation bridge-cut-off aluminum profile glass door and window frame.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.