CN111632527A

CN111632527A - Dye stirring mixer

Info

Publication number: CN111632527A
Application number: CN202010406601.8A
Authority: CN
Inventors: 张建梁; 刘增川
Original assignee: Zhejiang Huayou Color Textile Technology Co ltd
Current assignee: Zhejiang Huayou Color Textile Technology Co ltd
Priority date: 2020-05-14
Filing date: 2020-05-14
Publication date: 2020-09-08

Abstract

The invention discloses a dye stirring mixer, aiming at the problems in the prior art, the dye can be fully moved and rolled in a barrel body through the rotatable barrel body with the side wall obliquely designed and the stirring mechanism matched, and the problem that the dye is difficult to be uniformly mixed is solved. The key points of the technical scheme are as follows: the stirring device comprises a support, a barrel, a stirring mechanism and a motor, wherein the barrel is a hollow oblique cylinder with a round bottom surface, a feed inlet and a discharge outlet are formed in the barrel, the bottom surface of the barrel comprises a first bottom surface and a second bottom surface, a first rotating structure and a second rotating structure are respectively arranged on the first bottom surface and the second bottom surface, and the two rotating structures are coaxial; the stirring mechanism comprises a rotating rod and a stirring rod; the motor comprises a barrel motor for driving the barrel to rotate and a stirring motor for driving the stirring mechanism to rotate; first revolution mechanic is connected with the barrel motor, and rabbling mechanism's rotary rod passes second revolution mechanic and is connected with the agitator motor.

Description

Dye stirring mixer

Technical Field

The invention relates to the field of dye mixing equipment, in particular to a dye stirring mixer.

Background

Dyes are organic compounds that give other materials a vivid and strong hue, and are also called synthetic dyes because pigments used at present are artificially synthesized. Dyes and pigments are generally compounds which are inherently coloured and which are capable of giving other substances a vivid and strong shade in the molecular or dispersed state. The dye is widely applied to the fields of fabrics, chemical fibers, ceramics, plastics and the like, the fields have higher requirements on the color of products, and for different products, reasonable color can bring pleasure and satisfaction to consumers, so that the dyes of various colors are required to be mixed and toned according to a certain proportion before the products are colored to obtain the expected color.

The existing dye mixing and stirring equipment generally comprises a dye mixing barrel and a stirring rod, wherein the dye mixing barrel is vertically placed, and the stirring rod extends into the dye mixing barrel from the upper part and is used for stirring. However, the existing dye mixing and stirring technology has the following defects:

because certain gap must exist between puddler and the dyestuff mixing barrel inner wall, lead to being located dyestuff mixing barrel edge (especially the edge of dyestuff mixing barrel bottom surface) the dyestuff be difficult for receiving the thrust of puddler and move, stay the edge all the time, cause the dyestuff unable misce bene, can't reach the intended mixing of colors effect.

Therefore, the problem that how to solve the problems of insufficient dye movement and uneven dye mixing in the toning process becomes a great need to be solved in the field of dye mixing equipment.

Disclosure of Invention

The invention aims to provide a dye stirring mixer, aiming at the problems in the prior art, the dye can fully move and roll in a barrel body through the rotatable barrel body with the side wall in an inclined design and the matching of a stirring mechanism, and the problem that the dye is difficult to mix uniformly is solved.

In order to realize the purpose of the invention, the invention adopts the following technical scheme:

the dye stirring mixer comprises a support, a barrel, a stirring mechanism and a motor, wherein the barrel is in the shape of an oblique cylinder with a circular bottom surface, the barrel is hollow, a feed inlet and a discharge outlet are formed in the barrel, the bottom surface of the barrel comprises a first bottom surface and a second bottom surface, a first rotating structure for rotating the barrel is arranged on the first bottom surface, a second rotating structure is arranged on the second bottom surface, and the axes of the first rotating structure and the second rotating structure are positioned on the same straight line; the stirring mechanism comprises a rotating rod and a stirring rod, and the stirring rod is fixedly connected with the rotating rod; the motor comprises a barrel motor for driving the barrel to rotate and a stirring motor for driving the stirring mechanism to rotate; the first rotating structure is connected with the barrel motor, and the rotating rod of the stirring mechanism penetrates through the second rotating structure to be connected with the stirring motor. The dyes mentioned in the present invention are solid dyes in powder or granule form.

Compared with the prior art, the dye stirring mixer adopting the technical scheme has the following beneficial effects:

firstly, the dye stirring mixer adopts the dye stirring mixer, the barrel for mixing the dye is an inclined cylinder with a circular bottom surface, namely the side wall of the barrel is inclined, when the barrel rotates along the axis passing through the bottom surface, the dye at the corner of the barrel can gradually rise along the inner wall of the barrel, the inner wall of the barrel is changed from upward inclination to downward inclination along with the rotation of the barrel, at the moment, the dye slides to the other side along the inner wall of the barrel under the action of gravity, namely, the dye runs back and forth between the first bottom surface and the second bottom surface, so that the movement and the rolling of the dye are enhanced, and the dye with different colors can be mixed more uniformly.

Secondly, by adopting the dye stirring mixer, the stirring rod is arranged in the cylinder body, and the stirring rod also rotates in the cylinder body when the cylinder body rotates, so that the rolling force of the dye is increased, and the uniformity of dye mixing is further enhanced.

Preferably, the first bottom surface and the second bottom surface are arranged in parallel, an included angle between a central axis of the first bottom surface and the side wall of the barrel body is 15-45 degrees, and if the included angle is too small, the rolling degree of the dye is insufficient; if the angle is too large, the eccentric force generated by the cylinder is too large, the power consumption of the motor is increased, and the rotating shaft is damaged.

Preferably, the axis of the first rotating structure is not on the central axis of the first bottom surface, and the axis of the second rotating structure is not on the central axis of the second bottom surface, so that the deflection degree between the first bottom surface and the second bottom surface of the barrel can be increased, and the dye can roll more sufficiently.

Preferably, still be equipped with drive mechanism between barrel motor and the first revolution mechanic, drive mechanism's output is connected with the first revolution mechanic of barrel motor, and drive mechanism's input is connected with the barrel motor, adopts drive mechanism can reduce the rotatory side direction stress to the production of barrel motor output pivot of barrel, is favorable to protecting the barrel motor, prolongs the life of barrel motor.

Preferably, the transmission mechanism adopts gear transmission and is provided with an output gear; the internal gear is arranged in the first rotating structure, the output gear is located in the internal gear and matched with the internal gear, the instantaneous transmission ratio of gear transmission is constant, the working stability is high, and the gear transmission efficiency and the bearing capacity are high.

Preferably, the puddler includes bracing piece and four flabellums, the middle part and the rotary rod fixed connection of bracing piece, four flabellums are on average symmetrical to be set up in the both ends of bracing piece, are favorable to strengthening the degree of rolling of dyestuff in the barrel for the dyestuff mixes more evenly.

Preferably, the flabellum is rectangular form sheet metal, and two flabellum bilateral symmetry that are located the same end of bracing piece set up, and every flabellum all inclines towards the bracing piece, because dyestuff side-to-side motion in the barrel, form easily and impel in the barrel middle part, and the flabellum that sets up to the slope of both sides can push the accumulational dyestuff in middle part to both sides, and because the flabellum slope forms the contained angle region with between barrel bottom surface and the side, is pushed the dyestuff on both sides and moves towards the contained angle region. And through the barrel rotation, the material in contained angle region is followed this region again and is moved to another bottom surface direction for the dyestuff that comes out from the contained angle region and the dyestuff that is stirred by the flabellum strike each other and mix, when the degree that rolls of increase dyestuff, let mix more evenly between the dyestuff.

Preferably, the second rotating structure is provided with a rotating shaft, the second rotating structure is connected with the support through the rotating shaft, the second rotating structure and the support are in passive rotation, and the rotating shaft is arranged to reduce friction force between the second rotating structure and the support, so that power consumption of the barrel motor is reduced.

Preferably, a through hole is formed in the middle of the rotating shaft, the rotating rod of the stirring mechanism penetrates through the through hole to be connected with the output rotating shaft of the stirring motor, and the stirring motor is located on the outer wall of the barrel and needs to drive the stirring mechanism to rotate.

Preferably, first bottom surface and second bottom surface all are equipped with the reinforced structure who is used for reinforcing barrel structural strength, and reinforced structure is a plurality of metal poles of fixing on first bottom surface and second bottom surface, the metal pole tail end is fixed in on first revolution mechanic and second revolution mechanic's the outer wall, and the metal pole front end disperses all around, and the rotatory axle center of barrel is located first bottom surface and second bottom surface, and the power of each direction that two bottom surfaces receive is great, consequently sets up a plurality ofly can strengthen the fastness and the stability of barrel by axle center department to the metal pole of dispersing all around.

Drawings

FIG. 1 is a schematic structural view of an embodiment of a dye stirring mixer of the present invention.

Fig. 2 is a schematic cross-sectional structure diagram of the present embodiment.

Fig. 3 and 4 are schematic structural views of the cylinder in this embodiment.

Fig. 5 is a schematic structural diagram of the first rotating structure in this embodiment.

Fig. 6 is a schematic structural diagram of a second rotation structure in this embodiment.

Fig. 7 is a schematic structural diagram of the stirring mechanism in this embodiment.

Reference numerals: 1. a support; 10. a support table; 2. a barrel; 20. a feed inlet; 21. a discharge port; 22. a first bottom surface; 220. a first rotating structure; 2201. an internal gear; 23. a second bottom surface; 230. a second rotating structure; 2301. a rotating shaft; 24. reinforcing the structure; 3. a stirring mechanism; 30. rotating the rod; 31. a support bar; 32. a fan blade; 4. a barrel motor; 5. a stirring motor; 6. and a transmission mechanism.

Detailed Description

The invention is further described below with reference to the accompanying drawings.

Dye stirring mixer shown in fig. 1 and 2, including support 1, barrel 2, barrel motor 4 and agitator motor 5, agitator mechanism 3 is still located to barrel 2 inside, the upwards protruding brace table 10 that forms in support 1 both sides, form the space that is used for placing barrel 2 between two brace tables 10, be equipped with drive mechanism 6 on the left side brace table 10 of support 1, be connected with barrel motor 4 on the drive mechanism 6, barrel 2 one side is connected with drive mechanism 6, the opposite side is connected with the right side brace table 10 of support 1, still be equipped with agitator motor 5 that is used for driving agitator mechanism 3 on the right side brace table 10 of support 1.

As shown in fig. 3 and 4, the cylinder 2 is an oblique cylinder with a circular bottom surface, the cylinder 2 is hollow, the cylinder 2 is provided with a feed port 20 and a discharge port 21, the bottom surface of the cylinder 2 comprises a first bottom surface 22 and a second bottom surface 23, the first bottom surface 22 and the second bottom surface 23 are arranged in parallel, and an included angle between a central axis of the first bottom surface 22/the second bottom surface 23 and a side wall of the cylinder 2 is 30 degrees; the first bottom surface 22 is provided with a first rotating structure 220 for the rotation of the cylinder 2, the second bottom surface 23 is provided with a second rotating structure 230, the axes of the first rotating structure 220 and the second rotating structure 230 are positioned on the same straight line, the axis of the first rotating structure 220 is not positioned on the center of the circle of the first bottom surface 22, and the axis of the second rotating structure 230 is not positioned on the center of the circle of the second bottom surface 23.

First bottom surface 22 and second bottom surface 23 all are equipped with reinforced structure 24 that is used for reinforcing barrel 2 structural strength, reinforced structure 24 is a plurality of metal poles of fixing on first bottom surface 22 and second bottom surface 23, the metal pole tail end is fixed in on the outer wall of first revolution mechanic 220 and second revolution mechanic 230, the metal pole front end is to dispersing all around, the axle center that barrel 2 rotates is located first bottom surface 22 and second bottom surface 23, the power of each direction that two bottom surfaces receive is great, consequently set up a plurality of metal poles of dispersing all around by axle center department and can strengthen barrel 2's fastness and stability.

The motor is including being used for driving the rotatory barrel motor 4 of barrel 2 and being used for driving the rotatory agitator motor 5 of rabbling mechanism 3, and first revolution mechanic 220 is connected with barrel motor 4, and the rotary rod 30 of rabbling mechanism 3 passes second revolution mechanic 230 and is connected with agitator motor 5.

As shown in fig. 5, the transmission mechanism 6 adopts a gear transmission, the transmission mechanism 6 is provided with an output gear, an internal gear 2201 is arranged inside the first rotating structure 220, the output gear of the transmission mechanism 6 is connected with the internal gear 2201 of the first rotating structure 220, i.e. the output gear is located in the internal gear 2201 and is matched with the internal gear 2201, and the input end of the transmission mechanism 6 is connected with the barrel motor 4.

As shown in fig. 6, the second rotating structure 230 is provided with a rotating shaft 2301, the second rotating structure 230 is connected with the support base 1 through the rotating shaft 2301, a through hole for passing the rotating rod 30 of the stirring mechanism 3 is arranged in the middle of the rotating shaft 2301, the rotating rod 30 of the stirring mechanism 3 passes through the through hole to be connected with the output rotating shaft of the stirring motor 5, and the stirring motor 5 is fixed on the right support table 10 of the support base 1.

As shown in fig. 7, the stirring rod includes a support rod 31 and four blades 32, the middle of the support rod 31 is fixedly connected to the rotating rod 30, the support rod 31 is perpendicular to the rotating rod 30, two ends of the support rod 31 are respectively provided with two blades 32 symmetrically arranged left and right, the blades 32 are strip-shaped metal plates, and each blade 32 is inclined toward the support rod 31.

The foregoing is a preferred embodiment of the present invention, and it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit of the invention, and these should be considered to be within the scope of the invention.

Claims

1. A dyestuff stirring blender which characterized in that: comprises a support (1), a cylinder body (2), a stirring mechanism (3) and a motor,

the cylinder (2) is an oblique cylinder with a circular bottom surface, the cylinder (2) is hollow, the cylinder (2) is provided with a feed inlet (20) and a discharge outlet (21), the bottom surface of the cylinder (2) comprises a first bottom surface (22) and a second bottom surface (23),

a first rotating structure (220) used for rotating the barrel body (2) is arranged on the first bottom surface (22), a second rotating structure (230) is arranged on the second bottom surface (23), and the axle centers of the first rotating structure (220) and the second rotating structure (230) are positioned on the same straight line;

-the stirring mechanism (3) comprises a rotating rod (30) and a stirring rod, wherein the stirring rod is fixedly connected with the rotating rod (30);

the motor comprises a barrel motor for driving the barrel (2) to rotate and a stirring motor (5) for driving the stirring mechanism (3) to rotate;

the first rotating structure (220) is connected with the barrel motor, and the rotating rod (30) of the stirring mechanism (3) penetrates through the second rotating structure (230) to be connected with the stirring motor (5).

2. The dye stirring mixer as set forth in claim 1, characterized in that: the first bottom surface (22) and the second bottom surface (23) are arranged in parallel, and an included angle formed between a central axis of the first bottom surface (22)/the second bottom surface (23) and the side wall of the barrel body (2) is 15-45 degrees.

3. The dye stirring mixer as set forth in claim 1, characterized in that: the axis of the first rotating structure (220) is not on the center of the first bottom surface (22), and the axis of the second rotating structure (230) is not on the center of the second bottom surface (23).

4. The dye stirring mixer as set forth in claim 1, characterized in that: still be equipped with drive mechanism (6) between barrel (2) motor and first revolution mechanic (220), the output of drive mechanism (6) is connected with first revolution mechanic (220) of barrel (2) motor, and the input of drive mechanism (6) is connected with barrel (2) motor.

5. Dye stirring mixer as in claim 4, characterized in that: the transmission mechanism (6) adopts gear transmission, and the transmission mechanism (6) is provided with an output gear; an internal gear (2201) is arranged inside the first rotating structure (220), and the output gear is positioned in the internal gear (2201) and matched with the internal gear (2201).

6. The dye stirring mixer as set forth in claim 1, characterized in that: the puddler includes bracing piece (31) and four flabellum (32), the middle part and rotary rod (30) fixed connection of bracing piece (31), four flabellum (32) average symmetries set up in the both ends of bracing piece (31).

7. Dye stirring mixer as in claim 6, characterized in that: the fan blades (32) are long-strip-shaped thin plates, the two fan blades (32) located at the same end of the supporting rod (31) are arranged in a bilateral symmetry mode, and each fan blade (32) inclines towards the supporting rod (31).

8. The dye stirring mixer as set forth in claim 1, characterized in that: the second rotating structure (230) is provided with a rotating shaft (2301), and the second rotating structure (230) is connected with the support (1) through the rotating shaft (2301).

9. Dye stirring mixer as claimed in claim 8, characterized in that: a through hole is formed in the middle of the rotating shaft (2301), and a rotating rod (30) of the stirring mechanism (3) penetrates through the through hole to be connected with an output rotating shaft of the stirring motor (5).

10. The dye stirring mixer as set forth in claim 1, characterized in that: first bottom surface (22) and second bottom surface (23) all are equipped with reinforced structure (24) that are used for reinforcing barrel (2) structural strength, reinforced structure (24) are a plurality of metal poles of fixing on first bottom surface (22) and second bottom surface (23), on the metal pole tail end was fixed in the outer wall of first revolution mechanic (220) and second revolution mechanic (230), the metal pole front end was to dispersing all around.