CN111626474A - Data processing method and equipment based on manufacturing MES system - Google Patents
Data processing method and equipment based on manufacturing MES system Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 419
- 238000003672 processing method Methods 0.000 title claims abstract description 16
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- 230000005540 biological transmission Effects 0.000 claims description 37
- 238000012216 screening Methods 0.000 claims description 25
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G—PHYSICS
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a data processing method and equipment based on a manufacturing MES system, which are applied to an automatic production system comprising the MES system, an Enterprise Resource Planning (ERP) system and a Warehouse Management (WMS) system, wherein the method comprises the following steps: receiving production plan data for production of a production line; determining a production path based on the production plan data, and issuing a production command to a production line corresponding to the production path based on the production process information; and after receiving the production completion information returned by the production line, the MES system sends the production completion information to the WMS system, and the production plan of the MES system is effectively adjusted in real time by optimizing the selection of the production path, so that the production efficiency is greatly improved.
Description
Technical Field
The application relates to the field of manufacturing informatization control, in particular to a data processing method and equipment based on a manufacturing MES system.
Background
With the rapid development of social economy, the demand of companies on product quality is higher and higher, so that the product quality is concerned with the life of enterprises. Informatization is a great trend of development of the modern times and represents advanced productivity.
Manufacturing Execution System (MES) is widely used in the Manufacturing field as an efficient and intelligent Manufacturing System, but in the prior art, a traditional discrete Manufacturing mode cannot automatically switch a production path according to a requirement for product quality, thereby causing waste of resources.
Therefore, how to further improve the data processing method in the MES and improve the efficiency and automation degree of the data processing method process of the MES system by selecting the optimal production path is a technical problem to be solved in the art.
Disclosure of Invention
The invention provides a data processing method and equipment based on a manufacturing MES system, which are used for solving the problem that the optimal production path can not be selected in the prior art, and comprise the following steps:
receiving production plan data for production of a production line, wherein the production plan data is specifically issued to the MES system by the ERP system, and the production plan information specifically comprises production material information and production process information;
determining a production path based on the production plan data, and issuing a production command to a production line corresponding to the production path based on the production process data;
and after receiving the production completion information returned by the production line, the MES system sends the production completion information to the WMS system, wherein the production completion information carries the number of the goods completed by the production line.
Preferably, the determining the production path based on the production plan data specifically includes:
acquiring state information of each production line;
determining at least one production path based on a production state model and the state information of each production line, wherein the production state model is generated by a finite state machine model;
determining a first path based on a preset screening strategy, and taking the first path as a production path, wherein the first path is the screened production path.
Preferably, the preset screening strategy specifically includes:
the time length for completing the production through the first path is shorter than the time length required for passing through other paths except the first path in the at least one production path;
and/or the presence of a gas in the gas,
the energy consumption required for completing production through the first path is less than that required for completing production through other paths except the first path in the at least one production path.
Preferably, the sending the production completion information to the WMS system specifically includes:
acquiring the number of the goods finished by the production line in the production finishing information;
determining a data transmission protocol of the MES system and the WMS system;
and sending the production completion information to a WMS system based on the data transmission protocol so that the WMS system stores the goods finished in the production line.
Preferably, the determining of the data transmission protocol between the MES system and the WMS system specifically includes:
determining terminal information of the MES system and terminal information of the WMS system;
determining address information in the data transmission protocol based on the terminal information of the MES system and the terminal information of the WMS system;
determining a data type of the production completion information;
determining the data transmission protocol based on the address information and the data type.
Correspondingly, the invention also provides data processing equipment based on the manufacturing MES system, which is characterized by comprising the following components:
the production planning system comprises a receiving module, a production planning module and a processing module, wherein the receiving module is used for receiving production planning data for production line production, the production planning data is specifically issued to the MES system by the ERP system, and the production planning information specifically comprises production material information and production process information;
the issuing module is used for determining a production path based on the production plan data and issuing a production command to a production line corresponding to the production path based on the production process information;
and the sending module is used for sending the production completion information to the WMS system after the MES system receives the production completion information returned by the production line, wherein the production completion information carries the number of the goods completed by the production line.
Preferably, the assignment module is specifically configured to:
acquiring state information of each production line;
determining at least one production path based on a production state model and the state information of each production line, wherein the production state model is generated by a finite state machine model;
the determining module is used for determining a first path based on a preset screening strategy and taking the first path as a production path, wherein the first path is the screened production path.
Preferably, the preset screening strategy is specifically configured to:
the time length for completing the production through the first path is shorter than the time length required for passing through other paths except the first path in the at least one production path;
and/or the presence of a gas in the gas,
the energy consumption required for completing production through the first path is less than that required for completing production through other paths except the first path in the at least one production path.
Preferably, the sending module is specifically configured to:
acquiring the number of the goods finished by the production line in the production finishing information;
determining a data transmission protocol of the MES system and the WMS system;
and sending the production completion information to a WMS system based on the data transmission protocol so that the WMS system stores the goods finished in the production line.
Preferably, the determining of the data transmission protocol between the MES system and the WMS system is specifically configured to:
determining terminal information of the MES system and terminal information of the WMS system;
determining address information in the data transmission protocol based on the terminal information of the MES system and the terminal information of the WMS system;
determining a data type of the production completion information;
determining the data transmission protocol based on the address information and the data type.
Compared with the prior art, the invention has the following beneficial effects:
the invention discloses a data processing method based on a manufacturing MES system, which is characterized by being applied to an automatic production system comprising the MES system, an Enterprise Resource Planning (ERP) system and a Warehouse Management (WMS) system, wherein the method comprises the following steps: receiving production plan data for production of a production line, wherein the production plan data is specifically issued to the MES system by the ERP system, and the production plan data specifically comprises production material information and production process information; determining a production path based on the production plan data, and issuing a production command to a production line corresponding to the production path based on the production process information; and after receiving production completion information returned by the production line, the MES system sends the production completion information to the WMS system, the production completion information carries the number of the goods completed by the production line, and the production plan of the MES system is effectively adjusted in real time by optimizing the selection of the production path, so that the production efficiency is greatly improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a flow chart of a data processing method based on a manufacturing MES system according to an embodiment of the present invention;
FIG. 2 is a flow chart illustrating a data processing method based on a manufacturing MES system according to another embodiment of the present invention;
fig. 3 is a schematic structural diagram of a data processing apparatus based on a manufacturing MES system according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
As mentioned in the background, the data volume of the company level in the prior art is very huge, so that the company operation condition is difficult to analyze through the data.
In order to solve the above problems, an embodiment of the present application provides a data processing method based on a manufacturing MES system, which improves analysis efficiency of dimension information and measurement information of business intelligent data, and further adjusts the production plan accurately in real time.
Fig. 1 is a schematic flow chart of a data processing method based on a manufacturing MES system according to an embodiment of the present invention, which includes the following steps:
step S101, receiving production plan data for production line production, wherein the production plan data is specifically issued to the MES system by the ERP system, and the production plan information specifically comprises production material information and production process information.
Specifically, the MES system receives production plan data from the ERP system, where the production plan data specifically includes production material information and production process information, and the ERP system is an enterprise resource Planning (enterprise resource Planning) short for short, and is a management platform that is established on the basis of information technology, integrates information technology and advanced management ideas, and provides decision means for enterprise employees and decision layers with a systematic management idea.
And S102, determining a production path based on the production plan data, and issuing a production command to a production line corresponding to the production path based on the production process information.
Specifically, the MES system determines the production path based on the production material information, and then issues a production command to a production line corresponding to the production path based on the production process information, where the production path is production state information of each production line.
In order to accurately obtain the production plan data, in a preferred embodiment of the present application, the production path is determined based on the production plan data, specifically:
acquiring state information of each production line;
determining at least one production path based on a production state model and the state information of each production line, wherein the production state model is generated by a finite state machine model;
determining a first path based on a preset screening strategy, and taking the first path as a production path, wherein the first path is the screened production path.
Specifically, the MES system obtains status information of each production line from the production plan data, then determines at least one production path from a production status model preset in the MES system and the status information of each production line, where the production status model is specifically generated by a finite state machine model, and finally the MES system determines a first path from the production paths according to a preset screening policy, and uses the first path as the production path, where the first path is the screened production path, and the finite state machine model represents a mathematical model of finite states and behaviors such as transitions and actions between the finite state machine models, and may be used to determine various relevant information in the production process, such as production plan, material stock, and the like.
In order to accurately set the screening strategy, in a preferred embodiment of the present application, a production path is determined based on the production plan data, specifically:
the time length for completing the production through the first path is shorter than the time length required for passing through other paths except the first path in the at least one production path;
and/or the presence of a gas in the gas,
the energy consumption required for completing production through the first path is less than that required for completing production through other paths except the first path in the at least one production path.
Specifically, the MES system sets, according to a user requirement, a time length required for completing production through the first path to be shorter than a time length required for completing production through the other paths except the first path in the at least one production path as a screening policy, or sets, as the screening policy, an energy consumption required for completing production through the first path to be shorter than an energy consumption required for completing production through the other paths except the first path in the at least one production path, or sets, as the screening policy, a time length required for completing production through the first path to be shorter than a time length required for completing production through the other paths except the first path in the at least one production path and an energy consumption required for completing production through the first path to be shorter than an energy consumption required for completing production through the other paths except the first path in the at least one production path.
Step S103, after receiving the production completion information returned by the production line, the MES system sends the production completion information to the WMS system, wherein the production completion information carries the number of the goods completed by the production line.
Specifically, the production line sends production completion information to the MES System, and then the MES System sends the production completion information to the WMS System, where the production completion information specifically includes the number of goods completed by the production line, and the WMS is a short term Warehouse Management System (ware Management System), and it can manage information, resources, behaviors, inventory, and distribution operations more perfectly according to operational business rules and algorithms, so as to meet the maximum requirements.
In order to accurately send the production completion information to the WMS system, in a preferred embodiment of the present application, the sending the production completion information to the WMS system specifically includes:
acquiring the number of the goods finished by the production line in the production finishing information;
determining a data transmission protocol of the MES system and the WMS system;
and sending the production completion information to a WMS system based on the data transmission protocol so that the WMS system stores the goods finished in the production line.
Specifically, the MES system obtains the number of the goods finished by the production line in the production completion information, then the MES system determines a data transmission protocol with the WMS system, and preferably sends the production completion information to the WMS system according to the data transmission protocol, so that the WMS system stores the goods finished by the production line.
In order to determine the data transmission protocol between the MES system and the WMS system, in a preferred embodiment of the present application, the determining the data transmission protocol between the MES system and the WMS system specifically includes:
determining terminal information of the MES system and terminal information of the WMS system;
determining address information in the data transmission protocol based on the terminal information of the MES system and the terminal information of the WMS system;
determining a data type of the production completion information;
determining the data transmission protocol based on the address information and the data type.
Specifically, the MES system determines terminal information and terminal information of the WMS system, then determines address information in the data transmission protocol according to the terminal information of the MES system and the terminal information of the WMS system, and finally determines the data type of the production completion information;
the invention discloses a data processing method based on a manufacturing MES system, wherein the MES system firstly receives production plan data for production of a production line, the production plan data is specifically issued to the MES system by an ERP system, the production plan information specifically comprises production material information and production process information, then the MES system determines a production path based on the production plan data, issues a production command to the production line corresponding to the production path based on the production process information, and finally sends the production completion information to a WMS system when the MES system receives the production completion information returned by the production line, the production completion information carries the number of goods completed by the production line, and the production plan of the MES system is effectively adjusted in real time by optimizing the selection of the production path, the production efficiency is greatly improved.
To further illustrate the technical idea of the present invention, a technical solution of the present invention is now described with reference to a specific application scenario, and referring to fig. 2, another embodiment of the present application provides a data processing method based on a manufacturing MES system, which is applied to an automatic production system including an MES system, an enterprise resource planning, ERP, system and a warehouse management, WMS, system, and the method includes:
step S201, a screening policy is preset.
Specifically, a manager presets a screening strategy of a first path according to production needs, wherein the screening strategy can be that the time required for the first path to complete production is shortest; the energy consumption required for completing the production is minimum; or the time required to complete the production is minimized and the energy consumption is minimized.
For example, the administrator sets, as the screening policy, a time period taken for completing production through the first path to be shorter than a time period required for completing production through the other paths except the first path, and an energy consumption required for completing production through the first path to be shorter than an energy consumption required for completing production through the other paths except the first path.
It should be noted that those skilled in the art can flexibly apply different forms of screening strategies, and the differences of the screening strategies do not affect the protection scope of the screening strategies.
Step S202, receiving production plan data.
Specifically, the MES system receives production plan data from the ERP system, where the production plan data specifically includes production material information and production process information, where the production plan data at least includes the production material information and the production process information, and the ERP system is a short for Enterprise Resource Planning (Enterprise Resource Planning), and is a management platform that is established on the basis of information technology, integrates information technology and advanced management ideas, and provides decision means for Enterprise employees and decision layers with a systematic management idea.
It should be noted that the production plan information at least includes production material information and production process information, and the difference in category in the production plan information does not affect the protection scope of the present application.
In step S203, a first path is determined.
Specifically, the MES system first acquires the state information of each production line, then determines at least one production path according to a production state model and the state information of each production line, and then determines a first path according to the preset screening strategy. The production state model is generated according to a finite-state machine model, and the finite-state machine model comprises various information in the production process and at least comprises the following steps: production schedule, material storage, etc.
It should be noted that, the finite-state machine model at least includes production plans and material reserves, and the difference of the categories in the finite-state machine model does not affect the protection scope of the present application.
Step S204, executing the production plan.
Specifically, the MES system issues a production command to the production line corresponding to the first path.
And step S205, sending the production completion information to the WMS system.
Specifically, the MES System obtains the production line completed data and the data type in the production completion information, then determines the address information in the data transmission protocol according to the terminal information of the MES System and the terminal information of the WMS System, then determines the data transmission protocol according to the production line completed data type and the address information, and finally sends the production completion information to the WMS System through the data transmission protocol, so as to facilitate the WMS System to store the goods completed by the production line, wherein the production completion information at least includes a production log, and the WMS is an abbreviation of a Warehouse Management System (a ware Management System), and can manage information, resources, behaviors, inventory and distribution operations more perfectly according to operational business rules and algorithms, thereby maximizing the requirements.
In addition, if problems are encountered in the production engineering, the reason of the problems can be accurately judged in a mode of calling out logs in the WMS system, and therefore the working efficiency is greatly improved.
The application provides a data processing method based on a manufacturing MES system, which comprises the steps that a manager presets a screening strategy of a first path according to production needs, then the MES system receives production plan data from an ERP system, then the MES system acquires state information of each production line, determines at least one production path through a production state model and the state information of each production line, determines the first path according to the preset screening strategy, then sends a production command to the production line corresponding to the first path, finally acquires the data and the data type of the production line completion in production completion information, determines a data transmission protocol through the data type of the production line completion and the address information, sends the production completion information to a WMS system based on the data transmission protocol, and optimizes the selection of the production path, and further, the production plan of the MES system is effectively adjusted in real time, so that the production efficiency is greatly improved.
In order to achieve the above technical object, an embodiment of the present application further provides a data processing apparatus based on a manufacturing MES system, which is applied in a manufacturing MES production line including a plurality of production units and the MES system including a database, as shown in fig. 3, the apparatus including:
a receiving module 301, configured to receive production plan data for production line production, where the production plan data is specifically issued by the ERP system to the MES system, and the production plan information specifically includes production material information and production process information;
an issuing module 302, configured to determine a production path based on the production plan data, and issue a production command to a production line corresponding to the production path based on the production process information;
a sending module 303, configured to send the production completion information to the WMS system after the MES system receives the production completion information returned by the production line, where the production completion information carries the number of the goods completed by the production line.
In a specific application scenario, the issuing module is specifically configured to:
acquiring state information of each production line;
determining at least one production path based on a production state model and the state information of each production line, wherein the production state model is generated by a finite state machine model;
the determining module is used for determining a first path based on a preset screening strategy and taking the first path as a production path, wherein the first path is the screened production path.
In a specific application scenario, the preset screening policy is specifically configured to:
the time length for completing the production through the first path is shorter than the time length required for passing through other paths except the first path in the at least one production path;
and/or the presence of a gas in the gas,
the energy consumption required for completing production through the first path is less than that required for completing production through other paths except the first path in the at least one production path.
In a specific application scenario, the sending module is specifically configured to:
acquiring the number of the goods finished by the production line in the production finishing information;
determining a data transmission protocol of the MES system and the WMS system;
and sending the production completion information to a WMS system based on the data transmission protocol so that the WMS system stores the goods finished in the production line.
In a specific application scenario, the determining of the data transmission protocol between the MES system and the WMS system is specifically configured to:
determining terminal information of the MES system and terminal information of the WMS system;
determining address information in the data transmission protocol based on the terminal information of the MES system and the terminal information of the WMS system;
determining a data type of the production completion information;
determining the data transmission protocol based on the address information and the data type.
Those skilled in the art will appreciate that the figures are merely schematic representations of one preferred implementation scenario and that the blocks or flow diagrams in the figures are not necessarily required to practice the present invention.
Those skilled in the art will appreciate that the modules in the apparatus may be distributed in the apparatus according to the description of the implementation scenario, or may be located in one or more apparatuses different from the present implementation scenario with corresponding changes. The modules of the implementation scenario may be combined into one module, or may be further split into a plurality of sub-modules.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not necessarily depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.
Claims (10)
1. A data processing method based on a manufacturing MES system is applied to an automatic production system comprising the MES system, an Enterprise Resource Planning (ERP) system and a Warehouse Management (WMS) system, and comprises the following steps:
receiving production plan data for production of a production line, wherein the production plan data is specifically issued to the MES system by the ERP system, and the production plan data specifically comprises production material information and production process information;
determining a production path based on the production plan data, and issuing a production command to a production line corresponding to the production path based on the production process information;
and after receiving the production completion information returned by the production line, the MES system sends the production completion information to the WMS system, wherein the production completion information carries the number of the goods completed by the production line.
2. The method according to claim 1, wherein determining a production path based on the production plan data comprises:
acquiring state information of each production line;
determining at least one production path based on a production state model and the state information of each production line, wherein the production state model is generated by a finite state machine model;
determining a first path based on a preset screening strategy, and taking the first path as a production path, wherein the first path is the screened production path.
3. The method of claim 2, wherein the predetermined screening policy is specifically:
the time length for completing the production through the first path is shorter than the time length required for passing through other paths except the first path in the at least one production path;
and/or the presence of a gas in the gas,
the energy consumption required for completing production through the first path is less than that required for completing production through other paths except the first path in the at least one production path.
4. The method of claim 1, wherein said sending said production complete information to a WMS system is specifically:
acquiring the number of the goods finished by the production line in the production finishing information;
determining a data transmission protocol of the MES system and the WMS system;
and sending the production completion information to a WMS system based on the data transmission protocol so that the WMS system stores the goods finished in the production line.
5. The method of claim 4, wherein the determining the data transfer protocol between the MES system and the WMS system comprises:
determining terminal information of the MES system and terminal information of the WMS system;
determining address information in the data transmission protocol based on the terminal information of the MES system and the terminal information of the WMS system;
determining a data type of the production completion information;
determining the data transmission protocol based on the address information and the data type.
6. A data processing device based on a manufacturing MES system is applied to an automatic production system comprising the MES system, an Enterprise Resource Planning (ERP) system and a Warehouse Management (WMS) system, and comprises:
the production planning system comprises a receiving module, a processing module and a processing module, wherein the receiving module is used for receiving production planning data for production line production, the production planning data is specifically issued to the MES system by the ERP system, and the production planning data specifically comprises production material information and production process information;
the issuing module is used for determining a production path based on the production plan data and issuing a production command to a production line corresponding to the production path based on the production process information;
and the sending module is used for sending the production completion information to the WMS system after the MES system receives the production completion information returned by the production line, wherein the production completion information carries the number of the goods completed by the production line.
7. The device of claim 6, wherein the issuing module is specifically configured to:
acquiring state information of each production line;
determining at least one production path based on a production state model and the state information of each production line, wherein the production state model is generated by a finite state machine model;
the determining module is used for determining a first path based on a preset screening strategy and taking the first path as a production path, wherein the first path is the screened production path.
8. The apparatus according to claim 7, wherein the preset filtering policy is specifically configured to:
the time length for completing the production through the first path is shorter than the time length required for passing through other paths except the first path in the at least one production path;
and/or the presence of a gas in the gas,
the energy consumption required for completing production through the first path is less than that required for completing production through other paths except the first path in the at least one production path.
9. The device of claim 6, wherein the sending module is specifically configured to:
acquiring the number of the goods finished by the production line in the production finishing information;
determining a data transmission protocol of the MES system and the WMS system;
and sending the production completion information to a WMS system based on the data transmission protocol so that the WMS system stores the goods finished in the production line.
10. The apparatus of claim 9, wherein the determining the data transfer protocol between the MES system and the WMS system is specifically configured to:
determining terminal information of the MES system and terminal information of the WMS system;
determining address information in the data transmission protocol based on the terminal information of the MES system and the terminal information of the WMS system;
determining a data type of the production completion information;
determining the data transmission protocol based on the address information and the data type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010308714.4A CN111626474A (en) | 2020-04-18 | 2020-04-18 | Data processing method and equipment based on manufacturing MES system |
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| CN112966876A (en) * | 2021-03-19 | 2021-06-15 | 北京京东振世信息技术有限公司 | Order production scheduling method and device, electronic equipment and readable medium |
| CN116894510A (en) * | 2023-06-06 | 2023-10-17 | 扬州云易信息技术有限公司 | MES-based multifunctional regulation and control production system |
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