CN111624965A - Configuration system for industrial intelligent manufacturing - Google Patents
Configuration system for industrial intelligent manufacturing Download PDFInfo
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- CN111624965A CN111624965A CN202010466686.9A CN202010466686A CN111624965A CN 111624965 A CN111624965 A CN 111624965A CN 202010466686 A CN202010466686 A CN 202010466686A CN 111624965 A CN111624965 A CN 111624965A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41845—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by system universality, reconfigurability, modularity
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31098—Configuration editor for networking interconnection
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention belongs to the technical field of industrial intelligent manufacturing and discloses a configuration system for industrial intelligent manufacturing, which comprises a design environment of configuration engineering, wherein a secondary developer uses the design environment to establish the configuration engineering according to an implemented procedure through an engineering template guide and carries out secondary development in a configuration mode; the operation environment of the configuration project is the use and operation environment of an end user, the configuration project is put into the configuration directory of the operation environment, the operation environment is started, the pictures and commands in the configuration project can be configured into the menu and the toolbar of the operation environment through the system setting tool, and various functions developed in the configuration project can be executed through the menu and the toolbar buttons after the pictures and the commands are stored. The invention reduces the technical threshold of secondary development, improves the secondary development efficiency and supports the communication of all mainstream PLC equipment.
Description
Technical Field
The invention relates to the technical field of industrial intelligent manufacturing, in particular to a configuration system for industrial intelligent manufacturing.
Background
With the development of computer technology, control technology, communication technology and graphic display technology, industrial control computer systems have been developed in a rapid manner. The configuration technology is the key of the computer control technology, real-time monitoring software of the industrial control system can be developed by applying the configuration technology, the configuration software is a development tool for developing the monitoring software of the industrial control system, and the configuration software belongs to a basic tool platform. Early configuration software was only a part of an automated system, but in recent years, a large number of special software markets have been eaten due to its strong penetration ability and expansibility. The internationally known industrial automation manufacturers basically develop their own configuration software.
With the further improvement of the industrial automation degree, the industrial manufacturing is rapidly developed to digitalization, networking and intellectualization, and the industrial intelligent manufacturing based on the internet becomes an important future development direction of the manufacturing industry. The demand of industrial enterprise informatization puts higher technical requirements on configuration software: one is the broader device interface support, including international well-known industrial automation vendors such as Rockwell, GE Fanuc, Honeywell, siemens, ABB, schneider, infliximab, etc.
However, the current situation is that the configuration software of an automation manufacturer is mainly based on the butt joint with equipment of the manufacturer, so that the application is very limited; the second is more types of database storage support. Most of the configuration software is simple for equipment data storage, generally adopts a built-in database or file of a system, has very limited stored data volume, is difficult to interface a time sequence database, and is difficult to support the application of big data; and thirdly, supporting more third-party system interface protocols, including a middle database, SOAP, RESTFUL and GRPC.
Under the large environment of intelligent manufacturing, upper computer software developed through configuration software can not exist as an island independent system any more, but plan, formula, order, inventory data, production report forms and alarm information of MES and ERP are connected to the upper computer software, equipment and sensors are connected to the lower computer software, production instruction issuing and equipment parameter acquisition are carried out, and the upper computers of multiple devices work cooperatively and exist as a part of industrial information interconnection and initiation.
The support of early domestic and foreign configuration software to the part is very limited, most of the early domestic and foreign configuration software is assistance to industrial automation, a plurality of configuration software are used as versions before 10 years, and the secondary development efficiency is low.
Under the background of industrial networked, intelligent and everything interconnected systems, it is difficult to fully meet the technical requirements of industrial intelligent manufacturing, and the research and development of a new generation of configuration software is urgently needed to solve the problems.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the existing defects, provide an industrial intelligent manufacturing configuration system, reduce the technical threshold of secondary development, improve the secondary development efficiency, support the communication of all mainstream PLC equipment, realize the acquisition and downloading of equipment parameters through simple configuration, support the storage of large data such as all mainstream DBMS data sources and time sequence databases, conveniently provide third-party system interface support with a middle table, SOAP, RESTFUL and GRPC protocols, conveniently inherit with MES and effectively solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme:
the invention provides an industrial intelligent manufacturing configuration system, which comprises:
the design environment of the configuration project, the secondary development personnel use the design environment to establish the configuration project according to the implemented procedures through the engineering template guide, and carry out the secondary development in a configuration mode;
managing pictures, equipment, data sources and commands in a resource manager, realizing the management of various menu operations in command management, newly building a configuration picture in the picture management, dragging and dropping required controls from a tool box into a picture container, selecting the controls to be set, setting various states and alarm information of the controls through a property window, binding the picture controls and equipment variables through an animation window, realizing production monitoring configuration, binding the controls and business operations through an event window, realizing business configuration, putting the controls and the business operations into an operating environment for field deployment after the configuration engineering is designed;
the configuration engineering operation environment is the use and operation environment of an end user, the configuration engineering is placed in a configuration directory of the operation environment, the operation environment is started, pictures and commands in the configuration engineering can be configured into a menu and a toolbar of the operation environment through a system setting tool, and various well-developed functions in the configuration engineering can be executed through the menu and the toolbar buttons after the pictures and the commands are stored.
Further, the configuration engineering includes the following parts:
designing an environment plug-in: a design environment for use by a configuration designer;
operating the environment plug-in: a runtime environment for end-user facing;
a data interface: the system is used for realizing the persistent storage of the service data;
equipment interface: the PLC is used for communicating with various PLC devices;
a control library: the method comprises the following steps that various controls are packaged in a tool kit of a configuration design environment, the controls comprise button controls, label controls, alarm list controls and instrument controls, the controls further comprise a primitive library established for different devices, and configuration engineering designers can drag and drop the controls into a configuration design interface monitoring picture according to business requirements in a mouse dragging mode;
a service library: packaging system service logic according to standard interface specifications according to software products and configuration implementation requirements to form a service library, and binding services in the service library with control events in a configuration picture in a configuration editing interface so as to implement the bound service logic when the control events are triggered by user interface operations in a simulation or running environment, wherein a tire manufacturing industry service library is built in the system;
the user-defined library and the third-party library: the system is used for supporting time sequence database access and third party system interface protocol integration, and the custom library and the third party library comprise equipment instruments and sensors for communication;
a plug-in platform: for high expansion, high configurability;
plug-in services: providing thread security, IDE containers, logs, toolboxes, icons, menus, toolbars, message dialogs, clipboards, and common Windows functional services for plug-ins;
a plug-in frame: the method is a default realization of a graphic user interface of a workbench, and comprises a main workbench, layout service management, a panel and a view;
a plug-in engine: the method is used for analyzing, loading and removing the plug-in and realizing a series of services of log, registration and message for supporting the operation of the plug-in.
Furthermore, the data interface comprises a data driving interface, a data source configuration interface and an analysis algorithm, a data source factory realizes the independence of configuration engineering development and specific DBMS, and a user can select the DBMS according to actual needs.
Further, the device interface includes a device abstraction interface, a function interface, a device configuration structure, an analysis algorithm, and a function factory, and the device factory implements configuration engineering development independent of a specific device manufacturer and a device model.
Further, the third-party system interface comprises SOAP, restul, and GRPC.
Further, the configuration interface comprises a top menu, a toolbar, a solution resource manager, a toolbox, a property window, an animation window, an event window and a configuration view,
the solution resource manager is responsible for managing the configuration project file structure, and monitoring picture configuration editing, equipment variable maintenance, data source maintenance and service command maintenance can be carried out by clicking resource nodes in the solution resource manager;
the controls in the tool box are classified according to different product devices, and comprise default Windows controls, various tanks, pipelines, valves, instruments and meters and rubber tire manufacturing industry components;
the attribute window displays a control attribute list currently selected in the configuration design view, and the attribute value of the currently selected control can be changed in the attribute window, so that the state of the control is changed;
the animation window displays the property which is dynamically changed when the control selected in the configuration design view runs, the dynamic property can be bound with the PLC equipment variable in the animation window, the display state of the control is changed by the change of the PLC equipment variable value during running, and further the simulation of the field working condition is realized;
the event window can bind a certain service in the service library with a certain event of the control, so that the binding service logic is executed when the control operation trigger event is.
Further, the configuration system for industrial intelligent manufacturing comprises the following implementation steps:
s1, control/service realization;
s2, control/service encapsulation;
s3, monitoring configuration and service configuration;
and S4, realizing the full configuration.
Further, the control/service is implemented as: carrying out control design, drawing away the configurable control according to the working condition field, and showing the actual working condition production picture through the attribute change of the control;
and (3) control/service encapsulation: after the control is realized, packaging and configuring according to a specified rule, wherein the rule comprises classification and configuration into a tool box according to the purpose, and the animation attribute of the control can be associated with the value of the equipment variable;
the business is packaged and configured according to a specified rule, the business function is finally triggered and executed through the event of the control, the business is packaged and then configured into an event selector, and the business function to be executed can be associated through the event selector of the control in a configuration environment;
monitoring configuration and service configuration: the monitoring configuration and the service configuration comprise a configuration container, and drag and drop and layout adjustment of controls, attribute value setting, binding of animation and equipment variables and association of events and service functions are realized in the configuration container;
the full configuration is realized: the full-configuration implementation is formed by the monitoring configuration and the service configuration.
Furthermore, the control design comprises control attribute design, animation design and event design, and the business is realized by extracting according to a specified calling rule after analyzing the general function and the industry specific function.
Further, the monitoring configuration includes:
the control encapsulation is to design the attribute of the control according to the physical state of the equipment, design the control animation according to the running state of the equipment and design an event according to the production business of the equipment;
the control can carry out attribute configuration, animation configuration and event configuration in the control library according to the display requirement;
and the tool box can configure the newly designed controls in the control library into the tool box through the control configuration of the tool box and perform business grouping on the newly designed controls.
Further, the service configuration includes:
service encapsulation, namely pre-realizing service functions according to the basic standard of a service calling interface, wherein the basic standard of the service interface calling is an interface specification, and the interface specification not only considers the independence of realization to avoid coupling and redundancy, but also defines how parameters are transmitted;
the service library is formed by packaging a plurality of service functions to be used according to the basic criteria of the service interface and classifying and summarizing the services;
the event selector is used for configuring the services in the classified service library into a function tree through service configuration, the tree structure in the function tree is the display of service classification, the final display of the function tree is realized by the event selector, and the event selector is a tool for associating the services in the service library with the events of the control;
and the configuration container binds the event of the control with the selected service function in the event selector in the configuration container to realize service configuration, and stores the service configuration as a configuration file after the design is finished.
One or more technical schemes provided by the invention at least have the following technical effects or advantages:
1. the first part of the invention is the design environment of the configuration project, namely the secondary development environment of the configuration project, the secondary developer uses the design environment to establish the configuration project according to the implemented process through the guide of the project template, and carries out the secondary development in a configuration mode, and manages pictures, equipment, data sources and commands in a resource manager; the management of various menu operations is realized in command management; a configuration picture can be newly established in picture management; the required control can be dragged and dropped from the tool box into the picture container, the control to be set is selected to set various states and alarm information of the control through the property window, and the picture control and the equipment variable can be bound through the animation window, so that the production monitoring configuration is realized; and the control and the service operation can be bound through the event window, so that the service configuration is realized. And after the configuration engineering design is finished, putting the system into an operating environment for field deployment.
2. The second part of the invention is a configuration engineering operation environment, which is the use and operation environment of the end user, the configuration engineering is put into the configuration directory of the operation environment, the operation environment is started, the pictures and commands in the configuration engineering can be configured into the menu and toolbar of the operation environment through the system setting tool, and various functions developed in the configuration engineering can be executed through the menu and toolbar buttons after being stored.
3. The configuration system user can conveniently create the configuration project without programming, the configuration project comprises equipment management, a data source, a monitoring picture and a service command, the equipment management realizes communication with PLC equipment of various manufacturers and creates equipment variables, the equipment variables are parameters for realizing control parameters and data acquisition of the equipment, the data source can be butted with a main flow relation database and a time sequence database to realize persistent storage and analysis of data, a monitoring picture editor can conveniently configure production working condition pictures and production management pictures to realize industrial simulation and service data management of a production field, and after the configuration project is designed, the project files are loaded into an operating environment to be simply configured in a menu mode to generate a required upper computer system.
4. The tool can be used for quickly and conveniently developing and realizing the upper computer software required by the information equipment. The technical principle is that a configuration developer uses a design environment to create a configuration project and carries out secondary development in a configuration mode. Managing pictures, devices, data sources, and commands in a resource manager; dragging and dropping required controls from a tool box into a picture container, selecting the controls to be set, setting various states and alarm information of the controls through an attribute window, and binding the picture controls and equipment variables through an animation window to realize production monitoring configuration; and the control and the service operation can be bound through the event window, so that the service configuration is realized. And after the configuration engineering design is finished, putting the system into an operating environment for field deployment.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic diagram of an industrial intelligent manufacturing configuration system according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of an industrial intelligent manufacturing configuration system architecture according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of an industrial intelligent manufacturing configuration system implementation according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a monitoring configuration of an industrial intelligent manufacturing configuration system according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a business configuration of an industrial intelligent manufacturing configuration system according to an embodiment of the present invention;
FIG. 6 is a diagram illustrating an application scenario of an industrial intelligent manufacturing configuration system in an intelligent manufacturing information system according to an embodiment of the present invention;
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
For better understanding of the above technical solutions, the following detailed descriptions will be provided in conjunction with the drawings and the detailed description of the present invention.
Example (b):
referring to fig. 1, the present invention provides an industrial intelligent manufacturing configuration system, which includes:
the first part is the design environment of the configuration engineering, namely the secondary development environment of the configuration engineering, and secondary developers use the design environment to establish the configuration engineering according to the implemented procedures through an engineering template guide and carry out secondary development in a configuration mode;
managing pictures, equipment, data sources and commands in a resource manager, realizing the management of various menu operations in command management, creating a configuration picture in the picture management, dragging and dropping required controls into a picture container from a tool box, selecting the controls to be set, setting various states and alarm information of the controls through a property window, binding the picture controls and equipment variables through an animation window, realizing production monitoring configuration, binding the controls and business operations through an event window, realizing business configuration, putting the controls and the business operations into an operating environment for field deployment after the configuration engineering is designed.
The second part is a configuration engineering operation environment, the configuration engineering operation environment is the use and operation environment of an end user, the configuration engineering is placed in a configuration directory of the operation environment, the operation environment is started, pictures and commands in the configuration engineering can be configured into a menu and a toolbar of the operation environment through a system setting tool, and various well-developed functions in the configuration engineering can be executed through the menu and toolbar buttons after the pictures and commands are stored.
Designing a design platform and an operation platform into two plug-in forms, and realizing configuration design of a monitoring picture through control packaging, control attribute opening and animation setting; the service configuration, the service library encapsulation and the event binding mechanism are used for realizing the service configuration, and the full configuration is proposed for the first time in the software industry.
Referring to fig. 2, the configuration process includes the following steps:
a plug-in platform: is the soul of the whole software and is the basis for realizing high expansion and high configuration. The plug-in engine can be regarded as a system kernel and is used for realizing a series of services such as plug-in analysis, loading, removal and log, registration, message and the like supporting plug-in operation. The plug-in service provides common Windows function services such as thread safety, IDE containers, logs, toolboxes, icons, menus, toolbars, message dialog boxes, clipboards and the like for the plug-in, and is a basic service of a plug-in platform. The plug-in framework is the default implementation of the workbench graphical user interface, including the main workbench, layout service management, panels, views, etc.
A data interface: the method is a support for realizing the persistent storage of business data, and a user can select the DBMS according to actual needs by designing a data driving interface, a data source configuration interface, an analysis algorithm and a data source factory to realize the independence of configuration engineering development and a specific DBMS;
equipment interface: the method is a support for communication with various PLC devices, and configuration engineering development is realized by designing an equipment abstract interface, a function interface, an equipment configuration structure, an analytical algorithm, a function factory and an equipment factory, and the configuration engineering development is independent of a specific equipment manufacturer and an equipment model;
a control library: various controls are packaged for a tool box of a configuration design environment, and the tool box mainly comprises windows basic controls such as button controls and label controls, advanced controls such as alarm list controls and instrument controls, and a unique primitive library is established for different devices. Configuration engineering designers can drag and drop the controls into a monitoring picture according to service requirements in a mouse dragging mode, and simulation of field working conditions can be easily achieved;
a service library: the method comprises the steps of packaging system service logic according to standard interface specifications according to software products and configuration implementation requirements to form a service library, and binding services in the service library with control events in a configuration picture in a configuration editing interface, so that the bound service logic is executed when the control events are triggered by user interface operations in a simulation or running environment, and the method is the basis for realizing full configuration. The system is provided with a built-in tire manufacturing industry service library;
the user-defined library and the third-party library: the system is a resource library supporting time sequence database access, third-party system interface (such as SOAP, RESTFUL and GRPC) protocol integration, communication of other equipment instruments and sensors and the like;
designing an environment plug-in: the design environment used by configuration designers is the main interface experience of the configuration system;
operating the environment plug-in: an end-user oriented runtime environment.
The configuration system mainly realizes the following functions:
the main functions involved in the invention include: the method comprises the following steps of draggable configuration design, engineering module versioning, data source management and equipment management;
(1) the draggable configuration design realizes the similar conventional Windows development IDE style, and the industrial monitoring system can be conveniently designed by dragging the control to the design picture from the tool kit and setting the control attribute, the animation and the event;
the configuration design interface is mainly composed of a top menu and a toolbar, a solution resource manager, a toolbox, an attribute window, an animation window, an event window and a configuration design view.
The solution resource manager is responsible for managing the configuration project file structure, and monitoring picture configuration editing, equipment variable maintenance, data source maintenance and service command maintenance can be conveniently carried out by clicking resource nodes in the solution resource manager.
The controls in the tool box are classified according to different product devices, and comprise default Windows controls, various tanks, pipelines, valves, instruments and meters, rubber tire manufacturing industry components and the like.
The attribute window displays a control attribute list selected in the configuration design view at present, and the attribute value of the control selected at present can be changed in the attribute window, so that the state of the control is changed.
The animation window displays the attributes which are dynamically changed when the control selected in the configuration design view runs, the dynamic attributes and the PLC equipment variables can be bound in the animation window, the display state of the control is changed by the change of the PLC equipment variables during running, and therefore simulation of field working conditions is achieved. The event window can bind a certain service in the service library with a certain event of the control, and the implementation of the service configuration is realized when the control operation triggering event is a service logic for executing binding.
(2) The engineering modularization is the basis for rapidly carrying out secondary development, is the embodiment of business accumulation and function reuse, and is realized by designing three parts of an engineering guide configuration file structure, an analysis algorithm and UI interaction. The previously designed configuration engineering is put into an engineering template directory, and then the template can be selected to realize rapid development and function reuse when the configuration engineering is created.
(3) The data source management can select a corresponding data source to establish connection according to business requirements to realize data Access and storage, and supports mainstream DBMS including Oracle, MSQLServer, MySql and Access. The database connection can be newly established in the database management, the database structure package table, the view and the field can be automatically analyzed, the data table, the field and the data display control and the data editing control in the interface can be directly bound in the configuration interface, and the display, editing and storage functions of the service data are further realized.
(4) Device management enables connection access to mainstream PLCs, including siemens, AB, mitsubishi, ohilon, virtual PLCs, and OPCUA and OPCDA. In equipment management, equipment connection can be established by selecting manufacturer brands, series, models and communication modes, equipment data blocks and equipment variables are managed, and the equipment variables established in the equipment management can be bound with control attributes in a monitoring picture in an animation window. The equipment variable can be associated with a function to realize display and storage after processing the equipment parameter, such as bit calculation, division, multiplication, sine and cosine, and support four-rule mixed operation.
Referring to fig. 3, an industrial intelligent manufacturing configuration system is characterized in that: the implementation steps are as follows:
and S1, realizing the control/service, wherein the basis of the monitoring configuration technology is to pull out the configurable control according to the working condition field and display the actual working condition production picture through the property change of the control, so the step 1 is to design the control, and the design of the control usually comprises control property design, animation design and event design. The basis of the service configuration technology is that the extraction is realized according to the specified calling rule after the analysis of the general function and the industry specific function;
and S2, packaging and configuring the control according to a specified rule after the control is realized, wherein the control is generally classified and configured into a tool box according to the purpose, and the animation property of the control can be associated with the value of the equipment variable. The business is encapsulated and configured according to a specified rule when the business is used in the configuration environment, and because the business function is finally triggered and executed through the event of the control, the business is encapsulated and then configured into the event selector, and the business function to be executed can be associated through the event selector of the control in the configuration environment;
s3, monitoring configuration and service configuration, wherein the monitoring configuration and service configuration comprises a configuration container, and drag and drop and layout adjustment of controls, setting of attribute values, binding of animation and equipment variables, and association of events and service functions are realized in the configuration container;
s4, realizing full configuration, wherein the full configuration is composed of monitoring configuration and service configuration, the configuration technology proposed by the former industry is usually referred to as monitoring configuration, and the simple monitoring configuration is difficult to meet the requirement under the background of new industrial software requirement, and the service configuration is a good complement to the simple monitoring configuration, and is called as full configuration.
Referring to fig. 4, the monitoring configuration of the industrial intelligent manufacturing configuration system includes:
the control encapsulation is to design the attribute of the control according to the physical state of the equipment, design the control animation according to the running state of the equipment and design an event according to the production business of the equipment;
the control can carry out attribute configuration, animation configuration and event configuration in the control library according to the display requirement;
and the tool box can configure the newly designed controls in the control library into the tool box through the control configuration of the tool box and perform business grouping on the newly designed controls.
Referring to fig. 5, the business configuration of the industrial intelligent manufacturing configuration system includes:
the service encapsulation is to pre-realize the service function according to the basic standard of the service calling interface, the basic standard of the service interface calling is the interface specification, the interface specification considers the realization independence to avoid coupling and redundancy, and also defines how to transfer the parameters. The method is very suitable for packaging general services and industrial services;
after a plurality of service functions to be used are packaged according to the basic criteria of the service interface, the services need to be classified and gathered to form a service library, and service classification is more favorable for reducing redundancy and improving multiplexing;
the event selector is used for configuring the services in the classified service library into a function tree through service configuration, the tree structure in the function tree is the display of service classification, the final display of the function tree is realized by the event selector, and the event selector is a tool for associating the services in the service library with the events of the control;
and the configuration container binds the event of the control with the selected service function in the event selector in the configuration container to realize service configuration, and stores the service configuration as a configuration file after the design is finished.
Referring to fig. 6, the basis of intelligent manufacturing of industrial enterprises is data, and the key to realizing the change from human-guided production to data-guided production is that data flow forms a business closed loop. The key point of the invention is to develop a set of equipment informatization configuration platform which can quickly use the configuration technology to construct an equipment driving layer upper computer system, further realize the communication of data between management application layers such as MES and big data analysis platform and bottom layer equipment, and finally form a process formulation (MES) -issuing execution (upper computer/configuration platform) -process monitoring (monitoring/configuration platform) -process tracing (MES) -process improvement (big data analysis platform) -process formulation (MES) service closed loop.
The configuration system for industrial intelligent manufacturing is applied to an intelligent manufacturing informatization system, and an equipment driving layer system, namely an upper computer system, is built on the basis of equipment automation through the configuration system, so that the production plan management, the process formula downloading, the production process monitoring, the equipment alarm management, the code scanning verification processing, the logistics equipment scheduling, the real-time data acquisition, the report record gathering and the process backtracking verification of each equipment are realized, and the driving equipment is produced according to the specified process and plan.
The invention solves the problem of how to rapidly develop and implement the upper computer system under the conditions that the upper computers of different devices and different services are numerous through the tool. The realization of the communication of data between management application layers such as MES and big data analysis platform and bottom equipment is an essential link for the intelligent manufacturing informatization construction of industrial enterprises. The effect is obvious after the application, and compared with the traditional upper computer software development, the function reuse rate of different upper computer software reaches 50%, and the implementation cycle is reduced by 40%.
The application range of the invention comprises: development of production equipment informatization upper computer software of manufacturing enterprises such as rubber tires, chemical engineering, new materials, new energy batteries, military industry, mechanical manufacturing and the like mainly realizes production plan management, process formula downloading, production process monitoring, equipment alarm management and the like of each equipment. With the arrival of the 4.0 era of industry, the industrial automation degree is further improved, configuration software must meet a new development opportunity, and the development of industrial intelligent manufacturing is greatly promoted by catching the opportunity.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (11)
1. An industrial intelligent manufacturing configuration system, characterized in that: the method comprises the following steps:
the design environment of the configuration project, the secondary development personnel use the design environment to establish the configuration project according to the implemented procedures through the engineering template guide, and carry out the secondary development in a configuration mode;
managing pictures, equipment, data sources and commands in a resource manager, realizing the management of various menu operations in command management, newly building a configuration picture in the picture management, dragging and dropping required controls from a tool box into a picture container, selecting the controls to be set, setting various states and alarm information of the controls through a property window, binding the picture controls and equipment variables through an animation window, realizing production monitoring configuration, binding the controls and business operations through an event window, realizing business configuration, putting the controls and the business operations into an operating environment for field deployment after the configuration engineering is designed;
the configuration engineering operation environment is the use and operation environment of an end user, the configuration engineering is placed in a configuration directory of the operation environment, the operation environment is started, pictures and commands in the configuration engineering can be configured into a menu and a toolbar of the operation environment through a system setting tool, and various well-developed functions in the configuration engineering can be executed through the menu and the toolbar buttons after the pictures and the commands are stored.
2. The industrial smart manufacturing configuration system of claim 1, wherein: the configuration engineering comprises the following parts:
designing an environment plug-in: a design environment for use by a configuration designer;
operating the environment plug-in: a runtime environment for end-user facing;
a data interface: the system is used for realizing the persistent storage of the service data;
equipment interface: the PLC is used for communicating with various PLC devices;
a control library: the method comprises the following steps that various controls are packaged in a tool kit of a configuration design environment, the controls comprise button controls, label controls, alarm list controls and instrument controls, the controls further comprise a primitive library established for different devices, and configuration engineering designers can drag and drop the controls into a configuration design interface monitoring picture according to business requirements in a mouse dragging mode;
a service library: packaging system service logic according to standard interface specifications according to software products and configuration implementation requirements to form a service library, and binding services in the service library with control events in a configuration picture in a configuration editing interface so as to implement the bound service logic when the control events are triggered by user interface operations in a simulation or running environment;
the user-defined library and the third-party library: the system is used for supporting time sequence database access and third party system interface protocol integration, and the custom library and the third party library comprise equipment instruments and sensors for communication;
a plug-in platform: for high expansion, high configurability;
plug-in services: providing thread security, IDE containers, logs, toolboxes, icons, menus, toolbars, message dialogs, clipboards, and common Windows functional services for plug-ins;
a plug-in frame: the method is a default realization of a graphic user interface of a workbench, and comprises a main workbench, layout service management, a panel and a view;
a plug-in engine: the method is used for analyzing, loading and removing the plug-in and realizing a series of services of log, registration and message for supporting the operation of the plug-in.
3. The industrial smart manufacturing configuration system of claim 2, wherein: the data interface comprises a data driving interface, a data source configuration interface and an analysis algorithm, a data source factory realizes the independence of configuration engineering development and specific DBMS, and a user can select the DBMS according to actual needs.
4. The industrial smart manufacturing configuration system of claim 2, wherein: the equipment interface comprises an equipment abstract interface, a function interface, an equipment configuration structure, an analytical algorithm and a function factory, and the equipment factory realizes configuration engineering development and is independent of a specific equipment manufacturer and an equipment model.
5. The system of claim 2, wherein: the third-party system interface comprises SOAP, RESTFUL and GRPC.
6. The industrial smart manufacturing configuration system of claim 2, wherein: the configuration design interface comprises a top menu, a toolbar, a solution resource manager, a toolbox, an attribute window, an animation window, an event window and a configuration design view;
the solution resource manager is responsible for managing the configuration project file structure, and monitoring picture configuration editing, equipment variable maintenance, data source maintenance and service command maintenance can be carried out by clicking resource nodes in the solution resource manager;
the controls in the tool box are classified according to different product devices, and comprise default Windows controls, various tanks, pipelines, valves, instruments and meters and rubber tire manufacturing industry components;
the attribute window displays a control attribute list currently selected in the configuration design view, and the attribute value of the currently selected control can be changed in the attribute window, so that the state of the control is changed;
the animation window displays the property which is dynamically changed when the control selected in the configuration design view runs, the dynamic property can be bound with the PLC equipment variable in the animation window, the display state of the control is changed by the change of the PLC equipment variable value during running, and further the simulation of the field working condition is realized;
the event window can bind a certain service in the service library with a certain event of the control, so that the binding service logic is executed when the control operation trigger event is.
7. The industrial smart manufacturing configuration system of any one of claims 1 to 6, wherein: the implementation steps are as follows:
s1, control/service realization;
s2, control/service encapsulation;
s3, monitoring configuration and service configuration;
and S4, realizing the full configuration.
8. The industrial smart manufacturing configuration system of claim 7, wherein:
the control/service is implemented as: carrying out control design, drawing away the configurable control according to the working condition field, and showing the actual working condition production picture through the attribute change of the control;
and (3) control/service encapsulation: after the control is realized, packaging and configuring according to a specified rule, wherein the rule comprises classification and configuration into a tool box according to the purpose, and the animation attribute of the control can be associated with the value of the equipment variable;
the business is packaged and configured according to a specified rule, the business function is finally triggered and executed through the event of the control, the business is packaged and then configured into an event selector, and the business function to be executed can be associated through the event selector of the control in a configuration environment;
monitoring configuration and service configuration: the monitoring configuration and the service configuration comprise a configuration container, and drag and drop and layout adjustment of controls, attribute value setting, binding of animation and equipment variables and association of events and service functions are realized in the configuration container;
the full configuration is realized: the full-configuration implementation is formed by the monitoring configuration and the service configuration.
9. The industrial smart manufacturing configuration system of claim 8, wherein: the control design comprises control attribute design, animation design and event design, and the business is realized by extracting according to specified calling rules after analyzing the general functions and the industry specific functions.
10. The industrial smart manufacturing configuration system of claim 9, wherein: the monitoring configuration comprises:
the control encapsulation is to design the attribute of the control according to the physical state of the equipment, design the control animation according to the running state of the equipment and design an event according to the production business of the equipment;
the control can carry out attribute configuration, animation configuration and event configuration in the control library according to the display requirement;
and the tool box can configure the newly designed controls in the control library into the tool box through the control configuration of the tool box and perform business grouping on the newly designed controls.
11. The industrial smart manufacturing configuration system of claim 10, wherein: the service configuration comprises:
service encapsulation, namely pre-realizing service functions according to the basic standard of a service calling interface, wherein the basic standard of the service interface calling is an interface specification, and the interface specification not only considers the independence of realization to avoid coupling and redundancy, but also defines how parameters are transmitted;
the service library is formed by packaging a plurality of service functions to be used according to the basic criteria of the service interface and classifying and summarizing the services;
the event selector is used for configuring the services in the classified service library into a function tree through service configuration, the tree structure in the function tree is the display of service classification, the final display of the function tree is realized by the event selector, and the event selector is a tool for associating the services in the service library with the events of the control;
and the configuration container binds the event of the control with the selected service function in the event selector in the configuration container to realize service configuration, and stores the service configuration as a configuration file after the design is finished.
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