CN111617752A - Method for regenerating waste activated carbon for water treatment - Google Patents

Method for regenerating waste activated carbon for water treatment Download PDF

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Publication number
CN111617752A
CN111617752A CN202010515058.5A CN202010515058A CN111617752A CN 111617752 A CN111617752 A CN 111617752A CN 202010515058 A CN202010515058 A CN 202010515058A CN 111617752 A CN111617752 A CN 111617752A
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activated carbon
waste
regeneration
drying
carbonization
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Inventor
刘凯华
魏东红
郑李辉
卢炳杰
李万龙
魏昌鹏
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Jiangsu Shuangyou Environmental Technology Co ltd
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Jiangsu Shuangyou Environmental Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/34Regenerating or reactivating
    • B01J20/3416Regenerating or reactivating of sorbents or filter aids comprising free carbon, e.g. activated carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/34Regenerating or reactivating
    • B01J20/3483Regenerating or reactivating by thermal treatment not covered by groups B01J20/3441 - B01J20/3475, e.g. by heating or cooling
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/283Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/16Regeneration of sorbents, filters

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Hydrology & Water Resources (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Water Treatment By Sorption (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The invention discloses a method for regenerating waste activated carbon for water treatment, which adopts a microwave heating technology to carry out the regeneration carbonization process of the waste activated carbon, utilizes the characteristic of microwave heat transfer, ensures the uniform heating of materials, reduces the loss of the materials in the regeneration process and improves the regeneration rate; the activated process of regeneration active carbon is carried out in a pressurization impregnation mode, the materials are uniformly impregnated in the activating solution, the activating effect is greatly improved by adjusting the proportion of the regenerating solution and the partial pressure of carbon dioxide, the qualification rate of final products is guaranteed, and the service life is prolonged.

Description

Method for regenerating waste activated carbon for water treatment
Technical Field
The invention relates to the technical field of activated carbon regeneration, in particular to a method for regenerating waste activated carbon for water treatment.
Background
Activated carbon is an effective adsorbent, and is commonly used as an adsorbent for water treatment to remove various pollutants in water due to the advantages of developed internal pore structure, large specific surface, strong adsorption capacity and the like. After the activated carbon is applied for a period of time, the adsorption of the activated carbon is saturated, so that the activated carbon loses the adsorption effect and becomes solid hazardous waste, and corresponding treatment is needed. If the waste activated carbon is used as hazardous waste to be cured, buried and the like, a great deal of resources are wasted, and secondary pollution is caused to the environment, so that the regeneration of the activated carbon has important significance from the aspects of economy and environmental protection.
The treatment and resource utilization of the waste active carbon are carried out, the recycling value of the waste active carbon is improved, the problem of environmental pollution caused by the waste active carbon can be fundamentally solved, higher social and economic benefits can be brought, the continuously improved environmental protection requirements are met, and the development strategy of resource saving is also conformed.
The process of regenerating the waste activated carbon is to reasonably remove pollutants adsorbed by the activated carbon by adopting a series of means such as physics, chemistry and the like under the condition of not destroying the original structure of the activated carbon, recover the adsorption capacity of the activated carbon and further achieve the process of reusing the activated carbon. The current ways of activated carbon regeneration are: continuous heating regeneration, oxidation regeneration, solvent extraction regeneration, microbial degradation regeneration, and the like.
The invention discloses a method for regenerating granular activated carbon, which completes the regeneration process of the granular activated carbon through the steps of cleaning, pickling, drying, pretreatment, carbonization, waste gas collection, activation, cooling and the like, adopts a wet-process and pyrogenic process combined process, and compared with a single activated carbon regeneration treatment technology, the method improves the regeneration efficiency of the activated carbon to a certain extent, but the process flow is too long, the used equipment is too complex, the process parameters needing to be controlled are more, and the method is not beneficial to realizing industrialization.
The patent with the application number of CN108178353A discloses a granular activated carbon adsorption and regeneration integrated treatment method, the regeneration process of granular activated carbon is completed by means of drying, regeneration, activation and the like, and as an activation furnace with a novel structure is adopted, the heat energy in the carbonization and activation processes is effectively utilized, and the energy consumption is reduced. However, the pyrogenic process is adopted for the regeneration treatment of the activated carbon, so that the final product has poor uniformity, high loss rate, low regeneration rate, poor economic benefit and low industrial feasibility.
At present, the process for regenerating the waste activated carbon mainly comprises the methods of heating regeneration, oxidation regeneration, solvent extraction regeneration, microbial degradation regeneration and the like, a certain process is singly adopted to carry out the activated carbon regeneration process, and the method often cannot achieve a relatively ideal effect, and the problems of poor equipment adaptability, high activated carbon loss rate in the regeneration process, incomplete regeneration and activation, low adsorption rate of finished activated carbon, low service life and the like mainly exist.
Disclosure of Invention
In order to overcome the defects, the invention provides a method for regenerating waste activated carbon for water treatment, which can reasonably improve the problems.
The technical scheme adopted by the invention for solving the technical problem is as follows: a method for regenerating waste activated carbon for water treatment comprises the following steps:
1) cleaning: stirring and washing the waste activated carbon by using clean water, ensuring that other impurities are basically not visible in the washed waste activated carbon, settling and filtering the washed material, and naturally drying the material until the water content is between 40 and 50 percent;
2) and (3) drying: the dried wet waste active carbon is put into a blast drying oven, the temperature interval is set to be 60-80 ℃, the drying treatment is carried out on the wet waste active carbon, the lower temperature is adopted, the waste active carbon can be ensured not to generate the caking phenomenon in the drying process,
3) microwave carbonization: conveying the dried waste activated carbon into an industrial microwave oven by using a transmission belt, adjusting the microwave heating frequency to be between 50MHz and 200MHz, and adjusting the material heating time to be between 60min and 300min at the same time, and performing regeneration carbonization treatment on the waste activated carbon;
4) and (3) activation: putting the activated carbon subjected to regeneration and carbonization into a high-pressure reaction kettle, simultaneously adding an activating solution consisting of clear water, dilute sulfuric acid, dilute hydrochloric acid and zinc chloride into the reaction kettle, sealing the reaction kettle after the charging is finished, and adding carbon dioxide gas into the kettle through a pipeline to start an activation process of the regenerated activated carbon;
5) and (3) drying: filtering activated carbon, washing with clear water for 2-3 times to neutrality, drying at 80-100 deg.C, and packaging.
As a further improvement of the invention, in the step 2), the attached water in the waste carbon is dried to be less than 10%.
As a further improvement of the invention, the waste gas generated in the carbonization process in the step 3) is discharged from a smoke pipeline in the furnace through a draught fan, and the smoke is subjected to adsorption purification or secondary combustion and then is discharged after reaching the standard.
As a further improvement of the invention, in the step 4), the activation temperature is controlled to be 180-270 ℃, the activation time is 5-10h, the total pressure in the kettle is 0.8-2MPa, the partial pressure of carbon dioxide is 0.4-1.2MPa, the liquid-solid (volume-mass) ratio of the activation liquid to the activated carbon to be activated in the kettle is 3-6:1, the concentration of sulfuric acid in the activation liquid is 0.01-0.05mol/l, the concentration of hydrochloric acid is 0.01-0.05mol/l, and the concentration of zinc chloride is 0.1-0.5 g/l.
The invention has the beneficial effects that: compared with the prior art, the method for regenerating the waste activated carbon has the following advantages:
1. the regeneration carbonization process of the waste activated carbon is carried out by adopting a microwave heating technology, and the characteristic of microwave heat transfer is utilized, so that the materials are uniformly heated, the loss of the materials in the regeneration process is reduced, and the regeneration rate is improved;
2. the activated process of regeneration active carbon is carried out in a pressurization impregnation mode, the materials are uniformly impregnated in the activating solution, the activating effect is greatly improved by adjusting the proportion of the regenerating solution and the partial pressure of carbon dioxide, the qualification rate of final products is guaranteed, and the service life is prolonged.
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FIG. 1 is a schematic structural view of the present invention;
Detailed Description
For the purpose of enhancing the understanding of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.
FIG. 1 shows a process flow of a method for regenerating spent activated carbon for water treatment according to the present invention, but the present invention is not limited thereto. The experimental methods described in the following examples are all conventional methods unless otherwise specified; the reagents and materials are commercially available without specific reference, and the following examples are not intended to limit the scope of the present invention, and all equivalent implementations or modifications without departing from the scope of the present invention are intended to be included in the scope of the present invention.
A method for regenerating waste activated carbon for water treatment comprises the following steps:
1) cleaning: stirring and washing the waste activated carbon by using clean water, ensuring that other impurities are basically not visible in the washed waste activated carbon, settling and filtering the washed material, and naturally drying the material until the water content is between 40 and 50 percent;
2) and (3) drying: the dried wet waste active carbon is put into a blast drying oven, the temperature interval is set to be 60-80 ℃, the drying treatment is carried out on the wet waste active carbon, the lower temperature is adopted, the waste active carbon can be ensured not to generate the caking phenomenon in the drying process,
3) microwave carbonization: conveying the dried waste activated carbon into an industrial microwave oven by using a transmission belt, adjusting the microwave heating frequency to be between 50MHz and 200MHz, and adjusting the material heating time to be between 60min and 300min at the same time, and performing regeneration carbonization treatment on the waste activated carbon;
4) and (3) activation: putting the activated carbon subjected to regeneration and carbonization into a high-pressure reaction kettle, simultaneously adding an activating solution consisting of clear water, dilute sulfuric acid, dilute hydrochloric acid and zinc chloride into the reaction kettle, sealing the reaction kettle after the charging is finished, and adding carbon dioxide gas into the kettle through a pipeline to start an activation process of the regenerated activated carbon;
5) and (3) drying: filtering activated carbon, washing with clear water for 2-3 times to neutrality, drying at 80-100 deg.C, and packaging.
And in the step 2), drying the attached water in the waste carbon to be less than 10%.
And 3) discharging the waste gas generated in the carbonization process from a smoke pipeline in the furnace through a draught fan, and discharging the smoke after adsorption purification or secondary combustion to reach the standard.
In the step 4), the activation temperature is controlled to be 180-.
Example 1
An activated carbon regeneration method comprises the following steps:
1. cleaning: stirring and washing the waste activated carbon for the water treatment of the A factory with clear water, ensuring that the cleaned waste activated carbon basically has no other visible impurities, settling and filtering the cleaned material, and naturally drying the material until the water content is 42%;
2. and (3) drying: putting the dried wet waste activated carbon into a blast drying oven, setting the temperature interval to be 75 ℃, drying the wet waste activated carbon, and adopting lower temperature to ensure that the waste activated carbon cannot be hardened in the drying process, wherein the water content in the final waste activated carbon is 6.3%;
3. microwave carbonization: and putting the dried waste activated carbon into an industrial microwave oven by using a transmission belt, adjusting the microwave heating frequency to 110MHz, and adjusting the material heating time to 150min at the same time, so as to carry out regeneration carbonization treatment on the waste activated carbon. Simultaneously, an external induced draft fan is started to discharge waste gas generated in the carbonization process through a smoke pipeline in the furnace, and the waste gas is adsorbed by a smoke purification device and then is discharged after reaching the standard;
4. and (3) activation: putting the activated carbon subjected to regeneration and carbonization into a high-pressure reaction kettle, simultaneously adding an activating solution consisting of clear water, dilute sulfuric acid, dilute hydrochloric acid and zinc chloride into the reaction kettle, sealing the reaction kettle after the charging is finished, and adding carbon dioxide gas through a pipeline to start the activation process of the activated carbon. In the stage, the activation temperature is controlled to be 230 ℃, the activation time is 6 hours, the total pressure in the kettle is 1.6MPa, the partial pressure of carbon dioxide is 0.9MPa, the liquid-solid (volume-mass) ratio of the activation liquid to the activated carbon to be activated in the kettle is adjusted to be 5:1, the concentration of sulfuric acid in the activation liquid is 0.02mol/l, the concentration of hydrochloric acid is 0.01mol/l, and the concentration of zinc chloride is 0.25 g/l.
5. And (3) drying: filtering out activated carbon, washing with clear water for 3 times to neutrality, drying at 85 deg.C, and packaging.
Finally, the qualified rate of the obtained finished product of the activated carbon is 99.8 percent through related detection.
Example 2
An activated carbon regeneration method comprises the following steps:
1. cleaning: b, stirring and washing the waste activated carbon for the factory water treatment by using clean water, ensuring that the cleaned waste activated carbon basically has no other visible impurities, settling and filtering the cleaned material, and naturally drying the material until the water content is 45%;
2. and (3) drying: putting the dried wet waste activated carbon into a blast drying oven, setting the temperature interval to be 80 ℃, drying the wet waste activated carbon, and ensuring that the waste activated carbon is not hardened in the drying process by adopting lower temperature, wherein the water content in the final waste activated carbon is 4.6%;
3. microwave carbonization: and putting the dried waste activated carbon into an industrial microwave oven by using a transmission belt, adjusting the microwave heating frequency to 140MHz, adjusting the material heating time to 200min, and performing regeneration carbonization treatment on the waste activated carbon. Simultaneously, an external induced draft fan is started to discharge waste gas generated in the carbonization process through a smoke pipeline in the furnace, and the waste gas is adsorbed by a smoke purification device and then is discharged after reaching the standard;
4. and (3) activation: putting the activated carbon subjected to regeneration and carbonization into a high-pressure reaction kettle, simultaneously adding an activating solution consisting of clear water, dilute sulfuric acid, dilute hydrochloric acid and zinc chloride into the reaction kettle, sealing the reaction kettle after the charging is finished, and adding carbon dioxide gas through a pipeline to start the activation process of the activated carbon. In the stage, the activation temperature is controlled to be 200 ℃, the activation time is 10 hours, the total pressure in the kettle is adjusted to be 1.2MPa, the partial pressure of carbon dioxide is 0.5MPa, the liquid-solid (volume-mass) ratio of the activation liquid to the activated carbon to be activated in the kettle is adjusted to be 5:1, the concentration of sulfuric acid in the activation liquid is 0.01mol/l, the concentration of hydrochloric acid is 0.01mol/l, and the concentration of zinc chloride is 0.1 g/l.
5. And (3) drying: filtering out activated carbon, washing with clear water for 3 times to neutrality, drying at 85 deg.C, and packaging.
Finally, the qualified rate of the obtained finished product of the activated carbon is 99.95 percent through related detection.

Claims (4)

1. A method for regenerating waste activated carbon for water treatment is characterized by comprising the following steps:
1) cleaning: stirring and washing the waste activated carbon by using clean water, ensuring that other impurities are basically not visible in the washed waste activated carbon, settling and filtering the washed material, and naturally drying the material until the water content is between 40 and 50 percent;
2) and (3) drying: putting the dried wet waste activated carbon into a blast drying oven, and setting the temperature interval to be 60-80 ℃;
3) microwave carbonization: conveying the dried waste activated carbon into an industrial microwave oven by using a transmission belt, adjusting the microwave heating frequency to be between 50MHz and 200MHz, and adjusting the material heating time to be between 60min and 300min at the same time, and performing regeneration carbonization treatment on the waste activated carbon;
4) and (3) activation: putting the activated carbon subjected to regeneration and carbonization into a high-pressure reaction kettle, simultaneously adding an activating solution consisting of clear water, dilute sulfuric acid, dilute hydrochloric acid and zinc chloride into the reaction kettle, sealing the reaction kettle after the charging is finished, and adding carbon dioxide gas into the kettle through a pipeline to start an activation process of the regenerated activated carbon;
5) and (3) drying: filtering activated carbon, washing with clear water for 2-3 times to neutrality, drying at 80-100 deg.C, and packaging.
2. A method for regenerating spent activated carbon for water treatment as set forth in claim 1, wherein: and in the step 2), drying the attached water in the waste carbon to be less than 10%.
3. A method for regenerating spent activated carbon for water treatment as set forth in claim 1, wherein: and 3) discharging the waste gas generated in the carbonization process from a smoke pipeline in the furnace through a draught fan, and discharging the smoke after adsorption purification or secondary combustion to reach the standard.
4. A method for regenerating spent activated carbon for water treatment as set forth in claim 1, wherein: in the step 4), the activation temperature is controlled to be 180-.
CN202010515058.5A 2020-06-08 2020-06-08 Method for regenerating waste activated carbon for water treatment Pending CN111617752A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114042442A (en) * 2021-12-02 2022-02-15 赤峰瑞阳化工有限公司 Activated carbon regeneration and recycling method for trimethylolpropane production process
CN114477356A (en) * 2022-01-12 2022-05-13 范俊聪 Industrial sewage high efficiency processing device
CN116328747A (en) * 2023-03-27 2023-06-27 无锡市友信赢特环境工程有限公司 Active carbon thermal cycle regeneration system and process thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103923734A (en) * 2014-05-04 2014-07-16 天津理工大学 Method for regenerating used oil by adopting antibiotic waste mushroom dreg biomass charcoal
CN106512974A (en) * 2016-11-10 2017-03-22 中南大学 Regeneration method of activated carbon
CN110354832A (en) * 2019-07-10 2019-10-22 南京安捷特环保科技有限公司 Regeneration method of active carbon

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103923734A (en) * 2014-05-04 2014-07-16 天津理工大学 Method for regenerating used oil by adopting antibiotic waste mushroom dreg biomass charcoal
CN106512974A (en) * 2016-11-10 2017-03-22 中南大学 Regeneration method of activated carbon
CN110354832A (en) * 2019-07-10 2019-10-22 南京安捷特环保科技有限公司 Regeneration method of active carbon

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114042442A (en) * 2021-12-02 2022-02-15 赤峰瑞阳化工有限公司 Activated carbon regeneration and recycling method for trimethylolpropane production process
CN114477356A (en) * 2022-01-12 2022-05-13 范俊聪 Industrial sewage high efficiency processing device
CN114477356B (en) * 2022-01-12 2024-05-03 广州市鑫丰科创科技有限公司 Industrial sewage high-efficiency treatment device
CN116328747A (en) * 2023-03-27 2023-06-27 无锡市友信赢特环境工程有限公司 Active carbon thermal cycle regeneration system and process thereof

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Application publication date: 20200904