Non-woven fabric leftover material treatment and recycling device
Technical Field
The invention relates to the technical field of non-woven fabrics, in particular to a non-woven fabric leftover material treatment and recycling device.
Background
Nonwoven fabrics, also known as nonwovens, are composed of oriented or random fibers. It is called a cloth because of its appearance and certain properties. The non-woven fabric has the characteristics of moisture resistance, air permeability, flexibility, light weight, no combustion supporting, easy decomposition, no toxicity or irritation, rich color, low price, recycling and the like. For example, the polypropylene (pp material) granules are mostly adopted as raw materials and are produced by a continuous one-step method of high-temperature melting, spinning, laying a line and hot-pressing coiling.
In the process of producing the non-woven fabric, a large amount of leftover materials are generated, and in order to reduce resource waste, the leftover materials are generally treated and recycled. The leftover materials are required to be cleaned due to the fact that dust and impurities adhere to the leftover materials, and the moisture in the leftover materials is required to be dried after the leftover materials are cleaned so as to avoid the phenomenon that the leftover materials are wound on the outer surface of the opening roller when the leftover materials are opened and carded.
In order to solve the problems, a non-woven fabric leftover material treatment and recycling device is provided.
Disclosure of Invention
The invention aims to solve the problems in the background art and provides a non-woven fabric leftover material treatment and recycling device.
In order to achieve the purpose, the invention adopts the following technical scheme: a non-woven fabric leftover material treatment and recycling device comprises a crushed material unit, a cleaning and drying unit and an opening and carding unit which are inclined rightwards, are sequentially arranged from top to bottom, wherein the crushed material unit comprises a shell, inner walls on two sides of the shell are rotationally connected with three first driving shafts, the same end part of each first driving shaft penetrates through the shell and is jointly connected with a first driving unit, three first driving shafts are positioned in the shell, a plurality of longitudinal cutters are fixedly sleeved on the first driving shafts at equal distances, a plurality of longitudinal cutters positioned at the middle part and a plurality of longitudinal cutters positioned at two sides are distributed in a staggered manner, a first bevel gear is connected on one side of each longitudinal cutter on the first driving shaft through a flat key, a second bevel gear is connected with the first bevel gear in a meshed manner, a supporting rod is fixedly connected with the lower side of the second bevel gear in a coaxial manner, and the lower end of the supporting rod is rotationally connected with the inner bottom end of the shell, the supporting rod is fixedly sleeved with transverse cutting knives, and the transverse cutting knives in the middle are distributed in a staggered manner with the transverse cutting knives on the two sides; the cleaning and drying unit comprises a sewage treatment table, the upper end of the sewage treatment table is rotatably connected with a circular mounting plate through a stepping rotating pan-tilt, a plurality of gaps are uniformly formed in the outer peripheral surface of the mounting plate, a worm gear motor is embedded in the inner wall of each gap, the output end of the worm gear motor is fixedly connected with a second driving shaft, one end, far away from the worm gear motor, of the second driving shaft is rotatably connected with the inner wall of each gap, a cleaning and drying barrel is fixedly sleeved on the second driving shaft, a long rod cylinder is arranged right above one cleaning and drying barrel, the telescopic end of the long rod cylinder is fixedly connected with a clip frame, the lower end of the clip frame is rotatably provided with a screw rod, the screw rod is of a hollow structure, an electric heating tube is inserted into the screw rod; the opening carding unit includes opens the carding case, open the both sides inner wall middle part of carding case and install first opening roller set, second opening roller set and third opening roller set from last to rotating down in proper order, and first opening roller set comprises the first opening roller that two symmetries set up, the second opening roller set comprises the second opening roller that two symmetries set up, the third opening roller set comprises the third opening roller set that two symmetries set up, the interior bottom of opening the carding case is installed the pay-off area, with one side the same one end of first opening roller, second opening roller, third opening roller all runs through carding case, fixedly connected with synchronous pulley, and is three synchronous pulley common tensioning has cup jointed the hold-in range.
In foretell non-woven fabrics leftover bits are handled and retrieval and utilization device, first drive unit include with be located the first drive shaft fixed connection's in middle part first motor, be located the middle part be connected with first gear through the parallel key in the first drive shaft, be located both sides be connected with the second gear through the parallel key in the first drive shaft, and first gear and second gear intermeshing.
In foretell non-woven fabrics leftover bits are handled and retrieval and utilization device, two feeding mouths have been seted up to the upper end symmetry of casing, the lower extreme symmetry of casing is equipped with two discharge gates, and two feeding mouths, two discharge gates all set up about being located the first drive shaft symmetry at middle part.
In the above non-woven fabric leftover material treating and recycling device, the screw rod is made of a heat conducting material.
In the above device for treating and recycling the leftover materials of the non-woven fabrics, a plurality of material stirring rods are fixedly connected to the lower end of the spiral rod in the circumferential direction, and the material stirring rods are bent in the counterclockwise direction.
In foretell non-woven fabrics leftover bits are handled and retrieval and utilization device, the bottom intercommunication that washs the stoving bucket has the sewage exit tube, the bilge tank has been seted up to the upper end of sewage treatment platform and on the corresponding position of sewage exit tube, the sewage treatment platform is seted up bottom end in a plurality of bilge tanks with it and is the sewage chamber that leaks hopper-shaped, and the play water end in sewage chamber is connected with the sewage treatment ware.
In the above-mentioned non-woven fabric leftover material is handled and is retrieved device, the diameter of first opening roller, second opening roller, third opening roller constantly reduces
In the above device for processing and recycling the leftover materials of the non-woven fabrics, the diameter of the synchronous belt wheel connected with the second opening roller is larger than the diameter of the synchronous belt wheel connected with the first opening roller and the third opening roller.
Compared with the prior art, the non-woven fabric leftover material processing and recycling device has the advantages that:
the scrap unit, the cleaning and drying unit and the opening and carding unit are sequentially arranged on the right side below the scrap unit, and a cleaning and drying barrel in the cleaning and drying unit is used as a pivot for connecting the scrap unit and the opening and carding unit, so that the processing of the scrap is standardized and rapid, and the processing and recycling of the scrap are improved.
Drawings
FIG. 1 is a schematic structural view of a non-woven fabric leftover material treating and recycling device according to the present invention;
FIG. 2 is a schematic structural view of the material crushing unit in FIG. 1;
FIG. 3 is a schematic structural diagram of a crushing unit from above;
FIG. 4 is a schematic structural diagram of the cleaning and drying unit in FIG. 1;
FIG. 5 is a schematic view of a structure of a screw rod and a kick-out lever in a cleaning and drying unit;
FIG. 6 is a schematic view of the construction of the open carding unit of FIG. 1;
fig. 7 is a schematic view of the side of the opening carding box in the opening carding unit.
In the figure: 1 crushing unit, 101 shell, 102 first driving shaft, 103 first motor, 104 first gear, 105 second gear, 106 longitudinal cutting knife, 107 first bevel gear, 108 second bevel gear, 109 supporting rod, 110 transverse cutting knife, 111 feeding mouth;
2, a cleaning and drying unit, a 201 sewage treatment table, a 202 stepping rotating holder, a 203 mounting plate, a 204 second driving shaft, a 205 cleaning and drying barrel, a 206 sewage tank, a 207 sewage treatment device, a 208 sewage cavity, a 209 sewage outlet pipe, a 210 long rod cylinder, a 211 clip frame, a 212 screw rod, a 213 electric heating pipe and a 214 stirring rod;
the automatic opening device comprises a 3-opening carding unit, a 301-opening carding box, a 302 first opening roller group, a 303 second opening roller group, a 304 third opening roller group, a 305 feeding belt and a 306 synchronous belt.
Detailed Description
The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
Examples
Referring to fig. 1-7, a non-woven fabric leftover material processing and recycling device comprises a crushing unit 1, a cleaning and drying unit 2 and an opening and carding unit 3 which are arranged in sequence from top to bottom and are inclined to the right, wherein the crushing unit 1 comprises a shell 101, the inner walls of the two sides of the shell 101 are rotatably connected with three first driving shafts 102, the same end parts of the three first driving shafts 102 penetrate through the shell 101 and are commonly connected with the first driving unit, a plurality of longitudinal cutting knives 106 are fixedly sleeved on the three first driving shafts 102 in the shell 101 at equal distances, the plurality of longitudinal cutting knives 106 in the middle are distributed with a plurality of longitudinal cutting knives 106 on the two sides in a staggered manner, a first bevel gear 104 is connected on one side of the longitudinal cutting knife 106 on the first driving shaft 102 through a flat key, the first bevel gear 104 is connected with a second bevel gear 105 in a meshing manner, and a supporting rod 109 is coaxially and fixedly connected with the lower side of the second bevel gear 105, the lower end of a supporting rod 109 is rotatably connected with the inner bottom end of the shell 101, a transverse cutting knife 110 is fixedly sleeved on the supporting rod 109, the transverse cutting knife 110 positioned in the middle is distributed in a staggered manner with the transverse cutting knives 110 positioned on two sides, and the transverse cutting knives 110 and the longitudinal cutting knife 106 which are distributed in a staggered manner crush the two-dimensional surface of the leftover materials;
the cleaning and drying unit 2 comprises a sewage treatment table 201, the upper end of the sewage treatment table 201 is rotatably connected with a circular mounting plate 203 through a stepping rotating pan head 202, the sewage treatment table is actually driven by a stepping motor, a plurality of notches are uniformly formed on the outer peripheral surface of the mounting plate 203, worm and gear motors are embedded in the inner walls of the notches, the worm and gear motors have one-way driving performance and ensure that the cleaning and drying barrels 205 cannot rotate due to the worm and gear motors, a second driving shaft 204 is fixedly connected with the output end of each worm and gear motor, one end, far away from the worm and gear motors, of the second driving shaft 204 is rotatably connected with the inner walls of the notches, the cleaning and drying barrels 205 are fixedly sleeved on the second driving shaft 204, a long rod cylinder 210 is arranged right above one cleaning and drying barrel 205 to ensure that the stroke is enough, a rectangular frame 211 is fixedly connected with the telescopic end of the long rod cylinder 210, a spiral rod 212 is rotatably installed at the lower end of the rectangular frame 211, and the spiral rod 212 is of a hollow structure, an electric heating tube 213 is inserted in the inner part of the screw rod 212, the electric heating tube 213 transfers heat through the heat conduction function, and the screw rod 212 is driven through a belt;
the opening and carding unit 3 comprises an opening and carding box 301, the middle parts of the inner walls of the two sides of the opening and carding box 301 are sequentially rotated from top to bottom to be provided with a first opening roller group 302, a second opening roller group 303 and a third opening roller group 304, the first opening roller group 302 is composed of two symmetrical first opening rollers, the second opening roller group 303 is composed of two symmetrical second opening rollers, the third opening roller group 304 is composed of two symmetrical third opening roller groups, a feeding belt 305 is installed at the inner bottom of the opening and carding box 301, the first opening roller on the same side, the second opening roller, the same end of the third opening roller is all penetrated through the opening and carding box 301, a synchronous belt 306 is fixedly connected with the synchronous belt pulley, and the synchronous belt 306 is sleeved on the three synchronous belt pulleys in a common tensioning manner.
The first driving unit comprises a first motor 103 fixedly connected with a first driving shaft 102 positioned in the middle, a first gear 104 is connected to the first driving shaft 102 positioned in the middle through a flat key, a second gear 105 is connected to the first driving shaft 102 positioned on two sides through a flat key, the first gear 104 and the second gear 105 are meshed with each other, and the first motor 103 drives the three first driving shafts 102 through the first gear 104 and the second gear 105 which are meshed with each other, so that the rotation directions are opposite and different.
Two feeding openings 111 are symmetrically formed in the upper end of the shell 101, two discharge openings are symmetrically formed in the lower end of the shell 101, the two feeding openings 111 and the two discharge openings are symmetrically arranged about the first driving shaft 102 located in the middle, and accordingly the crushed aggregate unit 1 cannot be affected.
The screw rod 212 is made of heat conducting materials, so that the heat conducting efficiency is high, and the drying effect of leftover materials is improved.
The lower extreme circumference fixedly connected with of hob 212 has a plurality of setting aside material poles 214, and a plurality of setting aside material poles 214 are crooked along anticlockwise, are convenient for gather together to the lower extreme of hob 212 and rise to the leftover bits.
The bottom intercommunication that washs drying bucket 205 has sewage exit tube 209, and sewage treatment stage 201's upper end and seted up bilge well 206 on sewage exit tube 209's the corresponding position, sewage treatment stage 201 bottom end in a plurality of bilge wells 206 seted up with it intercommunication and be the sewage chamber 208 that leaks hopper-shaped, and the play water end in sewage chamber 208 is connected with sewage treatment ware 207, is convenient for handle sewage.
The diameters of the first opening roller, the second opening roller and the third opening roller are continuously reduced, and opening and carding are carried out on leftover materials to different degrees.
The diameter of the synchronous pulley connected with the second opening roller is larger than the diameter of the synchronous pulley connected with the first opening roller and the third opening roller, the synchronous pulley connected with the second opening roller is connected with a second motor, and the synchronous belt 306 is in a synchronous expansion form.
It should be noted that, referring to fig. 1, one of the cleaning and drying barrels 205 in the cleaning and drying unit 2 is located right below the discharge port, and the cleaning and drying barrels 205 in the cleaning and drying unit 2, which are symmetrical with respect to the cleaning and drying barrel 205, are located right above the opening and carding box 301, so as to ensure that the leftover materials fall into the designated processing assembly in sequence.
The working principle of the invention is as follows:
1. the leftover materials of the non-woven fabrics are fed into the shell 101 through a feeding port 111, a first motor 103 simultaneously drives three first driving shafts 102 and longitudinal cutting knives 106 coaxially arranged with the three first driving shafts to rotate at high speed through a first gear 104 and a second gear 105 which are meshed with each other, and the longitudinal cutting knives 106 positioned at two sides and the longitudinal cutting knives 106 positioned at the middle part are different in rotation direction and rotation speed due to the arrangement of the first gear 104 and the second gear 105;
during the rotation of the first driving shaft 102, the first bevel gear 107 and the second bevel gear 108 which are meshed with each other drive the supporting rod 109 and the transverse cutting knife 110 which is coaxially arranged with the supporting rod to rotate at a high speed;
a plurality of vertical cutting knife 106, a plurality of horizontal cutting knife 110 are all crisscross to be distributed, from vertical and horizontal to the non-woven fabrics cutting breakage, make it form the leftover bits that accord with the recovery requirement, make things convenient for processes such as later stage washing, stoving, opening.
2. It should be noted that, a pressure sensor may be disposed at the bottom of the cleaning and drying barrel 205, and the pressure sensor is connected with a controller by signals, the broken leftover material falls into the cleaning and drying barrel 205 corresponding to the position of the broken leftover material through the discharge port, and is rotated by the step rotating cradle head 202 for a plurality of times to be opposite to the long rod cylinder 210, the long rod cylinder 210 extends out of the components such as the square frame 211, and the material-stirring rod 214 is located at the bottom of the cleaning and drying box 205, and the spiral rod 212 is driven by the belt, and the material-stirring rod 214 continuously stirs the leftover material located at the bottom of the cleaning and drying box 205, and spirally ascends the continuously rotating spiral rod 212 to clean the leftover material, and after cleaning, the leftover material flows into the sewage tank 206 through the sewage outlet pipe 209 and is collected in the sewage chamber 206, and can be treated by the sewage treatment device 207, the electric heating pipe 213 conducts heat to the spiral rod 212, conducts heat to the leftover material through the spiral rod 212, drying the mixture.
3. After drying, the worm gear motor drives the second driving shaft 204 and drives the cleaning and drying barrel 205 to rotate for half a circle, leftover materials are dumped into the opening carding box 301, the leftover materials are opened and carded through the first opening roller group 302, the second opening roller group 303 and the third opening roller group 304, the intervals of which are continuously reduced, and the opening carded leftover materials are conveyed out of the opening carding box 301 under the driving of the feeding belt 305.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.