CN111608872A - Flexible wind rotor locking device for typhoon-resistant wind turbine braking system - Google Patents
Flexible wind rotor locking device for typhoon-resistant wind turbine braking system Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2260/00—Function
- F05B2260/30—Retaining components in desired mutual position
- F05B2260/31—Locking rotor in position
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
本发明公开了一种用于抗台风风力发电机组制动系统的柔性风轮锁定装置,采用柔性风轮锁定设计方案,包括摆动小车及两个柔性风轮锁定单元;两个柔性风轮锁定单元对称分布于齿轮箱前端法兰的左、右两侧,与摆动小车左、右两端连接;摆动小车与制动系统的风轮锁定销组件的外壳固为一整体,能够在齿轮箱前端法兰的弧形导轨槽孔内运动,带动左侧或右侧的钢丝绳组收紧,同时带动其中一侧柔性风轮锁定单元中的导向柱被拉出,使套装在该导向柱上的弹簧受压,从而对风轮提供回复力。本发明允许风轮在一定角度内进行摆动,角度偏离正“Y”位置越大则回复力越大,可使风轮及整机载荷大幅度降低,大大降低风力发电机组整体设计难度。
The present invention discloses a flexible wind wheel locking device for a typhoon-resistant wind turbine generator braking system, which adopts a flexible wind wheel locking design scheme, including a swinging trolley and two flexible wind wheel locking units; the two flexible wind wheel locking units are symmetrically distributed on the left and right sides of the front flange of the gear box, and are connected to the left and right ends of the swinging trolley; the swinging trolley and the outer shell of the wind wheel locking pin assembly of the braking system are integrally formed, and can move in the arc-shaped guide rail slot of the front flange of the gear box, drive the steel wire rope group on the left or right side to tighten, and at the same time drive the guide column in the flexible wind wheel locking unit on one side to be pulled out, so that the spring set on the guide column is compressed, thereby providing a restoring force for the wind wheel. The present invention allows the wind wheel to swing within a certain angle, and the greater the angle deviates from the positive "Y" position, the greater the restoring force, which can greatly reduce the load of the wind wheel and the whole machine, and greatly reduce the overall design difficulty of the wind turbine generator set.
Description
技术领域technical field
本发明涉及抗台风型风力发电机组的制动系统设计技术领域,尤其是指一种用于抗台风风力发电机组制动系统的柔性风轮锁定装置,在抗台风工况锁定风轮,使风轮沿传动轴线只能在一定角度范围内摆动,并提供合适的扭转刚度。The invention relates to the technical field of braking system design for typhoon-resistant wind power generator sets, in particular to a flexible wind wheel locking device for a typhoon-resistant wind power generator set braking system. The wheel can only oscillate within a certain angular range along the transmission axis and provide suitable torsional rigidity.
背景技术Background technique
业内习知,兆瓦级三叶片的抗台风型风力发电机组,普遍采用变桨控制将三支叶片顺桨,风轮自由空转,避免对整机产生过大载荷。对于三叶片抗台风风力发电机组,将三支叶片顺桨后需将风轮锁定在叶片水平的位置,使风力发电机组承受的载荷最小。当风轮转动时,在不同角度位置,风轮所受的风载荷是变化的,当风轮处于正“Y”方向,即其中一支叶片竖直向下的位置时,风轮所受风载荷较小。但如果完全锁住风轮,风轮的不平衡载荷得不到释放,会使风力发电机组瞬时极限载荷显著增大,尤其是对于下风向抗台风型风力发电机组,现有技术都是通过完全释放或者完全锁定风轮,致使台风极限风速下,整机载荷都很大,另外,对于下风向三叶片抗台风风力发电机组的设计,采用风轮空载自由转动抗台风,风轮载荷将增加非常大。As is known in the industry, for megawatt three-blade typhoon-resistant wind turbines, pitch control is generally used to feather the three blades, and the wind rotor rotates freely to avoid excessive load on the whole machine. For the three-blade anti-typhoon wind turbine, after feathering the three blades, the wind rotor needs to be locked in the horizontal position of the blades to minimize the load on the wind turbine. When the wind rotor rotates, the wind load on the wind rotor varies at different angular positions. When the wind rotor is in the positive "Y" direction, that is, when one of the blades is vertically downward, the wind load on the wind rotor varies. The load is small. However, if the wind rotor is completely locked, the unbalanced load of the wind rotor cannot be released, which will significantly increase the instantaneous limit load of the wind turbine, especially for the typhoon-resistant wind turbine in the downwind direction. Release or completely lock the wind rotor, so that the load of the whole machine is very large under the typhoon limit wind speed. In addition, for the design of the three-blade anti-typhoon wind turbine in the downwind direction, the wind rotor is free to rotate without load to resist the typhoon, and the load of the wind rotor will increase. Very big.
发明内容SUMMARY OF THE INVENTION
本发明目的在于克服现有技术的不足,针对现有抗台风型风力发电机组对风轮完全锁定或完全释放,致使整机组载荷较大的问题,提出了一种用于抗台风风力发电机组制动系统的柔性风轮锁定装置,采用柔性风轮锁定设计方案,允许风轮在一定角度内进行摆动,并对风轮提供回复力,角度偏离正“Y”位置越大则回复力越大,可使风轮及整机载荷大幅度降低,大大降低风力发电机组整体设计难度。The purpose of the present invention is to overcome the deficiencies of the prior art. Aiming at the problem that the existing typhoon-resistant wind power generator set completely locks or completely releases the wind rotor, resulting in a large load of the whole set, a kind of anti-typhoon wind power generator set is proposed. The flexible wind wheel locking device of the braking system adopts a flexible wind wheel locking design scheme, which allows the wind wheel to swing within a certain angle and provides a restoring force to the wind wheel. The greater the angle deviates from the positive "Y" position, the greater the restoring force. , which can greatly reduce the load of the wind turbine and the whole machine, and greatly reduce the overall design difficulty of the wind turbine.
为实现上述目的,本发明所提供的技术方案为:用于抗台风风力发电机组制动系统的柔性风轮锁定装置,所述风力发电机组的制动系统包括风轮锁定盘、齿轮箱前端法兰、风轮锁定销组件,所述风轮锁定盘与风轮的轮毂通过螺栓连接固定,所述齿轮箱前端法兰是风力发电机组的齿轮箱一部分,其分别与风力发电机组的发电机和机舱外壳通过螺栓连接固定,所述风轮锁定销组件包括风轮锁定销及用于驱动该风轮锁定销伸出或缩回的驱动装置,在驱动装置的作用下,风轮锁定销能够伸进风轮锁定盘上的锁定孔内,从而通过锁住风轮锁定盘来锁住风轮;所述柔性风轮锁定装置包括摆动小车及两个柔性风轮锁定单元;其中,所述齿轮箱前端法兰的上半部分形成有一个沿其周向延伸的弧形导轨槽孔,且所述弧形导轨槽孔的左、右两部分关于齿轮箱前端法兰的竖直中心线呈镜像对称;所述摆动小车安装在弧形导轨槽孔中,只能在该弧形导轨槽孔内运动,所述风轮锁定销组件有两个置于弧形导轨槽孔中,并位于摆动小车的左、右两侧,且该两个风轮锁定销组件的外壳分别与摆动小车的左、右两端连接,固为一个整体,使得在风轮锁定销伸出锁定风轮后,风轮的转动能够带动两个风轮锁定销组件随摆动小车在弧形导轨槽孔限定的角度范围内运动;两个柔性风轮锁定单元对称分布于齿轮箱前端法兰的左、右两侧,并对应两个风轮锁定销组件,即一个风轮锁定销组件配套一个柔性风轮锁定单元;所述柔性风轮锁定单元包括钢丝绳组、定滑轮、动滑轮、导向柱、支撑座、第一弹簧、隔板、第二弹簧、弹簧端板和导向柱端板,所述支撑座固定于齿轮箱前端法兰的下半部分,所述定滑轮固定于齿轮箱前端法兰上,并位于弧形导轨槽孔和支撑座之间,所述动滑轮置于定滑轮和支撑座之间,并安装在导向柱的顶部,所述导向柱的底部竖直向下依次穿过支撑座、隔板、弹簧端板后与导向柱端板固定连接,通过该导向柱端板防止导向柱脱离弹簧端板,所述第一弹簧置于支撑座和隔板之间,并套装在导向柱上,其两端分别与支撑座和隔板连接,所述第二弹簧置于隔板和弹簧端板之间,并套装在导向柱上,其两端分别与隔板和弹簧端板连接,所述隔板和弹簧端板能够在导向柱上滑动,所述钢丝绳组的一端与相应风轮锁定销组件的外壳固定连接,其另一端向下依次绕定滑轮和动滑轮后向上连接在齿轮箱前端法兰上,并靠近于定滑轮,利用导向柱和导向柱端板的重力使钢丝绳组拉紧。In order to achieve the above purpose, the technical solution provided by the present invention is: a flexible wind wheel locking device for a braking system of an anti-typhoon wind power generating set, the braking system of the wind power generating set includes a wind wheel locking disc, a gear box front end method. The flange and the rotor locking pin assembly, the rotor locking disc and the hub of the wind rotor are connected and fixed by bolts, and the front flange of the gearbox is a part of the gearbox of the wind turbine, which is respectively connected with the generator and the wind turbine of the wind turbine. The casing of the nacelle is fixed by bolt connection, and the wind wheel locking pin assembly includes a wind wheel locking pin and a driving device for driving the wind wheel locking pin to extend or retract. Under the action of the driving device, the wind wheel locking pin can extend. into the locking hole on the locking plate of the wind wheel, thereby locking the wind wheel by locking the locking plate of the wind wheel; the flexible wind wheel locking device includes a swing trolley and two flexible wind wheel locking units; wherein, the gear box The upper half of the front flange is formed with an arc guide slot extending along its circumference, and the left and right parts of the arc guide slot are mirror-symmetrical with respect to the vertical centerline of the front flange of the gearbox The swinging trolley is installed in the arc-shaped guide rail slot and can only move in the arc-shaped guide slot. The left and right sides, and the casings of the two wind wheel locking pin assemblies are respectively connected with the left and right ends of the swing trolley, and are fixed as a whole, so that after the wind wheel locking pin extends to lock the wind wheel, the wind wheel is locked. The rotation can drive the two wind wheel locking pin assemblies to move with the swinging trolley within the angular range limited by the arc-shaped guide rail slot; the two flexible wind wheel locking units are symmetrically distributed on the left and right sides of the front flange of the gearbox, and correspond to Two wind wheel locking pin assemblies, that is, one wind wheel locking pin assembly is matched with a flexible wind wheel locking unit; the flexible wind wheel locking unit includes a wire rope group, a fixed pulley, a movable pulley, a guide column, a support seat, a first spring, a spacer plate, the second spring, the spring end plate and the guide column end plate, the support seat is fixed on the lower half of the front end flange of the gearbox, the fixed pulley is fixed on the front end flange of the gearbox, and is located in the arc guide groove Between the hole and the support seat, the movable pulley is placed between the fixed pulley and the support seat, and is installed on the top of the guide column. It is then fixedly connected to the end plate of the guide column. The end plate of the guide column prevents the guide column from separating from the end plate of the spring. The first spring is placed between the support seat and the partition plate, and is sleeved on the guide column. The support base is connected with the partition plate, the second spring is placed between the partition plate and the spring end plate, and is sleeved on the guide column, and its two ends are respectively connected with the partition plate and the spring end plate, the partition plate and the spring end plate are respectively connected. The plate can slide on the guide column, one end of the wire rope group is fixedly connected with the casing of the corresponding wind wheel locking pin assembly, and the other end of the wire rope group is connected downward to the fixed pulley and the movable pulley in turn, and then upwardly connected to the front flange of the gearbox, and is close to the front end flange of the gearbox. For the fixed pulley, the wire rope group is tensioned by the gravity of the guide column and the end plate of the guide column.
进一步,所述支撑座与动滑轮之间的空间距离大于第一弹簧和第二弹簧的总行程,以使动滑轮向下运动时,钢丝绳组始终被拉紧。Further, the space distance between the support base and the movable pulley is greater than the total stroke of the first spring and the second spring, so that when the movable pulley moves downward, the wire rope group is always tensioned.
进一步,所述支撑座和隔板之间及隔板和弹簧端板之间均连接有不套装在导向柱上的弹簧,以增加回复力。Further, between the support base and the partition plate and between the partition plate and the spring end plate, a spring not sleeved on the guide post is connected to increase the restoring force.
进一步,所述摆动小车采用双层双列圆锥滚动轮,能够承受风轮锁定销组件上产生的附加弯矩。Further, the swing trolley adopts a double-layer double-row conical rolling wheel, which can withstand the additional bending moment generated on the locking pin assembly of the wind wheel.
进一步,所述弧形导轨槽孔两端的极限位置均安装有缓冲件,以减小风轮锁定组件摆动到极限位置时产生的冲击力;并且,两个风轮锁定销组件间隔60°。Further, buffers are installed at the extreme positions of both ends of the arc-shaped guide rail slot to reduce the impact force generated when the rotor locking assembly swings to the extreme position; and the two rotor locking pin assemblies are separated by 60°.
本发明所提供的另一种技术方案为:用于抗台风风力发电机组制动系统的柔性风轮锁定装置,所述风力发电机组的制动系统包括风轮锁定盘、齿轮箱前端法兰、风轮锁定销组件,所述风轮锁定盘与风轮的轮毂通过螺栓连接固定,所述齿轮箱前端法兰是风力发电机组的齿轮箱一部分,其分别与风力发电机组的发电机和机舱外壳通过螺栓连接固定,所述风轮锁定销组件包括风轮锁定销及用于驱动该风轮锁定销伸出或缩回的驱动装置,在驱动装置的作用下,风轮锁定销能够伸进风轮锁定盘上的锁定孔内,从而通过锁住风轮锁定盘来锁住风轮;所述柔性风轮锁定装置包括摆动小车及两个柔性风轮锁定单元;其中,所述齿轮箱前端法兰的上半部分形成有一个沿其周向延伸的弧形导轨槽孔,且所述弧形导轨槽孔的左、右两部分关于齿轮箱前端法兰的竖直中心线呈镜像对称;所述摆动小车安装在弧形导轨槽孔中,只能在该弧形导轨槽孔内运动,所述风轮锁定销组件有一个置于弧形导轨槽孔中,并位于摆动小车一侧,且该风轮锁定销组件的外壳与摆动小车的一端连接,固为一个整体,使得在风轮锁定销伸出锁定风轮后,风轮的转动能够带动该风轮锁定销组件随摆动小车在弧形导轨槽孔限定的角度范围内运动;两个柔性风轮锁定单元对称分布于齿轮箱前端法兰的左、右两侧;所述柔性风轮锁定单元包括钢丝绳组、定滑轮、动滑轮、导向柱、支撑座、第一弹簧、隔板、第二弹簧、弹簧端板和导向柱端板,所述支撑座固定于齿轮箱前端法兰的下半部分,所述定滑轮固定于齿轮箱前端法兰上,并位于弧形导轨槽孔和支撑座之间,所述动滑轮置于定滑轮和支撑座之间,并安装在导向柱的顶部,所述导向柱的底部竖直向下依次穿过支撑座、隔板、弹簧端板后与导向柱端板固定连接,通过该导向柱端板防止导向柱脱离弹簧端板,所述第一弹簧置于支撑座和隔板之间,并套装在导向柱上,其两端分别与支撑座和隔板连接,所述第二弹簧置于隔板和弹簧端板之间,并套装在导向柱上,其两端分别与隔板和弹簧端板连接,所述隔板和弹簧端板能够在导向柱上滑动;其中一个柔性风轮锁定单元的钢丝绳组一端与风轮锁定销组件的外壳固定连接,其另一端向下依次绕定滑轮和动滑轮后向上连接在齿轮箱前端法兰上,并靠近于定滑轮,利用导向柱和导向柱端板的重力使钢丝绳组拉紧;另外一个柔性风轮锁定单元的钢丝绳组一端与摆动小车的另外一端连接,该钢丝绳组的另一端向下依次绕定滑轮和动滑轮后向上连接在齿轮箱前端法兰上,并靠近于定滑轮。Another technical solution provided by the present invention is: a flexible wind rotor locking device used for a braking system of an anti-typhoon wind turbine, the braking system of the wind turbine includes a rotor locking disc, a front end flange of a gearbox, Wind wheel locking pin assembly, the wind wheel locking disc and the hub of the wind wheel are connected and fixed by bolts, the front end flange of the gearbox is a part of the gearbox of the wind turbine, which is respectively connected with the generator of the wind turbine and the nacelle shell By bolting and fixing, the wind wheel locking pin assembly includes a wind wheel locking pin and a driving device for driving the wind wheel locking pin to extend or retract. Under the action of the driving device, the wind wheel locking pin can extend into the wind. lock the wind wheel by locking the wind wheel locking plate; the flexible wind wheel locking device includes a swing trolley and two flexible wind wheel locking units; wherein, the front end method of the gearbox The upper part of the flange is formed with an arc-shaped guide rail slot extending along its circumferential direction, and the left and right parts of the arc-shaped guide slot hole are mirror-symmetrical with respect to the vertical centerline of the front flange of the gearbox; The swinging trolley is installed in the slotted hole of the arc-shaped guide rail and can only move in the slotted hole of the arc-shaped guide rail. The locking pin assembly of the wind wheel is placed in the slotted hole of the arc-shaped guide rail and is located on one side of the swinging trolley, and The casing of the wind wheel locking pin assembly is connected with one end of the swing trolley and is fixed as a whole, so that after the wind wheel locking pin extends to lock the wind wheel, the rotation of the wind wheel can drive the wind wheel locking pin assembly to follow the swing car in the arc The two flexible wind wheel locking units are symmetrically distributed on the left and right sides of the front flange of the gearbox; the flexible wind wheel locking unit includes a wire rope group, a fixed pulley, a movable pulley, a guide Column, support seat, first spring, partition plate, second spring, spring end plate and guide column end plate, the support seat is fixed to the lower half of the front end flange of the gearbox, and the fixed pulley is fixed to the front end of the gearbox on the flange, and between the slotted hole of the arc guide rail and the support seat, the movable pulley is placed between the fixed pulley and the support seat, and is installed on the top of the guide column, and the bottom of the guide column passes vertically downward in sequence. After passing through the support seat, the partition plate and the spring end plate, it is fixedly connected to the end plate of the guide column, and the end plate of the guide column prevents the guide column from separating from the end plate of the spring. On the guide column, its two ends are respectively connected with the support seat and the baffle plate, the second spring is placed between the baffle plate and the spring end plate, and is sleeved on the guide column, and its two ends are respectively connected with the baffle plate and the spring end plate. Plate connection, the partition plate and the spring end plate can slide on the guide column; one end of the wire rope group of one flexible wind wheel locking unit is fixedly connected with the casing of the wind wheel locking pin assembly, and the other end is downwardly wound around the fixed pulley and the The movable pulley is connected to the front end flange of the gearbox and is close to the fixed pulley, and the wire rope group is tightened by the gravity of the guide column and the end plate of the guide column; One end is connected, and the other end of the steel wire rope group is downwardly connected to the fixed pulley and the movable pulley, and then upwardly connected to the front end flange of the gearbox, and is close to the fixed pulley.
进一步,所述支撑座与动滑轮之间的空间距离大于第一弹簧和第二弹簧的总行程,以使动滑轮向下运动时,钢丝绳组始终被拉紧。Further, the space distance between the support base and the movable pulley is greater than the total stroke of the first spring and the second spring, so that when the movable pulley moves downward, the wire rope group is always tensioned.
进一步,所述支撑座和隔板之间及隔板和弹簧端板之间均连接有不套装在导向柱上的弹簧,以增加回复力。Further, between the support base and the partition plate and between the partition plate and the spring end plate, a spring not sleeved on the guide post is connected to increase the restoring force.
进一步,所述摆动小车采用双层双列圆锥滚动轮,能够承受风轮锁定销组件上产生的附加弯矩。Further, the swing trolley adopts a double-layer double-row conical rolling wheel, which can withstand the additional bending moment generated on the locking pin assembly of the wind wheel.
进一步,所述弧形导轨槽孔两端的极限位置均安装有缓冲件,以减小风轮锁定组件摆动到极限位置时产生的冲击力。Further, buffers are installed at the extreme positions of both ends of the arc-shaped guide rail slot, so as to reduce the impact force generated when the wind wheel locking assembly swings to the extreme position.
本发明与现有技术相比,具有如下优点与有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、本发明采用柔性风轮锁定设计方案,允许风轮在一定角度如±30°内进行摆动,并对风轮提供回复力,角度偏离正“Y”位置越大则回复力越大,在抗台工况时台风到来之前,将风轮锁在叶片受力最小的正“Y”位置,允许台风来后风轮在一定角度如±27°范围摆动,风轮被台风吹离正“Y”位置后,当风的力量减小,风轮可回复到正“Y”位置即载荷最小的位置,从而显著降低台风工况下的整机载荷。1. The present invention adopts a flexible wind wheel locking design scheme, which allows the wind wheel to swing within a certain angle such as ±30°, and provides a restoring force to the wind wheel. The greater the angle deviates from the positive "Y" position, the greater the restoring force. In the anti-typhoon condition, before the typhoon arrives, lock the wind rotor in the positive "Y" position where the force on the blade is the least, allowing the wind rotor to swing at a certain angle such as ±27° after the typhoon, and the wind rotor is blown away from the positive "Y" by the typhoon. ” position, when the wind force decreases, the wind rotor can return to the positive “Y” position, that is, the position with the smallest load, thereby significantly reducing the overall load of the machine under typhoon conditions.
2、由于本发明的柔性风轮锁定装置关系到风力发电机组的运行安全,需要很高的可靠性;因此,本发明采用弹簧和钢丝绳组组合的机械结构实现柔性风轮锁定功能,避免使用复杂的电气和液压装置,即无复杂的电气、液压结构,可靠性非常高。2. Since the flexible wind rotor locking device of the present invention is related to the operation safety of the wind turbine, high reliability is required; therefore, the present invention adopts the mechanical structure of the combination of the spring and the wire rope group to realize the flexible wind rotor locking function, avoiding the use of complicated The electrical and hydraulic devices, that is, without complex electrical and hydraulic structures, have very high reliability.
3、可依据风轮锁定极限力矩及回复力要求设计弹簧,可以设计出不同的锁定刚度,从而满足整机载荷设计要求。3. The spring can be designed according to the wind wheel locking limit torque and restoring force requirements, and different locking stiffness can be designed to meet the load design requirements of the whole machine.
4、本发明为通过降低风轮锁定刚度来降低下风向三叶片抗台风机组整机设计载荷,提供了有效解决方案。4. The present invention provides an effective solution for reducing the design load of the three-blade anti-typhoon unit in the downwind direction by reducing the locking stiffness of the wind rotor.
5、由于本发明是直接在风轮的轮毂侧进行锁定,并不经过风力发电机组的齿轮箱,所以不会对齿轮箱造成损害,从而提高机组的可靠性。5. Since the present invention is directly locked on the hub side of the wind rotor and does not pass through the gearbox of the wind turbine, it will not cause damage to the gearbox, thereby improving the reliability of the unit.
附图说明Description of drawings
图1为实施例1中柔性风轮锁定装置的安装示意图。FIG. 1 is a schematic view of the installation of the flexible wind wheel locking device in
图2为实施例1中柔性风轮锁定装置的主视图。FIG. 2 is a front view of the flexible wind wheel locking device in
图3为实施例1中柔性风轮锁定装置的轴视图。FIG. 3 is an axial view of the flexible wind wheel locking device in
图4为实施例1中摆动小车安装在弧形导轨槽孔后的剖视图。4 is a cross-sectional view of the swing trolley in
图5为实施例2中柔性风轮锁定装置的主视图。FIG. 5 is a front view of the flexible wind wheel locking device in
具体实施方式Detailed ways
下面结合具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with specific embodiments.
实施例1Example 1
本实施例所提供的柔性风轮锁定装置,主要用于抗台风风力发电机组的制动系统,如图1所示,所述制动系统包括风轮锁定盘6、齿轮箱前端法兰3、风轮锁定销组件2,所述风轮锁定盘6与风轮(图中未画出)的轮毂8通过螺栓连接固定,所述齿轮箱前端法兰3是风力发电机组的齿轮箱一部分,其分别与风力发电机组的发电机(图中未画出)和机舱外壳7通过螺栓连接固定,所述风轮锁定销组件2包括风轮锁定销201及用于驱动该风轮锁定销201伸出或缩回的驱动装置(图中未画出),当需要锁定风轮时,先使风轮锁定盘6上的锁定孔与风轮锁定销201对正,然后风轮锁定销201伸进风轮锁定盘6上的锁定孔内,从而通过锁住风轮锁定盘6来锁住风轮,使得柔性风轮锁定装置产生作用。The flexible wind rotor locking device provided in this embodiment is mainly used for the braking system of the anti-typhoon wind turbine. The rotor
参见图1至图3所示,本实施例所述的柔性风轮锁定装置,包括摆动小车1及两个柔性风轮锁定单元5;其中,所述齿轮箱前端法兰3的上半部分形成有一个沿其周向延伸的弧形导轨槽孔4,且所述弧形导轨槽孔4的左、右两部分关于齿轮箱前端法兰3的竖直中心线呈镜像对称;所述摆动小车1安装在弧形导轨槽孔4中,只能在该弧形导轨槽孔4内运动,所述风轮锁定销组件2有两个置于弧形导轨槽孔4中,并位于摆动小车1的左、右两侧,且该两个风轮锁定销组件2的外壳分别与摆动小车1的左、右两端连接,固为一个整体,使得在风轮锁定销201伸出锁定风轮后,风轮的转动能够带动两个风轮锁定销组件2随摆动小车1在弧形导轨槽孔4限定的角度范围内运动,并且,在弧形导轨槽孔4两端的极限位置均安装有缓冲件(依据弧形导轨槽孔4的形状,定制橡胶垫板或橡胶弹簧,用于风轮锁定组件2摆动到极限位置的缓冲,当然也可采用其它弹性材料或弹簧类型的缓冲器),用于减小风轮锁定组件2摆动到极限位置时产生的冲击力;两个柔性风轮锁定单元5对称分布于齿轮箱前端法兰的左、右两侧,并对应两个风轮锁定销组件2,即一个风轮锁定销组件2配套一个柔性风轮锁定单元5;所述柔性风轮锁定单元5包括钢丝绳组501、定滑轮502、动滑轮503、导向柱504、支撑座505、第一弹簧506、隔板507、第二弹簧508、弹簧端板509和导向柱端板510,所述支撑座505固定于齿轮箱前端法兰3的下半部分,所述定滑轮502固定于齿轮箱前端法兰3上,并位于弧形导轨槽孔4和支撑座505之间,所述动滑轮503置于定滑轮502和支撑座505之间,并安装在导向柱504的顶部,所述导向柱504的底部竖直向下依次穿过支撑座505、隔板507、弹簧端板509后与导向柱端板510固定连接,通过该导向柱端板510防止导向柱504脱离弹簧端板509,所述第一弹簧506置于支撑座505和隔板507之间,并套装在导向柱504上,其两端分别与支撑座505和隔板507连接,所述第二弹簧508置于隔板507和弹簧端板509之间,并套装在导向柱504上,其两端分别与隔板507和弹簧端板509连接,在支撑座505和隔板507之间及隔板507和弹簧端板509之间还连接有不套装在导向柱504上的弹簧511,用于增加回复力;所述隔板507和弹簧端板509能够在导向柱504上滑动,所述钢丝绳组501的一端与相应风轮锁定销组件2的外壳固定连接,其另一端向下依次绕定滑轮502和动滑轮503后向上连接在齿轮箱前端法兰3上,并靠近于定滑轮502。利用导向柱504和导向柱端板510的重力使钢丝绳组501拉紧,并且,支撑座507与动滑轮503之间的空间距离要大于第一弹簧506和第二弹簧508的总行程,使动滑轮503向下运动时,钢丝绳组501始终被拉紧。Referring to FIGS. 1 to 3 , the flexible wind wheel locking device described in this embodiment includes a
由于柔性风轮锁定装置所有组件的支撑都布置在齿轮箱前端法兰3上,需要依据安装及承载要求设计此法兰的结构和尺寸。另外,弧形导轨槽孔4的角度范围依据设计要求确定,一般为满足风轮锁定±30°的摆动行程要求,并且,弧形导轨面需要做表面硬化处理。Since the supports of all components of the flexible wind wheel locking device are arranged on the
两个风轮锁定销组件2需要间隔60°,满足一支叶片水平或竖直的不同锁定状态要求。此外,按极限锁定力矩设计风轮锁定销大小,风轮锁定销的驱动装置可采用手动或电动。由于风轮锁定销组件2需要随摆动小车1一起摆动,电动装置需增加电缆的旋转收放或摆动收放装置。风轮锁定销组件2上可增加限位装置,在维护工况下,用限位装置锁定风轮,使风轮完全锁止。风轮锁定组件2的限位装置可以采用插销式或在组件尾部开锁定孔,再串联一个固定在齿轮箱前端法兰3上的锁定销装置进行锁定。The two rotor
参见图4所示,摆动小车1的支撑轴101及支架102依据强度进行设计,其支架102可以采用框架式剖分结构,通过螺栓连接将两剖分部分连接并预紧,圆锥滚动轮103采用球轴承或滚子轴承支撑,即采用双层双列圆锥滚动,摆动小车1还可以增加径向的滚动轮承受径向力,圆锥滚动轮103也可以设计为圆柱或球形滚子,配合导轨形状承受弯矩和径向及轴向力。再加上摆动小车1需承受风轮锁定销组件2产生的附加弯矩,所以优选方案是采用双层双列圆锥滚动轮承受附加弯矩和径向及轴向力。Referring to FIG. 4 , the
钢丝绳组中钢丝绳根数按设计要求确定:钢丝绳设计要取5倍以上安全系数,可以用大直径数量少的钢丝绳或者小直径数量多的钢丝绳,结合安装空间要求确定。钢丝绳需考虑海上环境防腐蚀要求,优先选择不锈钢材料的钢丝绳。滑轮设计满足钢丝绳支撑和传递载荷的要求,滑轮直径符合起重行业的设计规范。原则上可以选用任何同时满足承载力和行程要求的弹簧类型组成弹簧。由于拉伸弹簧承载能力有限,连接可靠性低,需采用压缩弹簧成弹簧。优先选用圆截面圆柱螺旋压缩弹簧,依据承载力要求确定弹簧数量。也可以选用矩形及其它非圆形截面的圆柱螺旋弹簧,也可以使用组合弹簧提高承载能力。可以根据刚度曲线要求选用异形弹簧或不同规格类型弹簧的组合弹簧。The number of wire ropes in the wire rope group is determined according to the design requirements: the design of the wire rope should take a safety factor of more than 5 times, which can be determined by using wire ropes with a small number of large diameters or a large number of small diameters, combined with the installation space requirements. The steel wire rope needs to consider the anti-corrosion requirements of the offshore environment, and the steel wire rope of stainless steel material is preferred. The pulley design meets the requirements of wire rope support and load transmission, and the pulley diameter conforms to the design specifications of the lifting industry. In principle, any spring type that meets both bearing capacity and travel requirements can be selected to form a spring. Due to the limited load-carrying capacity of the tension spring and the low connection reliability, it is necessary to use a compression spring to form a spring. The circular section cylindrical helical compression spring is preferred, and the number of springs is determined according to the bearing capacity requirements. Rectangular and other non-circular cross-section cylindrical coil springs can also be used, and combined springs can also be used to improve the load-carrying capacity. Special-shaped springs or combination springs of different types of springs can be selected according to the requirements of the stiffness curve.
由于风轮锁定销组件2摆动弧长很大,满足如此大行程要求的压缩弹簧非常长,安装空间占用非常大且存在压缩稳定性问题。为此,需要柔性风轮锁定单元5中采用一个动滑轮503将行程减半,同时用两个压缩弹簧串联满足行程要求。Due to the large swing arc length of the rotor
当风轮带动摆动小车1向左摆动时,在左侧的柔性风轮锁定单元5中,利用导向柱504和导向柱端板510的重力使钢丝绳组501拉紧,在支撑座505与动滑轮503之间留出大于第一弹簧506和第二弹簧508行程的空间距离,使得动滑轮503向下运动时,钢丝绳组501始终被拉紧,导向柱504带动导向柱端板510与弹簧端板509脱开,不产生作用力。同时右侧的柔性风轮锁定单元5的钢丝绳组501向上拉紧,右侧的导向柱504被拉出,从而使右侧的柔性风轮锁定单元5的第一弹簧506、第二弹簧508和弹簧511受压,产生回复力。When the wind wheel drives the
综上所述,柔性风轮锁定装置的原理是:风轮锁定销201伸出锁定风轮后,由于风轮锁定销组件2外壳与摆动小车1固连,风轮的转动则带动风轮锁定销组件2和摆动小车1一起转动。摆动小车1只能在齿轮箱前端法兰3上的弧形导轨槽孔4内运动,从而限制风轮只能在弧形导轨槽孔4限定的角度范围内摆动。To sum up, the principle of the flexible wind wheel locking device is: after the wind
当风轮带动摆动小车1向左摆动时,左侧的柔性风轮锁定单元5的钢丝绳组501防松,在左侧的导向柱504自重作用下,钢丝绳组501被收紧,右侧的柔性风轮锁定单元5的钢丝绳组501拉紧,使右侧的导向柱504被拉出,从而使右侧的第一弹簧506、第二弹簧508和弹簧511受压,产生回复力。摆动角度越大则弹簧产生的回复力越大。当风速变小时,风轮转动力矩变小,第一弹簧506、第二弹簧508和弹簧511产生的回复力就会将风轮拉回到竖直位置。当风轮带动摆动小车1向右摆动时,则动作过程相反,第一弹簧506、第二弹簧508和弹簧511产生的回复力仍然会使风轮回到竖直位置。When the wind wheel drives the
实施例2Example 2
参见图5所示,与实施例1不同的是本实施例仅采用一个风轮锁定销组件2,该风轮锁定销组件2的外壳与摆动小车1的一端连接,固为一整体,同样地,两个柔性风轮锁定单元5对称分布于齿轮箱前端法兰3的左、右两侧,其中一个柔性风轮锁定单元5的钢丝绳组501是与风轮锁定销组件2的外壳连接,而另一个柔性风轮锁定单元5的钢丝绳组501则是与摆动小车1另一端连接。Referring to FIG. 5 , the difference from
以上所述之实施例子只为本发明之较佳实施例,并非以此限制本发明的实施范围,故凡依本发明之形状、原理所作的变化,均应涵盖在本发明的保护范围内。The above-mentioned embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention. Therefore, any changes made according to the shape and principle of the present invention should be included within the protection scope of the present invention.
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