CN111604189A - An omnidirectional spraying equipment for static castings - Google Patents

An omnidirectional spraying equipment for static castings Download PDF

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Publication number
CN111604189A
CN111604189A CN202010321937.4A CN202010321937A CN111604189A CN 111604189 A CN111604189 A CN 111604189A CN 202010321937 A CN202010321937 A CN 202010321937A CN 111604189 A CN111604189 A CN 111604189A
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China
Prior art keywords
fixedly connected
plate
bottom plate
spraying
wall
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CN202010321937.4A
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Chinese (zh)
Inventor
沈升好
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Anhui Fanchang Wannan Valve Casting Co Ltd
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Anhui Fanchang Wannan Valve Casting Co Ltd
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Priority to CN202010321937.4A priority Critical patent/CN111604189A/en
Publication of CN111604189A publication Critical patent/CN111604189A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0228Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0405Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
    • B05B13/041Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/20Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
    • B05B15/25Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades

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Abstract

The invention relates to the technical field of casting machinery and discloses omnibearing spraying equipment for a static casting, which comprises a bottom plate, wherein a through hole is formed in the left side of the upper end of the bottom plate, a rotating shaft is rotatably sleeved in the through hole through a ball bearing, a rotating frame is fixedly connected to the upper end of the rotating shaft, the lower end of the rotating shaft penetrates through the lower end of the bottom plate and is fixedly connected with a first driven gear, a rotating motor is fixedly connected to the lower end of the bottom plate, an output shaft of the rotating motor is fixedly connected with a first driving gear meshed with the first driven gear, a fixed block is fixedly connected in the rotating frame through a bolt, a supporting plate is fixedly connected to the upper end of the fixed block, a moving plate is further connected to the upper end of the bottom plate in. This all-round spraying equipment is used to static foundry goods possesses can carry out quick even spraying operation to the foundry goods surface, has improved the advantage of spraying efficiency and quality greatly.

Description

一种静态铸件用全方位喷涂设备An omnidirectional spraying equipment for static castings

技术领域technical field

本发明涉及铸造机械技术领域,具体为一种静态铸件用全方位喷涂设备。The invention relates to the technical field of casting machinery, in particular to an omnidirectional spraying device for static castings.

背景技术Background technique

铸件是用各种铸造方法获得的金属成型物件,即把冶炼好的液态金属,用浇注、压射、吸入或其它浇铸方法注入预先准备好的铸型中,冷却后经打磨等后续加工手段后,所得到的具有一定形状,尺寸和性能的物件。Castings are metal forming objects obtained by various casting methods, that is, the smelted liquid metal is injected into the pre-prepared casting mold by pouring, injection, suction or other casting methods, and after cooling, after grinding and other subsequent processing methods. , the resulting object of certain shape, size and properties.

静态铸件在铸造时使用的涂料为水基涂料,即锆英粉和石英粉与水的混合物,其具有一定的粘度,涂料在喷涂时主要使用喷枪进行喷涂,目前在进行喷涂工作的时候大多通过人工喷涂进行,不仅费时费力影响喷涂效率,且人工喷涂不均匀,使得铸件表面不能很好的形成均匀的喷层,影响了实际喷涂质量,且不方便对铸件进行全方位的喷涂操作,容易存在漏喷区,不便于对铸件的喷涂使用。The paint used for static castings is water-based paint, that is, a mixture of zircon powder and quartz powder and water, which has a certain viscosity. The paint is mainly sprayed with a spray gun when spraying. Manual spraying is not only time-consuming and labor-intensive, but also affects the spraying efficiency, and the artificial spraying is not uniform, so that the surface of the casting cannot form a uniform spray layer, which affects the actual spraying quality. The spray leakage area is inconvenient for the spraying of castings.

发明内容SUMMARY OF THE INVENTION

(一)解决的技术问题(1) Technical problems solved

针对现有技术的不足,本发明提供了一种静态铸件用全方位喷涂设备,具备能够对铸件表面进行快速均匀的喷涂操作,大大提高了喷涂效率和质量的优点,解决了前在进行喷涂工作的时候大多通过人工喷涂进行,不仅费时费力影响喷涂效率,且人工喷涂不均匀,使得铸件表面不能很好的形成均匀的喷层,影响了实际喷涂质量,且不方便对铸件进行全方位的喷涂操作,容易存在漏喷区,不便于对铸件的喷涂使用的问题。In view of the deficiencies of the prior art, the present invention provides an omnidirectional spraying equipment for static castings, which has the advantages of being able to quickly and evenly spray the surface of the castings, greatly improving the spraying efficiency and quality, and solving the problem of spraying before Most of the time, it is carried out by manual spraying, which not only takes time and effort to affect the spraying efficiency, but also the artificial spraying is not uniform, so that the surface of the casting cannot form a uniform spray layer, which affects the actual spraying quality, and it is not convenient to spray the castings in all directions. During operation, there is a problem of leaking spray area, which is inconvenient for spraying the castings.

(二)技术方案(2) Technical solutions

为实现能够对铸件表面进行快速均匀的喷涂操作,大大提高了喷涂效率和质量的目的,本发明提供如下技术方案:一种静态铸件用全方位喷涂设备,包括底板,所述底板的上端左侧开设有通孔且通孔内通过滚珠轴承转动套接有转轴,所述转轴的上端固定连接有旋转框,所述转轴的下端贯穿底板的下端且固定连接有第一从动齿轮,所述底板的下端固定连接有旋转电机,所述旋转电机的输出轴固定连接有与第一从动齿轮啮合的第一主动齿轮,所述旋转框内通过螺栓固定连接有固定块,所述固定块的上端固定连接有托板,所述底板的上端还滚动连接有移动板,所述移动板的底部四角处均固定连接有滚轮,所述底板的上端还固定连接有立板,所述立板的侧壁通过多根电动推杆与移动板的侧壁固定连接,所述移动板的上端固定连接有U形支撑板,所述移动板的上端和U形支撑板的顶部内壁之间通过滚珠轴承转动连接有同一根往复丝杆,所述移动板的侧壁开设有放置槽,所述放置槽内固定连接有调节电机,所述调节电机的输出轴与往复丝杆的一端固定连接,所述往复丝杆的杆壁螺纹连接有升降块,所述升降块的侧壁固定连接有喷涂头,所述底板的上端还固定连接有搅拌罐和喷涂泵,所述喷涂泵的进液口通过进液管与搅拌罐的底部侧壁连通,所述喷涂泵的出液口通过喷涂管与喷涂头连通,所述搅拌罐的上端侧壁固定连通有进料斗,所述搅拌罐上下相对一侧内壁对称转动连接有两根搅拌杆,所述搅拌杆的杆壁均匀固定连接有多个搅拌叶片,所述搅拌杆的上端贯穿伸出搅拌罐的上端且固定连接有第二从动齿轮,所述搅拌罐的上端固定连接有驱动电机,所述驱动电机上端的输出轴固定连接有与第二从动齿轮啮合的第二主动齿轮。In order to realize the purpose of rapidly and uniformly spraying the surface of the casting, and greatly improving the spraying efficiency and quality, the present invention provides the following technical solution: an omnidirectional spraying device for static castings, including a bottom plate, and the left side of the upper end of the bottom plate is on the left side. A through hole is opened and a rotating shaft is rotatably sleeved through a ball bearing in the through hole, the upper end of the rotating shaft is fixedly connected with a rotating frame, the lower end of the rotating shaft penetrates the lower end of the bottom plate and is fixedly connected with a first driven gear, the bottom plate A rotating motor is fixedly connected to the lower end of the rotating motor, a first driving gear meshing with the first driven gear is fixedly connected to the output shaft of the rotating motor, a fixed block is fixedly connected to the rotating frame by bolts, and the upper end of the fixed block is fixedly connected. A support plate is fixedly connected, a moving plate is also connected to the upper end of the bottom plate in a rolling manner, rollers are fixedly connected to the four corners of the bottom of the moving plate, and a vertical plate is also fixedly connected to the upper end of the bottom plate, and the side of the vertical plate is fixedly connected. The wall is fixedly connected with the side wall of the moving plate through a plurality of electric push rods, the upper end of the moving plate is fixedly connected with a U-shaped support plate, and the upper end of the moving plate and the top inner wall of the U-shaped support plate are rotated through ball bearings The same reciprocating screw rod is connected, the side wall of the moving plate is provided with a placement slot, and an adjusting motor is fixedly connected in the placement slot, and the output shaft of the adjusting motor is fixedly connected with one end of the reciprocating screw rod. The rod wall of the screw rod is threadedly connected with a lifting block, the side wall of the lifting block is fixedly connected with a spraying head, the upper end of the bottom plate is also fixedly connected with a stirring tank and a spraying pump, and the liquid inlet of the spraying pump is connected with the liquid The pipe is communicated with the bottom sidewall of the stirring tank, the liquid outlet of the spraying pump is communicated with the spraying head through the spraying pipe, the upper end sidewall of the stirring tank is fixedly connected with a feeding hopper, and the inner wall of the upper and lower opposite sides of the stirring tank is connected. Two stirring rods are connected in a symmetrical rotation, the rod wall of the stirring rod is evenly and fixedly connected with a plurality of stirring blades, the upper end of the stirring rod extends through the upper end of the stirring tank and is fixedly connected with a second driven gear. The upper end of the stirring tank is fixedly connected with a driving motor, and the output shaft of the upper end of the driving motor is fixedly connected with a second driving gear that meshes with the second driven gear.

优选的,所述底板的底部四角处均固定连接有支撑腿。Preferably, the bottom four corners of the bottom plate are fixedly connected with support legs.

优选的,所述底板的上端还固定连接有位于旋转框外侧的固定筒,所述旋转框的外壁固定套接有限位环板,所述固定筒的内壁开设有与限位环板对应插接的限位环槽。Preferably, the upper end of the bottom plate is also fixedly connected with a fixed cylinder located outside the rotating frame, the outer wall of the rotating frame is fixedly sleeved with a limit ring plate, and the inner wall of the fixed cylinder is provided with a corresponding plug connection with the limit ring plate the limit ring groove.

优选的,所述U形支撑板的上端固定连接有用于喷涂管顺畅滑动的导向轮。Preferably, the upper end of the U-shaped support plate is fixedly connected with a guide wheel for smooth sliding of the spray pipe.

优选的,所述移动板的上端和U形支撑板的顶部内壁之间固定连接有同一根导向杆,所述升降块的侧壁开设有活动套设在导向杆外的导向孔。Preferably, the same guide rod is fixedly connected between the upper end of the moving plate and the top inner wall of the U-shaped support plate, and the side wall of the lifting block is provided with a guide hole movably sleeved outside the guide rod.

优选的,所述底板的下端和搅拌罐的上端分别固定连接有罩设在第一从动齿轮、第一主动齿轮与第二从动齿轮和第二主动齿轮外的防护壳。Preferably, the lower end of the bottom plate and the upper end of the stirring tank are respectively fixedly connected with a protective casing covering the first driven gear, the first driving gear, the second driven gear and the second driving gear.

优选的,所述旋转框的下端外壁固定连接有多个呈环形分布的支撑滚轮。Preferably, a plurality of annularly distributed support rollers are fixedly connected to the outer wall of the lower end of the rotating frame.

(三)有益效果(3) Beneficial effects

与现有技术相比,本发明提供了一种静态铸件用全方位喷涂设备,具备以下有益效果:Compared with the prior art, the present invention provides an omnidirectional spraying equipment for static castings, which has the following beneficial effects:

1、该静态铸件用全方位喷涂设备,通过设有的旋转框,利用螺栓使得旋转框和固定块固定连接进而使得合适的托板固定在旋转框的上端,将铸件放置在托板上,根据铸件的尺寸和相对放置的位置启动电动推杆,电动推杆将移动板推动至合适的位置进行喷涂操作,在进行喷涂工作的时候启动旋转电机、调节电机、喷涂泵和驱动电机,喷涂泵将搅拌罐内的物料通过喷涂管输送至喷涂头内喷出,进而对铸件的表面进行快速喷涂,旋转电机带动第一主动齿轮转动,利用第一主动齿轮和第一从动齿轮的啮合作用带动转轴转动,进而带动旋转框转动,能够实现对铸件均匀的旋转,调节电机带动往复丝杆转动,利用往复丝杆和升降块的螺纹连接作用使得升降块带动喷涂头上下移动,能够对铸件表面进行快速均匀的喷涂操作,大大提高了喷涂效率和质量。1. The static casting is equipped with an omnidirectional spraying equipment. Through the provided rotating frame, the rotating frame and the fixed block are fixedly connected by bolts, so that the appropriate supporting plate is fixed on the upper end of the rotating frame, and the casting is placed on the supporting plate. The size of the casting and the relative placement position start the electric push rod, and the electric push rod pushes the moving plate to the appropriate position for spraying operation. When the spraying work is carried out, the rotating motor, the adjusting motor, the spraying pump and the driving motor are started. The spraying pump will The material in the mixing tank is transported to the spraying head through the spraying pipe and sprayed, and then the surface of the casting is sprayed quickly. The rotating motor drives the first driving gear to rotate, and the first driving gear and the first driven gear are used. It rotates, and then drives the rotating frame to rotate, which can realize the uniform rotation of the casting. The adjustment motor drives the reciprocating screw to rotate, and the threaded connection between the reciprocating screw and the lifting block makes the lifting block drive the spraying head to move up and down, which can quickly move the surface of the casting. Uniform spraying operation greatly improves spraying efficiency and quality.

2、该静态铸件用全方位喷涂设备,通过设有的驱动电机,驱动电机带动第二主动齿轮转动,利用第二主动齿轮和第二从动齿轮的啮合作用带动两根搅拌杆同步转动,进而带动多个搅拌叶片转动,能够实现对搅拌罐内物料快速均匀的搅拌,能够使得物料始终保持混匀状态,使得涂料的喷涂更加均匀。2. The static casting is equipped with an omnidirectional spraying equipment. The driving motor drives the second driving gear to rotate through the provided driving motor, and the meshing effect of the second driving gear and the second driven gear is used to drive the two stirring rods to rotate synchronously. Driving a plurality of stirring blades to rotate can realize rapid and uniform stirring of the materials in the stirring tank, which can keep the materials in a uniform state all the time, and make the spraying of the paint more uniform.

附图说明Description of drawings

图1为本发明提出的一种静态铸件用全方位喷涂设备结构示意图;Fig. 1 is the structural schematic diagram of a kind of omnidirectional spraying equipment for static castings proposed by the present invention;

图2为本发明提出的一种静态铸件用全方位喷涂设备图1中A部的局部结构放大图;Fig. 2 is an enlarged view of the partial structure of part A in Fig. 1 of a kind of omnidirectional spraying equipment for static castings proposed by the present invention;

图3为本发明提出的一种静态铸件用全方位喷涂设备图1中B部的局部结构放大图。FIG. 3 is an enlarged view of the partial structure of part B in FIG. 1 of an omnidirectional spraying equipment for static castings proposed by the present invention.

图中:1底板、2转轴、3旋转框、4第一从动齿轮、5旋转电机、6第一主动齿轮、7固定块、8托板、9移动板、10滚轮、11立板、12电动推杆、13 U形支撑板、14往复丝杆、15放置槽、16调节电机、17升降块、18喷涂头、19搅拌罐、20喷涂泵、21喷涂管、22搅拌杆、23搅拌叶片、24第二从动齿轮、25驱动电机、26第二主动齿轮、27固定筒、28限位环板、29限位环槽、30导向轮。In the figure: 1 base plate, 2 rotating shaft, 3 rotating frame, 4 first driven gear, 5 rotating motor, 6 first driving gear, 7 fixing block, 8 pallet, 9 moving plate, 10 roller, 11 vertical plate, 12 Electric push rod, 13 U-shaped support plate, 14 reciprocating screw rod, 15 placing slot, 16 adjusting motor, 17 lifting block, 18 spraying head, 19 stirring tank, 20 spraying pump, 21 spraying pipe, 22 stirring rod, 23 stirring blade , 24 second driven gear, 25 drive motor, 26 second driving gear, 27 fixed cylinder, 28 limit ring plate, 29 limit ring groove, 30 guide wheel.

具体实施方式Detailed ways

下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-3,一种静态铸件用全方位喷涂设备,包括底板1,底板1的上端左侧开设有通孔且通孔内通过滚珠轴承转动套接有转轴2,转轴2的上端固定连接有旋转框3,转轴2的下端贯穿底板1的下端且固定连接有第一从动齿轮4,底板1的下端固定连接有旋转电机5,旋转电机5的输出轴固定连接有与第一从动齿轮4啮合的第一主动齿轮6,旋转框3内通过螺栓固定连接有固定块7,固定块7的上端固定连接有托板8,底板1的上端还滚动连接有移动板9,移动板9的底部四角处均固定连接有滚轮10,底板1的上端还固定连接有立板11,立板11的侧壁通过多根电动推杆12与移动板9的侧壁固定连接,移动板9的上端固定连接有U形支撑板13,移动板9的上端和U形支撑板13的顶部内壁之间通过滚珠轴承转动连接有同一根往复丝杆14,移动板9的侧壁开设有放置槽15,放置槽15内固定连接有调节电机16,调节电机16的输出轴与往复丝杆14的一端固定连接,往复丝杆14的杆壁螺纹连接有升降块17,升降块17的侧壁固定连接有喷涂头18,底板1的上端还固定连接有搅拌罐19和喷涂泵20,喷涂泵20的进液口通过进液管与搅拌罐19的底部侧壁连通,喷涂泵20的出液口通过喷涂管21与喷涂头18连通,搅拌罐19的上端侧壁固定连通有进料斗,搅拌罐19上下相对一侧内壁对称转动连接有两根搅拌杆22,搅拌杆22的杆壁均匀固定连接有多个搅拌叶片23,搅拌杆22的上端贯穿伸出搅拌罐19的上端且固定连接有第二从动齿轮24,搅拌罐19的上端固定连接有驱动电机25,驱动电机25上端的输出轴固定连接有与第二从动齿轮24啮合的第二主动齿轮26。Please refer to Figure 1-3, an omnidirectional spraying equipment for static castings, including a base plate 1, a through hole is opened on the left side of the upper end of the base plate 1, and a rotating shaft 2 is rotatably sleeved through a ball bearing in the through hole, and the upper end of the rotating shaft 2 is fixed A rotating frame 3 is connected, the lower end of the rotating shaft 2 penetrates the lower end of the base plate 1 and is fixedly connected with a first driven gear 4, the lower end of the base plate 1 is fixedly connected with a rotating motor 5, and the output shaft of the rotating motor 5 is fixedly connected with the first driven gear 4. The first driving gear 6 meshed with the moving gear 4, the rotating frame 3 is fixedly connected with a fixed block 7 by bolts, the upper end of the fixed block 7 is fixedly connected with a support plate 8, and the upper end of the bottom plate 1 is also connected with a moving plate 9 in a rolling manner. The bottom four corners of 9 are fixedly connected with rollers 10, and the upper end of the bottom plate 1 is also fixedly connected with a vertical plate 11. A U-shaped support plate 13 is fixedly connected to the upper end of the moving plate 9, the same reciprocating screw 14 is rotatably connected between the upper end of the moving plate 9 and the top inner wall of the U-shaped support plate 13 through a ball bearing, and the side wall of the moving plate 9 is provided with a placement slot. 15. An adjusting motor 16 is fixedly connected in the placing slot 15, the output shaft of the adjusting motor 16 is fixedly connected with one end of the reciprocating screw rod 14, the rod wall of the reciprocating screw rod 14 is threadedly connected with a lifting block 17, and the side wall of the lifting block 17 is fixed The spraying head 18 is connected, and the upper end of the bottom plate 1 is also fixedly connected with a stirring tank 19 and a spraying pump 20. The liquid inlet of the spraying pump 20 is communicated with the bottom side wall of the stirring tank 19 through the liquid inlet pipe, and the liquid outlet of the spraying pump 20 is connected. The spraying pipe 21 is communicated with the spraying head 18, the upper end side wall of the stirring tank 19 is fixedly connected with a feeding hopper, and the inner wall of the stirring tank 19 is symmetrically rotated and connected with two stirring rods 22, and the rod walls of the stirring rod 22 are evenly fixed. A plurality of stirring blades 23 are connected, the upper end of the stirring rod 22 extends through the upper end of the stirring tank 19 and is fixedly connected with a second driven gear 24, the upper end of the stirring tank 19 is fixedly connected with a driving motor 25, and the output of the upper end of the driving motor 25 The shaft is fixedly connected with a second driving gear 26 that meshes with the second driven gear 24 .

底板1的底部四角处均固定连接有支撑腿。The bottom four corners of the bottom plate 1 are fixedly connected with supporting legs.

底板1的上端还固定连接有位于旋转框3外侧的固定筒27,旋转框3的外壁固定套接有限位环板28,固定筒27的内壁开设有与限位环板28对应插接的限位环槽29。The upper end of the bottom plate 1 is also fixedly connected with a fixing cylinder 27 located on the outer side of the rotating frame 3, the outer wall of the rotating frame 3 is fixedly sleeved with the limit ring plate 28, and the inner wall of the fixing cylinder 27 is provided with a limiter corresponding to the limit ring plate 28. Bit ring groove 29.

U形支撑板13的上端固定连接有用于喷涂管21顺畅滑动的导向轮30。The upper end of the U-shaped support plate 13 is fixedly connected with a guide wheel 30 for the spraying pipe 21 to slide smoothly.

移动板9的上端和U形支撑板13的顶部内壁之间固定连接有同一根导向杆,升降块17的侧壁开设有活动套设在导向杆外的导向孔。The same guide rod is fixedly connected between the upper end of the moving plate 9 and the top inner wall of the U-shaped support plate 13, and the side wall of the lifting block 17 is provided with a guide hole which is movably sleeved outside the guide rod.

底板1的下端和搅拌罐19的上端分别固定连接有罩设在第一从动齿轮4、第一主动齿轮6与第二从动齿轮24和第二主动齿轮26外的防护壳。The lower end of the bottom plate 1 and the upper end of the stirring tank 19 are respectively fixedly connected with a protective shell covering the first driven gear 4 , the first driving gear 6 , the second driven gear 24 and the second driving gear 26 .

旋转框3的下端外壁固定连接有多个呈环形分布的支撑滚轮。A plurality of annularly distributed support rollers are fixedly connected to the outer wall of the lower end of the rotating frame 3 .

综上所述,该静态铸件用全方位喷涂设备,通过设有的旋转框3,利用螺栓使得旋转框3和固定块7固定连接进而使得合适的托板8固定在旋转框3的上端,将铸件放置在托板8上,根据铸件的尺寸和相对放置的位置启动电动推杆12,电动推杆12将移动板9推动至合适的位置进行喷涂操作,在进行喷涂工作的时候启动旋转电机5、调节电机16、喷涂泵20和驱动电机25,喷涂泵20将搅拌罐19内的物料通过喷涂管21输送至喷涂头18内喷出,进而对铸件的表面进行快速喷涂,旋转电机5带动第一主动齿轮6转动,利用第一主动齿轮6和第一从动齿轮4的啮合作用带动转轴2转动,进而带动旋转框3转动,能够实现对铸件均匀的旋转,调节电机16带动往复丝杆14转动,利用往复丝杆14和升降块17的螺纹连接作用使得升降块17带动喷涂头18上下移动,能够对铸件表面进行快速均匀的喷涂操作,大大提高了喷涂效率和质量,通过设有的驱动电机25,驱动电机25带动第二主动齿轮26转动,利用第二主动齿轮26和第二从动齿轮24的啮合作用带动两根搅拌杆22同步转动,进而带动多个搅拌叶片23转动,能够实现对搅拌罐19内物料快速均匀的搅拌,能够使得物料始终保持混匀状态,使得涂料的喷涂更加均匀。To sum up, this static casting uses an omnidirectional spraying equipment, through the provided rotating frame 3, the rotating frame 3 and the fixing block 7 are fixedly connected by bolts, so that the appropriate supporting plate 8 is fixed on the upper end of the rotating frame 3, and the The casting is placed on the pallet 8, and the electric push rod 12 is activated according to the size and relative position of the casting, and the electric push rod 12 pushes the moving plate 9 to a suitable position for spraying operation, and starts the rotating motor 5 during the spraying work. , Adjust the motor 16, the spraying pump 20 and the driving motor 25. The spraying pump 20 transports the material in the stirring tank 19 through the spraying pipe 21 to the spraying head 18 for spraying, and then quickly sprays the surface of the casting, and the rotating motor 5 drives the first A driving gear 6 rotates, and the meshing action of the first driving gear 6 and the first driven gear 4 drives the rotating shaft 2 to rotate, and then drives the rotating frame 3 to rotate, which can realize uniform rotation of the casting, and the adjusting motor 16 drives the reciprocating screw 14 Rotating, using the threaded connection between the reciprocating screw 14 and the lifting block 17, the lifting block 17 drives the spraying head 18 to move up and down, which can quickly and evenly spray the surface of the casting, which greatly improves the spraying efficiency and quality. The motor 25 and the driving motor 25 drive the second driving gear 26 to rotate, and use the meshing action of the second driving gear 26 and the second driven gear 24 to drive the two stirring rods 22 to rotate synchronously, thereby driving a plurality of stirring blades 23 to rotate, which can realize The rapid and uniform stirring of the materials in the stirring tank 19 can keep the materials in a uniform state all the time, so that the spraying of the paint is more uniform.

需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a series of elements includes not only those elements, but also no Other elements expressly listed, or which are also inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1.一种静态铸件用全方位喷涂设备,包括底板(1),其特征在于:所述底板(1)的上端左侧开设有通孔且通孔内通过滚珠轴承转动套接有转轴(2),所述转轴(2)的上端固定连接有旋转框(3),所述转轴(2)的下端贯穿底板(1)的下端且固定连接有第一从动齿轮(4),所述底板(1)的下端固定连接有旋转电机(5),所述旋转电机(5)的输出轴固定连接有与第一从动齿轮(4)啮合的第一主动齿轮(6),所述旋转框(3)内通过螺栓固定连接有固定块(7),所述固定块(7)的上端固定连接有托板(8),所述底板(1)的上端还滚动连接有移动板(9),所述移动板(9)的底部四角处均固定连接有滚轮(10),所述底板(1)的上端还固定连接有立板(11),所述立板(11)的侧壁通过多根电动推杆(12)与移动板(9)的侧壁固定连接,所述移动板(9)的上端固定连接有U形支撑板(13),所述移动板(9)的上端和U形支撑板(13)的顶部内壁之间通过滚珠轴承转动连接有同一根往复丝杆(14),所述移动板(9)的侧壁开设有放置槽(15),所述放置槽(15)内固定连接有调节电机(16),所述调节电机(16)的输出轴与往复丝杆(14)的一端固定连接,所述往复丝杆(14)的杆壁螺纹连接有升降块(17),所述升降块(17)的侧壁固定连接有喷涂头(18),所述底板(1)的上端还固定连接有搅拌罐(19)和喷涂泵(20),所述喷涂泵(20)的进液口通过进液管与搅拌罐(19)的底部侧壁连通,所述喷涂泵(20)的出液口通过喷涂管(21)与喷涂头(18)连通,所述搅拌罐(19)的上端侧壁固定连通有进料斗,所述搅拌罐(19)上下相对一侧内壁对称转动连接有两根搅拌杆(22),所述搅拌杆(22)的杆壁均匀固定连接有多个搅拌叶片(23),所述搅拌杆(22)的上端贯穿伸出搅拌罐(19)的上端且固定连接有第二从动齿轮(24),所述搅拌罐(19)的上端固定连接有驱动电机(25),所述驱动电机(25)上端的输出轴固定连接有与第二从动齿轮(24)啮合的第二主动齿轮(26)。1. An omnidirectional spraying equipment for static castings, comprising a bottom plate (1), characterized in that: a through hole is provided on the left side of the upper end of the bottom plate (1), and a rotating shaft (2) is rotatably sleeved in the through hole through a ball bearing. ), the upper end of the rotating shaft (2) is fixedly connected with a rotating frame (3), the lower end of the rotating shaft (2) penetrates the lower end of the bottom plate (1) and is fixedly connected with a first driven gear (4), the bottom plate The lower end of (1) is fixedly connected with a rotating electric machine (5), and the output shaft of the rotating electric machine (5) is fixedly connected with a first driving gear (6) meshing with the first driven gear (4). (3) A fixed block (7) is fixedly connected inside by bolts, the upper end of the fixed block (7) is fixedly connected with a support plate (8), and the upper end of the bottom plate (1) is also connected with a moving plate (9) in a rolling manner. , the bottom four corners of the moving plate (9) are fixedly connected with rollers (10), the upper end of the bottom plate (1) is also fixedly connected with a vertical plate (11), and the side wall of the vertical plate (11) passes through A plurality of electric push rods (12) are fixedly connected with the side walls of the moving plate (9), the upper end of the moving plate (9) is fixedly connected with a U-shaped support plate (13), and the upper end of the moving plate (9) and The same reciprocating screw (14) is rotatably connected between the top inner walls of the U-shaped support plate (13) through ball bearings, and a placement slot (15) is formed on the side wall of the moving plate (9), and the placement slot ( 15) An adjusting motor (16) is fixedly connected inside, the output shaft of the adjusting motor (16) is fixedly connected with one end of the reciprocating screw rod (14), and the rod wall of the reciprocating screw rod (14) is threadedly connected with a lifting block (17), a spraying head (18) is fixedly connected to the side wall of the lifting block (17), and a stirring tank (19) and a spraying pump (20) are also fixedly connected to the upper end of the bottom plate (1). The liquid inlet of the pump (20) is communicated with the bottom side wall of the stirring tank (19) through the liquid inlet pipe, and the liquid outlet of the spraying pump (20) is communicated with the spraying head (18) through the spraying pipe (21), so The upper end side wall of the stirring tank (19) is fixedly connected with a feeding hopper, and two stirring rods (22) are symmetrically connected to the inner wall on the upper and lower sides of the stirring tank (19). The wall is evenly and fixedly connected with a plurality of stirring blades (23), the upper end of the stirring rod (22) extends through the upper end of the stirring tank (19) and is fixedly connected with a second driven gear (24), the stirring tank ( The upper end of 19) is fixedly connected with a driving motor (25), and the output shaft at the upper end of the driving motor (25) is fixedly connected with a second driving gear (26) meshing with the second driven gear (24). 2.根据权利要求1所述的一种静态铸件用全方位喷涂设备,其特征在于:所述底板(1)的底部四角处均固定连接有支撑腿。2 . The omnidirectional spraying equipment for static castings according to claim 1 , wherein the bottom four corners of the bottom plate ( 1 ) are fixedly connected with support legs. 3 . 3.根据权利要求1所述的一种静态铸件用全方位喷涂设备,其特征在于:所述底板(1)的上端还固定连接有位于旋转框(3)外侧的固定筒(27),所述旋转框(3)的外壁固定套接有限位环板(28),所述固定筒(27)的内壁开设有与限位环板(28)对应插接的限位环槽(29)。3. The omnidirectional spraying equipment for static castings according to claim 1, characterized in that: the upper end of the bottom plate (1) is also fixedly connected with a fixed cylinder (27) located outside the rotating frame (3), so The outer wall of the rotating frame (3) is fixedly sleeved with the limiting ring plate (28), and the inner wall of the fixing cylinder (27) is provided with a limiting ring groove (29) correspondingly inserted with the limiting ring plate (28). 4.根据权利要求1所述的一种静态铸件用全方位喷涂设备,其特征在于:所述U形支撑板(13)的上端固定连接有用于喷涂管(21)顺畅滑动的导向轮(30)。4. The omnidirectional spraying equipment for static castings according to claim 1, characterized in that: the upper end of the U-shaped support plate (13) is fixedly connected with a guide wheel (30) for the spraying pipe (21) to slide smoothly ). 5.根据权利要求1所述的一种静态铸件用全方位喷涂设备,其特征在于:所述移动板(9)的上端和U形支撑板(13)的顶部内壁之间固定连接有同一根导向杆,所述升降块(17)的侧壁开设有活动套设在导向杆外的导向孔。5. The omnidirectional spraying equipment for static castings according to claim 1, characterized in that: a same root is fixedly connected between the upper end of the moving plate (9) and the top inner wall of the U-shaped support plate (13). A guide rod, the side wall of the lifting block (17) is provided with a guide hole which is movably sleeved outside the guide rod. 6.根据权利要求1所述的一种静态铸件用全方位喷涂设备,其特征在于:所述底板(1)的下端和搅拌罐(19)的上端分别固定连接有罩设在第一从动齿轮(4)、第一主动齿轮(6)与第二从动齿轮(24)和第二主动齿轮(26)外的防护壳。6 . The omnidirectional spraying equipment for static castings according to claim 1 , characterized in that: the lower end of the bottom plate ( 1 ) and the upper end of the stirring tank ( 19 ) are respectively fixedly connected with a cover arranged on the first driven The protective casing outside the gear (4), the first driving gear (6), the second driven gear (24) and the second driving gear (26). 7.根据权利要求1所述的一种静态铸件用全方位喷涂设备,其特征在于:所述旋转框(3)的下端外壁固定连接有多个呈环形分布的支撑滚轮。7 . The omnidirectional spraying equipment for static castings according to claim 1 , wherein a plurality of annularly distributed support rollers are fixedly connected to the outer wall of the lower end of the rotating frame ( 3 ). 8 .
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CN112676065A (en) * 2020-12-17 2021-04-20 江西环境工程职业学院 Furniture spraying device
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