CN111603874A - Ultrasonic vibration filter screen spraying exhaust-gas treatment tower - Google Patents

Ultrasonic vibration filter screen spraying exhaust-gas treatment tower Download PDF

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Publication number
CN111603874A
CN111603874A CN201910139614.0A CN201910139614A CN111603874A CN 111603874 A CN111603874 A CN 111603874A CN 201910139614 A CN201910139614 A CN 201910139614A CN 111603874 A CN111603874 A CN 111603874A
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filter screen
metal filter
tower body
ultrasonic
tower
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CN201910139614.0A
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彭志军
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/60Combinations of devices covered by groups B01D46/00 and B01D47/00

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treating Waste Gases (AREA)

Abstract

The invention relates to an ultrasonic vibration filter screen spraying waste gas treatment tower which comprises a tower body, a spray pipe, a spray nozzle, a water and slag receiving pool, a metal filter screen and an ultrasonic transducer, wherein the metal filter screen is transversely arranged in an inner cavity of the tower body, the ultrasonic transducer is connected with the metal filter screen to drive the metal filter screen to perform ultrasonic high-frequency vibration to intercept and cut waste gas, the spray pipe is arranged in the tower body above the metal filter screen, the spray nozzle is arranged on the spray pipe and uniformly sprays water mist towards the metal filter screen, and the water and slag receiving pool is arranged at the bottom of the tower body. The invention utilizes the metal filter screen with ultrasonic high-frequency vibration to perform ultrasonic high-frequency cutting on the waste gas passing through the metal filter screen in the tower body, so that dust impurities carried in the waste gas are intercepted or chopped and decomposed into finer particles, and simultaneously, the metal filter screen is sprayed with water mist to wash the dust impurities, so that the dust impurities are condensed into particles which fall into a water-receiving slag storage pool to be recovered, and the waste gas decomposition treatment capacity is strong, energy is saved, and the environment is protected.

Description

Ultrasonic vibration filter screen spraying exhaust-gas treatment tower
Technical Field
The invention relates to the field of industrial waste gas or domestic waste gas treatment equipment, in particular to a spray-type industrial waste gas or domestic waste gas treatment tower device.
Background
In recent years, the atmospheric pollution in China is increasingly intensified, the country has strongly regulated the air environment, the discharge of various industrial waste gases and domestic waste gases is increasingly strict, and various industrial waste gas or domestic waste gas treatment equipment is increasingly hot. At present, the most commonly used spray type waste gas treatment tower has the principle that: a plurality of layers of water mist spraying mechanisms are arranged in the tower body, and the water mist is used for flushing the waste gas input into the tower layer by layer to remove dust and air pollution wastes in the waste gas and then discharging the waste gas into the natural environment. The waste gas treatment ability of this kind of waste gas treatment tower is strong and weak, mainly relies on spraying the water smoke number of piles to set for, and it is more that it sprays the water smoke number of piles, and waste gas purification treatment effect is just better, but follows thereupon, and the water consumption also increases greatly, and waste water production also increases greatly, and the water consumption is big, and waste water production is too much, can greatly increased user's waste water deposit and treatment cost, water cost.
Therefore, the applicant believes that the existing spray type waste gas treatment tower has the defects of large waste water production amount, large water consumption amount, high waste gas treatment cost, low waste gas treatment efficiency, incapability of being widely popularized and applied and the like, and the improvement is very necessary.
Disclosure of Invention
The invention aims to solve the problems and the defects, and provides an ultrasonic vibration filter screen spray waste gas treatment tower which adopts an ultrasonic transducer to drive a metal filter screen, so that the metal filter screen vibrates in an ultrasonic high frequency mode to form ultrasonic high-frequency cutting on waste gas passing through the metal filter screen in a tower body, dust impurities carried in the waste gas are intercepted or cut into smaller particles, and the metal filter screen is sprayed with water mist to wash the metal filter screen, so that the dust impurities are condensed into particles and fall into a water-receiving slag storage tank to be recycled, the decomposition treatment capacity of the treatment tower on the waste gas is greatly improved, and clean air can be output after the treatment and decomposition; the device greatly reduces the number of the water spray spraying mechanisms, greatly controls the wastewater production and water consumption of the treatment tower, reduces the water consumption cost and wastewater treatment cost of users, and has the characteristics of simple structure, easy realization, simplicity, reliability, durability, energy conservation and environmental protection.
The technical scheme of the invention is realized as follows: an ultrasonic vibration filter screen spraying waste gas treatment tower comprises a tower body with an air inlet and an air outlet, a spraying pipe, a spraying nozzle, a water and slag storage pool, and is characterized by further comprising a metal filter screen and an ultrasonic transducer, wherein a plurality of meshes are uniformly formed in the metal filter screen, the metal filter screen is transversely arranged in an inner cavity of the tower body, and the ultrasonic transducer is connected with the metal filter screen to drive the metal filter screen to perform ultrasonic high-frequency vibration to intercept and cut waste gas; the spraying pipe is arranged in the tower body above the metal filter screen, and the spraying nozzle is arranged on the spraying pipe and is arranged to uniformly spray water mist towards the metal filter screen; the water receiving slag storage tank is arranged at the bottom of the tower body to receive waste water and waste slag which are treated by the tower body.
According to different installation modes of the ultrasonic transducer, a plurality of different specific schemes are provided for users to select in the implementation process, and the ultrasonic transducer can be arranged and installed as follows: an ultrasonic mounting seat is further arranged on the outer side face, located at the mounting position of the metal filter screen, of the tower body, the ultrasonic transducer is fixedly mounted on the ultrasonic mounting seat, and a vibrator end arranged on the ultrasonic transducer extends into the tower body to be connected with the metal filter screen; or the following steps can be arranged and installed: a plurality of ultrasonic transducers are uniformly arranged on the net surface of the metal filter screen of the tower body, and the vibrator end of each ultrasonic transducer is connected with the metal filter screen; or the following steps can be also carried out: and an ultrasonic module body consisting of a strip-shaped shell and a plurality of ultrasonic transducers arranged in the strip-shaped shell is arranged on the net surface of the metal filter screen of the tower body.
In order to further improve the treatment cleanness degree of the waste gas, a plurality of layers of transversely-arranged metal filter screens are arranged in the inner cavity of the tower body, and each layer of metal filter screen is driven by an ultrasonic transducer to perform ultrasonic high-frequency vibration to intercept and cut the waste gas; and a spray pipe and a spray nozzle are respectively arranged above each layer of metal filter screen.
The invention has the beneficial effects that: (1) the waste gas treatment tower adopts an ultrasonic transducer to drive a metal filter screen, so that the metal filter screen performs ultrasonic high-frequency vibration, waste gas input into the tower body is subjected to ultrasonic high-frequency cutting and decomposition by the metal filter screen when passing through the metal filter screen in the tower body, dust impurities carried in the waste gas are intercepted or cut and decomposed into finer particles, meanwhile, a water spray spraying mechanism is arranged above the metal filter screen, the metal filter screen is subjected to water spray scouring, water spray falls on the metal filter screen, the high-frequency vibration metal filter screen oscillates to generate mist, and the mist is just mixed with the cut and decomposed waste gas, so that the fine dust or impurities carried in the waste gas are wetted by the mist, are condensed into particles with water, and fall into a water receiving residue storage tank for recovery. The input waste gas is subjected to ultrasonic high-frequency interception, cutting and decomposition by a metal filter screen, and then subjected to water mist washing, wetting and particle condensation falling, so that the waste gas is finally changed into clean air to be output. (2) The ultrasonic transducer is adopted to drive the metal filter screen, so that the metal filter screen performs ultrasonic high-frequency vibration to intercept, cut and decompose waste gas, on one hand, the waste gas with certain impact pressure in the input tower can be intercepted and decomposed, and the problem that part of the waste gas directly rushes out of the tower body without being treated so as to influence the treatment cleanness degree of the waste gas is avoided, so that the waste gas decomposition and treatment capacity of the ultrasonic waste gas treatment tower is extremely high, the waste gas input into the tower body can be effectively and effectively treated, no waste gas leaking out of the net exists, and the decomposition treatment capacity of the treatment tower on the waste gas is greatly improved; on the other hand, the high-frequency vibrating metal filter screen is used for intercepting, cutting and decomposing, so that the impact pressure of waste gas is suppressed without arranging a large number of layers of water spray spraying mechanisms, the arrangement number of the water spray spraying mechanisms in the tower body can be greatly reduced, the wastewater generation amount and the water consumption amount of the treatment tower are greatly controlled, the water consumption cost and the wastewater treatment cost of a user are reduced, the arrangement number of wastewater sedimentation tanks can be greatly reduced, the occupation of space area is reduced, the site rent cost is saved for the user, and the high-frequency vibrating metal filter screen is energy-saving and environment-friendly. (3) The scheme of the invention adopts the existing mature parts and is scientifically and reasonably developed and applied to obtain the implementation scheme of the invention, so that the invention has the characteristics of simple structure, easy realization, simplicity, reliability and durability, and various types and specifications can be processed and manufactured according to the actual application requirements to meet the requirements of people in production and life.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention in a cross-sectional view.
Fig. 2 is a schematic cross-sectional structural view in the direction of a-a in fig. 1 according to the present invention.
Fig. 3 is a schematic cross-sectional structural view in the direction B-B in fig. 1 according to the present invention.
Fig. 4 is a schematic structural diagram of a first embodiment of the present invention in a cross-sectional view.
Fig. 5 is a schematic cross-sectional structure in the direction C-C in fig. 4 according to the present invention.
FIG. 6 is a schematic view of another ultrasonic transducer layout of the present invention in the direction C-C of FIG. 4.
Detailed Description
As shown in fig. 1 or fig. 4, the ultrasonic vibration filter screen spray waste gas treatment tower of the present invention comprises a tower body 1 with an air inlet 11 and an air outlet 12, a spray pipe 2, a spray nozzle 3, a water receiving and residue storing tank 4, and other components. In order to achieve the proposed object of the present invention, as shown in fig. 1 or fig. 4, the present invention further includes two key components, i.e., a metal screen 5 and an ultrasonic transducer 6. Wherein, a plurality of meshes 51 are uniformly arranged on the metal filter screen 5, and the aperture of the mesh is 3mm-15mm, so as to ensure the interception effect of the metal filter screen on dust and impurities in the waste gas. As also shown in fig. 1 or fig. 4, the metal screen 5 is transversely disposed in the inner cavity of the tower body 1, so as to intercept the inner cavity of the tower body 1. The ultrasonic transducer 6 is connected with the metal filter screen 5 to drive the metal filter screen 5 to perform actions of ultrasonic high-frequency vibration, interception and cutting of waste gas. The spray pipe 2 is arranged in the tower body 1 above the metal filter screen 5, and the spray nozzle 3 is arranged on the spray pipe 2 and is arranged to uniformly spray water mist towards the metal filter screen 5. The sulfur or other chemical components in the exhaust gas are removed by spraying water mist, and finally clean air is output from the exhaust port 12. As shown in fig. 1 or fig. 4, the water-receiving slag-storing tank 4 is disposed at the bottom of the tower body 1 to receive the waste water and slag that are disposed by the tower body 1. In addition, the invention also comprises an electric cabinet mechanism 40, wherein the electric cabinet mechanism 40 also comprises a cabinet shell, a main control circuit board, an ultrasonic generator or an ultrasonic generation driving circuit board, the main control circuit board is provided with a programmable IC main control chip and peripheral circuits thereof, the ultrasonic generator or the ultrasonic generation driving circuit board is electrically connected with the main control circuit board, and the ultrasonic generator or the ultrasonic generation driving circuit board is electrically connected with the ultrasonic transducer 6 through an electric wire so as to drive the ultrasonic transducer 6 to work. In addition, the ultrasonic transducer 6 may be replaced by an ultrasonic motor, and the ultrasonic motor is used to obtain mechanical vibration energy. The application quantity of the ultrasonic transducers 6 can be set according to the waste gas treatment of the tower body, and the ultrasonic transducers 6 with the vibration frequency of more than 1MHz are generally selected as the driving kinetic energy.
In order to make the present invention have the function of depositing slag, as shown in fig. 1 or fig. 4, a sedimentation tank 10 is further disposed beside the water and slag receiving tank 4, the sedimentation tank 10 is connected with the water and slag receiving tank 4, that is, an overflow gap 30 is disposed between the sedimentation tank 10 and the water and slag receiving tank 4, an electric water pump 20 is further disposed on the sedimentation tank 10, a water inlet end of the electric water pump 20 is connected with the sedimentation tank 10, and a water outlet end of the electric water pump 20 is connected with the spray pipe 2 through a pipeline 70, so as to realize the recycling of water resources and reduce the consumption of tap water. The number and size of the sedimentation tanks 10 can be designed correspondingly according to the scale of the tower body 1 and the waste gas treatment capacity. The electric water pump 20 is connected with a main control circuit board of the electric cabinet mechanism 40 through an electric wire.
According to different installation modes of the ultrasonic transducer, a plurality of different specific schemes are provided for users to select in the implementation process, and the ultrasonic transducer can be arranged and installed as follows: as shown in fig. 1, an ultrasonic mounting base 7 is further arranged on the outer side surface of the tower body 1 at the mounting position of the metal filter screen 5, a mounting hole or a mounting cavity groove is formed in the ultrasonic mounting base 7, the ultrasonic transducer 6 is hidden in the mounting cavity groove to realize fixed mounting on the ultrasonic mounting base 7, and a vibrator end arranged on the ultrasonic transducer 6 extends into the tower body 1 to be connected with the metal filter screen 5, so that the metal filter screen 5 performs ultrasonic high-frequency vibration. The application quantity of the ultrasonic transducers 6 can be set according to the waste gas treatment of the tower body. In this case, for example, as shown in fig. 3, a plurality of ultrasonic mounting seats 7 may be annularly arranged on the outer side surface of the tower body 1, each ultrasonic mounting seat 7 is provided with an ultrasonic transducer 6, and a vibrator end of each ultrasonic transducer 6 extends into the tower body 1 to be connected with the metal screen 5, so that the plurality of ultrasonic transducers 6 simultaneously drive one metal screen 5 to operate.
The ultrasonic transducer of the invention can also be arranged and installed in such a way that: as shown in fig. 6, a plurality of ultrasonic transducers 6 are uniformly arranged on the mesh surface of the metal filter screen 5 of the tower body 1, and the vibrator end of each ultrasonic transducer 6 is connected with the metal filter screen 5 to synchronously drive the metal filter screen 5 to perform high-frequency ultrasonic vibration; the top of each ultrasonic transducer 6 is connected with a hoisting bracket 61 together so as to be fixedly installed through the hoisting bracket 61. The hoisting support 61 is connected and fixed with the cavity wall of the tower body 1 through a connecting rod. When the scheme is implemented, an ultrasonic transducer with waterproof and dustproof functions is selected for implementation.
The ultrasonic transducer of the invention can also be arranged and installed as follows: as shown in fig. 4 and 5, an ultrasonic module body 8 composed of a strip-shaped housing 61 and a plurality of ultrasonic transducers 6 arranged in the strip-shaped housing 61 is arranged on the mesh surface of the metal screen 5 of the tower body 1, and the ultrasonic module body 8 is arranged on the mesh surface of the metal screen 5 in a winding manner.
In practical implementation, the assembly structure of the ultrasonic transducer 6 shown in fig. 5, 6 and 3 can be applied or cross-applied to the specific embodiments shown in fig. 1 and 4.
In addition, in the specific implementation process, in order to further improve the purification treatment capability of the present invention on the exhaust gas, as shown in fig. 1 or fig. 4, a plurality of layers of transversely arranged metal screens 5 may be disposed in the inner cavity of the tower body 1, and each layer of metal screen 5 is driven by the ultrasonic transducer 6 to perform the action of intercepting and cutting the exhaust gas by ultrasonic high-frequency vibration. And a spray pipe 2 and a spray nozzle 3 are respectively arranged above each layer of metal filter screen 5. As shown in fig. 2, the spray pipes 2 are uniformly arranged in the tower body 1 at equal intervals, and the spray nozzles 3 are uniformly arranged on the spray pipes 2 at equal intervals.
In order to reduce the resonance and noise of the metal screen 5 during vibration, as shown in fig. 1 and 4, a buffer gasket 13 is further disposed between the metal screen 5 and the inner cavity wall of the tower body 1, and the buffer gasket 13 is made of a weather-resistant rubber material or a weather-resistant fiber material.
As shown in fig. 1, the air inlet 11 is disposed on the side surface of the lower portion of the tower body 1, the air outlet 12 is disposed on the top of the tower body 1, and the exhaust gas enters from the lower portion of the tower body 1, sequentially passes through several layers of metal filter screens and spraying areas, and is discharged from the air outlet 12 on the top after purification treatment. In order to reduce the mist of the gas, which is commonly called white smoke, a demister 9 is further provided below the exhaust port 12 in the tower body 1, and the gas discharged after being treated by the demister 9 is colorless and odorless clean air.
On the basis of the scheme in fig. 1, in order to make people more flexible and changeable when in use, the number of layers of the metal filter screen 5 and the spraying mechanism can be increased or decreased according to actual needs, as shown in fig. 4, the tower body 1 can be assembled by a tower top cylinder 14 with an exhaust port 12, a plurality of tower body cylinders 15 and a tower bottom cylinder 16 which are sequentially stacked together through a flange structure 50, and a sealing rubber ring 60 is further arranged between the flange and the flange to ensure the air tightness between the flange and the flange.
In addition, in practical application, the scheme shown in fig. 1 can be used in series according to the requirement of the waste gas purification effect, for example, two tower bodies 1 shown in fig. 1 are arranged, the air inlet of the first tower body is connected with a waste gas source, and the air outlet of the first tower body is connected with the air inlet of the second tower body, so that the double-tower waste gas treatment embodiment is assembled. By analogy, the scheme that three tower bodies are connected in series or more than three tower bodies are connected in series can be adopted.

Claims (10)

1. The utility model provides an ultrasonic vibration filter screen spraying exhaust-gas treatment tower, includes tower body (1), shower (2), spray nozzle (3), water receiving deposit sediment pond (4) of taking air inlet (11) and gas vent (12), its characterized in that: the device is characterized by also comprising a metal filter screen (5) and an ultrasonic transducer (6), wherein the metal filter screen (5) is uniformly provided with a plurality of meshes (51), the metal filter screen (5) is transversely arranged in the inner cavity of the tower body (1), and the ultrasonic transducer (6) is connected with the metal filter screen (5) so as to drive the metal filter screen (5) to perform actions of ultrasonic high-frequency vibration, interception and cutting of waste gas; the spray pipe (2) is arranged in the tower body (1) above the metal filter screen (5), and the spray nozzle (3) is arranged on the spray pipe (2) and is arranged to uniformly spray water mist towards the metal filter screen (5); the water and slag receiving tank (4) is arranged at the bottom of the tower body (1) to receive waste water and slag which are treated by the tower body (1).
2. The ultrasonic vibration screen spray exhaust gas treatment tower of claim 1, wherein: still be equipped with ultrasonic wave mount pad (7) on tower body (1) on the lateral surface that lies in metal filter screen (5) mounted position, ultrasonic transducer (6) fixed mounting is on ultrasonic wave mount pad (7), and the oscillator end that is equipped with on this ultrasonic transducer (6) stretches into in tower body (1) and is connected with metal filter screen (5).
3. The ultrasonic vibration screen spray gas treatment tower of claim 2, wherein: a plurality of ultrasonic wave mount pads (7) are arranged on the outer side face of the tower body (1) in an annular mode, ultrasonic transducers (6) are mounted on the ultrasonic wave mount pads (7) respectively, and the vibrator ends of the ultrasonic transducers (6) extend into the tower body (1) and are connected with the metal filter screen (5).
4. The ultrasonic vibration screen spray exhaust gas treatment tower of claim 1, wherein: a plurality of ultrasonic transducers (6) are uniformly arranged on the net surface of the metal filter screen (5) of the tower body (1), and the vibrator end of each ultrasonic transducer (6) is connected with the metal filter screen (5).
5. The ultrasonic vibration screen spray exhaust gas treatment tower of claim 1, wherein: the ultrasonic wave module body (8) composed of a strip-shaped shell (61) and a plurality of ultrasonic transducers (6) arranged in the strip-shaped shell (61) is arranged on the net surface of the metal filter screen (5) of the tower body (1).
6. The ultrasonic vibration screen spray exhaust gas treatment tower of claim 1, wherein: a plurality of layers of transversely-arranged metal filter screens (5) are arranged in an inner cavity of the tower body (1), and each layer of metal filter screen (5) is driven by an ultrasonic transducer (6) to perform ultrasonic high-frequency vibration to intercept and cut waste gas; and a spray pipe (2) and a spray nozzle (3) are respectively arranged above each layer of metal filter screen (5).
7. The ultrasonic vibration screen spray exhaust gas treatment tower of claim 1, wherein: and a buffer gasket (13) is arranged between the metal filter screen (5) and the inner cavity wall of the tower body (1).
8. The ultrasonic vibration screen spray exhaust gas treatment tower of claim 1, wherein: the air inlet (11) is arranged on the side surface of the lower part of the tower body (1), and the air outlet (12) is arranged at the top of the tower body (1); a demister (9) is arranged below the exhaust port (12) in the tower body (1).
9. The ultrasonic vibration screen spray gas treatment tower of claim 8, wherein: the tower body (1) is formed by assembling a tower top barrel (14) with an exhaust port (12), a plurality of tower body barrels (15) and a tower bottom barrel (16) which are sequentially stacked through a flange structure.
10. The ultrasonic vibration screen spray exhaust gas treatment tower of claim 1, wherein: the side of sediment pond (4) is deposited in the water receiving still is equipped with sedimentation tank (10), and this sedimentation tank (10) is deposited sediment pond (4) with the water receiving and is connected, still is equipped with electronic suction pump (20) on sedimentation tank (10), the end of intaking of electronic suction pump (20) is connected with sedimentation tank (10), and the play water end of this electronic suction pump (20) is connected with shower (2) through the pipeline.
CN201910139614.0A 2019-02-26 2019-02-26 Ultrasonic vibration filter screen spraying exhaust-gas treatment tower Pending CN111603874A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114225570A (en) * 2021-12-30 2022-03-25 云南龙镁环境科技有限公司 Novel desulfurization spray column

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CN208426869U (en) * 2018-04-04 2019-01-25 微碳(广州)低碳科技有限公司 Novel organic exhaust gas Combined Treatment equipment
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114225570A (en) * 2021-12-30 2022-03-25 云南龙镁环境科技有限公司 Novel desulfurization spray column

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