CN111602730A - Preparation method of high-purity tea polyphenol compounds in summer and autumn tea leaves - Google Patents

Preparation method of high-purity tea polyphenol compounds in summer and autumn tea leaves Download PDF

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Publication number
CN111602730A
CN111602730A CN202010437476.7A CN202010437476A CN111602730A CN 111602730 A CN111602730 A CN 111602730A CN 202010437476 A CN202010437476 A CN 202010437476A CN 111602730 A CN111602730 A CN 111602730A
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summer
tea
autumn
water
purity
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冯自立
赵正栋
汪凤臣
陈旺
屈义虎
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Shaanxi Cuicheng Biomedical Technology Co ltd
Shaanxi University of Technology
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Shaanxi Cuicheng Biomedical Technology Co ltd
Shaanxi University of Technology
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/16Tea extraction; Tea extracts; Treating tea extract; Making instant tea
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/105Plant extracts, their artificial duplicates or their derivatives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Botany (AREA)
  • Mycology (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Medicines Containing Plant Substances (AREA)

Abstract

The invention belongs to the technical field of tea processing, and discloses a preparation method of high-purity tea polyphenol compounds in summer and autumn tea, which comprises the following steps: tea pretreatment, extraction and concentration, membrane filtration, high-pressure preparative chromatography purification, concentration and drying, and finally high-purity tea polyphenol is obtained. The preparation method is simple, the production period is short, the cost is low, only safe and nontoxic solvents of water and ethanol are used in the whole process, the production process is green and environment-friendly, the product quality is good, and the method has good commercial application prospect.

Description

Preparation method of high-purity tea polyphenol compounds in summer and autumn tea leaves
Technical Field
The invention belongs to the technical field of tea processing, and particularly relates to a preparation method of high-purity tea polyphenol compounds in summer and autumn tea.
Technical Field
Tea is one of the most important food and health care products in daily life of people and has been widely applied for many years. Researches show that the tea polyphenol has the effects of resisting bacteria, diminishing inflammation, reducing blood fat, reducing blood pressure, preventing cardiovascular and cerebrovascular diseases and the like, and also has stronger cancer prevention, anticancer and anti-aging effects. Has wide application prospect.
Tea polyphenol is a complex of polyphenol compounds with catechin as the main component (wherein catechin accounts for 60-80%, and the content accounts for 18-35% of dry matter), and comprises flavanols, anthocyanins, flavonoids, flavonols, phenolic acids and the like. The scientific and efficient method for preparing high-purity tea polyphenol is an important problem to be solved by scientific researchers, and the research on the extraction and purification method of high-purity tea polyphenol in tea has important significance.
The method for extracting and purifying tea polyphenol mainly comprises organic solvent extraction, column chromatography, supercritical fluid extraction, high-speed countercurrent extraction and the like, wherein the methods are summarized, most of the methods are mainly divided into two steps, and firstly, crude tea polyphenol containing caffeine, theanine and tea polysaccharide is obtained by extracting, concentrating and primarily purifying tea leaves; then the tea polyphenol with higher purity is obtained by solvent extraction, column chromatography for many times and concentration and drying. These prior arts generally use organic solvents as the main solvent, and the solvents usually used include water, methanol, ethanol, acetone, petroleum ether, ethyl acetate, chloroform, etc. These methods have many disadvantages, such as too long production process route, long production period, high production cost, low yield of tea polyphenol product, organic solvent residue, and heavy metal residue. Greatly reduces the quality of tea polyphenol products.
Based on the above, the invention improves the extraction and purification process of tea polyphenol, adopts five steps of tea pretreatment, extraction and concentration, membrane filtration, high-pressure preparative chromatography purification and concentration and drying to prepare the high-purity tea polyphenol product, greatly improves the production speed of tea polyphenol, only uses safe and nontoxic solvent water and ethanol in the whole process, has green and environment-friendly production process and stable product quality, and provides a new idea for the extraction and purification process of tea polyphenol.
Disclosure of Invention
The invention provides a preparation method of high-purity tea polyphenol compounds in tea leaves in summer and autumn, and solves the problems of long process route, low tea polyphenol yield, low product purity, high production cost, residual toxic and harmful solvents, unstable product quality and the like of the tea polyphenol extraction and purification method in the prior art.
The invention provides a preparation method of high-purity tea polyphenol compounds in summer and autumn tea leaves, which is characterized by comprising the following steps:
step 1, tea leaf pretreatment: drying the tea leaves in summer and autumn after enzyme deactivation, and crushing for later use;
step 2, extraction and concentration: extracting the pretreated summer and autumn tea powder with a solvent for multiple times, filtering, concentrating, diluting with water, and stirring to obtain a summer and autumn tea extract water solution;
and 3, membrane filtration: filtering the water solution of the tea leaf extract in summer and autumn by using a membrane to obtain a clarified solution of the tea leaf extract in summer and autumn;
and 4, high-pressure preparative chromatography purification: concentrating the clarified solution of the summer and autumn tea leaf extract under reduced pressure, injecting into a high-pressure preparation chromatograph, performing ethanol-water gradient elution, and collecting 80% ethanol fraction;
and step 5, concentrating and drying: concentrating the 80% ethanol fraction under reduced pressure until no alcohol smell is produced, drying, and pulverizing to obtain high purity tea polyphenols compound product.
Preferably, the summer and autumn tea water-removing mode in the step 1 is manual water-removing, drum type water-removing machine water-removing or steam type water-removing machine water-removing, the water-removing temperature is 100-200 ℃, and the water-removing time is 3-5 min.
Preferably, the summer and autumn tea leaves in the step 1 are dried or dried in the sun, and the drying temperature is 30-70 ℃.
Preferably, in the step 1, the summer and autumn tea leaves are dried and then crushed to 20-60 meshes.
Preferably, the extraction solvent in the step 2 is water or ethanol, the concentration of the ethanol is 70-98%, the ratio of the extraction material to the extraction liquid is 1: 5-10 g/mL, the extraction temperature is 60-90 ℃, the extraction is carried out for 2-4 times, each time lasts for 1-3 hours, the filtration is carried out, the filtrates are combined and concentrated under reduced pressure to 15-20 Baume degrees, and the water addition amount is 4-10 times of the volume of the concentrated solution.
Preferably, the membrane filtration in step 3 is ultrafiltration or microfiltration.
Preferably, the packing material used for the high pressure preparative chromatography purification in the step 4 is C18Or C8The method comprises the following steps of (1) preparing reversed phase spherical filler with the particle size of 10-30 mu m and the column bed packing height of 20-40 cm, wherein the sample loading amount is 2-4 times of the column volume, and the elution gradient procedure is as follows: eluting 1-2 times of column volume by 10% ethanol, eluting 3-5 times of column volume by 80% ethanol, eluting 2-3 times of column volume by 100% ethanol, balancing 2-3 times of column volume by 100% water after elution is finished, loading flow rate is 50-100 cm/h, and elution and balancing linear flow rate is 150-300 cm/h.
Preferably, the concentration in the step 4 is carried out under reduced pressure until the Baume degree is 5-10.
Preferably, the drying mode in the step 5 is microwave drying, vacuum freeze drying or spray drying.
Preferably, the water is deionized water, distilled water or water for injection.
Compared with the prior art, the invention has the beneficial effects that:
the method adopts five steps of tea pretreatment, extraction concentration, membrane filtration, high-pressure preparative chromatography purification and concentration drying to prepare the high-purity tea polyphenol product, greatly improves the production speed of the tea polyphenol, only uses safe and nontoxic solvent water and ethanol in the whole process, has green and environment-friendly production process and stable product quality, and is suitable for the industrial production of the tea polyphenol product with high-end quality requirements.
Detailed Description
In order to make the technical solutions of the present invention better understood and enable those skilled in the art to practice the present invention, the following embodiments are further described, but the present invention is not limited to the following embodiments.
The experimental methods described in the examples of the present invention are all conventional methods unless otherwise specified.
Example 1
A preparation method of high-purity tea polyphenol compounds in summer and autumn tea leaves comprises the following steps:
step 1, tea leaf pretreatment: manually parching summer and autumn tea at 200 deg.C for 3min, oven drying at 60 deg.C, and pulverizing to 20 mesh;
step 2, extraction and concentration: weighing 1kg of pretreated tea powder, extracting with 70% ethanol at 60 deg.C for 2 times (3 hr each time) according to a material-to-liquid ratio of 1:10g/mL (10L), filtering, mixing filtrates, concentrating under reduced pressure to 15 Baume degree, and diluting with 4 times volume of deionized water;
and 3, membrane filtration: filtering the solution with ultrafiltration membrane equipment, and collecting the permeate to obtain a clarified solution of the summer and autumn tea extract;
and 4, high-pressure preparative chromatography purification: concentrating the clarified solution of the summer-autumn tea extract under reduced pressure to 5 Baume degree, and injecting into a high-pressure preparative chromatograph (DAC-50 dynamic axial high-pressure preparative chromatographic column, C)8The grain diameter of the reversed phase spherical filler is 30 mu m, the filling height of a column bed is 20cm), the sample loading is 2 times of the column volume, the sample loading flow rate is 50cm/h, and after the sample loading is finished, 10 percent ethanol solution with 1 time of the column volume is used for eluting and removing impurities; then eluting with 80% ethanol solution with 3 times column volume, and collecting the fraction; eluting with 2 times of 100% ethanol solution to remove weak polar impurities; finally, balancing the chromatographic column by using 2 times of 100 percent aqueous solution of the column volume, wherein the elution and balance linear flow velocity is 150 cm/h;
and step 5, concentrating and drying: vacuum concentrating the 80% ethanol extract until no alcohol smell is produced, microwave drying, and pulverizing to obtain 256.2g tea polyphenols product with purity of 96%.
Example 2
A preparation method of high-purity tea polyphenol compounds in summer and autumn tea leaves comprises the following steps:
step 1, tea leaf pretreatment: deactivating enzyme of the summer and autumn tea by a roller type water-removing machine at 150 ℃ for 4min, drying at 60 ℃, and crushing to 30 meshes for later use;
step 2, extraction and concentration: weighing 2kg of pretreated tea powder, extracting with 80% ethanol at 90 deg.C for 3 times (2 h each time) according to a material-to-liquid ratio of 1:8g/mL (16L), filtering, mixing filtrates, concentrating under reduced pressure to 16 Baume degree, and diluting with 6 times volume of deionized water;
and 3, membrane filtration: filtering the solution with microfiltration membrane equipment, and collecting the permeate to obtain a clarified solution of the summer and autumn tea extract;
and 4, high-pressure preparative chromatography purification: concentrating the clarified solution of the summer-autumn tea extract under reduced pressure to 7 Baume degree, and injecting into a high-pressure preparative chromatograph (DAC-100 dynamic axial high-pressure preparative chromatographic column, C)18The grain diameter of the reversed phase spherical filler is 20 mu m, the filling height of a column bed is 25cm), the sample loading is 3 times of the column volume, the sample loading flow rate is 100cm/h, and after the sample loading is finished, 10 percent ethanol solution 2 times of the column volume is used for eluting and removing impurities; then eluting with 80% ethanol solution with 4 times column volume, and collecting the fraction; eluting with 3 times of 100% ethanol solution to remove weak polar impurities; finally, the chromatographic column is balanced by 100 percent aqueous solution with 3 times of column volume, and the elution and balance linear flow velocity is 200 cm/h;
and step 5, concentrating and drying: vacuum concentrating the 80% ethanol extract until no alcohol smell is present, microwave drying, and pulverizing to obtain 528.5g tea polyphenols product with purity of 95%.
Example 3
A preparation method of high-purity tea polyphenol compounds in summer and autumn tea leaves comprises the following steps:
step 1, tea leaf pretreatment: deactivating enzyme of the summer and autumn tea by a steam type water-removing machine at 100 deg.C for 5min, drying at 60 deg.C, and pulverizing to 40 mesh;
step 2, extraction and concentration: weighing 3kg of pretreated tea powder, extracting with 90% ethanol at 80 deg.C for 4 times (1 h each time) according to a material-to-liquid ratio of 1:6g/mL (18L), filtering, mixing filtrates, concentrating under reduced pressure to 18 Baume degree, and diluting with 8 times volume of deionized water;
and 3, membrane filtration: filtering the solution with microfiltration membrane equipment, and collecting the permeate to obtain the clarified liquid of the summer and autumn tea extract.
And 4, high-pressure preparative chromatography purification: concentrating the clarified solution of the summer-autumn tea extract under reduced pressure to 8 Baume degree, and injecting into a high-pressure preparative chromatograph (DAC-100 dynamic axial high-pressure preparative chromatographic column, C)18Reverse phase spherical filler with the particle diameter of 10 mu m and the column bed packing height of 30cm), loading 4 times of column volume, loading flow rate of 80cm/h, and eluting with 10 percent ethanol solution with 2 times of column volume to remove impurities after loading; then eluting with 5 times of column volume of 80% ethanol solution, and collecting the fraction; eluting with 3 times of 100% ethanol solution to remove weak polar impurities; finally, theEquilibrating the column with 3 column volumes of 100% aqueous solution at an elution and equilibration linear flow rate of 250 cm/h;
and step 5, concentrating and drying: vacuum concentrating the 80% ethanol extract until no alcohol smell is present, microwave drying, and pulverizing to obtain 781.5g tea polyphenols product with purity of 97%.
Example 4
A preparation method of high-purity tea polyphenol compounds in summer and autumn tea leaves comprises the following steps:
step 1, tea leaf pretreatment: deactivating enzyme of the summer and autumn tea by a steam type water-removing machine at 100 ℃ for 5min, drying at 60 ℃, and crushing to 60 meshes for later use;
step 2, extraction and concentration: weighing 5kg of pretreated tea powder, extracting with 98% ethanol at 70 deg.C for 4 times (1 h each time) according to a material-to-liquid ratio of 1:5g/mL (25L), filtering, mixing filtrates, concentrating under reduced pressure to 20 Baume degree, and diluting with 10 times volume of deionized water;
and 3, membrane filtration: filtering the solution with ultrafiltration membrane equipment, and collecting the permeate to obtain a clarified solution of the summer and autumn tea extract;
and 4, high-pressure preparative chromatography purification: concentrating the clarified solution of the summer-autumn tea extract under reduced pressure to 10 Baume degree, and injecting into a high-pressure preparative chromatograph (DAC-100 dynamic axial high-pressure preparative chromatographic column, C)18Reverse phase spherical filler with the particle size of 10 mu m and the column bed filling height of 40cm), loading 4 times of column volume, loading flow rate of 60cm/h, and eluting with 10% ethanol solution with 2 times of column volume to remove impurities after loading; then eluting with 5 times of column volume of 80% ethanol solution, and collecting the fraction; eluting with 3 times of 100% ethanol solution to remove weak polar impurities; finally, the chromatographic column is balanced by 100 percent aqueous solution with 3 times of column volume, and the elution and balance linear flow velocity is 300 cm/h;
and step 5, concentrating and drying: vacuum concentrating the 80% ethanol extract until no alcohol smell is present, microwave drying, and pulverizing to obtain 1235.8g tea polyphenols product with purity of 96%.
It should be noted that when the following claims refer to numerical ranges, it should be understood that both ends of each numerical range and any value between the two ends can be selected, and since the steps and methods used are the same as those in embodiments 1-4, the preferred embodiments of the present invention have been described for the purpose of preventing redundancy, but once the basic inventive concept is known, those skilled in the art can make other changes and modifications to these embodiments. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (10)

1. A preparation method of high-purity tea polyphenol compounds in summer and autumn tea leaves is characterized by comprising the following steps:
step 1, tea leaf pretreatment: drying the tea leaves in summer and autumn after enzyme deactivation, and crushing for later use;
step 2, extraction and concentration: extracting the pretreated summer and autumn tea powder with a solvent for multiple times, filtering, concentrating, diluting with water, and stirring to obtain a summer and autumn tea extract water solution;
and 3, membrane filtration: filtering the water solution of the tea leaf extract in summer and autumn by using a membrane to obtain a clarified solution of the tea leaf extract in summer and autumn;
and 4, high-pressure preparative chromatography purification: concentrating the clarified solution of the summer and autumn tea leaf extract under reduced pressure, injecting into a high-pressure preparation chromatograph, performing ethanol-water gradient elution, and collecting 80% ethanol fraction;
and step 5, concentrating and drying: concentrating the 80% ethanol fraction under reduced pressure until no alcohol smell is produced, drying, and pulverizing to obtain high purity tea polyphenols compound product.
2. The preparation method of the high-purity tea polyphenol compounds in the tea leaves in summer and autumn according to claim 1, wherein the water-removing mode of the tea leaves in summer and autumn in the step 1 is manual water-removing, drum-type water-removing machine water-removing or steam-type water-removing machine water-removing, the water-removing temperature is 100-200 ℃, and the water-removing time is 3-5 min.
3. The method for preparing high-purity tea polyphenol compounds in summer and autumn tea leaves according to claim 1, wherein the summer and autumn tea leaves in the step 1 are dried or dried in the sun, and the drying temperature is 30-70 ℃.
4. The method for preparing high-purity tea polyphenol compounds in summer and autumn tea leaves according to claim 1, wherein the summer and autumn tea leaves in the step 1 are dried and then ground into 20-60 meshes.
5. The preparation method of high-purity tea polyphenol compounds in tea leaves in summer and autumn according to claim 1, wherein the extraction solvent in the step 2 is water or ethanol, the concentration of the ethanol is 70% -98%, the ratio of the extraction material to the extraction liquid is 1: 5-10 g/mL, the extraction temperature is 60-90 ℃, the extraction is carried out for 2-4 times and 1-3 hours each time, the filtration is carried out, the filtrates are combined and concentrated under reduced pressure to 15-20 baume degrees, and the water addition amount is 4-10 times of volume of concentrated solution.
6. The method for preparing high-purity tea polyphenols compounds in tea leaves in summer and autumn as claimed in claim 1, wherein the membrane filtration in step 3 is ultrafiltration or microfiltration.
7. The method for preparing high-purity tea polyphenol compounds in summer and autumn tea leaves as claimed in claim 1, wherein the filler used for the high-pressure preparative chromatographic purification in the step 4 is C18Or C8The method comprises the following steps of (1) preparing reversed phase spherical filler with the particle size of 10-30 mu m and the column bed packing height of 20-40 cm, wherein the sample loading amount is 2-4 times of the column volume, and the elution gradient procedure is as follows: eluting 1-2 times of column volume by 10% ethanol, eluting 3-5 times of column volume by 80% ethanol, eluting 2-3 times of column volume by 100% ethanol, balancing 2-3 times of column volume by 100% water after elution is finished, loading flow rate is 50-100 cm/h, and elution and balancing linear flow rate is 150-300 cm/h.
8. The method for preparing high-purity tea polyphenol compounds in summer and autumn tea leaves as claimed in claim 1, wherein the concentration in step 4 is reduced pressure to 5-10 Baume degree.
9. The method for preparing high-purity tea polyphenol compounds in summer and autumn tea leaves as claimed in claim 1, wherein the drying mode in the step 5 is microwave drying, vacuum freeze drying or spray drying.
10. The method for preparing high-purity tea polyphenol compounds in tea leaves in summer and autumn according to any one of claims 1 to 9, wherein the water is deionized water, distilled water or water for injection.
CN202010437476.7A 2020-05-21 2020-05-21 Preparation method of high-purity tea polyphenol compounds in summer and autumn tea leaves Pending CN111602730A (en)

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Application publication date: 20200901