CN111600049A - Hydrogen engine and novel energy output management method thereof - Google Patents
Hydrogen engine and novel energy output management method thereof Download PDFInfo
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- CN111600049A CN111600049A CN202010330014.5A CN202010330014A CN111600049A CN 111600049 A CN111600049 A CN 111600049A CN 202010330014 A CN202010330014 A CN 202010330014A CN 111600049 A CN111600049 A CN 111600049A
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- 239000001257 hydrogen Substances 0.000 title claims abstract description 179
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 179
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 177
- 238000007726 management method Methods 0.000 title claims abstract description 18
- 239000000446 fuel Substances 0.000 claims abstract description 70
- 239000000110 cooling liquid Substances 0.000 claims abstract description 51
- 238000000034 method Methods 0.000 claims abstract description 32
- 238000001816 cooling Methods 0.000 claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 16
- 239000002826 coolant Substances 0.000 claims description 15
- 238000005485 electric heating Methods 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 4
- 230000010354 integration Effects 0.000 abstract description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 5
- 229910001416 lithium ion Inorganic materials 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000003487 electrochemical reaction Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- HEZMWWAKWCSUCB-PHDIDXHHSA-N (3R,4R)-3,4-dihydroxycyclohexa-1,5-diene-1-carboxylic acid Chemical compound O[C@@H]1C=CC(C(O)=O)=C[C@H]1O HEZMWWAKWCSUCB-PHDIDXHHSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04007—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
- H01M8/04029—Heat exchange using liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/30—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling fuel cells
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/30—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling fuel cells
- B60L58/31—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling fuel cells for starting of fuel cells
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/30—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling fuel cells
- B60L58/32—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling fuel cells for controlling the temperature of fuel cells, e.g. by controlling the electric load
- B60L58/34—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling fuel cells for controlling the temperature of fuel cells, e.g. by controlling the electric load by heating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04007—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
- H01M8/04037—Electrical heating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04007—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
- H01M8/04067—Heat exchange or temperature measuring elements, thermal insulation, e.g. heat pipes, heat pumps, fins
- H01M8/04074—Heat exchange unit structures specially adapted for fuel cell
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04223—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids during start-up or shut-down; Depolarisation or activation, e.g. purging; Means for short-circuiting defective fuel cells
- H01M8/04268—Heating of fuel cells during the start-up of the fuel cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04298—Processes for controlling fuel cells or fuel cell systems
- H01M8/04313—Processes for controlling fuel cells or fuel cell systems characterised by the detection or assessment of variables; characterised by the detection or assessment of failure or abnormal function
- H01M8/04537—Electric variables
- H01M8/04604—Power, energy, capacity or load
- H01M8/04619—Power, energy, capacity or load of fuel cell stacks
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04298—Processes for controlling fuel cells or fuel cell systems
- H01M8/04694—Processes for controlling fuel cells or fuel cell systems characterised by variables to be controlled
- H01M8/04955—Shut-off or shut-down of fuel cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/40—Application of hydrogen technology to transportation, e.g. using fuel cells
Abstract
The invention discloses a hydrogen engine, which comprises a fuel electric pile, a hydrogen supply system, a hydrogen engine controller, a cooling system and an air system, wherein an auxiliary load is added into the cooling system, and when the auxiliary load is electrified, electric energy is converted into heat energy to transfer the heat energy to flowing fuel cell cooling liquid; the power output of the fuel cell stack is provided with two parallel circuits, one of which outputs electric energy outwards and is controlled by a power output main relay K01, and K04 and R01 form a pre-charging circuit; the other is transmitted to an auxiliary load to consume electric energy and is controlled by K02; the auxiliary loads may also be powered by an external power battery, which is controlled by relay K03. The invention also provides a novel energy output management method of the hydrogen engine, which comprises a fuel cell stack energy output control method and a cold start method. The invention optimizes the energy output management structure of the hydrogen engine; two energy input forms are configured for the auxiliary load, and the system integration is high; the output electric energy of the fuel cell is effectively utilized, and the energy utilization efficiency is high.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the technical field of hydrogen engines, in particular to the technical field of a hydrogen engine and a novel energy output management method thereof.
[ background of the invention ]
The hydrogen engine is a new power source which utilizes the electrochemical reaction of hydrogen and oxygen to generate electricity. Compared with the traditional fuel oil automobile, the new energy automobile adopting the novel power can realize zero emission and has extremely low environmental pollution in the whole life cycle; compared with a pure electric vehicle, the electric vehicle has no inherent defects such as endurance mileage limitation and the like. Therefore, the hydrogen engine has become an important development direction of new energy automobiles in the future.
Although the hydrogen engine has the advantages of energy conservation and environmental protection compared with the traditional internal combustion engine, the hydrogen engine cannot rapidly cut off the electric energy output of the electric pile at working points of idle running or emergency braking of a vehicle and the like the traditional internal combustion engine due to certain effective working area and working inertia of the electrochemical reaction of the hydrogen and the oxygen, so that zero energy output to an external system is realized.
At present, the existing hydrogen engine technology rarely considers the energy management strategy at this special moment, and generally adopts the control of the SOC state of the lithium ion battery used in cooperation with the hydrogen engine, so as to avoid the situation that the energy output of the hydrogen engine cannot be accepted in the whole vehicle as much as possible. The future development trend of hydrogen engine vehicles is the gradual decline of the energy ratio of lithium ion batteries. When the automobile runs at idle speed or is braked emergently, if the hydrogen engine cannot cut off the output of external energy rapidly, the SOC of the lithium ion battery is too high. This results in: 1) the utilization rate of the lithium ion battery is not high, so that waste is caused; 2) the hydrogen engine is forced to be shut down due to the overhigh SOC, and needs to be restarted again when the vehicle runs again, so that the hydrogen engine is frequently turned on and turned off, and the service life of the hydrogen engine is influenced; 3) if the hydrogen engine is not shut down, only extremely low energy output can be maintained, at the moment, the working current of the hydrogen engine is small, the working voltage is extremely high compared with the normal working voltage, the DCDC matched with the hydrogen engine and the corresponding electric component working area are required to be very wide, and the working efficiency of the system is greatly reduced.
[ summary of the invention ]
The invention aims to solve the problems in the prior art and provides a hydrogen engine and a novel energy output management method thereof, which have the following functions: when the hydrogen engine needs to cut off power output emergently, the auxiliary load can rapidly realize zero external electric energy output of the hydrogen engine; when the hydrogen engine is in a cold start process, the auxiliary load can be supplied with power through the power battery, and the cooling liquid is heated to enable the fuel cell stack to be heated to a temperature capable of being started, so that the fuel cell can be started smoothly at a low temperature.
In order to achieve the purpose, the invention provides a hydrogen engine, which comprises a fuel cell stack, a hydrogen supply system, a hydrogen engine controller, a cooling system and an air system, wherein the cooling system comprises a radiator, a deionizer, a thermostat, an auxiliary load and a water pump, and the air system comprises an air compressor, an air filter and a tail exhaust pipe; the hydrogen engine controller is electrically connected with the hydrogen supply system, the air compressor, the cooling system and the vehicle power unit; the fuel electric pile is connected with the deionizer through a pipeline, two ends of the deionizer are connected with the radiator through pipelines, the deionizer is connected with the thermostat through a pipeline, and the thermostat is sequentially connected with the auxiliary load, the water pump and the fuel electric pile through pipelines; the fuel cell stack is communicated with the hydrogen supply system, the air compressor and the tail calandria through pipelines, the air compressor is connected with the air filter through a pipeline, and the air filter is externally connected with the atmosphere through a pipeline; the auxiliary load can convert electric energy into heat energy when being electrified and transfer the heat energy to the fuel cell cooling liquid flowing through; the power output of the fuel cell stack is provided with two parallel circuits, one parallel circuit of the fuel cell stack is used for outputting electric energy outwards, and the parallel circuit is controlled by a relay K01 and consists of a relay K04 and a resistor R01 to form a pre-charging circuit; another parallel circuit of the fuel cell stack is transmitted to an auxiliary load to consume electric energy, and the parallel circuit is controlled by a relay K02; the auxiliary loads are powered by the vehicle power unit and constitute a power supply circuit controlled by relay K03.
Preferably, the cooling system comprises a radiator, a deionizer, a thermostat, an auxiliary load and a water pump, wherein a cooling loop in the cooling system, which does not flow through the radiator, is an internal circulation loop, and a cooling loop flowing through the radiator is an external circulation loop; the thermostat controls whether the coolant is routed to the inner circulation loop or the outer circulation loop.
Preferably, the auxiliary load is powered by a fuel cell stack or a vehicle power unit; the basic structure unit of the auxiliary load is an electric heating element which is a PTC heating body or an electric heating wire; and a cooling liquid flow channel is arranged in the middle of the auxiliary load, and cooling liquid of the fuel cell flows through the cooling liquid flow channel.
Preferably, the vehicle power unit is a power battery disposed outside.
The invention also provides a novel energy output management method of the hydrogen engine, which comprises a fuel cell stack energy output control method and a cold start method;
the fuel cell stack energy output control method comprises the following steps:
step 11: after the fuel cell stack operates, the relay K03 keeps an off state;
step 12: the relay K01 is closed, the relay K02 is opened, and the fuel cell stack outputs electric energy to the outside;
step 13: when the relay K01 is switched off and the relay K02 is switched on, the fuel cell stack does not output electric energy to the outside and consumes the electric energy through an auxiliary load;
step 14: the relay K01 is closed, the relay K02 is closed, the fuel cell stack outputs electric energy to the outside, and meanwhile, the auxiliary load is powered on to heat the cooling liquid;
the cold start method comprises the following steps:
step 21: the relay K01 and the relay K02 are disconnected, the relay K03 is closed, and the vehicle power unit supplies power to the auxiliary load to heat the coolant;
step 22: relay K01 and relay K02 remain open and relay K03 is opened and the vehicle power unit ceases to provide power to the auxiliary loads.
Preferably, the auxiliary load has both passive and active power modes, the passive power mode being for rapid cut-off of hydrogen engine power; in the passive power mode, the electric control unit of the hydrogen engine controller does not actively intervene in the power of the auxiliary load within the maximum power range of the auxiliary load; the passive power mode specifically comprises the following steps:
step 31: when the hydrogen engine controller receives an external instruction and requires to cut off the power output of the hydrogen engine, the hydrogen engine controller quickly cuts off the relay K01 and closes the relay K02;
step 32: after the action of step 31 is realized, the electric energy input received by the external power load becomes zero, and the hydrogen energy source automobile with the hydrogen engine realizes an idle running or emergency braking mode;
step 33: the hydrogen engine will enter a shutdown sleep mode or maintain low power operation, consuming the generated electrical energy through the auxiliary load;
step 34: when the temperature of the hydrogen engine exceeds a set limit value in the shutdown process or low-power operation process, the water pump is started to take away the heat generated by the hydrogen engine by using the cooling liquid.
Preferably, the auxiliary load has both passive and active power modes, the active mode being used for coolant heating during cold start of the hydrogen engine; in the active mode, the hydrogen engine controller controls the heating power of the auxiliary load through a control signal comprising CAN/PWM, so that the auxiliary load operates at the expected heating power; the active power mode specifically includes the steps of:
step 41: two cold starts are set according to the temperature of the cooling liquid: when T is greater than T1, allowing the hydrogen engine to be started and operating at low power, wherein T is the current temperature of the cooling liquid, and T1 is the starting permission temperature; when T > T2, allowing the hydrogen engine to operate at full power, wherein T2 is the temperature required by full power operation;
step 42: in the cold starting process of the hydrogen engine, when the current temperature T of the cooling liquid is lower than the starting allowable temperature T1 of the hydrogen engine, the hydrogen engine controller controls the relay K03 to be closed, the vehicle power unit supplies power to the auxiliary load to heat the cooling liquid in the pipeline, and meanwhile, the water pump is started to lead the heated cooling liquid to the interior of the fuel cell stack to heat components in the hydrogen engine; the heating power of the auxiliary load is actively regulated through a CAN or PWM signal of a hydrogen engine controller, and the temperature of the hydrogen engine is increased to the starting allowable temperature T1 in a short time;
step 43: the hydrogen engine is started, after the hydrogen engine is started successfully, the relay K01 and the relay K04 are kept disconnected, the relay K03 and the relay K02 are sequentially disconnected, and the hydrogen engine is controlled to operate under low power; the output electric energy of the hydrogen engine is completely consumed by the auxiliary load, and the temperature of the cooling liquid and the temperature of the hydrogen engine are continuously increased;
step 44: when the current temperature T of the cooling liquid is increased to the required full-power operation temperature T2 of the hydrogen engine, the temperature of internal components of the hydrogen engine is fully increased; at this time, the relay K02 is opened, the external power load pre-charging switch relay K04 is closed, and the relay K01 is closed after pre-charging is completed; the hydrogen engine completes the start-up operation, supplies power to the outside and responds to the power demand.
The invention has the beneficial effects that: the invention has the following advantages:
1. the present invention optimizes the energy output management structure of the hydrogen engine so that the energy output of the hydrogen engine can be cut off quickly. When the whole vehicle runs at an idle speed or is braked emergently, the utilization rate of the lithium ion battery is improved, and the frequent start and stop of the hydrogen engine are avoided; when the whole vehicle cannot accept the energy input of the hydrogen engine, the risk of damaging the engine due to the emergency cut-off of the energy output is avoided;
2. the invention configures two energy input forms for the auxiliary load, so that the auxiliary load and the cold start heater can simultaneously realize the functions of the auxiliary load and the cold start heater, and the system integration is improved;
3. the invention sets the two-gear cold start state, and after the first-gear cold start state is reached, the power battery is not used for supplying power, so that the output electric energy of the fuel battery is effectively utilized to continuously heat the cooling liquid and the engine system, the energy loss caused by the processes of DC/DC conversion and the like is avoided, and the energy utilization efficiency is improved.
The features and advantages of the present invention will be described in detail by embodiments in conjunction with the accompanying drawings.
[ description of the drawings ]
FIG. 1 is a schematic diagram of a hydrogen engine system for a hydrogen engine and its novel energy output management method of the present invention;
FIG. 2 is a schematic illustration of an exemplary auxiliary load frame of a hydrogen engine and its novel energy output management method of the present invention;
FIG. 3 is a schematic illustration of an exemplary auxiliary load configuration for a hydrogen engine and its novel energy output management method of the present invention;
FIG. 4 is a flow chart of the hydrogen engine cold start process for a hydrogen engine and its novel energy output management method of the present invention.
In the figure: 1-fuel electric pile, 2-radiator, 3-deionizer, 4-thermostat, 5-auxiliary load, 6-water pump, 7-hydrogen supply system, 8-air compressor, 9-air filter, 10-tail calandria, 11-hydrogen engine controller and 12-vehicle power unit.
[ detailed description ] embodiments
Referring to fig. 1, 2, 3 and 4, the present invention includes a fuel cell stack 1, a hydrogen supply system 7, a hydrogen engine controller 11, a cooling system and an air system, wherein the cooling system includes a radiator 2, a deionizer 3, a thermostat 4, an auxiliary load 5 and a water pump 6, and the air system includes an air compressor 8, an air filter 9 and a tail pipe bank 10; the hydrogen engine controller 11 is electrically connected with the hydrogen supply system 7, the air compressor 8, the cooling system and the vehicle power unit 12; the fuel electric pile 1 is connected with a deionizer 3 through a pipeline, two ends of the deionizer 3 are connected with a radiator 2 through pipelines, the deionizer 3 is connected with a thermostat 4 through a pipeline, and the thermostat 4 is sequentially connected with an auxiliary load 5, a water pump 6 and the fuel electric pile 1 through pipelines; the fuel cell stack 1 is communicated with a hydrogen supply system 7, an air compressor 8 and a tail exhaust pipe 10 through pipelines, the air compressor 8 is connected with an air filter 9 through a pipeline, and the air filter 9 is externally connected with the atmosphere through a pipeline; when the auxiliary load 5 is electrified, the electric energy is converted into heat energy, and the heat energy is transferred to the flowing fuel cell cooling liquid; the power output of the fuel cell stack 1 is provided with two parallel circuits, one parallel circuit of the fuel cell stack 1 is used for outputting electric energy outwards, and the parallel circuit is controlled by a relay K01 and consists of a relay K04 and a resistor R01 to form a pre-charging circuit; another parallel circuit of the fuel cell stack 1 is transmitted to an auxiliary load 5 to consume electric energy, and the parallel circuit is controlled by a relay K02; the auxiliary loads are powered by the vehicle power unit 12 and constitute a power supply circuit controlled by relay K03.
Specifically, the cooling system comprises a radiator 2, a deionizer 3, a thermostat 4, an auxiliary load 5 and a water pump 6, wherein a cooling loop in the cooling system, which does not flow through the radiator 2, is an internal circulation loop, and a cooling loop flowing through the radiator 2 is an external circulation loop; the thermostat 4 controls whether the coolant flows in an internal circulation circuit or an external circulation circuit.
Specifically, the auxiliary load 5 is supplied with power from the fuel cell stack 1 or the vehicle power unit 12; the basic structure unit of the auxiliary load 5 is an electric heating element which is a PTC heating body or an electric heating wire; and a cooling liquid flow channel is arranged in the middle of the auxiliary load 5, and cooling liquid of the fuel cell flows through the cooling liquid flow channel.
Specifically, the vehicle power unit 12 is a power battery disposed outside.
The invention also comprises a fuel electric pile energy output control method and a cold start method;
the fuel cell stack energy output control method comprises the following steps:
step 11: after the fuel cell stack 1 operates, the relay K03 keeps an off state;
step 12: the relay K01 is closed, the relay K02 is opened, and the fuel cell stack 1 outputs electric energy to the outside;
step 13: when the relay K01 is opened and the relay K02 is closed, the fuel cell stack 1 does not output electric energy to the outside, and consumes the electric energy through the auxiliary load 5;
step 14: the relay K01 is closed, the relay K02 is closed, the fuel cell stack 1 outputs electric energy to the outside, and meanwhile, the auxiliary load 5 is powered on to heat the cooling liquid;
the cold start method comprises the following steps:
step 21: the relay K01 and the relay K02 are opened, the relay K03 is closed, and the vehicle power unit 12 supplies power to the auxiliary load 5 to heat the coolant;
step 22: relay K01 and relay K02 remain open and relay K03 is opened and the vehicle power unit 12 stops supplying power to the auxiliary loads 5.
Specifically, the auxiliary load 5 has both passive and active power modes, which are used for rapid cut-off of the hydrogen engine power; in the passive power mode, the electric control unit of the hydrogen engine controller 11 does not actively intervene in the power of the auxiliary load 5 within the maximum power range of the auxiliary load 5; the passive power mode specifically comprises the following steps:
step 31: when the hydrogen engine controller 11 receives an external instruction and requires to cut off the power output of the hydrogen engine, the hydrogen engine controller 11 rapidly cuts off the relay K01 and closes the relay K02;
step 32: after the action of step 31 is realized, the electric energy input received by the external power load becomes zero, and the hydrogen energy source automobile with the hydrogen engine realizes an idle running or emergency braking mode;
step 33: the hydrogen engine will enter a shutdown sleep mode or maintain low power operation, consuming the generated electrical energy through the auxiliary load 5;
step 34: when the temperature of the hydrogen engine exceeds a set limit value during shutdown or low-power operation, the water pump 6 is started to take away heat generated by the hydrogen engine with coolant.
Specifically, the auxiliary load 5 has two power modes, namely a passive power mode and an active power mode, wherein the active power mode is used for heating cooling liquid in the cold starting process of the hydrogen engine; in the active mode, the hydrogen engine controller 11 controls the heating power of the auxiliary load 5 by a control signal including CAN/PWM, so that the auxiliary load 5 operates at a desired heating power; the active power mode specifically includes the steps of:
step 41: two cold starts are set according to the temperature of the cooling liquid: when T is greater than T1, allowing the hydrogen engine to be started and operating at low power, wherein T is the current temperature of the cooling liquid, and T1 is the starting permission temperature; when T > T2, allowing the hydrogen engine to operate at full power, wherein T2 is the temperature required by full power operation;
step 42: in the cold starting process of the hydrogen engine, when the current temperature T of the cooling liquid is lower than the starting allowable temperature T1 of the hydrogen engine, the hydrogen engine controller 11 controls the relay K03 to be closed, the vehicle power unit 12 supplies power to the auxiliary load 5 to heat the cooling liquid in the pipeline, and simultaneously the water pump 6 is started to lead the heated cooling liquid to the interior of the fuel cell stack 1 to heat the components in the interior of the hydrogen engine; the heating power of the auxiliary load 5 is actively adjusted by the CAN or PWM signal of the hydrogen engine controller 11 to raise the hydrogen engine temperature to the start-up permitting temperature T1 in a short time;
step 43: the hydrogen engine is started, after the hydrogen engine is started successfully, the relay K01 and the relay K04 are kept disconnected, the relay K03 and the relay K02 are sequentially disconnected, and the hydrogen engine is controlled to operate under low power; the output electric energy of the hydrogen engine is totally consumed by the auxiliary load 5, and the temperature of the cooling liquid and the hydrogen engine is continuously increased;
step 44: when the current temperature T of the cooling liquid is increased to the required full-power operation temperature T2 of the hydrogen engine, the temperature of internal components of the hydrogen engine is fully increased; at this time, the relay K02 is opened, the external power load pre-charging switch relay K04 is closed, and the relay K01 is closed after pre-charging is completed; the hydrogen engine completes the start-up operation, supplies power to the outside and responds to the power demand.
The working process of the invention is as follows:
the hydrogen engine and the novel energy output management method thereof are explained in the working process by combining the attached drawings.
FIG. 1 is a schematic diagram of a hydrogen engine system provided in accordance with an embodiment of the present invention; as shown in fig. 1, the hydrogen engine includes a fuel cell stack 1, a radiator 2, a deionizer 3, a thermostat 4, an auxiliary load 5, a water pump 6, a hydrogen supply system 7, an air compressor 8, an air filter 9, a tail pipe bank 10, and a hydrogen engine controller 11; the cooling system of the hydrogen engine comprises a radiator 2, a deionizer 3, a thermostat 4, an auxiliary load 5 and a water pump 6, wherein a cooling loop which does not flow through the radiator is an inner circulation loop, a cooling loop which flows through the radiator is an outer circulation loop, and the thermostat 4 is used for controlling cooling liquid to flow out of the inner circulation loop or the outer circulation loop; an auxiliary load 5 is mounted on the inner circulation loop. When the auxiliary load is electrified, the electric energy is converted into heat energy, and the heat energy is transferred to the flowing fuel cell cooling liquid;
the power output of the fuel cell stack 1 is provided with two parallel circuits, one of which outputs electric energy outwards and is controlled by a power output main relay K01, and K04 and R01 form a pre-charging circuit; the other is transmitted to an auxiliary load to consume electric energy and is controlled by K02; the auxiliary load may also be powered by an external power battery, controlled by relay K03;
when the hydrogen engine controller 11 receives an external command requesting to cut off the engine power output, the hydrogen engine controller 11 can quickly cut off the relay K01 while closing the relay K02. After the above actions are realized, the power input received by the external power load becomes zero. For a hydrogen energy vehicle employing a hydrogen engine, an idle running or emergency braking mode may be implemented at this time. Meanwhile, the hydrogen engine enters a shutdown sleep mode, energy generated by the fuel cell stack 1 is consumed by the auxiliary load 5 during shutdown, and when the temperature of the hydrogen engine exceeds a set limit value, the cooling water pump 6 is started to take away heat generated by the fuel cell stack with cooling liquid.
After the external output power of the hydrogen engine becomes zero, the hydrogen engine also can not enter a shutdown sleep mode, but maintain the low-power operation of the fuel cell stack 1, and the generated electric energy is consumed by the auxiliary load 5 so as to quickly respond to the next power requirement and avoid frequent startup and shutdown.
FIG. 2 is a schematic view of an exemplary auxiliary load frame provided by an embodiment of the present invention; the auxiliary loads may be powered from the fuel cell stack 1 and the vehicle power unit 12; the basic structural unit of the auxiliary load 5 can be a PTC heating body, and can also be an electric heating element such as an electric heating wire;
fig. 3 is a schematic diagram of an exemplary auxiliary load structure according to an embodiment of the present invention. And a cooling liquid flow channel is arranged in the auxiliary load 5, and an electric heating unit is arranged in the auxiliary load. The electric heating unit converts electric energy into heat energy and heats the flowing cooling liquid;
fig. 4 is a flowchart illustrating a cold start process of the hydrogen engine according to the embodiment of the present invention. As shown in fig. 4, the cold start process has a number of steps:
step 1: two cold starts are set according to the temperature of the cooling liquid: when T > T1, the hydrogen engine is allowed to start and the power is low; when T > T2, allowing the hydrogen engine to run at full power;
step 2: in the cold starting process of the hydrogen engine, judging whether the temperature T of the cooling liquid is higher than the engine starting allowable temperature T1, if the temperature T is not higher than the engine starting allowable temperature T1, executing step 3, and if the temperature T is higher than the engine starting allowable temperature T1, executing step 301;
and step 3: the hydrogen engine controller 11 controls the relay K03 to close, the vehicle power unit 12 powers the auxiliary load with coolant in the heating line, and simultaneously activates the coolant pump to pass heated coolant to the inside of the fuel cell stack to heat the internal components. The heating power CAN be actively adjusted through CAN or PWM signals;
and 4, step 4: it is determined whether the coolant temperature T is higher than the engine start permitting temperature T1. If not, executing the step 3, and if yes, executing the step 5;
and 5: the hydrogen engine is started, and after the hydrogen engine is started successfully, the hydrogen engine is controlled to run under low power;
step 6: K01/K04 remains open, which in turn opens K03 and closes K02. Keeping the engine running at low power, the output power is all consumed by the auxiliary loads to further increase the temperature of the coolant and hydrogen engine.
And 7: it is determined whether the coolant temperature T is higher than the hydrogen engine full-power operation request temperature T2. If no, executing step 6, and if yes, executing step 8;
and 8: and (3) opening the relay K02, sequentially closing an external power load pre-charging switch K04, closing the main relay K01 after pre-charging is completed, completing the starting operation of the hydrogen engine, supplying power to the outside and responding to the power requirement, and ending the method.
Step 301: it is determined whether the coolant temperature T is higher than the engine full-power operating temperature T2. If no, executing step 5, if yes, executing step 302;
step 302: and (5) carrying out a starting process of the hydrogen engine, and executing the step 8 after the starting is successful.
According to the invention, when the hydrogen engine needs to cut off power output emergently, zero external electric energy output of the hydrogen engine can be realized rapidly through the auxiliary load; when the hydrogen engine is in a cold start process, the auxiliary load can be supplied with power through the power battery, and the cooling liquid is heated to enable the fuel cell stack to be heated to a temperature capable of being started, so that the fuel cell can be started smoothly at a low temperature. Compared with the prior art, the energy management of the invention is more reasonable, the system integration level is higher, and the energy utilization efficiency is higher.
The above embodiments are illustrative of the present invention, and are not intended to limit the present invention, and any simple modifications of the present invention are within the scope of the present invention.
Claims (7)
1. A hydrogen engine, characterized in that: the system comprises a fuel cell stack (1), a hydrogen supply system (7), a hydrogen engine controller (11), a cooling system and an air system, wherein the cooling system comprises a radiator (2), a deionizer (3), a thermostat (4), an auxiliary load (5) and a water pump (6), and the air system comprises an air compressor (8), an air filter (9) and a tail exhaust pipe (10); the hydrogen engine controller (11) is electrically connected with the hydrogen supply system (7), the air compressor (8), the cooling system and the vehicle power unit (12); the fuel electric pile (1) is connected with the deionizer (3) through a pipeline, two ends of the deionizer (3) are connected with the radiator (2) through a pipeline, the deionizer (3) is connected with the thermostat (4) through a pipeline, and the thermostat (4) is sequentially connected with the auxiliary load (5), the water pump (6) and the fuel electric pile (1) through pipelines; the fuel cell stack (1) is communicated with a hydrogen supply system (7), an air compressor (8) and a tail exhaust pipe (10) through pipelines, the air compressor (8) is connected with an air filter (9) through a pipeline, and the air filter (9) is externally connected with the atmosphere through a pipeline; when the auxiliary load (5) is electrified, electric energy is converted into heat energy, and the heat energy is transferred to the flowing fuel cell cooling liquid; the power output of the fuel cell stack (1) is provided with two parallel circuits, one parallel circuit of the fuel cell stack (1) is used for outputting electric energy outwards, and the parallel circuit is controlled by a relay K01 and consists of a relay K04 and a resistor R01 to form a pre-charging circuit; another parallel circuit of the fuel cell stack (1) is transmitted to an auxiliary load (5) to consume electric energy, and the parallel circuit is controlled by a relay K02; the auxiliary loads are powered by the vehicle power unit (12) and constitute a power supply circuit controlled by a relay K03.
2. A hydrogen engine as defined in claim 1, wherein: the cooling system comprises a radiator (2), a deionizer (3), a thermostat (4), an auxiliary load (5) and a water pump (6), wherein a cooling loop in the cooling system, which does not flow through the radiator (2), is an internal circulation loop, and a cooling loop flowing through the radiator (2) is an external circulation loop; the thermostat (4) controls whether the cooling liquid flows out of the inner circulation loop or the outer circulation loop.
3. A hydrogen engine as defined in claim 1, wherein: the auxiliary load (5) is powered by a fuel cell stack (1) or a vehicle power unit (12); the basic structure unit of the auxiliary load (5) is an electric heating element which is a PTC heating body or an electric heating wire; and a cooling liquid flow channel is arranged in the middle of the auxiliary load (5), and cooling liquid of the fuel cell flows through the cooling liquid flow channel.
4. A hydrogen engine as defined in claim 1, wherein: the vehicle power unit (12) is a power battery arranged outside.
5. A novel energy output management method of a hydrogen engine, characterized in that: the method comprises a fuel cell stack energy output control method and a cold start method;
the fuel cell stack energy output control method comprises the following steps:
step 11: after the fuel cell stack (1) operates, the relay K03 keeps an off state;
step 12: the relay K01 is closed, the relay K02 is opened, and the fuel cell stack (1) outputs electric energy to the outside;
step 13: the relay K01 is opened, the relay K02 is closed, and the fuel cell stack (1) does not output electric energy outwards and consumes the electric energy through the auxiliary load (5);
step 14: the relay K01 is closed, the relay K02 is closed, the fuel cell stack (1) outputs electric energy to the outside, and meanwhile, the auxiliary load (5) is powered to heat the cooling liquid;
the cold start method comprises the following steps:
step 21: the relay K01 and the relay K02 are opened, the relay K03 is closed, and the vehicle power unit (12) supplies power to the auxiliary load (5) to heat the coolant;
step 22: the relay K01 and the relay K02 remain open, and the relay K03 is opened, and the vehicle power unit (12) stops supplying power to the auxiliary load (5).
6. A novel energy output management method of a hydrogen engine as set forth in claim 5, characterized in that: the auxiliary load (5) has both passive and active power modes, the passive power mode being used for rapid cut-off of the hydrogen engine power; in the passive power mode, the electric control unit of the hydrogen engine controller (11) does not actively intervene in the power of the auxiliary load (5) within the maximum power range of the auxiliary load (5); the passive power mode specifically comprises the following steps:
step 31: when the hydrogen engine controller (11) receives an external instruction and requires to cut off the power output of the hydrogen engine, the hydrogen engine controller (11) rapidly cuts off the relay K01 and closes the relay K02;
step 32: after the action of step 31 is realized, the electric energy input received by the external power load becomes zero, and the hydrogen energy source automobile with the hydrogen engine realizes an idle running or emergency braking mode;
step 33: the hydrogen engine will enter a shutdown sleep mode or maintain low power operation, consuming the generated electrical energy through the auxiliary load (5);
step 34: when the temperature of the hydrogen engine exceeds a set limit value during shutdown or low-power operation, a water pump (6) is started to take away heat generated by the hydrogen engine by using cooling liquid.
7. A novel energy output management method of a hydrogen engine as set forth in claim 5, characterized in that: the auxiliary load (5) has both passive and active power modes, the active mode being used for coolant heating during cold start of the hydrogen engine; in the active mode, the hydrogen engine controller (11) controls the heating power of the auxiliary load (5) through a control signal comprising CAN/PWM, so that the auxiliary load (5) operates at the expected heating power; the active power mode specifically includes the steps of:
step 41: two cold starts are set according to the temperature of the cooling liquid: when T is greater than T1, allowing the hydrogen engine to be started and operating at low power, wherein T is the current temperature of the cooling liquid, and T1 is the starting permission temperature; when T > T2, allowing the hydrogen engine to operate at full power, wherein T2 is the temperature required by full power operation;
step 42: in the cold starting process of the hydrogen engine, when the current temperature T of the cooling liquid is lower than the starting allowable temperature T1 of the hydrogen engine, the hydrogen engine controller (11) controls the relay K03 to be closed, the vehicle power unit (12) supplies power to the auxiliary load (5) to heat the cooling liquid in the pipeline, and simultaneously the water pump (6) is started to lead the heated cooling liquid to the inside of the fuel cell stack (1) to heat components in the hydrogen engine; the heating power of the auxiliary load (5) is actively adjusted through a CAN or PWM signal of a hydrogen engine controller (11), and the temperature of the hydrogen engine is increased to a starting allowable temperature T1 in a short time;
step 43: the hydrogen engine is started, after the hydrogen engine is started successfully, the relay K01 and the relay K04 are kept disconnected, the relay K03 and the relay K02 are sequentially disconnected, and the hydrogen engine is controlled to operate under low power; the output electric energy of the hydrogen engine is completely consumed by the auxiliary load (5), and the temperature of the cooling liquid and the temperature of the hydrogen engine are continuously increased;
step 44: when the current temperature T of the cooling liquid is increased to the required full-power operation temperature T2 of the hydrogen engine, the temperature of internal components of the hydrogen engine is fully increased; at this time, the relay K02 is opened, the external power load pre-charging switch relay K04 is closed, and the relay K01 is closed after pre-charging is completed; the hydrogen engine completes the start-up operation, supplies power to the outside and responds to the power demand.
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