CN111594696A - Pipeline pressure tapping branching device - Google Patents
Pipeline pressure tapping branching device Download PDFInfo
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- CN111594696A CN111594696A CN202010588051.6A CN202010588051A CN111594696A CN 111594696 A CN111594696 A CN 111594696A CN 202010588051 A CN202010588051 A CN 202010588051A CN 111594696 A CN111594696 A CN 111594696A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
- F16L55/168—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
- F16L55/17—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by means of rings, bands or sleeves pressed against the outside surface of the pipe or hose
- F16L55/1715—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by means of rings, bands or sleeves pressed against the outside surface of the pipe or hose the ring or the sleeve being tightened by hooks, pawls, or other movable members
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Abstract
本发明公开了一种管道带压开孔分支装置,包括带压管体、下马鞍、上马鞍、管道密封垫、闸刀、螺母和截流密封圈,上马鞍的外侧设有长腰型的闸刀插入槽,的上马鞍的中心设有通孔,通孔内部从上到下依次设有内螺纹、环状的截流密封槽和与管道密封垫配合的管道密封槽,闸刀插入槽与截流密封槽连通,闸刀插入槽对应截流密封槽所在位置,上马鞍下部两侧设有安装凸台,下马鞍两顶部的螺栓端穿过安装凸台并与螺母构成锁紧结构。本发明中,管道密封垫可设置成U形结构,管道密封垫上部的外侧部分与管道密封槽配合,管道密封槽上部的内侧与通孔的内壁配合,相较于传统密封垫的密封效果更好,能够在较大的压力下也能起到防漏作用。
The invention discloses a pipe press-opening branching device, which comprises a press-pressed pipe body, a lower saddle, an upper saddle, a pipe sealing gasket, a gate knife, a nut and a shut-off sealing ring. The outer side of the upper saddle is provided with a long-waisted gate The knife is inserted into the groove, and the center of the upper saddle is provided with a through hole, and the inside of the through hole is sequentially provided with an internal thread, an annular shut-off sealing groove and a pipe sealing groove matched with the pipe gasket. The sealing groove is connected, the knife insertion groove corresponds to the position of the shutoff sealing groove, the lower part of the upper saddle is provided with mounting bosses on both sides, and the bolt ends of the two tops of the lower saddle pass through the mounting bosses and form a locking structure with the nut. In the present invention, the pipe sealing gasket can be arranged in a U-shaped structure, the outer part of the upper part of the pipe sealing gasket is matched with the pipe sealing groove, and the inner side of the upper part of the pipe sealing groove is matched with the inner wall of the through hole. Compared with the traditional sealing gasket, the sealing effect is better. Well, it can also play a leak-proof role under greater pressure.
Description
技术领域technical field
本发明涉及带压开孔技术领域,具体为一种管道带压开孔分支装置。The invention relates to the technical field of perforation under pressure, in particular to a branching device for perforation under pressure in a pipeline.
背景技术Background technique
管道带压开孔都需要安装闸阀,如201820344996.1的专利披露了管道开孔的方法,闸阀在管道带压开孔过程中,起到控制管道内部与分支管道的流体的通和断,是带压开孔的关键。因闸阀有一定的长度,而开孔机需要穿过闸阀才能对管道进行开孔。但是现有的技术浪费的物料较多,同时开孔行程较长,进而不利于开孔机主轴的工作A gate valve needs to be installed for the opening of the pipeline under pressure. For example, the patent of 201820344996.1 discloses the method of opening the pipeline. The gate valve controls the opening and closing of the fluid inside the pipeline and the branch pipeline during the process of opening the pipeline under pressure. The key to opening the hole. Because the gate valve has a certain length, the drilling machine needs to pass through the gate valve to open the pipeline. However, the existing technology wastes a lot of materials, and at the same time, the drilling stroke is long, which is not conducive to the work of the main shaft of the drilling machine.
美国专利3420261,也提出了一种开孔分流器。US Patent 3,420,261 also proposes an open-hole diverter.
但该技术方案中采用的截流密封系统构造部件较多,安装和使用不够便利。However, the shut-off sealing system adopted in this technical solution has many structural components, which is not convenient for installation and use.
CN201320073611.X的专利也提出了一种带闸阀的管道开孔装置,但只是管道开孔装置与闸阀的组合。The patent of CN201320073611.X also proposes a pipeline opening device with a gate valve, but it is only a combination of the pipeline opening device and the gate valve.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供了一种管道带压开孔分支装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a pipe press-opening branch device to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种管道带压开孔分支装置,包括带压管体、下马鞍、上马鞍、管道密封垫、闸刀、螺母和截流密封圈,所述上马鞍的外侧设有长腰型的闸刀插入槽,所述的上马鞍的中心设有通孔,所述通孔内部从上到下依次设有内螺纹、环状的截流密封槽和与管道密封垫配合的管道密封槽,所述闸刀插入槽与截流密封槽连通,所述闸刀插入槽对应截流密封槽所在位置;A pipe press-opening branch device, comprising a press-pressed pipe body, a lower saddle, an upper saddle, a pipe gasket, a guillotine, a nut and a shut-off sealing ring, and the outer side of the upper saddle is provided with a long-waisted guillotine insert. The center of the upper saddle is provided with a through hole, and the inside of the through hole is sequentially provided with an internal thread, an annular shut-off sealing groove and a pipe sealing groove matched with a pipe sealing gasket from top to bottom. The insertion groove is communicated with the shut-off sealing groove, and the blade insertion groove corresponds to the position of the shut-off sealing groove;
所述上马鞍下部两侧设有安装凸台,所述下马鞍两顶部的螺栓端穿过安装凸台并与螺母构成锁紧结构,所述带压管体穿过下马鞍和上马鞍构成的环状结构;There are mounting bosses on both sides of the lower part of the upper saddle, the bolt ends of the two tops of the lower saddle pass through the mounting bosses and form a locking structure with the nut, and the pressurized pipe body passes through the lower saddle and the upper saddle. ring structure;
所述上马鞍的底部与带压管体的圆弧外壁配合,所述管道密封垫位于上马鞍与带压管体之间构成密封配合;The bottom of the upper saddle is matched with the arc outer wall of the pressurized pipe body, and the pipe gasket is located between the upper saddle and the pressurized pipe body to form a sealing fit;
所述截流密封圈位于截流密封槽内,且截流密封圈与截流密封槽过盈配合;The shut-off seal ring is located in the shut-off seal groove, and the shut-off seal ring and the shut-off seal groove are in interference fit;
所述闸刀穿过闸刀插入槽伸入通孔内部,且与截流密封圈配合构成密封结构。The blade is inserted into the through hole through the blade insertion slot, and cooperates with the shut-off sealing ring to form a sealing structure.
进一步的,所述截流密封圈包括位于外侧上部的导向面、位于顶端的密封唇和位于内侧的退让槽,所述密封唇与闸刀密封配合。Further, the shut-off sealing ring includes a guide surface located on the upper part of the outer side, a sealing lip located at the top end and a relief groove located on the inner side, and the sealing lip is in sealing cooperation with the guillotine knife.
进一步的,所述截流密封圈的内侧设有内衬骨架,且内衬骨架的顶端低于退让槽的底部。Further, an inner lining frame is arranged on the inner side of the shut-off sealing ring, and the top end of the inner lining frame is lower than the bottom of the escape groove.
进一步的,所述上马鞍且对应闸刀插入槽的外壁上设有环状结构的外密封槽,所述外密封槽上设有带有卡箍和位于卡箍内侧的密封垫圈。Further, an outer sealing groove of annular structure is provided on the outer wall of the upper saddle and corresponding to the blade insertion groove, and the outer sealing groove is provided with a clamp and a sealing gasket located on the inner side of the clamp.
进一步的,所述密封垫圈对应闸刀插入槽位置处的横截面为T形结构,且凸出部分伸入闸刀插入槽内。Further, the cross section of the sealing gasket at the position corresponding to the blade insertion groove is a T-shaped structure, and the protruding portion extends into the blade insertion groove.
进一步的,所述管道密封垫的横截面为U型结构,所述管道密封垫与管道密封槽卡接。Further, the cross section of the pipe sealing gasket is a U-shaped structure, and the pipe sealing gasket is clamped with the pipe sealing groove.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明中,管道密封垫可设置成U形结构,管道密封垫上部的外侧部分与管道密封槽配合,管道密封槽上部的内侧与通孔的内壁配合,相较于传统密封垫的密封效果更好,能够在较大的压力下也能起到防漏作用。In the present invention, the pipe sealing gasket can be arranged in a U-shaped structure, the outer part of the upper part of the pipe sealing gasket is matched with the pipe sealing groove, and the inner side of the upper part of the pipe sealing groove is matched with the inner wall of the through hole. Compared with the traditional sealing gasket, the sealing effect is better. Well, it can also play a leak-proof role under greater pressure.
闸刀可以通过闸刀插入槽伸入通孔内,插入时先接触截流密封圈上的导向面,进一步施压后,闸刀会压迫截流密封圈上的密封唇,直至密封唇与闸刀密封配合,由于密封唇的下方且位于截流密封圈内侧设有退让槽,当密封唇受到压迫后向下变形,一方面可以减小闸刀插入的阻力;另一方面可以防止截流密封圈受到较大作用力而移出截流密封槽,进而可以避免闸刀伸入通孔内时的泄露问题。The knife can be inserted into the through hole through the knife insertion slot. When inserting, it first touches the guide surface on the shut-off sealing ring. After further pressure is applied, the knife will press the sealing lip on the shut-off sealing ring until the sealing lip is sealed with the knife. Matching, because there is an escape groove under the sealing lip and inside the shut-off sealing ring, when the sealing lip is pressed and deformed downward, on the one hand, it can reduce the resistance of the knife insertion; on the other hand, it can prevent the shut-off sealing ring from being greatly affected It can be moved out of the shut-off sealing groove by applying force, thereby avoiding the leakage problem when the guillotine blade extends into the through hole.
当闸刀抽出时,密封唇可快速回弹封闭住截流密封槽和闸刀插入槽,防止带压管体内的流体泄漏。When the knife is drawn out, the sealing lip can quickly rebound to seal the shut-off sealing groove and the knife insertion groove to prevent fluid leakage in the pressurized pipe body.
为提高截流密封圈的抗形变能力,避免截流密封圈受到较大作用力而移出截流密封槽,可在截流密封圈的内侧设有内衬骨架,且内衬骨架的顶端低于退让槽的底部,通过内衬骨架支撑截流密封圈,使其紧贴截流密封槽内壁。In order to improve the deformation resistance of the shut-off sealing ring and prevent the shut-off sealing ring from being moved out of the shut-off sealing groove by a large force, an inner lining frame can be arranged on the inner side of the shut-off sealing ring, and the top of the inner lining frame is lower than the bottom of the relief groove. , Support the shut-off sealing ring through the lining skeleton, so that it is close to the inner wall of the shut-off sealing groove.
为了保险措施,还可在上马鞍且对应闸刀插入槽外壁处的外密封槽上设置卡箍和密封垫圈,从而进一步防止泄露发生。As a safety measure, a clamp and a sealing gasket can also be arranged on the outer sealing groove of the upper saddle and corresponding to the outer wall of the groove where the knife is inserted, so as to further prevent leakage.
附图说明Description of drawings
图1为一种管道带压开孔分支装置的爆炸图;Fig. 1 is an exploded view of a pipe press-opening branch device;
图2为一种管道带压开孔分支装置的装配图;Fig. 2 is a kind of assembly drawing of the branch device of pipe press opening hole;
图3为一种管道带压开孔分支装置的俯视图;Fig. 3 is a top view of a pipe press-opening branch device;
图4为图3中A-A处的全剖视图;Fig. 4 is a full cross-sectional view at A-A in Fig. 3;
图5为一种管道带压开孔分支装置中上马鞍与截流密封圈的装配结构示意图;5 is a schematic diagram of the assembly structure of an upper saddle and a shut-off sealing ring in a pipe press-opening branch device;
图6为一种管道带压开孔分支装置中截流密封圈的结构示意图。FIG. 6 is a schematic structural diagram of a shut-off sealing ring in a pipe press-opening branch device.
图中:10、带压管体;20、下马鞍;30、上马鞍;31、闸刀插入槽;32、通孔;321、内螺纹;322、截流密封槽;323、管道密封槽;33、安装凸台;34、外密封槽;341、卡箍;342、密封垫圈;40、管道密封垫;50、闸刀;60、螺母;70、截流密封圈;71、导向面;72、密封唇;73、退让槽;74、内衬骨架。In the figure: 10. Pipe body under pressure; 20. Lower saddle; 30. Upper saddle; 31. Knife insertion slot; 32. Through hole; 321. Internal thread; , Mounting boss; 34, Outer sealing groove; 341, Clamp; 342, Seal washer; 40, Pipe gasket; 50, Knife; 60, Nut; 70, Shutoff seal; 71, Guide surface; 72, Seal Lip; 73, concession groove; 74, lining skeleton.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-6,本发明提供了技术方案:Please refer to Figures 1-6, the present invention provides technical solutions:
一种管道带压开孔分支装置,包括带压管体10、下马鞍20、上马鞍30、管道密封垫40、闸刀50、螺母60和截流密封圈70,上马鞍30的外侧设有长腰型的闸刀插入槽31,的上马鞍30的中心设有通孔32,通孔32内部从上到下依次设有内螺纹321、环状的截流密封槽322和与管道密封垫40配合的管道密封槽323,闸刀插入槽31与截流密封槽322连通,闸刀插入槽31对应截流密封槽322所在位置;A pipe pressurized perforating branch device, comprising pressurized
上马鞍30下部两侧设有安装凸台33,下马鞍20两顶部的螺栓端穿过安装凸台33并与螺母60构成锁紧结构,带压管体10穿过下马鞍20和上马鞍30构成的环状结构;Both sides of the lower part of the
上马鞍30的底部与带压管体10的圆弧外壁配合,管道密封垫40位于上马鞍30与带压管体10之间构成密封配合;The bottom of the
截流密封圈70位于截流密封槽322内,且截流密封圈70与截流密封槽322过盈配合;The shut-off sealing
闸刀50穿过闸刀插入槽31伸入通孔32内部,且与截流密封圈70配合构成密封结构。The
上马鞍30底部两侧设有安装凸台33,安装凸台33中心设有过孔,可供下马鞍20成U形结构,且位于下马鞍20两顶端处的螺栓端穿过过孔并与螺母60螺纹连接固定,将上马鞍30与带压管体10紧密连接,配合管道密封垫40构成密封连接结构。Both sides of the bottom of the
其中,管道密封垫40可设置成U形结构,管道密封垫40上部的外侧部分(位于顶面凹陷部位的外侧)与管道密封槽323配合,管道密封槽323上部的内侧与通孔32的内壁配合,相较于传统密封垫的密封效果更好,能够在较大的压力下也能起到防漏作用。Wherein, the
上马鞍30下部为圆弧面,且与带压管体10的外圆尺寸相匹配,管道密封槽323位于通孔32与上马鞍30的底面交接处,且开口向下,管道密封槽323与管道密封垫40密封配合。The lower part of the
截流密封槽322内安装有截流密封圈70,截流密封圈70的高度略高于截流密封槽322的高度,使得截流密封圈70起到阻止带压管体10内的流体通过闸刀插入槽31向外泄漏。A shut-off sealing
闸刀50可以通过闸刀插入槽31伸入通孔32内,插入时先接触截流密封圈70上的导向面71,进一步施压后,闸刀50会压迫截流密封圈70上的密封唇72,直至密封唇72与闸刀50密封配合,由于密封唇72的下方且位于截流密封圈70内侧设有退让槽73,当密封唇72受到压迫后向下变形,一方面可以减小闸刀50插入的阻力;另一方面可以防止截流密封圈70受到较大作用力而移出截流密封槽322,进而可以避免闸刀50伸入通孔32内时的泄露问题。The
当闸刀50抽出时,密封唇72可快速回弹封闭住截流密封槽322和闸刀插入槽31,防止带压管体10内的流体泄漏。When the
为提高截流密封圈70的抗形变能力,避免截流密封圈70受到较大作用力而移出截流密封槽322,可在截流密封圈70的内侧设有内衬骨架74,且内衬骨架74的顶端低于退让槽73的底部,通过内衬骨架74支撑截流密封圈70,使其紧贴截流密封槽322内壁。In order to improve the deformation resistance of the shut-
为了保险措施,还可在上马鞍30且对应闸刀插入槽31的外壁上设有环状结构的外密封槽34,外密封槽34上设有带有卡箍341和位于卡箍341内侧的密封垫圈342,密封垫圈342对应闸刀插入槽31位置处的横截面为T形结构,且凸出部分伸入闸刀插入槽31内,从而进一步防止泄露发生。For safety measures, a ring-shaped
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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CN202010588051.6A CN111594696B (en) | 2020-06-24 | 2020-06-24 | Pipeline under-pressure tapping branching device |
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CN113819330A (en) * | 2021-10-14 | 2021-12-21 | 安徽恒生科技发展集团有限公司 | A three-way pipe clamp for pipeline branch and installation method |
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KR101472494B1 (en) * | 2013-11-01 | 2014-12-12 | 박문식 | Saddle flange |
US20190301236A1 (en) * | 2018-03-27 | 2019-10-03 | Shire Valley Design, LLC. | Pass Through Access Opening Closure Device |
CN212251693U (en) * | 2020-06-24 | 2020-12-29 | 安徽欧泰祺智慧水务科技有限公司 | A branching device for piping with pressure openings |
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US20040075276A1 (en) * | 2002-04-03 | 2004-04-22 | Cleaire Advanced Emission Controls | Clamped pipe joint, method, and pipe useful therefor |
KR101472494B1 (en) * | 2013-11-01 | 2014-12-12 | 박문식 | Saddle flange |
CN203979743U (en) * | 2014-07-04 | 2014-12-03 | 邢梓杉 | Plastic conveying and plastic drilling under pressure of pipeline electric-melting saddle-shaped bypass |
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CN113819330A (en) * | 2021-10-14 | 2021-12-21 | 安徽恒生科技发展集团有限公司 | A three-way pipe clamp for pipeline branch and installation method |
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