CN111593874A - Supporting system for overweight overhung suspended member of super high-rise residential conversion layer and construction method - Google Patents
Supporting system for overweight overhung suspended member of super high-rise residential conversion layer and construction method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G3/00—Scaffolds essentially supported by building constructions, e.g. adjustable in height
- E04G3/18—Scaffolds essentially supported by building constructions, e.g. adjustable in height supported by cantilevers or other provisions mounted in openings in the building, e.g. window openings
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- E04G5/00—Component parts or accessories for scaffolds
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- E04G5/00—Component parts or accessories for scaffolds
- E04G5/007—Devices and methods for erecting scaffolds, e.g. automatic scaffold erectors
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- E—FIXED CONSTRUCTIONS
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
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Abstract
Description
技术领域technical field
本发明涉及一种超高层住宅转换层超重外挑悬空构件支撑系统及施工方法,属于建筑施工技术领域。The invention relates to a support system and a construction method for a super-heavy overhanging suspended component of a super-high-rise residential transfer layer, and belongs to the technical field of building construction.
背景技术Background technique
随着国民经济的飞速发展及设计-施工技术的进步,我国的城市建设亦是突飞猛进,各种超高层及大型综合体项目不断创新结构型式、刷新建筑高度。其中框支剪力墙超高层住宅综合体,下部采用框架结构型式,上部需高位转换为剪力墙结构;而超高建筑高度对应的结构自重及下部建筑布置的要求,往往容易造成转换层需要超大超重复杂结构及外挑悬空的情况,常规落地式满堂架高支模(该结构占地面积大,结构复杂,而且高度很高)已经满足不了类似项目施工任务的进度、安全及经济性要求。With the rapid development of the national economy and the advancement of design-construction technology, urban construction in my country is also advancing by leaps and bounds. Various super-high-rise and large-scale complex projects continue to innovate structural types and refresh building heights. Among them, in the frame-supported shear wall super high-rise residential complex, the lower part adopts the frame structure type, and the upper part needs to be converted into a shear wall structure at a high position; and the structural self-weight corresponding to the super high building height and the requirements of the lower building layout are often easy to cause the need for conversion floors. In the case of oversized and overweight complex structures and overhanging overhangs, conventional floor-to-ceiling formwork (the structure covers a large area, has a complex structure, and is very high) can no longer meet the progress, safety and economical requirements of similar project construction tasks. .
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种超高层住宅转换层超重外挑悬空构件支撑系统及施工方法,施工工艺简单、安全可靠、周转使用率高,在超高层住宅综合体项目局促的空间中既能安全高效的保证转换层结构的施工任务,又能不影响裙楼及大型地下室的施工作业。同时节约大量人力及材料投入、避免为施工阶段偶然临时荷载加载造成需对支撑结构进行大面积永久加强造成的浪费,解决超重外挑悬空构件的施工难题,以克服现有技术的不足。The purpose of the present invention is to provide a super-heavy overhanging overhanging member support system and a construction method for a super-high-rise residential transfer floor, the construction process is simple, safe and reliable, and the turnover rate is high, which is safe in the cramped space of a super-high-rise residential complex project. It can efficiently ensure the construction task of the transfer floor structure, and can not affect the construction of the podium and large basement. At the same time, it saves a lot of manpower and material investment, avoids the waste caused by the need for large-scale permanent reinforcement of the support structure caused by accidental temporary load loading during the construction phase, and solves the construction problem of overweight overhanging suspended components, so as to overcome the shortcomings of the existing technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种超高层住宅转换层超重外挑悬空构件支撑系统施工方法,该方法采用将超高层住宅转换层超重外挑悬空构件的施工载荷通过均衡承重体系传递到悬挑钢平台,由悬挑钢平台承担其施工载荷,使得超高层住宅转换层超重外挑悬空构件对其下方结构无承载力要求,在解决悬空构件在施工阶段下方无可靠结构支撑的同时,大大减少了其施工对周围裙楼及其下方地下结构施工的影响。A construction method for a super-heavy overhanging overhanging suspended member support system of a super-high-rise residential transfer layer. Bearing its construction load, the over-heavy overhanging suspended members of the super high-rise residential transfer floor have no bearing capacity requirements for the structure below them. While solving the problem that the suspended members have no reliable structural support below the construction stage, it greatly reduces the construction impact on the surrounding podium and buildings. The impact of the construction of the underground structure below it.
优选的,所述均衡承重体系包括密集型钢管扣件式支撑架;Preferably, the balanced load-bearing system includes a dense steel tube fastener type support frame;
所述悬挑钢平台包括钢箱梁牛腿、贝雷架和工字钢分配梁,所述贝雷架支承在钢箱梁牛腿上并彼此固定,所述工字钢分配梁铺设在贝雷架上并彼此固定,所述钢箱梁牛腿内端固定在加强型承重钢管柱;The cantilevered steel platform includes a steel box girder corbel, a Bailey frame and an I-beam distribution beam, the Bailey frame is supported on the steel box beam corbel and fixed to each other, and the I-beam distribution beam is laid on the shell. The lightning racks are fixed to each other, and the inner end of the corbel of the steel box beam is fixed to the reinforced load-bearing steel pipe column;
所述均衡承重体系铺设在悬挑钢平台上并通过铆钉限制其水平位移,该超重外挑悬空构件的施工荷载通过密集型钢管扣件式脚手架均匀传递至工字钢分配梁,再传递至贝雷架,然后传递到钢箱梁牛腿,最后传递至加强型承重钢管柱上。The balanced load-bearing system is laid on the cantilevered steel platform and its horizontal displacement is limited by rivets. The construction load of the overweight outrigger cantilevered member is evenly transmitted to the I-beam distribution beam through the dense steel tube fastener type scaffold, and then to the shell. The lightning rack is then transferred to the steel box girder corbel, and finally to the reinforced load-bearing steel pipe column.
优选的,包括以下步骤:Preferably, it includes the following steps:
步骤一、根据工程设计图及现场实际确定钢箱梁牛腿的具体位置;
步骤二、预先在与钢箱梁牛腿位置对应加强型承重钢管柱内壁焊接加强钢环板,所述加强钢环板与钢箱梁牛腿的上、下翼缘对应;同时在加强型承重钢管柱外壁对应钢箱梁牛腿的位置设置具有定位作用的弧形三角支撑板,再将加强型承重钢管柱吊装至工程设计位置(位于外挑悬空构件下一层的内部支撑层结构上),向钢管柱内浇筑混凝土;Step 2: Weld the reinforced steel ring plate on the inner wall of the reinforced load-bearing steel pipe column corresponding to the position of the steel box girder corbel in advance, and the reinforced steel ring plate corresponds to the upper and lower flanges of the steel box girder corbel; A curved triangular support plate with positioning function is set on the outer wall of the steel pipe column corresponding to the corbel of the steel box girder, and then the reinforced load-bearing steel pipe column is hoisted to the engineering design position (located on the inner support layer structure of the next layer of the overhanging suspended member) , pouring concrete into the steel pipe column;
加强型承重钢管柱一般采用结构设计本身原有的钢管柱结构进行侧向刚度加强,在对接钢箱梁牛腿位置分别对位箱梁上下翼缘增加两层内置钢环板,以对位增强钢管柱侧向刚度,且对应钢管柱段结构顶板及底板均已施工完成(见现有技术中钢管柱及其底板、顶板施工,本申请中内部支撑层结构即为底板和顶板的统一称呼,即每两个内部支撑层结构都有钢管柱,而钢管柱上下的内部支撑层结构分别叫对应钢管柱的底板和顶板),为其提供可靠侧向力传递。The reinforced load-bearing steel pipe column generally adopts the original steel pipe column structure of the structural design itself to strengthen the lateral rigidity. Two layers of built-in steel ring plates are added to the upper and lower flanges of the box girder at the corbel position of the docking steel box girder to strengthen the alignment. The lateral rigidity of the steel pipe column, and the construction of the top and bottom plates of the corresponding steel pipe column structure has been completed (see the construction of the steel pipe column and its bottom plate and top plate in the prior art, the internal support layer structure in this application is the unified name of the bottom plate and the top plate, That is, every two internal support layer structures have steel pipe columns, and the upper and lower internal support layer structures of the steel pipe columns are called the bottom plate and the top plate of the corresponding steel pipe column respectively), which provides reliable lateral force transmission.
步骤三、吊装钢箱梁牛腿并同加强型承重钢管柱全熔透焊接,然后再将钢箱梁牛腿吊装并焊接加强型承重钢管柱上,而后补齐剩余弧形三角支撑板,采用同样焊接方式使得其具备加强连接作用,该钢箱梁牛腿的翼缘宽度需≥600mm,以便贝雷架可在钢箱梁牛腿上翼缘分段简支,减少高空吊装贝雷架长度及重量,同时,钢箱梁牛腿悬挑端长出上部超重外挑悬空构件投影范围,以便贝雷架直接将荷载向下对位传递。Step 3: Hoist the corbels of the steel box girder and fully penetrate and weld it with the reinforced load-bearing steel pipe column, then hoist and weld the corbels of the steel box girder to the reinforced load-bearing steel pipe column, and then fill up the remaining arc-shaped triangular support plates, using The same welding method makes it have the function of strengthening connection. The flange width of the steel box girder corbel needs to be ≥600mm, so that the beret can be simply supported in sections on the upper flange of the steel box girder corbel, reducing the length and At the same time, the cantilevered end of the corbel of the steel box girder grows out of the projection range of the upper overweight overhanging cantilever member, so that the Bailey frame can directly transfer the load downward.
步骤四、吊装贝雷架并通过定型化卡箍固定在钢箱梁牛腿上;该贝雷架采用普通321型公路桥贝雷架,根据实际需要确定跨度及榀数,贝雷架根据项目起重设备吊装能力选择按简支梁或连续梁支承于前述钢箱梁牛腿上,采用定型化卡箍焊接固定。
步骤五、铺设工字钢分配梁,该工字钢分配梁简支于内部支撑层结构与贝雷架平台之间,并通过圆钢制定型U型卡及圆钢制定型预埋卡分别与贝雷架、内部支撑层结构固定;若无可靠内部支撑层结构(所述无可靠内部支撑层结构是指浇筑好后的内部支撑层结构平面或叫对应钢管柱上顶板或底板与设计好的贝雷架4没有在同一水平面),可直接支设于贝雷架平台并加宽贝雷架平台长度;
工字钢分配梁根据项目实际情况可选择一端支承于内部支撑层结构一端支承于贝雷架平台,亦可全部支承于贝雷架平台(平台宽度≥1.5m,且对位上部构件),优先选用一端支承于内部支撑层结构一端支承于贝雷架平台形式,其与内部支撑层结构采用定型预埋卡固定,与贝雷架采用定型U型卡固定,以防止侧翻、确保其固定可靠,且工字钢分配梁外挑端超出所支撑超重外挑悬空构件1m,以提供搭设外架作业面。According to the actual situation of the project, one end of the I-beam distribution beam can be supported on the internal support layer structure and the other end is supported on the Bailey frame platform, or all of the I-beam distribution beams can be supported on the Bailey frame platform (the width of the platform is ≥1.5m, and the upper components are aligned), priority One end is supported on the internal support layer structure and the other end is supported on the Bailey frame platform. It is fixed with the internal support layer structure by a stereotyped pre-embedded card, and the Bailey frame is fixed with a stereotyped U-shaped card to prevent rollover and ensure its reliable fixation , and the overhanging end of the I-beam distribution beam is 1m beyond the overweight overhanging suspended member supported to provide the working surface for erecting the outer frame.
步骤六、将上部密集型支撑脚手架及外脚手架立杆固定在工字钢分配梁上,同时搭设外脚手架;
在工字钢分配梁上翼缘设置钢筋铆钉,上部密集型钢管扣件式支撑架和外脚手架立杆插入钢筋铆钉,以方便平台上架体支设,同时限制其水平位移,防止钢管滑动,确保架体稳定;密集型钢管扣件式支撑架主要材料采用普通钢管扣件式脚手架,立杆纵横向设置间距≯450mm,以确保上部超重荷载均匀传递至下部平台,避免局部应力集中,同时纵横向间距应为模数,以便梁下立杆对位调整。Reinforcing rivets are arranged on the upper flange of the I-beam distribution beam, and the upper dense steel pipe fastener-type support frame and the outer scaffolding pole are inserted into steel rivets to facilitate the support of the upper frame body of the platform, and at the same time limit its horizontal displacement, prevent the steel pipe from sliding, and ensure the frame body Stable; the main material of the dense steel pipe fastener type support frame is ordinary steel pipe fastener type scaffolding, and the vertical and horizontal spacing of the vertical and horizontal poles is ≯ 450mm to ensure that the upper overweight load is evenly transmitted to the lower platform and avoid local stress concentration. At the same time, the vertical and horizontal spacing should be is the modulus, so as to adjust the position of the vertical rod under the beam.
步骤七、搭设密集型支撑脚手架、铺设外挑悬空构件所需模板、绑扎钢筋、浇筑超重外挑悬空构件。Step 7: Set up intensive support scaffolding, lay the formwork required for the overhanging suspended member, bind the steel bars, and pour the overweight outer overhanging suspended member.
步骤八、依次拆除外挑悬空构件所需模板、拆除密集型支撑脚手架、拆除外脚手架、拆除分配梁、将贝雷架滑移至拆卸平台、拆除贝雷架、拆除钢箱梁牛腿。Step 8: Remove the formwork required for the overhanging suspended member, remove the intensive support scaffolding, remove the external scaffolding, remove the distribution beam, slide the Bailey frame to the removal platform, remove the Bailey frame, and remove the steel box beam corbel.
根据上述施工方法所需的一种超高层住宅转换层超重外挑悬空构件支撑系统,包括位于外挑悬空构件下方加强型承重钢管柱和转换层外挑悬空构件内部结构投影下方的内部支撑层结构,其特征在于:在加强型承重钢管柱一侧固定设置悬挑钢平台,在悬挑钢平台上铺设由密集型钢管扣件式支撑架构成的均衡承重体系且限制其水平位移,在均衡承重体系外侧的悬挑钢平台上搭设外脚手架且彼此固定,密集型钢管扣件式支撑架与外脚手架彼此平行,该均衡承重体系位于外挑悬空构件正下方,该均衡承重体系用于支撑施工阶段的外挑悬空构件。According to the above construction method, a super-heavy overhanging overhanging suspended member support system for a super-high-rise residential transfer floor is required, including a reinforced load-bearing steel pipe column located under the externally overhanging suspended member and an internal support layer structure under the projection of the internal structure of the externally overhanging suspended member of the conversion layer. , which is characterized in that: a cantilever steel platform is fixed on one side of the reinforced load-bearing steel pipe column, and a balanced load-bearing system composed of a dense steel pipe fastener-type support frame is laid on the cantilever steel platform to limit its horizontal displacement. Outer scaffolding is set up on the cantilevered steel platform outside the system and fixed to each other. The dense steel tube fastener type support frame and the outer scaffolding are parallel to each other. The balanced load-bearing system is located directly below the overhanging suspended member, and the balanced load-bearing system is used to support the construction stage. The overhanging suspended member.
优选的,在与悬挑钢平台连接处的加强型承重钢管柱内壁固定设置加强钢环板,该加强型承重钢管柱内填充满混凝土;在加强钢环板周围均布布置冒浆孔,而加强钢环板中部中空形成注浆孔。Preferably, a reinforced steel ring plate is fixed on the inner wall of the reinforced load-bearing steel pipe column at the connection with the cantilevered steel platform, and the reinforced load-bearing steel pipe column is filled with concrete; the slurry holes are evenly distributed around the reinforced steel ring plate, and The middle of the reinforced steel ring plate is hollow to form a grouting hole.
优选的,所述悬挑钢平台包括钢箱梁牛腿、贝雷架、和工字钢分配梁组成,其中贝雷架固定在钢箱梁牛腿上,在贝雷架上固定工字钢分配梁;在悬挑钢平台中钢箱梁牛腿与加强型承重钢管柱连接处设置附带弧形三角支撑板用于提高连接强度。Preferably, the cantilevered steel platform comprises a steel box girder corbel, a Bailey frame, and an I-beam distribution beam, wherein the Bailey frame is fixed on the steel box girder corbel, and the I-beam is fixed on the Bailey frame Distributed beam; in the cantilevered steel platform, an arc triangular support plate is provided at the connection between the steel box girder corbel and the reinforced load-bearing steel pipe column to improve the connection strength.
优选的,其中所述钢箱梁牛腿采用矩形箱梁截面,并在悬挑端增加滑移拆卸平台,该滑移拆卸平台上翼缘同钢箱梁牛腿上翼缘一致,两侧腹板切割为三角形,无下翼缘,该滑移拆卸平台可同牛钢箱牛腿整体加工,亦可采用焊接方式与牛腿连接;在外挑悬空构件施工阶段不应对其施加荷载,仅在拆卸贝雷架时便于贝雷架向外推出,从而便于起重机械对贝雷架进行拆卸。Preferably, the steel box girder corbel adopts a rectangular box girder section, and a sliding disassembly platform is added at the cantilever end. The plate is cut into triangular shape without lower flange. The sliding dismantling platform can be integrally processed with the corbel of the steel box, and can also be connected with the corbel by welding; during the construction stage of the overhanging suspended member, no load shall be applied to it, and only during the dismantling It is convenient for the beret to be pushed out, so that the beret is easily disassembled by a lifting machine.
优选的,在贝雷架底部与钢箱梁牛腿之间均匀设置定型化卡箍;该定型化卡箍为“[”结构,该定型化卡箍横跨贝雷架底部支撑杆且两端固定焊接在钢箱梁牛腿上,该定型化卡箍与钢箱梁牛腿保持平行;Preferably, a stereotyped clamp is evenly arranged between the bottom of the beret and the corbel of the steel box girder; the stereotyped clamp has a "[" structure, and the stereotyped clamp spans the support rod at the bottom of the beret and has both ends. It is fixedly welded on the corbel of the steel box girder, and the shaped clamp is kept parallel to the corbel of the steel box girder;
优选的,贝雷架上部与工字钢分配梁的固定方式为工字钢分配梁全部支承于贝雷架平台上,或工字钢分配梁一端支承于内部支撑层结构,另一端支承于贝雷架平台上;所述工字钢分配梁全部支承于贝雷架平台上是指在贝雷架上部与工字钢分配梁之间设置定型U型卡,在工字钢分配梁之间缝隙处固定设置带有连接孔的连接板,该定型U型卡倒扣将贝雷架顶部支撑件固定在定型U型卡内,且该定型U型卡两支腿伸出工字钢分配梁之间的间隙同时与带有连接孔的连接板配合,通过螺栓与定型U型卡支腿配合拧紧,实现工字钢分配梁与贝雷架连接固定实现工字钢分配梁全部支承于贝雷架平台上;所述工字钢分配梁一端支承于内部支撑层结构,另一端支承于贝雷架平台上是指:在内部支撑层结构内预埋定型预埋卡,而工字钢分配梁内端嵌入在定型预埋卡并通过螺栓固定,该工字钢分配梁另一边与贝雷架上部之间设置定型U型卡,在工字钢分配梁之间缝隙处固定设置带有连接孔的连接板,该定型U型卡倒扣将贝雷架顶部支撑件固定在定型U型卡内,且该定型U型卡两支腿伸出工字钢分配梁之间的间隙同时与带有连接孔的连接板配合,通过螺栓与定型U型卡支腿配合拧紧,实现工字钢分配梁一端支承于内部支撑层结构,另一端支承于贝雷架平台上。Preferably, the upper part of the beret and the I-beam distribution beam are fixed in such a way that all the I-beam distribution beams are supported on the platform of the beray frame, or one end of the I-beam distribution beam is supported on the internal support layer structure, and the other end is supported on the shell. On the mine frame platform; the I-beam distribution beams are all supported on the Bailey frame platform, which means that a shaped U-shaped card is arranged between the upper part of the Bailey frame and the I-beam distribution beam, and there is a gap between the I-beam distribution beams. A connecting plate with connecting holes is fixedly arranged at the place, and the upside-down buckle of the stereotyped U-shaped card fixes the top support of the beret in the stereotyped U-shaped card, and the two legs of the stereotyped U-shaped card extend out of the I-beam distribution beam. At the same time, the gap between the two is matched with the connecting plate with connecting holes, and the bolts and the U-shaped card legs are tightened to realize the connection and fixation of the I-beam distribution beam and the Bailey frame, so that the I-beam distribution beam is fully supported on the Bailey frame. On the platform; one end of the I-beam distribution beam is supported on the internal support layer structure, and the other end is supported on the Bailey frame platform, which means that the pre-embedded pre-embedded card is pre-embedded in the internal support layer structure, and the I-beam distribution beam The end is embedded in the stereotyped pre-embedded card and fixed by bolts. A stereotyped U-shaped card is set between the other side of the I-beam distribution beam and the upper part of the Bailey frame, and a connection hole is fixed at the gap between the I-beam distribution beams. Connecting plate, the shaped U-shaped card is inverted to fix the top support of the beret in the shaped U-shaped card, and the two legs of the shaped U-shaped card extend out of the gap between the I-beam distribution beams and are connected with the belt. The connection plate of the hole is matched, and the bolt is matched and tightened with the outrigger of the U-shaped card, so that one end of the I-beam distribution beam is supported on the internal support layer structure, and the other end is supported on the Bailey frame platform.
优选的,工字钢分配梁上翼板均匀布置钢筋铆钉,密集型钢管扣件式支撑架和外脚手架的立杆插入钢筋铆钉内,以方便密集型钢管扣件式支撑架和外脚手架的架体支设,同时防止滑动,确保密集型钢管扣件式支撑架和外脚手架稳定。跟现有普通高支模技术相比较,本发明支撑所用周转材料大大减少,传力体系安全可靠,且减少了对周围裙楼及地下结构区域施工的影响。同时,本发明对下部水平结构无承载力要求,避免了因施工阶段形成的一次性超重偶然荷载造成的支撑层结构永久加固而形成的浪费。此外,本发明所采用的定制/已有材料均为可周转材料,绿色环保,施工过程安全可靠,推广普及率高,非常适合进行类似超重外挑悬空构件的施工任务。Preferably, steel rivets are evenly arranged on the upper wings of the I-beam distribution beam, and the uprights of the dense steel pipe fastener type support frame and the outer scaffold are inserted into the steel rivets, so as to facilitate the support of the dense steel pipe fastener type support frame and the frame body of the outer scaffold. Design, while preventing sliding, to ensure the stability of the dense steel tube fastener type support frame and external scaffolding. Compared with the existing common high-support formwork technology, the support of the present invention greatly reduces the turnover material used for the support, the force transmission system is safe and reliable, and the impact on the construction of the surrounding podium and underground structure areas is reduced. At the same time, the present invention has no bearing capacity requirement for the lower horizontal structure, and avoids waste caused by permanent reinforcement of the support layer structure caused by the one-time overweight accidental load formed in the construction stage. In addition, the customized/existing materials used in the present invention are all revolvable materials, which are green and environmentally friendly, safe and reliable in the construction process, and have a high popularization rate.
附图说明Description of drawings
图1为本发明中的结构示意图;Fig. 1 is the structural representation in the present invention;
图2为附图的主视图;Fig. 2 is the front view of accompanying drawing;
图3为附图2的A-A剖视图;Fig. 3 is the A-A sectional view of accompanying drawing 2;
图4为本发明中加强型承重钢管柱与钢箱梁牛腿连接示意图;4 is a schematic diagram of the connection between a reinforced load-bearing steel pipe column and a steel box girder corbel in the present invention;
图5为本发明中钢箱梁牛腿、贝雷架和工字钢分配梁连接示意图;Fig. 5 is the connection schematic diagram of steel box girder corbel, Bailey frame and I-beam distribution beam in the present invention;
图6为本发明中工字钢分配梁与密集型钢管扣件式支撑架、外脚手架连接示意图。6 is a schematic diagram of the connection between the I-beam distribution beam, the dense steel tube fastener type support frame and the outer scaffold in the present invention.
1-加强型承重钢管柱,2-内置钢环板,3-钢箱梁牛腿,4-贝雷架,5-工字钢分配梁,6-密集型钢管扣件式支撑架、7-外脚手架、8-超重外挑悬空构件、9-三角支撑板、10-定型化卡箍、11-定型U型卡、12-定型预埋卡、13-钢筋铆钉、14--冒浆孔、15-注浆孔、16-带有连接孔的连接板、17-内部支撑层结构、18-滑移拆卸平台。1- Reinforced load-bearing steel pipe column, 2- Built-in steel ring plate, 3- Steel box girder corbel, 4- Bailey frame, 5- I-beam distribution beam, 6- Intensive steel pipe fastener type support frame, 7- Outer scaffolding, 8-overweight overhanging suspended components, 9-triangular support plate, 10-shaped clamps, 11-shaped U-shaped clips, 12-shaped pre-embedded cards, 13-reinforced rivets, 14-pulling holes, 15-grouting hole, 16-connecting plate with connecting hole, 17-internal support layer structure, 18-sliding disassembly platform.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-6,本发明提供一种技术方案:Please refer to Figures 1-6, the present invention provides a technical solution:
一种超高层住宅转换层超重外挑悬空构件支撑系统的施工方法,该方法采用将超高层住宅转换层超重外挑悬空构件的施工载荷通过均衡承重体系传递到悬挑钢平台,由悬挑钢平台承担其施工载荷,使得超高层住宅转换层超重外挑悬空构件对其下方结构无承载力要求,在解决悬空构件在施工阶段下方无可靠结构支撑的同时,大大减少了其施工对周围裙楼及其下方地下结构施工的影响。A construction method for a super-heavy overhanging overhanging member support system of a super-high-rise residential transfer layer is provided. The platform bears its construction load, so that the over-heavy overhanging suspended members of the super high-rise residential transfer floor have no bearing capacity requirements for the structure below them. While solving the problem that the suspended members have no reliable structural support below the construction stage, it greatly reduces the construction impact on the surrounding podium. and the impact of the construction of the underground structure below it.
优选的,所述均衡承重体系包括密集型钢管扣件式支撑架6;Preferably, the balanced load-bearing system includes a dense steel tube fastener
所述悬挑钢平台包括钢箱梁牛腿3、贝雷架4和工字钢分配梁5,所述贝雷架4支承在钢箱梁牛腿3上并彼此固定,所述工字钢分配梁5铺设在贝雷架4上并彼此固定,所述钢箱梁牛腿3内端固定在加强型承重钢管柱1;The cantilevered steel platform includes a steel
所述均衡承重体系铺设在悬挑钢平台上并彼此固定通过铆钉限制其水平位移,该超重外挑悬空构件8的施工荷载通过密集型钢管扣件式脚手架6均匀传递至工字钢分配梁5,再传递至贝雷架4,然后传递到钢箱梁牛腿3,最后传递至加强型承重钢管柱1上。The balanced load-bearing system is laid on the cantilevered steel platform and fixed to each other by rivets to limit its horizontal displacement. The construction load of the overweight overhanging suspended
优选的,包括施工方法以下步骤:Preferably, the following steps of the construction method are included:
步骤一、根据工程设计图及现场实际确定钢箱梁牛腿3的具体位置;
步骤二、预先在与钢箱梁牛腿3位置对应加强型承重钢管柱1内壁焊接加强钢环板2,所述加强钢环板2与钢箱梁牛腿3的上、下翼缘对应;同时在加强型承重钢管柱1外壁对应钢箱梁牛腿3的位置设置具有定位作用的弧形三角支撑板9,再将加强型承重钢管柱1吊装至工程设计位置位于外挑悬空构件下一层的内部支撑层结构17上,向钢管柱内浇筑混凝土;Step 2: Weld the reinforced
加强型承重钢管柱一般采用结构设计本身原有的钢管柱结构进行侧向刚度加强,在对接钢箱梁牛腿位置分别对位箱梁上下翼缘增加两层内置钢环板,以对位增强钢管柱侧向刚度,且对应钢管柱段结构顶板及底板均已施工完成(见现有技术中钢管柱及其底板、顶板施工,本申请中内部支撑层结构17即为底板和顶板的统一称呼,即每两个内部支撑层结构17都有钢管柱,而钢管柱上下的内部支撑层结构17分别叫对应钢管柱的底板和顶板),为其提供可靠侧向力传递。The reinforced load-bearing steel pipe column generally adopts the original steel pipe column structure of the structural design itself to strengthen the lateral rigidity. Two layers of built-in steel ring plates are added to the upper and lower flanges of the box girder at the corbel position of the docking steel box girder to strengthen the alignment. The lateral stiffness of the steel pipe column, and the construction of the top and bottom plates of the corresponding steel pipe column structure has been completed (see the construction of the steel pipe column and its bottom plate and top plate in the prior art, the internal
步骤三、吊装钢箱梁牛腿3并同加强型承重钢管柱1全熔透焊接,然后再将钢箱梁牛腿3吊装并焊接加强型承重钢管柱1上,而后补齐剩余弧形三角支撑板9,采用同样焊接方式使得其具备加强连接作用,该钢箱梁牛腿的翼缘宽度需≥600mm,以便贝雷架可在钢箱梁牛腿上翼缘分段简支,减少高空吊装贝雷架长度及重量,同时,钢箱梁牛腿悬挑端长出上部超重外挑悬空构件投影范围,以便贝雷架直接将荷载向下对位传递。
步骤四、吊装贝雷架4并通过定型化卡箍10固定在钢箱梁牛腿3上;该贝雷架采用普通321型公路桥贝雷架,根据实际需要确定跨度及榀数,贝雷架根据项目起重设备吊装能力选择按简支梁或连续梁支承于前述钢箱梁牛腿上,采用定型化卡箍焊接固定。
步骤五、铺设工字钢分配梁5,该工字钢分配梁5简支于内部支撑层结构17与贝雷架4平台之间,并通过圆钢制定型U型卡11及圆钢制定型预埋卡12分别与贝雷架4、内部支撑层结构17固定;若无可靠内部支撑层结构17(所述无可靠内部支撑层结构17是指浇筑好后的内部支撑层结构17平面(或叫对应钢管柱上顶板或底板)与设计好的贝雷架4没有在同一水平面),可直接支设于贝雷架4平台并加宽贝雷架4平台长度;
工字钢分配梁根据项目实际情况可选择一端支承于内部支撑层结构一端支承于贝雷架平台,亦可全部支承于贝雷架平台(平台宽度≥1.5m,且对位上部构件),优先选用一端支承于内部支撑层结构一端支承于贝雷架平台形式,其与内部支撑层结构采用定型预埋卡固定,与贝雷架采用定型U型卡固定,以防止侧翻、确保其固定可靠,且工字钢分配梁外挑端超出所支撑超重外挑悬空构件1m,以提供搭设外架作业面。According to the actual situation of the project, one end of the I-beam distribution beam can be supported on the internal support layer structure and the other end is supported on the Bailey frame platform, or all of the I-beam distribution beams can be supported on the Bailey frame platform (the width of the platform is ≥1.5m, and the upper components are aligned), priority One end is supported on the internal support layer structure and the other end is supported on the Bailey frame platform. It is fixed with the internal support layer structure by a stereotyped pre-embedded card, and the Bailey frame is fixed with a stereotyped U-shaped card to prevent rollover and ensure its reliable fixation , and the overhanging end of the I-beam distribution beam is 1m beyond the overweight overhanging suspended member supported to provide the working surface for erecting the outer frame.
步骤六、将上部密集型支撑脚手架6及外脚手架7立杆固定在工字钢分配梁5上,同时搭设外脚手架7;Step 6: Fix the upper
在工字钢分配梁上翼缘设置钢筋铆钉,上部密集型钢管扣件式支撑架和外脚手架立杆插入钢筋铆钉,以方便平台上架体支设,同时防止钢管滑动,确保架体稳定;密集型钢管扣件式支撑架主要材料采用普通钢管扣件式脚手架,立杆纵横向设置间距≯450mm,以确保上部超重荷载均匀传递至下部平台,避免局部应力集中,同时纵横向间距应为模数,以便梁下立杆对位调整。Reinforced rivets are arranged on the upper flange of the I-beam distribution beam, and the upper dense steel pipe fastener type support frame and the outer scaffolding pole are inserted into steel rivets to facilitate the support of the upper frame body on the platform, and at the same time prevent the steel pipe from sliding to ensure the stability of the frame body; dense steel pipe The main material of the fastener-type support frame is ordinary steel pipe fastener-type scaffolding. The vertical and horizontal spacing of vertical and horizontal poles is ≯ 450mm to ensure that the upper overweight load is evenly transmitted to the lower platform to avoid local stress concentration. The alignment adjustment of the pole under the beam.
步骤七、搭设密集型支撑脚手架、铺设外挑悬空构件所需模板、绑扎钢筋、浇筑超重外挑悬空构件。Step 7: Set up intensive support scaffolding, lay the formwork required for the overhanging suspended member, bind the steel bars, and pour the overweight outer overhanging suspended member.
步骤八、依次拆除外挑悬空构件所需模板、拆除密集型支撑脚手架、拆除外脚手架、拆除分配梁、拆除贝雷架、拆除钢箱梁牛腿。Step 8: Remove the formwork required for the overhanging suspended member, remove the intensive support scaffolding, remove the external scaffolding, remove the distribution beam, remove the Bailey frame, and remove the steel box beam corbel.
根据上述施工方法所需的一种超高层住宅转换层超重外挑悬空构件支撑系统,一种超高层住宅转换层超重外挑悬空构件支撑系统,包括位于外挑悬空构件8下方加强型承重钢管柱1和转换层外挑悬空构件8内部结构投影下方的内部支撑层结构17,其特征在于:在加强型承重钢管柱1一侧固定设置悬挑钢平台,在悬挑钢平台上铺设由密集型钢管扣件式支撑架6构成的均衡承重体系且限制其水平位移,在均衡承重体系外侧的悬挑钢平台上搭设外脚手架7且彼此固定,密集型钢管扣件式支撑架6与外脚手架7彼此平行,该均衡承重体系位于外挑悬空构件正下方,该均衡承重体系用于支撑施工阶段的外挑悬空构件。According to the above construction method, a super-high-rise residential transfer floor overhanging overhanging member support system, a super-high-rise residential conversion layer overhanging overhanging member supporting system, comprising a reinforced load-bearing steel pipe column located below the overhanging suspended
优选的,在与悬挑钢平台连接处的加强型承重钢管柱1内壁固定设置加强钢环板2,该加强型承重钢管柱1内填充满混凝土;在加强钢环板2周围均布布置冒浆孔14,而加强钢环板2中部中空形成注浆孔15。Preferably, a reinforced
优选的,所述悬挑钢平台包括钢箱梁牛腿3、贝雷架4、和工字钢分配梁5组成,其中贝雷架4固定在钢箱梁牛腿3上,在贝雷架4上固定工字钢分配梁5;在悬挑钢平台中钢箱梁牛腿3与加强型承重钢管柱连接处设置附带弧形三角支撑板9用于提高连接强度。Preferably, the cantilevered steel platform comprises a steel
优选的,其中所述钢箱梁牛腿3采用矩形箱梁截面,并在悬挑端增加滑移拆卸平台18,该滑移拆卸平台18上翼缘同钢箱梁牛腿3上翼缘一致,两侧腹板切割为三角形,无下翼缘,该滑移拆卸平台18可同牛钢箱牛腿3整体加工,亦可采用焊接方式与牛腿连接;在外挑悬空构件8施工阶段不应对其施加荷载,仅在拆卸贝雷架4时便于贝雷架4向外推出,从而便于起重机械对贝雷架4进行拆卸。Preferably, the steel
优选的,在贝雷架4底部与钢箱梁牛腿3之间均匀设置定型化卡箍10;该定型化卡箍10为“[”结构,该定型化卡箍10横跨贝雷架4底部支撑杆且两端固定焊接在钢箱梁牛腿3上,该定型化卡箍10与钢箱梁牛腿3保持平行;在工字钢分配梁5上翼板均匀布置钢筋铆钉13,密集型钢管扣件式支撑架6和外脚手架7的立杆插入钢筋铆钉13内,以方便密集型钢管扣件式支撑架6和外脚手架7的架体支设,同时防止滑动,确保密集型钢管扣件式支撑架6和外脚手架7稳定。Preferably, a shaped
优选的,贝雷架4上部与工字钢分配梁5的固定方式为工字钢分配梁5全部支承于贝雷架平台4上,或工字钢分配梁5一端支承于内部支撑层结构17,另一端支承于贝雷架平台4上;所述工字钢分配梁5全部支承于贝雷架平台4上是指在贝雷架4上部与工字钢分配梁5之间设置定型U型卡12,在工字钢分配梁5之间缝隙处固定设置带有连接孔的连接板16,该定型U型卡12倒扣将贝雷架4顶部支撑件固定在定型U型卡12内,且该定型U型卡12两支腿伸出工字钢分配梁5之间的间隙同时与带有连接孔的连接板16配合,通过螺栓与定型U型卡12支腿配合拧紧,实现工字钢分配梁5与贝雷架4连接固定实现工字钢分配梁5全部支承于贝雷架平台4上;所述工字钢分配梁5一端支承于内部支撑层结构17,另一端支承于贝雷架平台4上是指:在内部支撑层结构17内预埋定型预埋卡12,而工字钢分配梁5内端嵌入在定型预埋卡12并通过螺栓固定,该工字钢分配梁5另一边与贝雷架4上部之间设置定型U型卡12,在工字钢分配梁5之间缝隙处固定设置带有连接孔的连接板16,该定型U型卡12倒扣将贝雷架4顶部支撑件固定在定型U型卡12内,且该定型U型卡12两支腿伸出工字钢分配梁5之间的间隙同时与带有连接孔的连接板16配合,通过螺栓与定型U型卡12支腿配合拧紧,实现工字钢分配梁5一端支承于内部支撑层结构17,另一端支承于贝雷架平台4上Preferably, the upper part of the
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN112049415A (en) * | 2020-09-12 | 2020-12-08 | 北京市第三建筑工程有限公司 | Construction method of cornice formwork |
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| CN104806012A (en) * | 2015-05-18 | 2015-07-29 | 中国化学工程第三建设有限公司 | Large-scale high-altitude bearing cantilever beam device and construction method thereof |
| CN213204915U (en) * | 2020-03-27 | 2021-05-14 | 中国建筑第四工程局有限公司 | Overweight overhanging suspended component supporting system of super high-rise residential conversion layer |
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