CN111591892A - Drilling derrick lifting and releasing state monitoring and safety protection control system - Google Patents
Drilling derrick lifting and releasing state monitoring and safety protection control system Download PDFInfo
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- CN111591892A CN111591892A CN201910127667.0A CN201910127667A CN111591892A CN 111591892 A CN111591892 A CN 111591892A CN 201910127667 A CN201910127667 A CN 201910127667A CN 111591892 A CN111591892 A CN 111591892A
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- derrick
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/48—Automatic control of crane drives for producing a single or repeated working cycle; Programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
- B66C15/06—Arrangements or use of warning devices
- B66C15/065—Arrangements or use of warning devices electrical
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Earth Drilling (AREA)
Abstract
The invention discloses a drilling machine derrick lifting state monitoring and safety protection control system, which consists of a multi-sensor data acquisition unit, a PLC data processing and control unit, a human-computer interaction interface unit and a system execution unit, wherein when a derrick is lifted, data such as the inclination angle of the derrick, the lifting speed of the derrick, the distance between the derrick and a supporting leg, the pressure of a buffer cylinder, the tension of a big rope and the like are acquired in real time and transmitted to the PLC data processing and control unit; when the measured value exceeds the upper limit protection value, the system immediately outputs a control element execution signal and gives an alarm, and the execution element acts to forcibly execute the shutdown protection of the equipment.
Description
Technical Field
The invention relates to the field of petroleum drilling machine equipment and signal acquisition and control, in particular to a signal acquisition and control system of petroleum drilling machine equipment.
Background
The drilling derrick is the foundation of petroleum drilling equipment and plays an important role in the petroleum drilling equipment. The conventional drilling machine needs a plurality of persons to cooperate and operate in the derrick lifting and releasing process, so that the matching error and the judgment error are easy to occur, the derrick lifting and releasing speed is too high or the tension of a large rope on the derrick is too large, accidents occur, the derrick collapses seriously and even can be caused, and the accidents such as serious personal injury are caused. With the development of the drilling machine automation technology, a safer and more reliable drilling machine derrick hoisting and landing automatic control technology becomes an important requirement of field construction operation.
At present, the domestic research aiming at the aspect of the lifting and lowering safety of a derrick of a drilling machine mainly focuses on the aspects of a method and the like for detecting and analyzing the lifting and lowering state of the derrick, for example, the method comprises a multi-sensor data acquisition unit, a PLC data processing and control unit, a man-machine interaction interface unit and a system execution unit, the stress change process of a key point of the derrick in the lifting and lowering process is monitored, data are continuously acquired, the stress distribution and change rules of each stage of the derrick in the lifting and lowering process are obtained through comparison of different working conditions of the lifting and lowering of the derrick, the actual construction process is combined, the dangerous stage needing special attention in the lifting and lowering process of the derrick is judged, and the actual lifting and lowering operation of the derrick is safely guided. Since the above system only focuses on stress distribution and variation, no practical development and application are made to the engineering technology in the field of derrick raising and lowering control and protection in the field of actual engineering. Therefore, the research on the oil drilling rig derrick lifting and releasing safety protection control technology is needed, the potential safety hazards of derrick deformation, collapse and the like caused by overload, overspeed, matching and misoperation of the lifting and releasing derrick are fundamentally eliminated, and the lifting and releasing safety and reliability of the drilling rig derrick are improved.
Disclosure of Invention
The invention aims to solve the problems in the existing drilling derrick lifting and lowering process, and provides a drilling derrick lifting and lowering state monitoring and safety protection control system capable of monitoring and controlling the drilling derrick lifting and lowering operation state, which is used for ensuring the safe lifting and lowering of the drilling derrick.
The technical scheme of the invention is as follows:
a drilling derrick lifting and lowering state monitoring and safety protection control system comprises a multi-sensor data acquisition unit, a PLC data processing and control unit, a human-computer interaction interface unit and a system execution unit, wherein: the multi-sensor data acquisition unit comprises a big rope encoder sensor 8, a big rope dead rope end tension sensor 10, a buffer cylinder pressure sensor 11, a distance measuring sensor 13 and a derrick inclination angle sensor 15, wherein the sensors are respectively arranged at the relevant positions of a derrick and equipment and are used for acquiring real-time data including the inclination angle of the derrick, the derrick lifting and lowering speed, the distance between the derrick and a supporting leg, the buffer cylinder pressure and the big rope tension and transmitting the data to the PLC data processing and control unit 3; the PLC data processing and controlling unit 3 is used for processing input data collected by a plurality of sensors, exchanging data of a human-computer interaction interface and sending a working instruction of an executing element, and is an independent unit module of the driller integrated control system, the unit monitors the data collected by the sensors in real time according to a control program and compares and analyzes the data with set protection parameters, and when the measured data exceeds a set protection value, the control system immediately outputs the executing instruction to give an alarm or control the action of the executing element; the human-computer interaction interface 5 is a medium for interaction and data exchange between the PLC data processing and control unit and operators, realizes communication between internal data of the PLC data processing and control unit and the operators, and is used for displaying measured data, setting parameters and derrick operation state; the system execution unit comprises an audible and visual alarm, a motor control system 2, a motor 6 and a winch brake control element.
The above scheme further comprises:
the derrick inclination angle sensor 15 is installed at the bottom of a supporting leg of the derrick 14 of the drilling machine and used for measuring the derrick lifting and lowering angle. The big rope tension sensor 10 is arranged at the big rope dead rope end of the derrick 14 of the drilling machine and is used for measuring the load tension of the big rope of the winch. And the large rope encoder 8 is arranged on a crown block 9 at the top of a derrick 14 of the drilling machine or an output shaft of the winch 7 and is used for measuring the speed of the large rope of the winch. The distance measuring sensor 13 is arranged on the derrick 14 or the herringbone supporting leg 16 of the drilling machine and is used for measuring the distance between the herringbone supporting leg and the derrick body. The buffer cylinder pressure sensor 11 is installed on the buffer cylinder 12 and used for measuring the working pressure of the buffer cylinder.
The derrick inclination angle sensors 15 are 2 and are respectively arranged at the bottoms of the left and right support legs of the drilling derrick 14; 2 distance measuring sensors 13 are respectively arranged on a left supporting leg and a right supporting leg or a left herringbone supporting leg and a right herringbone supporting leg 16 of a drilling derrick 14; the number of the cushion cylinder pressure sensors 11 is 2, and the cushion cylinders are respectively installed on the left cushion cylinder 12 and the right cushion cylinder 12.
The human-computer interaction interface 5 is arranged in the driller control room 4.
The motor control cabinet 2 and the PLC data processing and control unit 3 are installed in the electric control room 1.
The system comprises a multi-sensor data acquisition system and a derrick lifting and releasing control system, wherein the multi-sensor data acquisition system is used for measuring the angle of a derrick lifting and releasing state, the tension of a large rope, the distance between a derrick body and a support, the pressure of a buffer cylinder and the like; on the other hand, because the interference of human factors is reduced to the maximum extent, the abnormal condition in the process of taking up and putting down the drilling machine derrick can be found in time and immediately processed, and the taking up and putting down of the drilling machine derrick is safer and more reliable.
Drawings
FIG. 1 is a front view of a drilling rig mast tripping condition monitoring and safety protection control system of the present invention;
fig. 2 is a partial left side view of a drilling rig mast rise and fall state monitoring and safety protection control system of the present invention.
Wherein: 1. an electric control room; 2. a motor control cabinet; 3, a PLC data processing and control cabinet; 4. a driller control room; 5. a human-computer interaction interface; 6. a motor; 7. a winch; 8. a big rope encoder; 9. a crown block; 10. a tension sensor at the dead rope end of the big rope; 11. a cushion cylinder pressure sensor; 12. a cushion cylinder; 13. a ranging sensor; 14. a drilling rig mast; 15. a derrick inclination sensor; 16. herringbone landing legs.
Detailed Description
The drilling machine derrick lifting and placing safety protection control system is described in detail below with reference to the attached drawings of the specification.
Example 1
A drilling derrick lifting and lowering state monitoring and safety protection control system comprises a multi-sensor data acquisition unit, a PLC data processing and control unit, a human-computer interaction interface unit and a system execution unit, wherein: the multi-sensor data acquisition unit comprises a big rope encoder sensor 8, a big rope dead rope end tension sensor 10, a buffer cylinder pressure sensor 11, a distance measuring sensor 13 and a derrick inclination angle sensor 15, wherein the sensors are respectively arranged at the relevant positions of a derrick and equipment and are used for acquiring real-time data including the inclination angle of the derrick, the derrick lifting and lowering speed, the distance between the derrick and a supporting leg, the buffer cylinder pressure and the big rope tension and transmitting the data to the PLC data processing and control unit 3; the PLC data processing and controlling unit 3 is used for processing input data collected by a plurality of sensors, exchanging data of a human-computer interaction interface and sending a working instruction of an executing element, and is an independent unit module of the driller integrated control system, the unit monitors the data collected by the sensors in real time according to a control program and compares and analyzes the data with set protection parameters, and when the measured data exceeds a set protection value, the control system immediately outputs the executing instruction to give an alarm or control the action of the executing element; the human-computer interaction interface 5 is a medium for interaction and data exchange between the PLC data processing and control unit and operators, realizes communication between internal data of the PLC data processing and control unit and the operators, and is used for displaying measured data, setting parameters and derrick operation state; the system execution unit comprises an audible and visual alarm, a motor control system 2, a motor 6 and a winch brake control element.
The above embodiment further comprises:
the derrick inclination angle sensor 15 is installed at the bottom of a supporting leg of the derrick 14 of the drilling machine and used for measuring the derrick lifting and lowering angle. The big rope tension sensor 10 is arranged at the big rope dead rope end of the derrick 14 of the drilling machine and is used for measuring the load tension of the big rope of the winch. And the large rope encoder 8 is arranged on a crown block 9 at the top of a derrick 14 of the drilling machine or an output shaft of the winch 7 and is used for measuring the speed of the large rope of the winch. The distance measuring sensor 13 is arranged on the derrick 14 or the herringbone supporting leg 16 of the drilling machine and is used for measuring the distance between the herringbone supporting leg and the derrick body. The buffer cylinder pressure sensor 11 is installed on the buffer cylinder 12 and used for measuring the working pressure of the buffer cylinder.
The derrick inclination angle sensors 15 are 2 and are respectively arranged at the bottoms of the left and right support legs of the drilling derrick 14; 2 distance measuring sensors 13 are respectively arranged on a left supporting leg and a right supporting leg or a left herringbone supporting leg and a right herringbone supporting leg 16 of a drilling derrick 14; the number of the cushion cylinder pressure sensors 11 is 2, and the cushion cylinders are respectively installed on the left cushion cylinder 12 and the right cushion cylinder 12.
The human-computer interaction interface 5 is arranged in the driller control room 4.
The motor control cabinet 2 and the PLC data processing and control unit 3 are installed in the electric control room 1.
Exemplary embodiments
Referring to attached figures 1 and 2, the drilling machine derrick lifting state monitoring and safety protection control system comprises a data acquisition unit consisting of a big rope encoder 8, a big rope dead end tension sensor 10, a buffer cylinder pressure sensor 11, a distance measuring sensor 13 and a derrick inclination angle sensor 15, a PLC data processing and control unit 3, a man-machine interaction interface unit 5 and a system execution unit.
The data acquisition part consists of a large rope encoder 8, a large rope dead end tension sensor 10, a buffer cylinder pressure sensor 11, a distance measurement sensor 13 and a derrick inclination angle sensor 15. The derrick inclination angle sensor 15 is arranged at the bottom of a supporting leg of a derrick 14 of the drilling machine, and the left supporting leg and the right supporting leg are respectively arranged one by one and used for measuring the derrick lifting and lowering inclination angle. The big rope tension sensor 10 is installed at the big rope dead rope end of the drilling derrick 14 and is used for measuring the winch big rope tension. And the large rope encoder 8 is arranged on a crown block 9 at the top of a derrick 14 of the drilling machine or an output shaft of the winch 7 and is used for measuring the speed of the large rope of the winch. The distance measuring sensors 13 for measuring the distance between the drilling derrick 14 and the herringbone supporting legs 16 are arranged on the herringbone supporting legs 16, and the distance measuring sensors are respectively 1 on the left side and the right side and are used for measuring the distance between the herringbone supporting legs 14 and the drilling derrick 15 when the drilling derrick is lifted and lowered. The buffer cylinder pressure sensors 11 are mounted on the buffer cylinder 12, and are respectively 1 on the left and the right for measuring the working pressure of the buffer cylinder 12.
The motor control cabinet 2 and the PLC data processing and control unit 3 are installed in the electric control room 1.
The human-computer interaction interface 5 is arranged in the driller control room 4, and the PLC data processing and control unit 3 is connected with the human-computer interaction interface and is used for displaying the measurement data of each sensor, the derrick lifting and lowering state and setting various parameters of the system in real time.
The PLC data processing and control unit 3 is connected with the motor control cabinet 2, the large rope encoder sensor 8, the large rope dead rope end tension sensor 10, the buffer cylinder pressure sensor 11, the distance measuring sensor 13 and the derrick inclination angle sensor 15, and the execution unit, and the PLC data processing and control unit 3 is mainly used for receiving the measured data of each sensor and outputting each execution instruction according to a system control program.
The motor control cabinet 2 is connected with the motor 6 and used for receiving an execution instruction from the PLC data processing and control unit 3 and driving the motor 6 to rotate.
The motor 6 is connected with the winch 7 and used for driving the winch to rotate.
When the derrick of the drilling machine is lifted and lowered, an operator sets the lifting and lowering parameters of the derrick 14 of the drilling machine on the man-machine interaction interface 5 according to the data collected in real time and the requirements in the operation guide specification in the driller control room 4, and after the lifting and lowering operation is finished, the operation is started according to the lifting and lowering operation rules. In the whole operation process, the PLC data processing and control system 3 automatically operates according to preset parameters and designed programs. After the lifting operation is finished, the system is closed and then the original control state of the driller room is recovered.
Claims (5)
1. The utility model provides a state monitoring and safety protection control system are played to rig derrick, includes that multisensor data acquisition unit, PLC data processing and the control unit, man-machine interface unit and system execution unit constitute which characterized in that: the multi-sensor data acquisition unit comprises a big rope encoder sensor (8), a big rope dead rope end tension sensor (10), a buffer cylinder pressure sensor (11), a distance measuring sensor (13) and a derrick inclination angle sensor (15), wherein each sensor is respectively arranged at a relevant position of a derrick and equipment, and acquires real-time data including the inclination angle of the derrick, the lifting and releasing speed of the derrick, the distance between the derrick and a supporting leg, the pressure of the buffer cylinder and the big rope tension and transmits the data to the PLC data processing and control unit (3); the PLC data processing and controlling unit (3) is an independent unit module of the driller integrated control system, the unit monitors data collected by the sensor in real time according to a control program and compares and analyzes the data with set protection parameters, and when the measured data exceeds the set protection value, the control system immediately outputs an execution instruction to alarm or control the action of an executing element; the human-computer interaction interface (5) is used for displaying measurement data, setting parameters and a derrick operation state; the system execution unit comprises an audible and visual alarm, a motor control system (2), a motor (6) and a winch brake control element.
2. The drilling rig mast tripping condition monitoring and safety protection control system of claim 1, wherein: the derrick inclination angle sensor (15) is installed at the bottom of a supporting leg of a drilling derrick (14), the large rope tension sensor (10) is installed at the large rope dead rope end of the drilling derrick (14), the large rope encoder (8) is installed on a crown block (9) at the top of the drilling derrick (14) or an output shaft of a winch (7), the distance measuring sensor (13) is installed on the drilling derrick (14) or a herringbone supporting leg (16), and the buffer cylinder pressure sensor (11) is installed on the buffer cylinder (12).
3. The drilling rig mast tripping condition monitoring and safety protection control system of claim 2, wherein: the number of the derrick inclination angle sensors (15) is 2, and the derrick inclination angle sensors are respectively installed at the bottoms of left and right support legs of a drilling derrick (14); the number of the distance measuring sensors (13) is 2, and the distance measuring sensors are respectively arranged on a left supporting leg and a right supporting leg or a left herringbone supporting leg and a right herringbone supporting leg (16) of a drilling derrick (14); the number of the buffer cylinder pressure sensors (11) is 2, and the buffer cylinder pressure sensors are respectively arranged on the left buffer cylinder (12) and the right buffer cylinder (12).
4. A drilling rig mast rise and fall status monitoring and safety protection control system as claimed in claim 1 or 2, 3, wherein: the man-machine interaction interface (5) is arranged in the driller control room (4).
5. A drilling rig mast rise and fall status monitoring and safety protection control system as claimed in claim 1 or 2, 3, wherein: the motor control cabinet (2) and the PLC data processing and control unit (3) are installed in the electric control room (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910127667.0A CN111591892A (en) | 2019-02-20 | 2019-02-20 | Drilling derrick lifting and releasing state monitoring and safety protection control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910127667.0A CN111591892A (en) | 2019-02-20 | 2019-02-20 | Drilling derrick lifting and releasing state monitoring and safety protection control system |
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| CN111591892A true CN111591892A (en) | 2020-08-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112432811A (en) * | 2020-12-01 | 2021-03-02 | 中科土壤环境科技(江苏)有限公司 | Drilling follow-up underground object identification control system |
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2019
- 2019-02-20 CN CN201910127667.0A patent/CN111591892A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112432811A (en) * | 2020-12-01 | 2021-03-02 | 中科土壤环境科技(江苏)有限公司 | Drilling follow-up underground object identification control system |
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