CN111589466A - Synthesis and application of copper wire mordenite catalyst - Google Patents

Synthesis and application of copper wire mordenite catalyst Download PDF

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Publication number
CN111589466A
CN111589466A CN202010490532.3A CN202010490532A CN111589466A CN 111589466 A CN111589466 A CN 111589466A CN 202010490532 A CN202010490532 A CN 202010490532A CN 111589466 A CN111589466 A CN 111589466A
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mordenite catalyst
solution
copper
synthesis
catalyst
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Inventor
陈景润
刘俊霞
张伟
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Shaanxi Yanchang Petroleum Group Co Ltd
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Shaanxi Yanchang Petroleum Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/18Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
    • B01J29/20Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type containing iron group metals, noble metals or copper
    • B01J29/24Iron group metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/12Oxidising
    • B01J37/14Oxidising with gases containing free oxygen
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/06Preparation of isomorphous zeolites characterised by measures to replace the aluminium or silicon atoms in the lattice framework by atoms of other elements, i.e. by direct or secondary synthesis
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/26Mordenite type
    • C01B39/265Mordenite type using at least one organic template directing agent
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/48Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by oxidation reactions with formation of hydroxy groups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

The synthesis of copper wire mordenite catalyst belongs to the field of catalyst synthesis, and is characterized by comprising the following steps: dissolving a template agent in a sodium hydroxide solution to obtain a solution I; adding an aluminum source into the solution I, and dissolving to obtain a solution II; adding a silicon source into the solution II, and uniformly mixing to form a gel mixture; adding a copper nitrate solution into the gel mixture, transferring the gel mixture into a stainless steel reaction kettle with a polytetrafluoroethylene lining, and placing the stainless steel reaction kettle in a constant-temperature oven for crystallization; after crystallization is finished, centrifugally separating, washing with deionized water, drying and roasting the crystallized solid product in a muffle furnace to obtain the copper wire mordenite catalyst. The synthetic method is simple, industrial large-scale production is facilitated, the synthesized copper wire mordenite catalyst can catalyze methane to prepare methanol through low-temperature selective oxidation, the reaction condition is mild, the methane conversion rate is high, the methanol selectivity is good, and the application prospect is good.

Description

Synthesis and application of copper wire mordenite catalyst
Technical Field
The invention belongs to the field of catalyst synthesis, and particularly relates to synthesis and application of a copper wire mordenite catalyst.
Background
Methane is a main component of natural gas, the conversion and application of methane are important research directions in the field of natural gas chemical industry, and particularly, with the development of unconventional natural gas resources such as shale gas, chemicals prepared by methane catalytic conversion are widely concerned.
Methanol is an extremely important organic chemical raw material, can be used for producing formaldehyde, acetic acid, methyl tert-butyl ether (MBTE), Methyl Methacrylate (MMA) and the like, and has wide application in the fields of chemical industry, medicine, textile and the like. The concept of "methanol economy" was proposed by George a. Olah, who won't be a chemical prize, i.e. methanol can be used as an energy storage material and fuel, partly replacing fossil fuels that are widely used at present. Therefore, methanol and its downstream products have wide applications.
At present, the method of catalytic hydrogenation of carbon monoxide is mainly adopted for industrially preparing methanol, and the utilization rate of the indirect conversion of carbon atoms by methane is low and the energy consumption is high. In principle, it is feasible to obtain synthesis gas and then synthesize methanol from any carbon resource, such as natural gas, coal and biomass through gasification, but the direct selective oxidation of natural gas to prepare methanol is the most atomic and economical reaction, and the preparation of methanol from natural gas and cheap and easily available oxygen also has good economic benefits.
Disclosure of Invention
The invention aims to provide synthesis and application of a copper wire mordenite catalyst.
The synthesis of the copper mordenite catalyst comprises the following steps:
dissolving a template agent in a sodium hydroxide solution to obtain a solution I;
adding an aluminum source into the solution I, and dissolving to obtain a solution II;
adding a silicon source into the solution II, and uniformly mixing to form a gel mixture;
adding a copper nitrate solution into the gel mixture, transferring the gel mixture into a stainless steel reaction kettle with a polytetrafluoroethylene lining, and placing the stainless steel reaction kettle in a constant-temperature oven for crystallization; after crystallization is finished, the crystallized solid product is centrifugally separated, washed by deionized water, dried and roasted in a muffle furnace to obtain the copper wire mordenite catalyst.
Preferably, in the synthesis of the copper mordenite catalyst, the template agent is tetraethylammonium hydroxide or tetraethylammonium bromide.
Preferably, in the synthesis of the copper mordenite catalyst, the aluminum source is sodium aluminate or aluminum nitrate.
Preferably, in the synthesis of the copper mordenite catalyst, the silicon source is silica sol.
Preferably, in the synthesis of the copper mordenite catalyst, the crystallization temperature is 120-.
The application of the copper mordenite catalyst comprises the steps of placing the copper mordenite catalyst with 20-40 meshes in a fixed bed reactor, introducing oxygen for activation, then introducing nitrogen, adjusting to the reaction temperature, and switching to reaction gas.
Preferably, the copper mordenite catalyst is applied, and the reaction gas is a mixed gas of methane, water and oxygen; reaction temperature of 150 ℃ 220-oC, the reaction pressure is 0.1-2 MPa.
Preferably, the partial pressure ratio of the methane, the water and the oxygen is (1-5): (0.1-2): 1.
The synthesis and application of the copper mordenite catalyst have the advantages that the synthesis method is simple, the industrial scale-up production is facilitated, the synthesized copper mordenite catalyst can catalyze methane to prepare methanol through low-temperature selective oxidation, the reaction condition is mild, the methane conversion rate is high, the methanol selectivity is good, and the application prospect is good.
Detailed Description
The synthesis and use of the copper mordenite catalyst of the present invention is described in detail below with reference to the examples.
Example one
Firstly, 1.1g of sodium hydroxide is dissolved in 80g of deionized water to prepare a sodium hydroxide solution, then 0.26g of tetraethyl ammonium hydroxide is dissolved in the sodium hydroxide solution, 0.93g of sodium aluminate is added, 40g of silica sol is added after the sodium aluminate is completely dissolved by stirring, and a gel mixture is formed after uniform mixing. And adding a copper nitrate solution into the gel mixture, uniformly stirring, transferring the mixture into a stainless steel reaction kettle with a polytetrafluoroethylene lining, placing the reaction kettle in a constant-temperature oven for crystallization at 160 ℃ for 36 hours, after crystallization is finished, centrifugally separating a solid product, washing the solid product with deionized water, drying the solid product at 110 ℃, and roasting the solid product in a muffle furnace at 550 ℃ for 6 hours to obtain the copper wire mordenite catalyst.
Screening a 20-mesh copper mordenite catalyst in the first embodiment of the invention is used for catalyzing a reaction for preparing methanol from methane, filling 1g of the screened catalyst into a fixed bed reactor, introducing oxygen for activation, introducing inert gas for full replacement, adjusting the temperature to 200 ℃, introducing reaction gas, namely methane, water and oxygen, at a partial pressure ratio of 1: 0.5:1, adjusting the reaction pressure to 0.3MPa to realize that the conversion rate of methane is 21.8% and the selectivity of methanol is 97.9%.
Example two
Firstly, 1.1g of sodium hydroxide is dissolved in 80g of deionized water to prepare a sodium hydroxide solution, then 0.37g of tetraethylammonium bromide is dissolved in the sodium hydroxide solution, 1.2g of aluminum nitrate is added, 40g of silica sol is added after the aluminum nitrate is completely dissolved by stirring, and a gel mixture is formed after uniform mixing. And adding a copper nitrate solution into the gel mixture, uniformly stirring, transferring the gel mixture into a stainless steel reaction kettle with a polytetrafluoroethylene lining, placing the gel mixture in a constant-temperature oven for crystallization at 180 ℃ for 24 hours, after crystallization is finished, centrifugally separating a solid product, washing the solid product with deionized water, drying the solid product at 120 ℃, and roasting the solid product in a muffle furnace at 500 ℃ for 8 hours to obtain the copper wire mordenite catalyst.
Screening the copper mordenite catalyst of the second embodiment of 20 meshes, and using the copper mordenite catalyst in a reaction for preparing methanol by catalyzing methane, filling 1g of the screened catalyst into a fixed bed reactor, introducing oxygen for activation, introducing inert gas for full replacement, adjusting the temperature to 220 ℃, introducing reaction gas, wherein the partial pressure ratio of methane, water and oxygen is 1: 0.2:1, and adjusting the reaction pressure to 0.5MPa to realize that the conversion rate of methane is 16.3% and the selectivity of methanol is 93.2%.
EXAMPLE III
Firstly, 1.1g of sodium hydroxide is dissolved in 80g of deionized water to prepare a sodium hydroxide solution, then 0.26g of tetraethyl ammonium hydroxide is dissolved in the sodium hydroxide solution, 1.12g of sodium aluminate is added, 48g of silica sol is added after the sodium aluminate is completely dissolved by stirring, and a gel mixture is formed after uniform mixing. And adding a copper nitrate solution into the gel mixture, uniformly stirring, transferring the mixture into a stainless steel reaction kettle with a polytetrafluoroethylene lining, placing the reaction kettle in a constant-temperature oven for crystallization for 48 hours at 120 ℃, after crystallization is finished, centrifugally separating a solid product, washing the solid product with deionized water, drying the solid product at 110 ℃, and roasting the solid product in a muffle furnace for 5 hours at 600 ℃ to obtain the copper wire mordenite catalyst.
Screening the copper mordenite catalyst of the third embodiment of 20 meshes, and using the copper mordenite catalyst in a reaction for preparing methanol by catalyzing methane, filling 1g of the screened catalyst into a fixed bed reactor, introducing oxygen for activation, introducing inert gas for full replacement, adjusting the temperature to 180 ℃, introducing reaction gas, wherein the partial pressure ratio of methane, water and oxygen is 5: 2:1, adjusting the reaction pressure to 2MPa to realize the conversion rate of methane to 12.6% and the selectivity of methanol to 91.7%.
Example four
Firstly, 1.1g of sodium hydroxide is dissolved in 80g of deionized water to prepare a sodium hydroxide solution, then 0.37g of tetraethylammonium bromide is dissolved in the sodium hydroxide solution, 1.3g of sodium aluminate is added, 50g of silica sol is added after the sodium aluminate is completely dissolved by stirring, and a gel mixture is formed after uniform mixing. And adding a copper nitrate solution into the gel mixture, uniformly stirring, transferring the mixture into a stainless steel reaction kettle with a polytetrafluoroethylene lining, placing the reaction kettle in a constant-temperature oven for crystallization for 36 hours at 150 ℃, after crystallization is finished, centrifugally separating a solid product, washing the solid product with deionized water, drying the solid product at 120 ℃, and roasting the solid product in a muffle furnace for 5 hours at 600 ℃ to obtain the copper wire mordenite catalyst.
Screening a 40-mesh copper mordenite catalyst described in the fourth embodiment of the invention, when used in a reaction for preparing methanol from methane, 1g of the screened catalyst is filled in a fixed bed reactor, oxygen is introduced for activation, then inert gas is introduced for sufficient replacement, the temperature is adjusted to 190 ℃, then the partial pressure ratio of methane, water and oxygen is introduced as a reaction gas at 2: 0.1:1, the reaction pressure is adjusted to 1MPa, the conversion rate of methane is 23.6%, and the selectivity of methanol is 98.3%.
EXAMPLE five
Firstly, 1.1g of sodium hydroxide is dissolved in 80g of deionized water to prepare a sodium hydroxide solution, then 0.31g of tetraethylammonium hydroxide is dissolved in the sodium hydroxide solution, 1.44g of aluminum nitrate is added, 48g of silica sol is added after the aluminum nitrate is completely dissolved by stirring, and a gel mixture is formed after uniform mixing. And adding a copper nitrate solution into the gel mixture, uniformly stirring, transferring the mixture into a stainless steel reaction kettle with a polytetrafluoroethylene lining, placing the reaction kettle in a constant-temperature oven for crystallization for 48 hours at 140 ℃, after crystallization is finished, centrifugally separating a solid product, washing the solid product with deionized water, drying the solid product at 120 ℃, and roasting the solid product in a muffle furnace for 7 hours at 560 ℃ to obtain the copper wire mordenite catalyst.
Screening a 40-mesh copper mordenite catalyst, which is used in a reaction for preparing methanol by catalyzing methane, 1g of the screened catalyst is filled in a fixed bed reactor, oxygen is introduced for activation, then inert gas is introduced for sufficient replacement, the temperature is adjusted to 160 ℃, then the partial pressure ratio of methane, water and oxygen is introduced as reaction gas is 3: 1.5:1, the reaction pressure is adjusted to 1MPa, the conversion rate of methane is 20.8%, and the selectivity of methanol is 93.2%.

Claims (8)

1. The synthesis of copper wire mordenite catalyst is characterized by comprising the following steps:
dissolving a template agent in a sodium hydroxide solution to obtain a solution I;
adding an aluminum source into the solution I, and dissolving to obtain a solution II;
adding a silicon source into the solution II, and uniformly mixing to form a gel mixture;
adding a copper nitrate solution into the gel mixture, transferring the gel mixture into a stainless steel reaction kettle with a polytetrafluoroethylene lining, and placing the stainless steel reaction kettle in a constant-temperature oven for crystallization; after crystallization is finished, centrifugally separating, washing with deionized water, drying and roasting the crystallized solid product in a muffle furnace to obtain the copper wire mordenite catalyst.
2. The synthesis of a copper mordenite catalyst as claimed in claim 1, wherein: the template agent is tetraethyl ammonium hydroxide or tetraethyl ammonium bromide.
3. The synthesis of a copper mordenite catalyst as claimed in claim 1, wherein: the aluminum source is sodium aluminate or aluminum nitrate.
4. The synthesis of a copper mordenite catalyst as claimed in claim 1, wherein: the silicon source is silica sol.
5. The synthesis of a copper mordenite catalyst as claimed in claim 1, wherein: the crystallization temperature is 180 ℃ plus 120 ℃, the crystallization time is 24-48 h, the drying temperature is 120 ℃ plus 110 ℃, the roasting temperature is 600 ℃ plus 500 ℃, and the roasting time is 5-8 h.
6. Use of a copper mordenite catalyst as claimed in claims 1 to 5, wherein: placing the copper wire light zeolite catalyst with 20-40 meshes in a fixed bed reactor, introducing oxygen for activation, then introducing nitrogen, adjusting to the reaction temperature, and switching to reaction gas.
7. Use of a copper mordenite catalyst as claimed in claim 6, wherein: the reaction gas is a mixed gas of methane, water and oxygen; reaction temperature of 150 ℃ 220-oC, the reaction pressure is 0.1-2 MPa.
8. Use of a copper mordenite catalyst as claimed in claim 7, wherein: the partial pressure ratio of the methane, the water and the oxygen is (1-5) to (0.1-2) to 1.
CN202010490532.3A 2020-06-02 2020-06-02 Synthesis and application of copper wire mordenite catalyst Pending CN111589466A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112973784A (en) * 2021-02-24 2021-06-18 南开大学 Preparation method and application of copper modified molecular sieve catalyst
CN113955768A (en) * 2021-11-24 2022-01-21 陕西延长石油(集团)有限责任公司 Preparation method of Cu/MOR molecular sieve and application of Cu/MOR molecular sieve in preparation of ethanol by direct oxidation of methane
CN115069285A (en) * 2022-06-14 2022-09-20 太原理工大学 Photo-thermal catalyst for directly preparing methanol from methane, and preparation method and application thereof
CN115672384A (en) * 2022-10-13 2023-02-03 合肥综合性国家科学中心能源研究院(安徽省能源实验室) Copper-ruthenium mordenite catalyst for preparing methanol by partial oxidation of coal bed gas, preparation method and application

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112973784A (en) * 2021-02-24 2021-06-18 南开大学 Preparation method and application of copper modified molecular sieve catalyst
CN112973784B (en) * 2021-02-24 2023-11-28 南开大学 Method for preparing methanol by methane oxidation
CN113955768A (en) * 2021-11-24 2022-01-21 陕西延长石油(集团)有限责任公司 Preparation method of Cu/MOR molecular sieve and application of Cu/MOR molecular sieve in preparation of ethanol by direct oxidation of methane
CN113955768B (en) * 2021-11-24 2023-03-10 陕西延长石油(集团)有限责任公司 Preparation method of Cu/MOR molecular sieve and application of Cu/MOR molecular sieve in preparation of ethanol by direct oxidation of methane
CN115069285A (en) * 2022-06-14 2022-09-20 太原理工大学 Photo-thermal catalyst for directly preparing methanol from methane, and preparation method and application thereof
CN115069285B (en) * 2022-06-14 2024-01-16 太原理工大学 Photo-thermal catalyst for directly preparing methanol from methane and preparation method and application thereof
CN115672384A (en) * 2022-10-13 2023-02-03 合肥综合性国家科学中心能源研究院(安徽省能源实验室) Copper-ruthenium mordenite catalyst for preparing methanol by partial oxidation of coal bed gas, preparation method and application
CN115672384B (en) * 2022-10-13 2024-03-22 合肥综合性国家科学中心能源研究院(安徽省能源实验室) Copper ruthenium mordenite catalyst for preparing methanol by coal bed gas partial oxidation, preparation method and application

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