CN111586289A - High-speed flying shooting control method and system - Google Patents
High-speed flying shooting control method and system Download PDFInfo
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- CN111586289A CN111586289A CN202010245594.8A CN202010245594A CN111586289A CN 111586289 A CN111586289 A CN 111586289A CN 202010245594 A CN202010245594 A CN 202010245594A CN 111586289 A CN111586289 A CN 111586289A
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/60—Control of cameras or camera modules
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/70—Circuitry for compensating brightness variation in the scene
- H04N23/74—Circuitry for compensating brightness variation in the scene by influencing the scene brightness using illuminating means
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
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Abstract
The invention discloses a high-speed flying shooting control method, which comprises the following steps: presetting a flying shooting position in a shooting control unit; the motion control unit controls the motion unit to drive the workpiece to pass through a preset flying shooting position; the motion unit triggers the shooting control unit; the shooting control unit starts a shooting piece and a light source piece of the shooting unit in sequence; the shooting piece shoots a workpiece image. The invention also provides a high-speed flying shooting control system. According to the high-speed flying shooting control method, the shooting piece and the light source piece are controlled through the shooting control unit, so that the light source piece is started later than the shooting piece, meanwhile, the workpiece in a moving state is shot according to the preset flying shooting position, non-stop shooting is achieved, namely, the workpiece does not need to be switched back and forth between the moving state and the static state, time is saved, and shooting efficiency is improved.
Description
Technical Field
The invention relates to the technical field of industrial photographing, in particular to a high-speed aerial photographing control method and system.
Background
In the automatic production process, an industrial camera is usually adopted to shoot a workpiece or a product and then process the workpiece or the product, so that the subsequent action is adjusted according to image information, the precision of the workpiece is ensured, for example, the workpiece is corrected, in the prior art, the mode of shooting the workpiece is mainly that the workpiece moves to the shooting visual field range of the industrial camera, the industrial camera shoots the workpiece again, the industry is in a static state when the industrial camera shoots the workpiece, the mode needs the workpiece to be changed from a motion state to a static state, and then the static state is changed into the motion state to realize continuous shooting, but the time required for switching the states of the workpiece is longer, so that the workpiece shooting efficiency is low.
Disclosure of Invention
Aiming at the defects of the prior art, the invention discloses a high-speed flying shooting control method, which comprises the following steps:
presetting a flying shooting position in a shooting control unit;
the motion control unit controls the motion unit to drive the workpiece to pass through a preset flying shooting position;
the motion unit triggers the shooting control unit;
the shooting control unit starts a shooting piece and a light source piece of the shooting unit in sequence;
the shooting piece shoots a workpiece image.
According to an embodiment of the present invention, when the image pickup device picks up the image of the workpiece, the motion control means transmits the coordinate position of the motion means to the image pickup control means and latches the coordinate position.
According to an embodiment of the present invention, after the image of the workpiece is captured by the capturing device, the capturing device transmits the image to the processing unit, and the processing unit processes the image to obtain the target information.
According to an embodiment of the present invention, when the camera transmits the image to the processing unit, the camera control unit transmits the latched coordinate position to the processing unit.
According to an embodiment of the present invention, the obtained target information is received by a motion control unit, and the motion control unit controls the motion unit to perform corresponding actions according to the target information.
According to an embodiment of the present invention, after the image of the workpiece is captured by the capturing device, the light source device is turned off.
According to an embodiment of the present invention, when the moving unit drives the workpiece to move, the motion control unit transmits the coordinate position of the moving unit to the shooting control unit in real time.
According to an embodiment of the present invention, when the moving unit drives the workpiece to pass through the shooting unit at a constant speed, the shooting unit shoots.
The invention also provides a high-speed flying shooting control system, which comprises a shooting control unit, a motion unit and a shooting unit; the motion control unit is electrically connected with the shooting control unit; the motion unit is electrically connected with the motion control unit; the shooting unit is electrically connected with the shooting control unit.
According to an embodiment of the present invention, the high-speed aerial photography control system further includes a processing unit; the processing unit is electrically connected with the shooting control unit, the motion control unit and the shooting unit.
The invention has the beneficial effects that: according to the high-speed flying shooting control method, the shooting piece and the light source piece are controlled through the shooting control unit, so that the light source piece is started later than the shooting piece, meanwhile, the workpiece in a moving state is shot according to the preset flying shooting position, non-stop shooting is achieved, namely, the workpiece does not need to be switched back and forth between the moving state and the static state, time is saved, and shooting efficiency is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic diagram of a high-speed aerial photography control system according to an embodiment of the present invention;
FIG. 2 is a timing diagram illustrating the operation of the high-speed aerial photography control system according to an embodiment of the present invention;
FIG. 3 is a schematic flow chart illustrating a high-speed flying-shoot control method according to an embodiment of the present invention;
fig. 4 is a flowchart illustrating an application of the high-speed flying beat control in one cycle according to an embodiment of the present invention.
Description of reference numerals:
1. a shooting control unit; 2. a motion control unit; 3. a motion unit; 4. a shooting unit; 41. shooting a piece; 42. a light source element; 5. a processing unit; 6. and (5) a workpiece.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
For a further understanding of the contents, features and effects of the present invention, the following examples are illustrated in the accompanying drawings and described in the following detailed description:
referring to fig. 1, fig. 1 is a schematic diagram of a high-speed aerial photography control system according to an embodiment of the present invention. As shown in the drawing, the high-speed aerial photography control system of the present application includes a photography control unit 1, a motion control unit 2, a motion unit 3, a photography unit 4, and a processing unit 5. The motion control unit 2 is electrically connected to the shooting control unit 1. The motion unit 3 is electrically connected to the motion control unit 2. The shooting unit 4 is electrically connected to the shooting control unit 1, and the shooting unit 4 includes a shooting component and a light source component. The processing unit 5 is electrically connected to the shooting control unit 1, the motion control unit 2 and the shooting unit 4, and the processing unit 5 can be an industrial personal computer or a PC computer.
When the device is used specifically, the motion control unit 2 controls the motion unit 3 to bear the workpiece 6 to move, the shooting control unit 1 reads the coordinate position of the motion unit 3 through the motion control unit 2, the comparison function is triggered automatically, a trigger level is given, the shooting part and the light source part are triggered and started to shoot images of the workpiece 6 in the motion state successively, after the images are shot, the shooting part sends the images to the processing unit 5, the shooting control unit 1 triggers the latch automatically to latch the current position coordinate information of the motion unit 3, the shooting control unit 1 sends the coordinate information to the processing unit 5, the processing unit 5 sends the result to the motion control unit 2 after processing the rest and the coordinate information, and the motion control unit 2 controls the motion unit 3 to perform subsequent actions on the workpiece 6.
In the embodiment, the workpiece 6 is a pole piece, the motion unit 3 is a UVW platform, the motion control unit 2 controls the motion unit 3 to drive the workpiece 6 to pass through a preset flying shooting position, the shooting control unit 1 controls the shooting element and the light source element to shoot images of the workpiece 6, the shooting control unit 1 is a PCB, the PCB has a function of sending a trigger level by the delay control function her, the shooting control unit 1 controls the shooting element and the light source element to start sequentially, so as to shoot images of the workpiece 6 in a motion state, and after shooting is completed, the shooting piece sends an image to the processing unit 5, the shooting control unit 1 triggers the latch to latch the current position coordinate information of the motion unit 3 by itself, the shooting control unit 1 sends the coordinate information to the processing unit 5, the processing unit 5 processes the rest and the coordinate information and then sends the result to the motion control unit 2, and the motion control unit 2 controls the motion unit 3 to perform deviation rectifying action on the workpiece 6; of course, the workpiece 6 may be another workpiece 6, and the motion unit 3 may also be another mechanism, such as a robot, etc., which are only one embodiment of the present invention and should not be limited thereto.
Preferably, the motion control unit 2 controls the motion unit 3 to drive the workpiece 6 to move at a constant speed, which may be 500 mm/s. In this embodiment, the motion control unit 2 may employ a PLC (programmable logic controller).
Preferably, the motion control unit 2 monitors the position of the motion unit 3 in real time and feeds back information to the shooting control unit 1 in real time, when shooting an image, the shooting control unit 1 latches the position coordinate information of the motion unit 3, and the shooting control unit 1 transmits the coordinate information to the processing unit 5. The processing unit 5 processes the position coordinate information of the moving unit 3 to obtain target position information.
In this embodiment, the shooting piece selects industrial camera for use, and the light source piece selects the LED lamp for use. It should be noted that the response time of the industrial camera is longer than that of the LED lamp, and in order to ensure the shooting quality, the shooting element needs to be started first and then the light source element needs to be started to form the instantaneous exposure; in addition, the instantaneous power of the light source part during working is larger than the rated power, and the time of the light source part working at the rated power can be reduced by starting the light source part later, so that the light source part is prevented from being damaged.
Referring to fig. 2, fig. 2 is a timing diagram of the high-speed aerial photography control system according to the embodiment of the present invention. As shown in the figure, the shooting control unit 1 firstly triggers and starts the shooting element, after the time delay t1, the shooting control unit 1 triggers and starts the light source element again, after the time t2, the shooting element really starts exposure imaging, after the time delay t3+ t4, the shooting element completes exposure to form an image, and after the image is formed, the light source element can be closed by 3 us. In this embodiment, t1 is 100us, t2 is 5us, t3 is 10us, t4 is 10us, and 20us of exposure is performed by the camera from the start to the completion of the exposure, which is equivalent to the workpiece 6 in the state of instantaneously completing the shooting movement; of course, the response time and the light emitting time of different types of cameras and light sources are different, so the successive starting time of the cameras and the light sources, i.e. the setting of t1, t2, t3 and t4, needs to be determined according to specific model selection actual measurement, and the above is only one embodiment of the present invention, and should not be limited thereto.
Referring back to fig. 2, after the photographing controlling unit 1 starts the photographing element and the light source element in the first and the last, i.e., after t2, i.e., at the time of the delay t3, the motion controlling unit 2 triggers the latch of the photographing controlling unit 1 to complete the latching of the coordinate position, and the whole time course of t3+ t4 belongs to the photographing process, and the latched coordinate position in the process is the photographing position.
It should be noted that, since the workpiece 6 is always in a moving state, the preset flying shooting position is smaller than the actual flying shooting position, and if the preset flying shooting position is equal to the actual flying shooting position, the workpiece 6 may have moved beyond the shooting position during shooting. For example, the relative coordinates of the preset flyshot position are 10000, the workpiece 6 is in a moving state during the whole period from t1 to t4, and the actual shooting position exceeds the relative coordinates 10000, so that the preset flyshot position is smaller than the relative coordinates 10000. In specific application, the preset flying shooting position can be determined according to the moving speed of the workpiece 6 and the imaging time of the shooting piece. The moving speed of the workpiece 6 is determined by the motion control unit 2 and the motion unit 3, the imaging time of the shooting piece needs to be determined according to the actually selected camera, the response of the shooting piece and the closing time of the light source piece are removed, the product of the shooting time of t3+ t4 and the moving speed of the workpiece 6 driven by the motion unit 3 is the moving distance of the workpiece 6 in the shooting process, and the actual flying shooting position is subtracted by the moving distance to obtain the preset flying shooting position.
Referring to fig. 3, fig. 3 is a schematic flow chart of a high-speed flying beat control method according to an embodiment of the invention. Based on the high-speed aerial photography control system, the application also correspondingly provides a high-speed aerial photography control method, which comprises the following steps:
s1: presetting a flying shooting position in the shooting control unit 1;
s2: the motion control unit 2 controls the motion unit 3 to drive the workpiece 6 to pass through a preset flying shooting position;
s3: the motion unit 3 triggers the shooting control unit 1;
s4: the shooting control unit 1 starts the shooting piece and the light source piece of the shooting unit 4 in sequence;
s5: the shooting piece shoots an image of the workpiece 6.
According to the preset flying shooting position and the movement of the moving unit 3, the shooting piece and the light source piece are started successively, so that the shooting of the workpiece 6 in the moving state is realized, the shooting efficiency of the workpiece 6 is improved, the follow-up action is further ensured, and the shooting quality of the workpiece 6 in the moving state can be ensured by starting the shooting piece and the light source piece successively.
In step S1, the preset flyswatting position is smaller than the actual flyswatting position.
In step S2, the motion control unit 2 receives the signal and controls the motion unit 3 to drive the workpiece 6 to move at a constant speed to pass through the flying position; the motion control unit 2 monitors the motion position of the motion unit 3 in real time.
In step S3, the position information of the motion unit 3 is fed back to the shooting control unit 1 through the motion control unit 2, and the shooting control unit 1 triggers the comparison function to give a trigger level, and then triggers the shooting element and the light source element to shoot the moving workpiece 6.
In step S4, the photographing control unit 1 starts the photographing element and the light source element of the photographing unit 4 one after another with a time difference of t 1.
In step S5, the light source device starts to start after t1, the light exposure starts after the started shooting is reduced to t1+ t2, the light exposure ends after the delay of t3+ t4, and the shooting device obtains the image information of the workpiece 6.
Further, after the image information of the workpiece 6 is captured in step S5, the method further includes step S6: the photographing control unit 1 turns off the light source device.
Further, at step S6, while or after the photographing control unit 1 turns off the light source device, it further includes S7: the camera transmits the image information to the processing unit 5. Preferably, the photographing control unit 1 transmits coordinate information of the moving unit 3 to the processing unit 5 at the same time as the photographing member transmits image information to the processing unit 5.
S8: the processing unit 5 processes the image information and the coordinate information to obtain target information.
S9: the motion control unit 2 receives the target information to control the motion unit 3 to linearly preset motion.
Referring to fig. 4, fig. 4 is a flowchart illustrating an application of the high-speed flyswatting control in one cycle according to an embodiment of the present invention. Before starting, the flying shooting position is preset in the PCB. Then starting, then setting a comparator of the PCB and resetting a latch, then controlling the motion unit 3 by the PLC to drive the workpiece 6 to pass through a preset flying shooting position at a constant speed, triggering the comparator by the PCB, then starting the camera and the light source by the PCB in sequence to shoot, then triggering the latch by the PCB to latch the coordinate information of the motion unit 3, then turning off the light source by the PCB and sending the coordinate information to the PC, simultaneously outputting an image to the PC by the camera, then carrying out image processing by the PC and outputting target information to the PLC, carrying out deviation rectifying process action, and ending.
In summary, in one or more embodiments of the present invention, the shooting control unit 1 controls the shooting element and the light source element, so that the light source element is started later than the shooting element, and the workpiece 6 in the moving state is shot according to the preset shooting position, so as to achieve shooting without stopping, that is, without switching the workpiece 6 between the moving state and the static state, thereby saving time and improving shooting efficiency.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (10)
1. A high-speed flying shooting control method is characterized by comprising the following steps:
presetting a flying shooting position in a shooting control unit (1);
the motion control unit (2) controls the motion unit (3) to drive the workpiece (6) to pass through the preset flying-shooting position;
the motion unit (3) triggers the shooting control unit (1);
the shooting control unit (1) starts the shooting piece and the light source piece of the shooting unit (4) in sequence;
the shooting piece shoots an image of the workpiece (6).
2. The high-speed flying photographing control method according to claim 1, wherein the motion control means (2) transmits the coordinate position of the motion means (3) to the photographing control means (1) to latch when the photographing element photographs the image of the workpiece (6).
3. The high-speed flying shooting control method according to claim 2, wherein after the shooting piece shoots the image of the workpiece (6), the shooting piece transmits the image to the processing unit (5), and the processing unit (5) processes the image to obtain the target information.
4. The high-speed flying photographing control method according to claim 3, wherein the photographing control unit (1) transmits the latched coordinate position to a processing unit (5) when the photographing member transmits the image to the processing unit (5).
5. A high-speed flying-shoot control method according to claim 3, wherein the obtained target information is received by the motion control unit (2), and the motion control unit (2) controls the motion unit (3) to execute corresponding actions according to the target information.
6. The high-speed flying photographing control method according to claim 1, wherein the light source device is turned off after the photographing device photographs an image of a workpiece (6).
7. The high-speed flying shooting control method according to claim 1, characterized in that when the moving unit (3) drives the workpiece (6) to move, the motion control unit (2) transmits the coordinate position of the moving unit (3) to the shooting control unit (1) in real time.
8. The high-speed flying shooting control method according to claim 1, characterized in that when the moving unit (3) drives the workpiece (6) to pass through the shooting unit (4) at a constant speed, the shooting unit (4) shoots.
9. A high-speed aerial photography control system, comprising: a shooting control unit (1), a motion control unit (2), a motion unit (3) and a shooting unit (4); the motion control unit (2) is electrically connected with the shooting control unit (1); the motion unit (3) is electrically connected with the motion control unit (2); the shooting unit (4) is electrically connected with the shooting control unit (1).
10. A high-speed fly-swatter control system as claimed in claim 9, further comprising a processing unit (5); the processing unit (5) is electrically connected with the shooting control unit (1), the motion control unit (2) and the shooting unit (4).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010245594.8A CN111586289A (en) | 2020-03-31 | 2020-03-31 | High-speed flying shooting control method and system |
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| CN202010245594.8A CN111586289A (en) | 2020-03-31 | 2020-03-31 | High-speed flying shooting control method and system |
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| CN112782907A (en) * | 2020-12-30 | 2021-05-11 | 深圳市路远智能装备有限公司 | Real-time speed detection method and system based on light source controller |
| CN113884497A (en) * | 2021-09-09 | 2022-01-04 | 上海深视信息科技有限公司 | FPCA (focal plane array) fly shooting detection method based on composite light source |
| CN114422695A (en) * | 2022-01-19 | 2022-04-29 | 惠州市德赛自动化技术有限公司 | Flying beat compensation method and assembling method |
| CN115361483A (en) * | 2022-06-28 | 2022-11-18 | 歌尔股份有限公司 | Flying shooting system |
| CN116136487A (en) * | 2023-04-19 | 2023-05-19 | 高视科技(苏州)股份有限公司 | Pole piece fly-shooting imaging method, electronic equipment and storage medium |
| CN116148186A (en) * | 2023-04-19 | 2023-05-23 | 高视科技(苏州)股份有限公司 | Pole piece flying deviation rectifying method, electronic equipment and storage medium |
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Application publication date: 20200825 |