CN111578147A - Automatic fault diagnosis method for coal mine underground coal seam gas extraction pipeline - Google Patents

Automatic fault diagnosis method for coal mine underground coal seam gas extraction pipeline Download PDF

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CN111578147A
CN111578147A CN202010288363.5A CN202010288363A CN111578147A CN 111578147 A CN111578147 A CN 111578147A CN 202010288363 A CN202010288363 A CN 202010288363A CN 111578147 A CN111578147 A CN 111578147A
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pipeline
extraction
measuring point
point
gas
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CN111578147B (en
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张慧杰
霍中刚
舒龙勇
张毅斌
张浪
李伟
安赛
叶锦娇
刘永茜
汪东
范喜生
张志荣
王维华
潘铁柱
郭建行
朱南南
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China Coal Research Institute CCRI
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D5/00Protection or supervision of installations
    • F17D5/02Preventing, monitoring, or locating loss
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D5/00Protection or supervision of installations
    • F17D5/005Protection or supervision of installations of gas pipelines, e.g. alarm

Abstract

The invention discloses an automatic fault diagnosis method for a coal mine underground coal seam gas extraction pipeline, which comprises the following steps: step 1, collecting extraction negative pressure and mixed flow values of all measuring points of an extraction pipeline, numbering the measuring points from near to far from an extraction pump station, and recording the extraction negative pressure and the mixed flow values of the ith measuring point as Pi、Qi(ii) a Step 2, analyzing whether a fault exists between the ith measuring point and the (i + 1) th measuring point of the extraction pipeline by adopting a deviation index method, judging the type of the fault, if the type of the fault is pipeline leakage, executing the step 3, otherwise, directly executing the step 4; step 3, judging the position of a gas leakage point between the ith measuring point and the (i + 1) th measuring point of the extraction pipeline by adopting a pipeline gas leakage point positioning method; and 4, replacing i with i +1, returning to the step 2 to judge the fault type of the next position until i is the last measuring point number. The method can effectively solve the problem of low manual detection efficiency of the faults of the underground coal mine extraction pipeline, and provides technical support for the construction of the intelligent management and control platform of the extraction pipe network.

Description

Automatic fault diagnosis method for coal mine underground coal seam gas extraction pipeline
Technical Field
The invention relates to an automatic diagnosis method for pipeline faults, in particular to an automatic diagnosis method for coal bed gas extraction pipeline faults in an underground coal mine.
Background
With the extension of coal resource exploitation to deep parts in China, the content of coal bed gas is gradually increased, and in consideration of safe coal exploitation and effective resource utilization, coal bed gas exploitation in coal mine areas becomes a strategic problem which needs to be solved urgently in China. Underground coal bed gas development at home and abroad is carried out by means of an extraction system, and due to the problems of corrosion perforation, fatigue fracture, external force damage and the like, the extraction pipeline is broken, so that the extraction efficiency is influenced, and the production safety is threatened. At present, the fault detection of the gas extraction pipeline mostly adopts an artificial mode, an effective system and an effective method are not applied, the expansion of the mining range of a mine causes the connection length of the extraction pipeline to be continuously increased, the efficiency of the artificial detection mode is further enlarged, and the development of an automatic fault diagnosis method for the coal bed gas extraction pipeline applicable to the underground coal mine is urgently needed.
Researchers have proposed that real-time data of a coal mine gas extraction monitoring system is utilized to analyze extraction pipeline fault information, for example, the chinese patent invention with publication number CN102174899A discloses a "coal bed gas safe gathering and transportation intelligent regulation and control system" in a coal mine area, which proposes a method for analyzing and judging whether a coal bed gas gathering and transportation pipe network is abnormal according to extraction monitoring data; the invention discloses a Chinese patent with publication number CN105627103A, and discloses a method and a system for diagnosing gas leakage of a pipe section of a mine gas extraction pipe, which provides a method for judging whether a gas extraction pipeline leaks gas or not by using the relation between the current value of the measured point mixed flow and the standard value of the mixed flow, and provides a gas leakage range; the invention discloses a Chinese patent publication No. CN105757459A, and discloses a gas extraction pipe network parameter monitoring system and a leakage point accurate positioning method, and provides a method for accurately positioning leakage points of an extraction pipeline by adopting a one-dimensional cellular automaton model. The method for judging the extraction pipeline fault is a beneficial attempt in the prior art, but the comprehensiveness and accuracy of the fault diagnosis of the extraction pipeline need to be further researched.
Disclosure of Invention
Based on the technical problems, the invention provides an automatic fault diagnosis method for a coal mine underground coal seam gas extraction pipeline, which can realize accurate judgment of a fault mode of the extraction pipeline and quick positioning of a gas leakage point when leakage occurs based on underground gas extraction monitoring data, and can realize quick and accurate diagnosis of the fault of the extraction pipeline.
The technical solution adopted by the invention is as follows:
a method for automatically diagnosing faults of a coal mine underground coal seam gas extraction pipeline comprises the following steps:
step (ii) of1, collecting extraction negative pressure and mixed flow value of each measuring point of an extraction pipeline, numbering the measuring points from near to far from an extraction pump station, and recording the extraction negative pressure and the mixed flow value of the ith measuring point as Pi、Qi
Step 2, analyzing whether a fault exists between the ith measuring point and the (i + 1) th measuring point of the extraction pipeline by adopting a deviation index method, judging the type of the fault, if the type of the fault is pipeline leakage, executing the step 3, otherwise, directly executing the step 4;
step 3, judging the position of a gas leakage point between the ith measuring point and the (i + 1) th measuring point of the extraction pipeline by adopting a pipeline gas leakage point positioning method;
step 4, replacing i with i +1, returning to the step 2 to judge the fault type of the next position until i is the last measuring point number;
in step 2, the deviation index method comprises the following processes:
a. the negative pressure deviation index delta P and the mixed flow deviation index delta Q are calculated by the following formulas
ΔP=||Pa-Pi+1|-H|
ΔQ=|Qi-Qi+1|
Figure BDA0002449402440000021
In the formula, H is the resistance of an extraction pipeline, Pa; k is a radical of1Is the local resistance coefficient; delta is the equivalent absolute roughness of the inner wall of the pipeline; d is the inner diameter of the circular pipeline, and for the non-circular pipeline, the equivalent diameter is cm; upsilon is the kinematic viscosity of the gas in the pipeline, m2/s;QiGas flow, m, monitored for the ith measurement point3/h;XiThe length m of the pipeline between the ith measuring point and the extraction pump is; xi+1The length m of the pipeline between the (i + 1) th measuring point and the extraction pump is; rho is the density of gas in the pipeline, kg/m3(ii) a g is the acceleration of gravity, m/s2;hi、hi+1Respectively the horizontal elevation m of the ith measuring point and the (i + 1) th measuring point;
b. analyzing the fault type, and setting the extraction negative pressure deviation threshold value as1Mixed flow deviationThe threshold value is2If Δ P is not less than1And Δ Q is not less than2If the fault type is diagnosed as pipeline leakage; if Δ P is not less than1And Δ Q <2If the fault type is diagnosed as pipeline blockage; if the other condition is the case, the diagnosis is no fault.
In step 3, the pipeline air leakage point positioning method adopts a pipeline air leakage point positioning method based on a transient model and/or a pipeline air leakage point positioning method based on a steady-state model.
The calculation process of the pipeline air leakage point positioning method based on the transient model is as follows:
a. collecting extraction negative pressure values of the ith measuring point and the (i + 1) th measuring point at different times;
b. drawing and analyzing time-course curves of the pumping negative pressure of the ith measuring point and the (i + 1) th measuring point to find out the mutation point of the negative pressure, wherein the time of the mutation point of the ith measuring point and the time of the mutation point of the (i + 1) th measuring point are respectively ti、ti+1
c. Calculating the pipeline length X of the gas leakage point from the extraction pump by adopting the following calculation formula
Figure BDA0002449402440000022
Wherein a is the propagation speed of the pressure wave in the pipeline, m/s; v is the flow velocity of the gas in the pipe, m/s.
The calculation process of the pipeline air leakage point positioning method based on the steady-state model is as follows:
a. collecting extraction negative pressure values of an ith measuring point and an (i + 1) th measuring point at a certain moment;
b. according to the extraction parameters of the ith measuring point and the extraction parameters of the (i + 1) th measuring point, calculating the pipeline length X of the gas leakage point from the extraction pump by adopting the following equation
Hi+Hi+1+HL=Pi-Pi+1
Figure BDA0002449402440000031
Figure BDA0002449402440000032
Figure BDA0002449402440000033
Wherein ξ is the local resistance coefficient of the air leakage point hXIs the horizontal elevation, m, of the point of air leakage.
The beneficial technical effects of the invention are as follows:
the invention provides an automatic fault diagnosis method for a coal mine underground coal seam gas extraction pipeline, which can realize accurate judgment of a fault mode of the extraction pipeline and quick positioning of a gas leakage point when leakage occurs based on underground gas extraction monitoring data, and realize quick and accurate fault diagnosis of the extraction pipeline.
The method can effectively solve the problem of low manual detection efficiency of the faults of the underground extraction pipeline of the coal mine, can provide technical support for the construction of the intelligent management and control platform of the extraction pipe network, has great significance for the construction of the intelligent management and control platform of the extraction pipe network of high-gas and outburst mines, especially has great popularization prospect for old mines with complicated extraction pipe networks and long pipelines, and can generate economic benefits in the safety production of the coal mine.
Drawings
The invention will be further described with reference to the following figures and specific examples:
FIG. 1 is a flow chart of the automatic fault diagnosis of a coal mine underground coal bed gas extraction pipeline of the invention;
FIG. 2 is a schematic diagram of a pipeline leakage point positioning method based on a transient model according to the present invention;
FIG. 3 is a schematic diagram of a steady-state model-based method for positioning a leakage point of a pipeline according to the present invention.
Detailed Description
Example 1
As shown in FIG. 1, the method for automatically diagnosing the fault of the coal mine underground coal bed gas extraction pipeline comprises the following steps:
step 1, collecting extraction negative pressure and mixed flow value of each measuring point of an extraction pipeline, numbering according to the distance between the measuring point and an extraction pump station from near to far, and recording the number of the ith measuring pointThe extraction negative pressure and the mixed flow value are respectively Pi、Qi
Step 2, analyzing whether a fault exists between the ith measuring point and the (i + 1) th measuring point of the extraction pipeline by adopting a deviation index method, judging the type of the fault, if the type of the fault is pipeline leakage, executing the step 3, otherwise, directly executing the step 4;
step 3, judging the position of a gas leakage point between the ith measuring point and the (i + 1) th measuring point of the extraction pipeline by adopting a pipeline gas leakage point positioning method;
and 4, replacing i with i +1, returning to the step 2 to judge the fault type of the next position until i is the last measuring point number.
The deviation index method of the step 2 comprises the following processes:
a. the negative pressure deviation index delta P and the mixed flow deviation index delta Q are calculated by the following formulas
ΔP=||Pi-Pi+1|-H|
ΔQ=|Qi-Qi+1|
Figure BDA0002449402440000041
In the formula, H is the resistance of an extraction pipeline, Pa; k is a radical of1Is the local resistance coefficient; delta is the equivalent absolute roughness of the inner wall of the pipeline; d is the inner diameter of the circular pipeline, and for the non-circular pipeline, the equivalent diameter is cm; upsilon is the kinematic viscosity of the gas in the pipeline, m2/s;QiGas flow, m, monitored for the ith measurement point3/h;XiThe length m of the pipeline between the ith measuring point and the extraction pump is; xi+1The length m of the pipeline between the (i + 1) th measuring point and the extraction pump is; rho is the density of gas in the pipeline, kg/m3(ii) a g is the acceleration of gravity, m/s2;hi、hi+1The horizontal elevation m of the ith measuring point and the (i + 1) th measuring point are respectively.
b. Analyzing the fault type, and setting the extraction negative pressure deviation threshold value as1A mixed flow deviation threshold value of2If Δ P is not less than1And Δ Q is not less than2If the fault type is diagnosed as pipeline leakage; if Δ P is not less than1And Δ Q <2If the fault type is diagnosed as pipeline blockage; if the other condition is the case, the diagnosis is no fault.
As shown in fig. 2, the pipeline air leakage point positioning method in step 3 adopts a pipeline air leakage point positioning method based on a transient model, and the calculation process of the pipeline air leakage point positioning method based on the transient model is as follows:
a. collecting extraction negative pressure values of the ith measuring point and the (i + 1) th measuring point at different times;
b. drawing according to the values acquired in the step a, and drawing an extraction negative pressure time course curve of the ith measuring point and the (i + 1) th measuring point, namely a change curve of extraction negative pressure along with time, wherein the abscissa is time, and the ordinate is extraction negative pressure; and finding out the mutation point of the negative pressure by analyzing the time course curves of the extraction negative pressure of the ith measuring point and the (i + 1) th measuring point, wherein the time of the mutation point of the ith measuring point and the time of the mutation point of the (i + 1) th measuring point are respectively ti、ti+1
c. Calculating the pipeline length X of the gas leakage point from the extraction pump by adopting the following calculation formula
Figure BDA0002449402440000042
Wherein a is the propagation speed of the pressure wave in the pipeline, m/s; v is the flow velocity of the gas in the pipe, m/s.
Example 2
As shown in fig. 1, is substantially the same as in embodiment 1. The different parts are mainly that the pipeline air leakage point positioning method in step 3 in the embodiment 1 adopts a pipeline air leakage point positioning method based on a steady-state model.
As shown in fig. 3, the pipe leakage point positioning method in step 3 adopts a pipe leakage point positioning method based on a steady-state model, and the calculation process of the pipe leakage point positioning method based on the steady-state model is as follows:
a. collecting extraction negative pressure values of an ith measuring point and an (i + 1) th measuring point at a certain moment;
b. according to the extraction parameters of the ith measuring point and the extraction parameters of the (i + 1) th measuring point, calculating the pipeline length X of the gas leakage point from the extraction pump by adopting the following equation
Hi+Hi+1+HL=Pi-Pi+1
Figure BDA0002449402440000051
Figure BDA0002449402440000052
Figure BDA0002449402440000053
Wherein ξ is the local resistance coefficient of the air leakage point hXIs the horizontal elevation, m, of the point of air leakage.
The rest of the process was the same as example 1, and the same portions were omitted.
The pipeline gas leakage point positioning method based on the steady-state model is used for carrying out field tests on a coal mine, gas leakage points are manually arranged at set positions of extraction pipes, monitoring points of extraction negative pressure, flow and other parameters are arranged on two sides of the gas leakage points, calculation is carried out by adopting the pipeline gas leakage point positioning method based on the steady-state model, and experimental results show that the relative error is 6%, and the method can adapt to the precision requirements of engineering sites.
Example 3
As shown in fig. 1, is substantially the same as in embodiment 1. The different parts are mainly the positioning method of the pipeline air leakage point in step 3 in the embodiment 1, which adopts a positioning method of the pipeline air leakage point based on the combination of a transient model and a steady-state model.
As shown in fig. 2, the calculation process of the pipeline leakage point positioning method based on the transient model is as follows:
a. collecting extraction negative pressure values of the ith measuring point and the (i + 1) th measuring point at different times;
b. drawing and analyzing time-course curves of the pumping negative pressure of the ith measuring point and the (i + 1) th measuring point to find out the mutation point of the negative pressure, wherein the time of the mutation point of the ith measuring point and the time of the mutation point of the (i + 1) th measuring point are respectively ti、ti+1
c. Calculating the position X of the leakage point by adopting the following calculation formulas
Figure BDA0002449402440000054
As shown in fig. 3, the calculation process of the pipeline leakage point positioning method based on the steady-state model is as follows:
a. collecting extraction negative pressure values of an ith measuring point and an (i + 1) th measuring point at a certain moment;
b. according to the extraction parameters of the ith measuring point and the extraction parameters of the (i + 1) th measuring point, calculating the pipeline length X of the gas leakage point from the extraction pump by adopting the following equationw
Hi+Hi+1+HL=Pi-Pi+1
Figure BDA0002449402440000055
Figure BDA0002449402440000061
Figure BDA0002449402440000062
Judging the length of a gas leakage point between the ith measuring point and the (i + 1) th measuring point of the extraction pipeline from the pipeline of the extraction pump to be Xs~Xw
The rest of the process was the same as example 1, and the same portions were omitted.

Claims (4)

1. A method for automatically diagnosing faults of a coal mine underground coal seam gas extraction pipeline is characterized by comprising the following steps:
step 1, collecting extraction negative pressure and mixed flow values of all measuring points of an extraction pipeline, numbering the measuring points from near to far from an extraction pump station, and recording the extraction negative pressure and the mixed flow values of the ith measuring point as Pi、Qi
Step 2, analyzing whether a fault exists between the ith measuring point and the (i + 1) th measuring point of the extraction pipeline by adopting a deviation index method, judging the type of the fault, if the type of the fault is pipeline leakage, executing the step 3, otherwise, directly executing the step 4;
step 3, judging the position of a gas leakage point between the ith measuring point and the (i + 1) th measuring point of the extraction pipeline by adopting a pipeline gas leakage point positioning method;
step 4, replacing i with i +1, returning to the step 2 to judge the fault type of the next position until i is the last measuring point number;
in step 2, the deviation index method comprises the following processes:
a. the negative pressure deviation index delta P and the mixed flow deviation index delta Q are calculated by the following formulas
ΔP=||Pi-Pi+1|-H|
ΔQ=|Qi-Qi+1|
Figure FDA0002449402430000011
In the formula, H is the resistance of an extraction pipeline, Pa; k is a radical of1Is the local resistance coefficient; delta is the equivalent absolute roughness of the inner wall of the pipeline; d is the inner diameter of the circular pipeline, and for the non-circular pipeline, the equivalent diameter is cm; upsilon is the kinematic viscosity of the gas in the pipeline, m2/s;QiGas flow, m, monitored for the ith measurement point3/h;XiThe length m of the pipeline between the ith measuring point and the extraction pump is; xi+1The length m of the pipeline between the (i + 1) th measuring point and the extraction pump is; rho is the density of gas in the pipeline, kg/m3(ii) a g is the acceleration of gravity, m/s2;hi、hi+1Respectively the horizontal elevation m of the ith measuring point and the (i + 1) th measuring point;
b. analyzing the fault type, and setting the extraction negative pressure deviation threshold value as1A mixed flow deviation threshold value of2If Δ P is not less than1And Δ Q is not less than2If the fault type is diagnosed as pipeline leakage; if Δ P is not less than1And Δ Q <2If the fault type is diagnosed as pipeline blockage; if the other condition is the case, the diagnosis is no fault.
2. The method for automatically diagnosing the faults of the gas extraction pipelines of the coal mine underground coal seam according to claim 1, wherein in the step 3, the pipeline gas leakage point positioning method adopts a pipeline gas leakage point positioning method based on a transient model and/or a pipeline gas leakage point positioning method based on a steady-state model.
3. The method for automatically diagnosing the faults of the gas extraction pipelines of the coal mine underground coal seam according to claim 2, wherein the calculation process of the pipeline gas leakage point positioning method based on the transient model is as follows:
a. collecting extraction negative pressure values of the ith measuring point and the (i + 1) th measuring point at different times;
b. drawing and analyzing time-course curves of the pumping negative pressure of the ith measuring point and the (i + 1) th measuring point to find out the mutation point of the negative pressure, wherein the time of the mutation point of the ith measuring point and the time of the mutation point of the (i + 1) th measuring point are respectively ti、ti+1
c. Calculating the pipeline length X of the gas leakage point from the extraction pump by adopting the following calculation formula
Figure FDA0002449402430000021
Wherein a is the propagation speed of the pressure wave in the pipeline, m/s; v is the flow velocity of the gas in the pipe, m/s.
4. The method for automatically diagnosing the fault of the coal mine underground coal seam gas extraction pipeline according to claim 2, wherein the calculation process of the pipeline gas leakage point positioning method based on the steady-state model is as follows:
a. collecting extraction negative pressure values of an ith measuring point and an (i + 1) th measuring point at a certain moment;
b. according to the extraction parameters of the ith measuring point and the extraction parameters of the (i + 1) th measuring point, calculating the pipeline length X of the gas leakage point from the extraction pump by adopting the following equation
Hi+Hi+1+HL=Pi-Pi+1
Figure FDA0002449402430000022
Figure FDA0002449402430000023
Figure FDA0002449402430000024
Wherein ξ is the local resistance coefficient of the air leakage point hXIs the horizontal elevation, m, of the point of air leakage.
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CN113589857A (en) * 2021-09-30 2021-11-02 广州能源检测研究院 Gas negative pressure power regulating system with fault diagnosis function and diagnosis method

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Inventor after: Zhang Huijie

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Inventor after: Zhang Zhirong

Inventor after: Wang Weihua

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