CN111575931B - Thread clamping structure in automatic threading device of industrial sewing machine - Google Patents
Thread clamping structure in automatic threading device of industrial sewing machine Download PDFInfo
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- CN111575931B CN111575931B CN202010457674.XA CN202010457674A CN111575931B CN 111575931 B CN111575931 B CN 111575931B CN 202010457674 A CN202010457674 A CN 202010457674A CN 111575931 B CN111575931 B CN 111575931B
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B87/00—Needle- or looper- threading devices
- D05B87/02—Needle- or looper- threading devices with mechanical means for moving thread through needle or looper eye
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B47/00—Needle-thread tensioning devices; Applications of tensometers
- D05B47/04—Automatically-controlled tensioning devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B51/00—Applications of needle-thread guards; Thread-break detectors
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B65/00—Devices for severing the needle or lower thread
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B65/00—Devices for severing the needle or lower thread
- D05B65/06—Devices for severing the needle or lower thread and for disposing of the severed thread end ; Catching or wiping devices for the severed thread
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Abstract
The invention provides a thread clamping structure in an automatic threading device of an industrial sewing machine, belonging to the technical field of sewing machines. The automatic threading device solves the technical problems of low threading automation degree, long remaining thread end of a thread and the like of the existing industrial sewing machine. The industrial sewing machine comprises a machine shell, the thread clamping structure comprises a thread clamping shell and a thread clamping end cover, the thread clamping shell is fixedly arranged on the side face of the machine shell, the thread clamping end cover is connected with the thread clamping shell through an axial screw, the outer end of the thread clamping shell and the inner side of the thread clamping end cover are arranged at intervals, a thread clamping shaft is arranged in the middle of the thread clamping shell and is connected with the thread clamping end cover through a thread clamping core, an electromagnet capable of driving the thread clamping shaft to move along the axial direction is arranged in the machine shell, a movable cutter is fixedly arranged on the lower side of the thread clamping end cover, and a fixed cutter matched with the movable cutter is arranged on the thread clamping shell. The thread clamping structure accurately and reliably realizes the locking of the thread, and can ensure that the thread ends of the thread are kept consistent in length after threading each time.
Description
Technical Field
The invention belongs to the technical field of sewing machines, and relates to an automatic threading device of an industrial sewing machine, in particular to a thread clamping structure in the automatic threading device of the industrial sewing machine.
Background
The sewing machine is a machine which uses one or more sewing threads to form one or more stitches on a sewing material so as to interweave or sew one or more layers of the sewing material; the existing industrial sewing machine is not provided with an automatic threading device, needs manual threading under the conditions of thread breakage, needle breakage and the like, wastes time and labor, and particularly causes great trouble to people with poor eyesight or the old.
Some domestic sewing machines are currently provided with automatic threading devices, for example some flat sewing machines, which can be generally divided into two categories: one type of the device is a device with a simpler structure and a lower automation degree, the device needs two hands to be matched during threading, firstly, the thread is hung on the threading device, then, the thread is taken by one hand, the thread is threaded into the thread hook by the movement of the driving device of one hand, only one section of thread enters the needle hole after the threading is completed, the thread needs to be pulled out by the hand, the whole operation is more complicated and consumes a long time, the effect of assisting the threading can be achieved, and the purpose of quick threading cannot be achieved. The other type of the device is a device with high automation degree and a complex structure, the device needs to hang a wire at a specified position firstly, then the device is driven by a single hand, the whole threading process is completed through the interaction of the self structure of the device, the matching of the other hand is not needed, the operation is simple, the time consumption is low, but the full automatic threading cannot be realized.
These automatic threading devices are only suitable for household machines, and compared with industrial flat sewing machines, the two types of sewing machines have larger difference, and are different in threading direction, stability requirements and the like, and the difference between the two types of sewing machines is larger.
Chinese patent (publication number: CN 208486056U; publication date: 2019-02-12) discloses a threading device for a sewing machine, which comprises a fixed base, a steering engine, a gear, a rack and a threading device, wherein the fixed base is fixedly arranged on a presser bar, the fixed base is formed by arranging a steering engine groove and a rack groove on an iron block with an L-shaped cross section, the steering engine groove and the rack groove are mutually vertical in spatial position, the steering engine is fixedly arranged in the steering engine groove, a motor shaft of the steering engine is connected with the gear, the rack is arranged in the rack groove in a matching manner, a toothed part of the rack is upward, the gear is mutually meshed with the rack, one end of the threading device is fixedly arranged on the front end face of the rack, the other end of the threading device is provided with a sensor and a perforating rod, the sensor and the perforating rod are positioned on the front end face of the threading device, the front end of the perforating rod, the position of the perforating rod is opposite to the needle hole on the machine needle.
The threading device for the sewing machine disclosed in the above patent document still needs to put the thread into the thread hooking groove by hand to successfully complete the threading operation, and the degree of automation is low. Meanwhile, when the suture is clamped, the same length can not be ensured to be remained every time, so that the suture is not tidy enough, and burrs or bird nests are avoided.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a thread clamping structure in an automatic threading device of an industrial sewing machine, and the technical problems to be solved by the invention are as follows: how to ensure the uniformity of the length of the thread end of the sewing thread and the flatness of the thread end when the industrial sewing machine automatically threads.
The purpose of the invention can be realized by the following technical scheme:
a thread clamping structure in an automatic threading device of an industrial sewing machine, the industrial sewing machine comprises a machine shell, and is characterized in that, the wire clamping structure comprises a wire clamping shell and a wire clamping end cover, the wire clamping shell is fixedly arranged on the side surface of the shell, the wire clamping end cover is connected with the wire clamping shell through a shaft position screw, the outer end of the wire clamping shell and the inner side of the wire clamping end cover are oppositely arranged at intervals, the middle part of the wire clamping shell is provided with a wire clamping shaft, the wire clamping shaft is connected with the wire clamping end cover through a wire clamping core, an electromagnet capable of driving the wire clamping shaft to move along the axial direction is arranged in the shell, a moving blade is fixedly arranged on the lower side of the wire clamping end cover, the wire clamping shell is provided with a fixed cutter matched with the movable cutter for cutting a wire, and the wire clamping shaft can drive the wire clamping end cover to move along the length direction of the shaft position screw until the wire clamping end cover abuts against the wire clamping shell.
The working principle is as follows: the industrial sewing machine also comprises a take-up lever, a machine needle, a bottom plate and a side cover fixedly arranged at one end of the machine shell, wherein the machine needle is provided with a threading hole, the machine shell is fixedly arranged on the bottom plate, the inner end of the take-up lever is positioned in the machine shell and is connected with the main shaft, and the outer end of the take-up lever extends out of the machine shell and can swing under the driving of the main shaft; the vertical needle bar that is equipped with can go up and down in the casing, the eedle sets firmly at the needle bar lower extreme. The automatic threading device of the industrial sewing machine also comprises a threading structure arranged on the outer side surface of the shell, a broken thread detection structure and a guide structure arranged on the side cover, wherein the broken thread detection structure is positioned between the take-up lever and the needle; the guide structure is used for transferring the suture to the threading hole of the machine needle, and the threading structure drives the suture to pass through the threading hole of the machine needle to realize threading action. The threading structure comprises a guide plate and a threading connecting rod arranged on the guide plate in a sliding manner; the guide plate is arranged on one side of the machine needle, one end of the guide plate is fixedly connected with the lower side of the shell, and the other end of the guide plate is obliquely downward and directly faces the machine needle in a rising state; one end of the threading connecting rod facing the needle is fixedly provided with a deformable threading hook which is made of a tough steel wire and is in a diamond shape; the machine shell is also provided with a threading motor which can drive the threading connecting rod to reciprocate on the guide plate along the length direction of the guide plate; the threading motor can drive the threading hook to penetrate through the threading hole of the needle; the guide structure comprises a rotating connecting rod which is hinged on the inner side of the side cover and can swing and a driving piece which can drive the rotating connecting rod to swing to one side of the threading hole of the needle; one end of the rotating connecting rod is fixedly provided with a wire clamping cylinder and a wire ejecting cylinder, the outer end of an output shaft of the wire clamping cylinder is fixedly provided with a wire clamping plate, the wire clamping plate is provided with an open slot, and an output shaft of the wire ejecting cylinder is fixedly provided with a post rod facing the open slot; the rotating connecting rod is positioned at one side of the needle, and the ejector rod can swing to the threading hole of the needle along with the rotating connecting rod. The wire clamping structure is used for clamping and cutting wires; the automatic threading function of the industrial sewing machine is realized together with all the components. Specifically, in the technical scheme, the suture passes through the thread breakage detection structure, the thread take-up lever and the thread clamping structure and then penetrates into the threading hole of the needle, in the normal working process of the industrial sewing machine, the thread clamping end cover and the thread clamping shell are in a relatively spaced and loosened state, and the suture can freely pass through the thread clamping structure and normally feed and move; when the situation of thread breakage occurs, the thread is changed from a tight state to a loose state, the thread breakage detection structure can obtain a thread breakage signal in the first time through the sensor, the electric control system controls the electromagnet to act after receiving the thread breakage signal, the thread clamping shaft can drive the thread clamping end cover to move towards the thread clamping shell under the action of the electromagnet and abut against the thread clamping shell, the thread clamping end cover and the thread clamping shell are matched to clamp the thread, the movable knife is connected with the fixed knife at the moment, the thread end below the thread clamping shell is cut off, and the thread end can be guaranteed to be consistent in length after each threading because the thread cutting positions are the same, and the thread end is guaranteed to be tidy. After the thread is clamped by the thread clamping structure, the guide structure and the threading structure start to act to carry out threading, the thread clamping cylinder drives the thread clamping plate to move to clamp the thread between the take-up lever and the thread clamping structure, the driving piece can drive the rotating connecting rod to swing, so that the thread clamping cylinder and the thread ejecting cylinder move to one side of a threading hole in the machine needle and bring the thread to one side of the threading hole of the machine needle, meanwhile, the threading motor drives the threading connecting rod to move on the guide plate, the threading hook at the end part of the threading connecting rod moves towards the direction of the machine needle, and the threading hook passes through the threading hole of the machine needle after being deformed; then the thread-ejecting cylinder drives the ejector rod to act, the thread is positioned at the end part of the ejector rod, the ejector rod pushes the thread clamping plate out of the open slot of the thread clamping plate and sends the thread clamping plate to the threading hook, the threading hook clamps the thread positioned at one side of the threading hole of the machine needle and exits the threading hole, so that the thread passes through the threading hole of the machine needle to reach the other side of the threading hole, and the automatic threading function of the sewing machine is realized.
In the thread clamping structure in the automatic threading device of the industrial sewing machine, the thread clamping shell is cylindrical, the thread clamping end cover is plate-shaped, the outer end of the thread clamping shell is provided with a first extending part extending towards one side, one side of the thread clamping end cover is provided with a second extending part corresponding to the first extending part, a groove is formed in the side surface of the first extending part facing the second extending part, a convex block facing the groove and capable of being embedded into the groove are arranged on the side surface of the second extending part facing the first extending part, the fixed knife is fixedly arranged at the lower side of the first extending part and located under the groove, and the movable knife is fixedly arranged at the lower side of the second extending part and located under the convex block. When the thread is clipped, the convex block enters the groove, the movable knife fixedly connected with the thread clipping end cover and the fixed knife fixedly connected with the thread clipping shell generate shearing action, and partial thread with hair generated at the tail end of the thread due to thread breakage is cut off. Through the structure, when the wire clamping end cover is separated from the wire clamping shell, the fixed knife and the movable knife are based on the suture principle, so that the suture is not cut off by the movable knife and the fixed knife in normal work.
In the thread clamping structure in the automatic thread threading device of the industrial sewing machine, the thread clamping shell and the thread clamping end cover are arranged at an interval, the thread clamping end cover can move towards the direction of the thread clamping shell, and the installation position of the shaft position screw is located between the thread clamping core and the groove and between the shaft position screw and the lug.
In the thread clamping structure in the automatic threading device of the industrial sewing machine, the lower side surface of the second extension part is lower than the lower side surface of the first extension part, a first installation groove is formed in the lower side surface of the first extension part, the fixed knife is embedded in the first installation groove, the bottom of the first installation groove is communicated with the lower side of the groove, the side surface of the fixed knife facing the second extension part is an inclined surface, and the inclined surface is obliquely downwards arranged from the lower side of the groove to the second extension part; the mounting groove II is formed in the lower side face of the second extending portion, the moving blade is embedded in the mounting groove II, the upper side face of the moving blade is flush with the lower side face of the fixed blade or is close to the flush, the moving blade faces, the side face of the first extending portion is also an inclined face, and the inclined face is formed in the inclined face in the direction of the first extending portion from the bottom of the moving blade. The intersection of the inclined plane and the lower side face of the fixed knife forms a fixed knife cutting edge, the intersection of the inclined plane and the upper side face of the movable knife forms a movable knife cutting edge, and when the thread clamping end cover moves towards the direction of the thread clamping shell, the movable knife cutting edge and the fixed knife cutting edge form shearing motion, so that redundant threads are sheared, and the thread ends of the threads are guaranteed to be neat and level.
In the thread clamping structure in the automatic threading device of the industrial sewing machine, further, the upper side surface of the second extension part is higher than the upper side surface of the first extension part, a concave protrusion is arranged on the side surface of the upper side of the second extension part facing the first extension part, and when the thread clamping end cover is attached to the thread clamping housing, the lower side of the concave protrusion is attached to the upper side surface of the first extension part; the middle concave part of the concave bulge is just above the groove and the lug. The suture is threaded through the concave raised central depression and is held between the groove and the projection.
In the thread clamping structure in the automatic thread threading device of the industrial sewing machine, the thread clamping shell and the thread clamping end cover are coaxially arranged, the thread clamping shaft and the thread clamping shell are coaxially arranged, the thread clamping shaft is movably inserted in the thread clamping shell and can axially move, the inner end of the thread clamping shaft is connected with an iron core of an electromagnet and can axially move under the driving of the electromagnet; the outer end of the wire clamping shaft is fixedly connected with the wire clamping end cover through the wire clamping core, and the wire clamping end cover can be driven to move when the wire clamping shaft moves; the inner end of the axial position screw penetrates through the wire clamping end cover and is in threaded connection with the wire clamping shell, and the axial position screw and the wire clamping shaft are arranged in parallel at intervals, so that the wire clamping end cover can be prevented from rotating in the circumferential direction while moving in the axial direction of the wire clamping shaft; thereby preventing misalignment.
Furthermore, a compression spring is arranged between the wire clamping shell and the wire clamping end cover, so that the wire clamping end cover can reset, and the wire clamping end cover is sleeved on the wire clamping core as an optimal choice.
Compared with the prior art, the thread clamping structure accurately and reliably realizes locking of the thread, the thread ends positioned below the thread clamping machine shell can be cut off, the thread cutting positions are the same each time, the thread ends of the thread are guaranteed to be consistent in length after each threading, and the regularity of the thread ends of the thread is guaranteed.
Drawings
FIG. 1 is a schematic perspective view of the thread clamping structure of the industrial sewing machine.
Fig. 2 is a partially enlarged schematic view of a portion a in fig. 1.
Fig. 3 is a schematic perspective view of a thread breakage detecting structure in an industrial sewing machine.
Fig. 4 is a schematic perspective view of the present thread clamping structure.
Fig. 5 is a first explosion structure diagram of the wire clamping structure.
Fig. 6 is a schematic perspective view of a guide structure in an industrial sewing machine.
Fig. 7 is a schematic perspective view of a guide structure in an industrial sewing machine.
Fig. 8 is a schematic structural view of a thread-ejecting cylinder in the automatic threading device of the industrial sewing machine.
Fig. 9 is a first perspective view of a threading structure in the industrial sewing machine.
Fig. 10 is a schematic perspective view of a threading structure in the industrial sewing machine.
Fig. 11 is a second explosion structure diagram of the wire clamping structure.
In the figure, 1, a housing; 2. a side cover; 3. a take-up lever; 4. a needle; 41. threading holes; 5. a wire break detection structure; 51. a wire clamping base; 51a, a through hole; 52. a sensor; 61. a wire clamping shell; 61a, an extension part I; 61b, a groove; 61c, a first mounting groove; 62. a wire clamping end cover; 62a and an extension part II; 62b, a bump; 62c, a second mounting groove; 62d, concave protrusions; 63. an axial screw; 64. a wire clamping shaft; 65. clamping the wire core; 66. moving a knife; 67. fixing a cutter; 7. a guide structure; 71. rotating the connecting rod; 72. a drive member; 73. a wire clamping cylinder; 74. a top line cylinder; 75. a wire clamping plate; 75a, an open slot; 76. a top rod; 76a, a V-shaped groove; 77. a transmission connecting rod; 78. a drive crank; 79. a connecting rod strut; 7a, a support plate; 8. a threading structure; 81. a threading connecting rod; 81a, a male connection portion; 81b, a notch; 81c, a guard plate; 81d, accommodating grooves; 82. threading hook; 83. a threading motor; 83a, a motor crank; 84. a motor bracket; 85. a guide plate; 85a, a guide groove; 85b, side plates; 85c, abdicating the strip-shaped groove; 86. a transmission rod; 87. a first limiting strip; 88. a second limiting strip; 9. a wire passing plate; 9a, a wire through hole; 9b, folding plates; 9b1, cross line side hole; 10. a base plate; 11. a needle bar; 12. mounting a wire holder; 13. and (5) a lower wire clamping device.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1 and 2, the industrial sewing machine in this embodiment includes a housing 1, a bottom plate 10, a side cover 2 fixed at one end of the housing 1, a thread take-up lever 3 and a needle 4, the needle 4 has a thread hole 41, the housing 1 is fixed on the bottom plate 10, a needle rod 11 capable of ascending and descending is vertically arranged in the housing 1, and the needle 4 is fixed at the lower end of the needle rod 11. The automatic threading device also comprises a broken thread detection structure 5 arranged on the machine shell 1, a threading structure 8 and a guide structure 7 arranged on the side cover 2, wherein the broken thread detection structure 5 is positioned between the take-up lever 3 and the needle 4; the guide structure 7 is used for transferring the suture to the threading hole 41 of the needle 4, and the threading structure 8 drives the suture to pass through the threading hole 41 of the needle 4 to realize threading action.
As shown in fig. 1, 6 to 11, the guide structure 7 includes a rotation link 71 hinged inside the side cover 2 and capable of swinging, and a driving member 72 capable of driving the rotation link 71 to swing to the threading hole 41 side of the needle 4; the threading structure 8 comprises a guide plate 85 fixedly arranged at the lower side of the machine shell 1 and a threading connecting rod 81 arranged on the guide plate 85 in a sliding way; one end of the rotating connecting rod 71 is fixedly provided with a wire clamping cylinder 73 and a wire ejecting cylinder 74, the outer end of an output shaft of the wire clamping cylinder 73 is fixedly provided with a wire clamping plate 75, the wire clamping plate 75 is provided with an open slot 75a, and an output shaft of the wire ejecting cylinder 74 is fixedly provided with a mandril 76 facing the open slot 75 a; the rotating connecting rod 71 and the guide plate 85 are respectively arranged at two sides of the machine needle 4, one end of the guide plate 85 is fixedly connected with the machine shell 1, and the other end of the guide plate is obliquely downward and directly faces the machine needle 4 in a rising state; a deformable threading hook 82 is fixedly arranged at one end of the threading connecting rod 81 facing the needle 4, the threading hook 82 is made of a tough steel wire, and the threading hook 82 is in a diamond shape; the machine shell 1 is also provided with a threading motor 83 which can drive the threading connecting rod 81 to reciprocate on the guide plate 85 along the length direction; the threading motor 83 can drive the threading hook 82 to pass through the threading hole 41 of the needle 4 and the threading hook 82 is positioned at the side of the needle 4 close to the top thread cylinder 74.
As shown in fig. 4, 5 and 11, the wire clamping structure includes a wire clamping housing 61 and a wire clamping end cover 62, the wire clamping housing 61 is fixed on the side surface of the machine shell 1, the wire clamping end cover 62 is connected with the wire clamping housing 61 through a shaft screw 63, the outer end of the wire clamping housing 61 and the inner side of the wire clamping end cover 62 are oppositely arranged at intervals, and the wire clamping end cover 62 can move towards the wire clamping housing 61; the middle part of the wire clamping shell body 61 is provided with a wire clamping shaft 64, the wire clamping shaft 64 is connected with the wire clamping end cover 62 through a wire clamping core 65, the lower end of the wire clamping end cover 62 is fixedly provided with a movable knife 66, the wire clamping shell body 61 is provided with a fixed knife 67 matched with the movable knife 66 for cutting, and the wire clamping shaft 64 can drive the wire clamping end cover 62 to move along the length direction of the shaft position screw 63 until the wire clamping end cover is abutted against the wire clamping shell body 61. After receiving the wire breaking signal, the wire clamping shaft 64 drives the wire clamping end cover 62 to abut against the wire clamping shell 61 under the action of the electromagnet, the wire clamping end cover 62 and the wire clamping shell 61 are matched to clamp the suture, at the moment, the movable knife 66 is connected with the fixed knife 67 to cut the thread end below the wire clamping shell 1, and the thread cutting positions are the same, so that the thread end can be guaranteed to be consistent in length after each threading. Furthermore, the wire clamping shell 61 is cylindrical, the wire clamping end cover 62 is plate-shaped, the outer end of the wire clamping shell 61 is provided with a first extension part 61a extending towards one side, one side of the wire clamping end cover 62 is provided with a second extension part 62a corresponding to the first extension part 61a, a groove 61b is formed in the side surface, facing the second extension part 62a, of the first extension part 61a, a convex block 62b facing the groove 61b is arranged on the side surface, facing the first extension part 61a, of the second extension part 62a, the convex block 62b can be embedded into the groove 61b, the fixed knife 67 is fixedly arranged on the lower side of the first extension part 61a and is positioned right below the groove 61b, and the movable knife 66 is fixedly arranged on the lower side of the second extension part 62a and is positioned right below the convex block 62 b; the mounting position of the shaft screw 63 is between the clip core 65 and the groove 61b and the projection 62 b. When the thread is clipped, the convex block 62b enters the groove 61b, the movable knife 66 fixedly connected with the thread clipping end cover 62 and the fixed knife 67 fixedly connected with the thread clipping shell 61 generate a shearing action, the partial thread of hair generated at the tail end of the thread due to thread breakage is cut off, and the thread ends can be ensured to keep consistent length after each threading because the thread cutting positions are the same. Through the structure, when the thread clamping end cover 62 is separated from the thread clamping shell 61, the thread principle fixed knife 67 and the movable knife 66 are used for suturing, so that the thread is not cut off by the movable knife 66 and the fixed knife 67 in normal work. The lower side surface of the second extension part 62a is lower than the lower side surface of the first extension part 61a, the lower side surface of the first extension part 61a is provided with a first mounting groove 61c, a fixed cutter 67 is embedded in the first mounting groove 61c, the bottom of the first mounting groove 61c is communicated with the lower side of the groove 61b, the side surface of the fixed cutter 67 facing the second extension part 62a is an inclined surface, and the inclined surface is obliquely downwards arranged from the lower side of the groove 61b to the second extension part 62 a; the lower side surface of the second extension part 62a is provided with a second mounting groove 62c, the movable knife 66 is embedded in the second mounting groove 62c, the upper side surface of the movable knife 66 is flush with or close to the lower side surface of the fixed knife 67, the side surface of the movable knife 66 facing the first extension part 61a is also an inclined surface, and the inclined surface is obliquely upwards arranged from the bottom of the movable knife 66 facing the first extension part 61 a. The intersection of the inclined surface and the lower side surface of the fixed knife 67 forms a cutting edge of the fixed knife 67, the intersection of the inclined surface and the upper side surface of the movable knife 66 forms a cutting edge of the movable knife 66, and when the thread clamping end cover 62 moves towards the thread clamping shell 61, the cutting edge of the movable knife 66 and the cutting edge of the fixed knife 67 form shearing motion, so that redundant threads are sheared, and the thread ends of the threads are guaranteed to be neat and level.
In the embodiment, the suture passes through the thread breakage detection structure 5, the thread take-up lever 3 and the thread clamping structure and then penetrates into the threading hole 41 of the needle 4, in the normal working process of the industrial sewing machine, the thread clamping end cover 62 and the thread clamping shell 61 are in a loosening state, and the suture can freely pass through the thread clamping end cover 62 and the thread clamping shell 61 and normally feed and move; when the suture is broken, the suture is changed from a tight state to a loose state, the broken detection structure 5 can obtain a broken signal at the first time through the sensor 52, the electromagnet is started at the moment, the suture is clamped before being separated from the thread clamping structure, and the thread clamping structure can cut off the thread end outside the lower part of the thread clamping structure to keep the thread end of the suture flat; after the thread clamping structure clamps the thread, the guide structure 7 and the threading structure 8 start to act to thread, the thread clamping cylinder 73 drives the thread clamping plate 75 to move to clamp the thread between the thread taking-up rod 3 and the thread clamping structure, the driving piece 72 drives the rotating connecting rod 71 to swing, so that the thread clamping cylinder 73 and the thread ejecting cylinder 74 move to one side of the threading hole 41 on the needle 4 and also bring the thread to one side of the threading hole 41 of the needle 4, meanwhile, the threading motor 83 drives the threading connecting rod 81 to move on the guide plate 85, the threading hook 82 at the end part of the threading connecting rod 81 moves towards the needle 4, and the threading hook 82 passes through the threading hole 41 of the needle 4 after being deformed; then the thread-ejecting cylinder 74 drives the top bar 76 to move, the thread is positioned at the end part of the top bar 76, the top bar 76 pushes the thread clamping plate 75 out of the opening groove 75a of the thread clamping plate 75 and sends the thread clamping plate 75 to the threading hook 82, the threading hook 82 clamps the thread positioned at one side of the threading hole 41 of the machine needle 4 and exits the threading hole 41, so that the thread passes through the threading hole 41 of the machine needle 4 to the other side, and the automatic threading function of the sewing machine is realized.
Further, as shown in fig. 9 and 10, the guide plate 85 is provided with a guide groove 85a along the length direction thereof, the upper end of the threading link 81 is slidably inserted into the guide groove 85a and can reciprocate along the length direction of the guide groove 85a, the lower end of the threading link 81 extends out of the guide groove 85a, and the threading hook 82 is fixedly arranged on the lower end face of the threading link 81; the machine shell 1 is fixedly provided with a motor support 84, the motor support 84 and the guide plate 85 are fixed on the lower side of the machine shell 1 through screws, and the threading motor 83 is arranged on the motor support 84 and fixedly connected with the motor support 84 through screws. The threading connecting rod 81 is embedded in the guide groove 85a in a sliding manner and driven by the threading motor 83 to reciprocate along the length direction of the guide groove 85a, so that the threading hook 82 at the end part of the threading connecting rod 81 is brought through the threading hole 41 of the needle 4, clamps the thread and then retracts, the thread smoothly passes through the threading hole 41 of the needle 4, and the automatic threading function is realized; the guide groove 85a of the guide plate 85 has a guiding function, so that the moving stability and reliability of the threading connecting rod 81 can be ensured, and the threading hook 82 can be assisted to accurately penetrate into the threading hole 41 of the needle 4.
As shown in fig. 1 and 3, a wire passing plate 9 bent and extending downward is fixedly arranged on the outer side surface of the case 1, a wire passing hole 9a is formed in the lower end of the wire passing plate 9, the wire breakage detection structure 5 includes a wire clamping base 51 fixedly arranged on the case 1, two ends of the wire clamping base 51 are fixed on the outer side surface of the case 1 through screws, a through hole 51a is a rectangular hole, and the through hole 51a is located in the middle of the wire clamping base 51 and penetrates through the upper side and the lower side of the wire clamping base 51; the thread clamping base 51 is positioned below the thread passing plate 9, a through hole 51a penetrating through the upper side and the lower side of the thread clamping base 51 is formed in the thread clamping base 51, and a sensor 52 for detecting a thread is arranged in the through hole 51 a. When the thread penetrating through the through hole 51a of the thread clamping base 51 is broken, the sensor 52 positioned in the through hole 51a can detect a thread breakage signal, the sensitivity of the sensor 52 is high, and the signal can be timely transmitted after the thread breakage signal is detected, so that the thread clamping structure can rapidly clamp the thread breakage, and the guarantee is provided for the sewing machine to successfully and automatically thread the thread.
The sensor 52 in the disconnection detecting structure 5 of the present embodiment may use the pressure sensor 52 in the chinese patent application No. CN2017108604130 or the chinese patent application No. CN 2017101117514Z.
Further, as shown in fig. 1, an upper wire gripper 12 and a lower wire gripper 13 are arranged at an interval from top to bottom on the side surface of the case 1, the wire passing plate 9 and the upper wire gripper 12 are fixedly arranged on the case 1 by using the same axial screw 63, a folded plate 9b is arranged on one side of the wire passing plate 9, the folded plate 9b is perpendicular to the side surface of the case 1, and two wire passing side holes 9b1 are arranged on the folded plate 9 b; the broken wire detection structure 5 is positioned between the upper wire holder 12 and the lower wire holder 13, the lower end of the wire passing plate 9 extends downwards to the broken wire detection structure 5, the end part of the lower end of the wire passing plate 9 bends downwards in an inclined mode and is tilted, and the wire passing hole 9a is positioned at the end of the wire passing plate 9. In use, the suture is led out from the reel, passes through the thread-passing side hole 9b1 of the thread-passing plate 9, then bypasses the upper thread clamp 12, passes through the thread-passing hole 9a of the thread-passing plate 9, then passes through the through hole 51a in the thread breakage detection structure 5, then bypasses the lower thread clamp 13, and then passes through the take-up lever 3.
Further, as shown in fig. 4 and 5, the upper side surface of the second extending part 62a is higher than the upper side surface of the first extending part 61a, the side surface of the upper side of the second extending part 62a facing the first extending part 61a is provided with a concave protrusion 62d, and when the wire clamping end cover 62 is abutted with the wire clamping housing 61, the lower side of the concave protrusion 62d is abutted against the upper side surface of the first extending part 61 a; the central depression of the concave projection 62d is located directly above the groove 61b and the projection 62 b. The suture is threaded through the central recess of the female projection 62d and is held between the groove 61b and the projection 62 b. The wire clamping shell 61 and the wire clamping end cover 62 are coaxially arranged, the wire clamping shaft 64 and the wire clamping shell 61 are coaxially arranged, the wire clamping shaft 64 is movably inserted in the wire clamping shell 61 and can axially move, and the inner end of the wire clamping shaft 64 is connected with an iron core of the electromagnet and can axially move under the driving of the electromagnet; the outer end of the wire clamping shaft 64 is fixedly connected with the wire clamping end cover 62 through the wire clamping core 65, and the wire clamping shaft 64 can drive the wire clamping end cover 62 to move when moving; the inner end of the shaft position screw 63 penetrates through the wire clamping end cover 62 and is screwed on the wire clamping shell 61, and the shaft position screw 63 and the wire clamping shaft 64 are arranged in parallel at intervals, so that the wire clamping end cover 62 can be prevented from rotating in the circumferential direction while moving in the axial direction of the wire clamping shaft 64; thereby preventing misalignment.
Preferably, a compression spring is arranged between the wire clamping shell 61 and the wire clamping end cover 62 in the embodiment, so that the wire clamping end cover 62 can be reset, and preferably, the wire clamping end cover 62 is sleeved on the wire clamping core 65.
As shown in fig. 6 and 7, the driving member 72 is fixedly arranged on the inner wall of the side cover 2, a transmission connecting rod 77 is arranged between the rotating connecting rod 71 and the driving member 72, one end of the transmission connecting rod 77 is connected with the driving member 72 through a transmission crank 78, the inner end of the transmission crank 78 is sleeved on the output shaft of the driving member 72, the outer end extends along the radial direction of the output shaft of the driving member 72 and is hinged with the end part of the transmission connecting rod 77, the other end of the transmission connecting rod 77 is hinged with one end of the rotating connecting rod 71 far away from the wire clamping cylinder 73, a connecting rod supporting column 79 is arranged in the middle of one side of the rotating connecting rod 71 or close to the position connected with the transmission connecting rod 77, and the end part of the connecting rod supporting column 79 is fixed on the inner wall of the side cover 2; the rotating link 71 is rotatably connected to the link support 79. The driving part 72 provides power for the swing of the rotating connecting rod 71, the driving part 72 drives the transmission connecting rod 77 to move, and then the rotating connecting rod 71 is driven to swing around the connecting rod supporting column 79, one end of the rotating connecting rod 71, which is provided with the thread clamping cylinder 73 and the thread ejecting cylinder 74, can swing to one side of the thread penetrating hole 41 of the sewing needle, and therefore the automatic threading function of the sewing thread is achieved. The rotation link 71 is hinged to the inner wall of the side cover 2 through a link post 79, so that the rotation link 71 has good stability when swinging.
The driving member 72 is a cylinder or a motor in this embodiment. The air cylinder can be a rotary air cylinder or a common double-acting air cylinder, the rotary connecting rod 71 is driven to swing through a swing rod or a connecting rod structure, the air cylinder or the motor is common, and the maintenance or the replacement is convenient.
Further, the rotating connecting rod 71 is in a long strip plate shape, the shell of the wire clamping cylinder 73 and the shell of the wire ejecting cylinder 74 are fixedly arranged on the rotating connecting rod 71 at intervals, the wire clamping cylinder 73 and the wire ejecting cylinder 74 penetrate from one side of the rotating connecting rod 71 to the other side, the end portion of the shell of the wire clamping cylinder 73 is provided with a support plate 7a, the support plate 7a is arranged opposite to the wire clamping plate 75, a piston rod of the wire clamping cylinder 73 can drive the wire clamping plate 75 to move towards the support plate 7a and clamp the wire between the wire clamping plate 75 and the support plate 7a, the support plate 7a extends towards one side of the wire ejecting cylinder 74, an opening groove 75a is formed in one side, close to the wire ejecting cylinder 74, of the wire clamping plate 75, and the ejector rod 76 penetrates through the support plate 7a and faces the opening groove 75a and can reciprocate on the support plate 7 a. Further, the ejector rod 76 may be a part of the piston rod of the ejector wire cylinder 74, or may be a structure that is manufactured separately from the piston rod of the ejector wire cylinder 74 and then fixedly connected together; the thread clamping cylinder 73 is closer to the end of the rotating link 71 than the thread ejecting cylinder 74, the axial direction of the thread clamping cylinder 73 is perpendicular to the longitudinal direction of the rotating link 71, the thread ejecting cylinder 74 is arranged obliquely, and the piston rod of the thread ejecting cylinder 74 is inclined toward the piston rod direction of the thread clamping cylinder 73. The wire clamping cylinder 73 and the wire ejecting cylinder 74 are both fixed on the rotating connecting rod 71 through mounting connecting blocks and screws, the wire clamping cylinder 73 and the wire ejecting cylinder 74 are both double-acting cylinders, and both the wire clamping cylinder 73 and the wire ejecting cylinder 74 are provided with two air throttle valves, so that the wire clamping cylinder 73 and the wire ejecting cylinder 74 can be driven and reset through electric control, and the automation degree of the wire clamping cylinder 73 and the wire ejecting cylinder 74 is improved; as shown in fig. 8, the end of the push rod 76 is provided with a V-shaped groove 76a to prevent the suture from deviating from the end of the push rod 76, so that the action of the push rod cannot be realized.
As shown in fig. 9 and 10, a motor crank 83a is fixed on the output shaft of the threading motor 83, and the motor crank 83a is connected with the threading connecting rod 81 through a transmission rod 86. The inner end of the motor crank 83a is sleeved on the output shaft of the threading motor 83 and is fixedly connected with the output shaft of the threading motor 83 through a locking screw, the outer end of the motor crank 83a extends along the radial direction of the output shaft of the threading motor 83, one end of the transmission rod 86 is hinged with the outer end of the motor crank 83a, and the other end of the transmission rod 86 is hinged with the middle part of the threading connecting rod 81; further, the threading link 81 has a bent protruding coupling part 81a at a middle portion of one side thereof, and the protruding coupling part 81a is hinged to an end of the driving lever 86 by a screw. The threading motor 83 reciprocates the threading link 81 in the longitudinal direction of the guide groove 85a by the motor crank 83a and the transmission lever 86, thereby performing the threading operation. One end and the casing 1 of deflector 85 link firmly, and the other end of deflector 85 is towards 4 direction downward sloping of eedle, and the both sides of deflector 85 have the curb plate 85b of buckling downwards, and the outside limit of two curb plates 85b is buckled once more to relative direction and is formed guide way 85a, offers the bar groove 85c of stepping down along its length direction on one of them curb plate 85b, and above-mentioned bulge connecting portion 81a slides and passes the bar groove 85c of stepping down. One edge angle of the threading hook 82 is fixedly connected with the end part of the threading connecting rod 81, the other edge angle opposite to the threading hook is opposite to the threading hole 41 of the needle 4 in a rising state, a first limit strip 87 and a second limit strip 88 are fixedly arranged on the upper side of the lower end of the threading connecting rod 81 at intervals, the first limit strip 87 and the second limit strip 88 are arranged side by side at intervals, a channel along the length direction of the threading connecting rod 81 is formed between the first limit strip 87 and the second limit strip 88, and the end parts of the first limit strip 87 and the second limit strip 88 protrude out of the lower end of the threading connecting rod 81 and incline towards the two sides of the threading connecting rod 81 respectively. The threading hook 82 has a strong contraction function, when the threading hook is close to the needle 4, a sharp corner at one end of the threading hook enters the threading hole 41, the rhombic structure is extruded and contracted into a shape close to a straight line to penetrate into the needle 4 under the constraint of the threading hole 41, when the threading hook passes through the threading hole 41, the threading hook 82 is restored to the rhombic shape, then the ejector rod 76 ejects a suture into the threading hook 82, the ejector rod 76 contracts, the threading hook 82 is restored under the driving of the threading connecting rod 81, at the moment, the threading hook 82 deforms to form a shape close to the straight line to exit from the threading hole 41 of the needle 4, meanwhile, the clamped suture is also taken through the threading hole 41 of the needle 4, the threading hook 82 restores to the shape after exiting from the threading hole 41, and the threading action of the suture is completed to be separated from the threading hook 82. In the threading process of the threading hook 82, the needle 4 is positioned between the first limiting strip 87 and the second limiting strip 88, and the first limiting strip 87 and the second limiting strip 88 can protect the threading hook 82 from being interfered by the outside during threading.
Further, as shown in fig. 9, the threading link 81 has a notch 81b on one side of the lower end portion thereof and a protection plate 81c on the other side thereof, the protection plate 81c has a receiving groove 81d on one side thereof facing the notch 81b, when the threading hook 82 is fixed to the end portion of the threading link 81, the front end of the threading hook 82 protrudes out of the front end surface of the protection plate 81c, one side portion of the threading hook 82 is located at the notch 81b, and the other side portion is located in the receiving groove 81 d; this can effectively protect the threading hook 82.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (7)
1. The utility model provides a thread clamping structure among automatic threading device of industrial sewing machine, industrial sewing machine includes casing (1), its characterized in that, thread clamping structure includes thread clamping shell (61) and thread clamping end cover (62), thread clamping shell (61) set firmly on the side of casing (1), thread clamping end cover (62) through axle position screw (63) with thread clamping shell (61) link to each other, the outer end of thread clamping shell (61) with the inboard relative interval setting of thread clamping end cover (62), thread clamping shell's (61) middle part has thread clamping axle (64), thread clamping axle (64) with thread clamping end cover (62) link to each other through thread clamping core (65), be equipped with in casing (1) and drive thread clamping axle (64) along axial displacement's electro-magnet, thread clamping end cover (62)'s downside has set firmly moves sword (66), be equipped with on thread clamping shell (61) move sword (66) cooperation tangent line stationary knife (67), the wire clamping shaft (64) can drive the wire clamping end cover (62) to move along the length direction of the shaft position screw (63) to abut against the wire clamping shell (61).
2. The thread clamping structure of the automatic threading device of the industrial sewing machine according to claim 1, wherein the thread clamping housing (61) is cylindrical, the thread clamping end cover (62) is plate-shaped, the outer end of the thread clamping housing (61) is provided with a first extending part (61a) extending towards one side, one side of the thread clamping end cover (62) is provided with a second extending part (62a) corresponding to the first extending part (61a), the side surface of the first extending part (61a) is provided with a groove (61b) facing the second extending part (62a), the side surface of the second extending part (62a) is provided with a convex block (62b) facing the first extending part (61a) and the groove (61b), the convex block (62b) can be embedded into the groove (61b), the fixed knife (67) is fixedly arranged at the lower side of the first extending part (61a) and is positioned right below the groove (61b), the movable knife (66) is fixedly arranged on the lower side of the second extension part (62a) and is positioned right below the bump (62 b).
3. The thread clamping structure in the automatic thread threading device of the industrial sewing machine according to claim 2, wherein the mounting position of the shaft screw (63) is located between the thread clamping core (65) and the groove (61b) and the projection (62 b); the inner end of the shaft position screw (63) penetrates through the wire clamping end cover (62) and is screwed on the wire clamping shell (61), and the shaft position screw (63) and the wire clamping shaft (64) are arranged side by side in parallel at intervals.
4. The thread clamping structure in the automatic threading device of the industrial sewing machine according to claim 2, wherein the lower side surface of the second extension part (62a) is lower than the lower side surface of the first extension part (61a), the lower side surface of the first extension part (61a) is provided with a first mounting groove (61c), the fixed knife (67) is embedded in the first mounting groove (61c), the bottom of the first mounting groove (61c) is communicated with the lower side of the groove (61b), the side surface of the fixed knife (67) facing the second extension part (62a) is an inclined surface which is obliquely downward from the lower side of the groove (61b) to the second extension part (62 a); two (62c) of mounting groove have been seted up to the downside of extension portion two (62a), move sword (66) and inlay and establish in mounting groove two (62c), move the last side of sword (66) with the downside looks parallel and level or the near parallel and level of stationary knife (67), the orientation extension portion one (61a) the side of moving sword (66) also is the inclined plane and this inclined plane is by the bottom of moving sword (66) the setting of extension portion one (61a) slant.
5. The thread clamping structure in the automatic threading device of the industrial sewing machine according to claim 4, characterized in that the upper side of the second extension part (62a) is higher than the upper side of the first extension part (61a), the upper side of the second extension part (62a) facing the first extension part (61a) is provided with a concave protrusion (62d), when the thread clamping end cover (62) is abutted with the thread clamping housing (61), the lower side of the concave protrusion (62d) is abutted with the upper side of the first extension part (61 a); the middle concave part of the concave bulge (62d) is right above the groove (61b) and the bump (62 b).
6. The thread clamping structure in the automatic thread threading device of the industrial sewing machine according to claim 5, characterized in that the thread clamping housing (61) and the thread clamping end cover (62) are coaxially arranged, the thread clamping shaft (64) is coaxially arranged with the thread clamping housing (61), the thread clamping shaft (64) is movably inserted in the thread clamping housing (61) and can axially move, and the inner end of the thread clamping shaft (64) is connected with the iron core of the electromagnet; the outer end of the wire clamping shaft (64) is fixedly connected with a wire clamping end cover (62) through a wire clamping core (65).
7. The thread clamping structure of the automatic threading device of the industrial sewing machine according to claim 6, characterized in that a compression spring is arranged between the thread clamping shell (61) and the thread clamping end cover (62), and the compression spring is sleeved on the thread clamping core (65).
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| CN202010457674.XA CN111575931B (en) | 2020-05-26 | 2020-05-26 | Thread clamping structure in automatic threading device of industrial sewing machine |
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Application publication date: 20200825 Assignee: Zhejiang Saiou sunshade Technology Co.,Ltd. Assignor: TAIZHOU University Contract record no.: X2023980030547 Denomination of invention: A thread clamping structure in automatic threading device of industrial sewing machine Granted publication date: 20210813 License type: Common License Record date: 20230110 |
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Application publication date: 20200825 Assignee: TAIZHOU WEI'AN ELECTROMECHANICAL TECHNOLOGY Co.,Ltd. Assignor: TAIZHOU University Contract record no.: X2023980032822 Denomination of invention: A thread clamping structure in automatic threading device of industrial sewing machine Granted publication date: 20210813 License type: Common License Record date: 20230227 Application publication date: 20200825 Assignee: ZHEJIANG ZUSUN SEWING MACHINE CO.,LTD. Assignor: TAIZHOU University Contract record no.: X2023980032802 Denomination of invention: A thread clamping structure in automatic threading device of industrial sewing machine Granted publication date: 20210813 License type: Common License Record date: 20230227 Application publication date: 20200825 Assignee: Taizhou Jia Chen sewing equipment Technology Co.,Ltd. Assignor: TAIZHOU University Contract record no.: X2023980032819 Denomination of invention: A thread clamping structure in automatic threading device of industrial sewing machine Granted publication date: 20210813 License type: Common License Record date: 20230227 |
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