CN111575900A - Braiding machine adopting asymmetric cam pushing device - Google Patents
Braiding machine adopting asymmetric cam pushing device Download PDFInfo
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- CN111575900A CN111575900A CN202010453367.4A CN202010453367A CN111575900A CN 111575900 A CN111575900 A CN 111575900A CN 202010453367 A CN202010453367 A CN 202010453367A CN 111575900 A CN111575900 A CN 111575900A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
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Abstract
The invention discloses a braiding machine adopting an asymmetric cam pushing device, which comprises a braiding machine, wherein a transmission shaft, a rotating shaft, an asymmetric cam, a cam push rod, a yarn carrier, a hook connecting piece, a hook, a connecting disc, a bottom plate and a support rod are arranged on the braiding machine, the novel asymmetric cam is adopted by the braiding machine, the asymmetric cam is fixed on the rotating shaft on the periphery in sequence according to a certain phase, the cam rotates according to a certain direction through gear linkage between the rotating shaft and the transmission shaft, the cam pushes the cam push rod through direct contact, and further the cam push rod pushes the yarn carrier to move directionally and orderly through direct contact, so that continuous and automatic braiding of the braiding machine is realized, and the preparation of formed bodies of different three-dimensional braided structure fabrics is realized through changing the arrangement mode and the size of the.
Description
Technical Field
The invention relates to the technical field of knitting machines adopting asymmetric cam pushing devices, in particular to a knitting machine adopting an asymmetric cam pushing device.
Background
The three-dimensional weaving technology can realize three-dimensional integral molding of fibers and prepare three-dimensional woven products with different section shapes. The three-dimensional woven product can be compounded with epoxy and other substrates to play a role in strengthening and toughening, so that the light high-strength composite material with excellent comprehensive performance is prepared, and the three-dimensional woven product has important application in the fields of aerospace, automobiles and the like.
Due to the technical development of the three-dimensional knitting machine, the wide application of the three-dimensional knitting product is limited. In practical application, most three-dimensional knitting machines are manual or semi-automatic, the change of knitting modes is relatively inflexible, the three-dimensional knitting efficiency is low, the cost is high, the internal structural form of products is single, and the requirements for diversification are difficult to meet.
Disclosure of Invention
The invention aims to provide a knitting machine adopting an asymmetric cam pushing device, which adopts a newly designed asymmetric cam to push a yarn carrier to move directionally and orderly so as to realize continuous and automatic knitting of the knitting machine, can realize continuous preparation of different three-dimensional knitting structure fabrics by changing the size and the arrangement of the cam, can flexibly adapt to different knitting structure preparation processes, and solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the knitting machine with the asymmetric cam pushing device comprises a knitting machine body, wherein a base plate is arranged on the knitting machine body, a transmission shaft is correspondingly arranged at each corner of the base plate, a connecting disc is arranged at the top end of the transmission shaft, a yarn carrying device is arranged above the base plate, a hook is arranged on the yarn carrying device, and a cam push rod is arranged between the asymmetric cam and the yarn carrying device.
Preferably, the bottom plate is square, the outer edge of the bottom plate is provided with a rotating shaft, the end of the rotating shaft is connected with a connecting disc at the top end of the transmission shaft, the rotating shaft is provided with asymmetric cams at equal intervals, the asymmetric cams are fixed on the rotating shaft through screws, and the end of the cam push rod is movably connected with the asymmetric cams.
Preferably, the hook is provided with a hook connecting piece, and the hook connecting piece is riveted on the yarn carrier.
Preferably, the cam push rods above the bottom plate are vertically and crosswise arranged.
Preferably, the asymmetric cam on the knitting machine is divided into four subareas with 90 degrees in sequence according to 0 degree, 90 degrees, 180 degrees and 270 degrees,
a subarea 1 which gradually transits from a small diameter to a large diameter;
a subarea 3, which gradually transits from a large diameter to a small diameter;
Preferably, the asymmetric cams of the knitting machine ((N +4) row x (M +4) row) are fixed to the peripheral rotating shaft in a phased sequence.
Preferably, the number of the total rows (M +4) and the total columns (N +4) of the yarn carriers (X) is not less than 2.
Preferably, the transmission shaft is linked with the motor and synchronously rotates at the same speed.
Preferably, the difference between the inner diameter and the outer diameter of the asymmetric cam is generally the sum of the sizes of the yarn carrier and the spacing block.
Preferably, the knitting machine adopting the asymmetric cam pushing device comprises the following steps:
A. the cam comprises a subarea 1, a subarea 2, a subarea 3 and a subarea 4, wherein the subarea 1 is gradually transited from a small diameter to a large diameter, the subarea 2 is kept at the large diameter, the subarea 3 is gradually transited from the large diameter to the small diameter, the subarea 4 is kept at the small diameter, the diameter increasing initial point of the subarea 1 is delayed to a certain extent, the transition is completed in advance, the diameter decreasing initial point of the subarea 3 starts from entering the subarea, similarly, in order to ensure good matching, the transition interval of the subarea 3 is equal to the transition interval of the subarea 1, so that the transition is completed in advance, the subarea 3 completes the transition earlier than;
B. the asymmetrical cams in the knitting machine (row (N +4) × (M + 4)) are fixed on the rotating shaft on the periphery according to a certain phase sequence, at the initial time of the operation of the knitting machine, the contact point of the asymmetric cam and the push rod is 0 degree, at the initial time of the operation of the knitting machine, the asymmetric cam and the push rod have four contact positions, namely, the asymmetric cams have four phases, namely, a phase (I), a phase (II), a phase (III) and a phase (IV), wherein the phase (I) and the phase (II) are in one group, the phase (III) and the phase (IV) are in one group, the phase cams in the same group are arranged at the positions of opposite sides, the phase cams in different groups are arranged at the positions of adjacent sides, the phase cams in the same group are sequentially arranged at one side, the cams at two ends of the same column or the same row, the phases of the yarn carriers are just two different phases in the same group, wherein the number of the total rows (M +4) and the total columns (N +4) of the yarn carriers (X) is not less than 2;
C. the rotating shaft for fixing the asymmetric cam is linked with the transmission shaft through a gear and synchronously rotates at the same speed according to a certain direction to meet the following conditions,
a. the linkage areas (C) of the transmission shaft and the rotating shaft are positioned at four corners of the knitting machine;
b. the rotating directions of the rotating shafts in the linkage areas at the opposite corners are the same, and the rotating directions of the rotating shafts in the linkage areas at the adjacent corners are opposite;
c. the rotating direction of the rotating shaft is opposite to the rotating direction of the overlooking transmission shaft at the end of the linkage area, for example, the overlooking transmission shaft is anticlockwise (N), and the rotating directions of the two transmission shafts linked with the linkage area are clockwise (S) when the linkage area is seen;
D. the cam of the braiding machine is fixed on the rotating shaft through screws, can be disassembled and replaced, changes the arrangement mode of the cam and the size of the cam, and realizes the preparation of the formed body of different three-dimensional braided structural fabrics.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the knitting machine adopting the asymmetric cam pushing device, the newly designed asymmetric cam is adopted to push the yarn carrier to move directionally and orderly so as to realize continuous automatic knitting of the knitting machine, continuous preparation of different three-dimensional knitting structure fabrics can be realized by changing the size of the cam and the arrangement of the cam, and the knitting machine can be flexibly adapted to preparation processes of different knitting structures;
(2) the invention has the advantages of easy implementation, obvious effect and suitable popularization.
Drawings
FIG. 1 is a schematic view of a knitting machine of the type employing an asymmetric cam pushing arrangement of the present invention;
FIG. 2 is a top plan view of a knitting machine of the type of the present invention;
FIG. 3 is a cam section of a knitting machine of the type of the present invention;
FIG. 4 is four phase positions of the cam of the present invention;
FIG. 5 is a schematic diagram showing the variation of the stroke of four phase cams over a complete cycle in accordance with the present invention;
FIG. 6 is a schematic view showing the arrangement rule of cams and the turning relationship between a transmission shaft and a rotating shaft of a braiding machine according to the present invention;
FIG. 7 is a diagram illustrating the effect of the embodiment of the present invention;
FIG. 8 is a side view of an embodiment of the present invention;
fig. 9 is a schematic view of the cam arrangement rule and the turning relationship between the transmission shaft and the rotating shaft according to the embodiment of the present invention.
In the figure: 1. a drive shaft; 2. a rotating shaft; 3. an asymmetric cam; 4. a cam follower; 5. an end yarn carrier; 6. a spacer block; 7. a yarn carrier; 8. a connecting disc; 9. a base plate; 10. hooking; 11. a hook connecting piece; 12. and (5) knitting machine.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, the present invention provides a technical solution: the utility model provides an adopt asymmetric cam thrust unit's braider, includes braider 12, is equipped with bottom plate 9 on braider 12, and every angle department of bottom plate 9 corresponds and is equipped with transmission shaft 1, and the top of transmission shaft 1 is equipped with connection pad 8, and the top of bottom plate 9 is equipped with and takes yarn ware 7, and asymmetric cam 3 with take yarn ware 7 within a definite time and be equipped with cam follower, take and be equipped with couple 10 on the yarn ware 7, be equipped with couple connecting piece 11 on the couple 10, couple connecting piece 11 is riveted on taking yarn ware 7.
The bottom plate 9 is square, the outer edge of the bottom plate 9 is provided with a rotating shaft 2, the end of the rotating shaft 2 is connected with a connecting disc 8 at the top end of a transmission shaft 1, asymmetric cams 3 are arranged on the rotating shaft 2 at equal intervals, the asymmetric cams 3 are fixed on the rotating shaft 2 through screws, the end of a cam push rod 4 is movably connected with the asymmetric cams 3, and the cam push rod 4 above the bottom plate 9 is perpendicularly installed in a crossed mode.
The asymmetric cams on the knitting machine 12 are divided into four subareas with 90-degree intervals according to 0-degree, 90-degree, 180-degree and 270-degree uniform distribution, the subarea 1 is gradually transited from a small diameter to a large diameter, the subarea 2 is kept at the large diameter, the subarea 3 is gradually transited from the large diameter to the small diameter, the subarea 4 is kept at the maximum diameter, the asymmetric cams (3) in the knitting machine 12((N +4) row X (M +4) row) are fixed on the peripheral rotating shaft (2) according to a certain phase sequence, the total row (M +4) number of the total row (M +4) of the yarn carrier 5(X) is not less than 2, the transmission shaft 1 is linked with a motor and synchronously rotates at the same speed, and the difference of the inner diameter and the outer diameter of the asymmetric cams 3 is generally the sum of the sizes of the yarn carrier.
A braiding machine adopting an asymmetric cam pushing device is characterized in that a braiding machine manufacturing method comprises a subarea 1, a subarea 2 and a subarea 3, wherein the subarea 1 is gradually transited from a small diameter to a large diameter, the subarea 2 is kept at the large diameter, the subarea 3 is gradually transited from the large diameter to the small diameter, the subarea 4 is kept at the small diameter, a diameter increasing initial point of the subarea 1 is delayed to a certain extent, transition is completed in advance, a diameter decreasing initial point of the subarea 3 starts from entering the subarea, similarly, in order to guarantee good matching, a transition interval of the subarea 3 is equal to a transition interval of the subarea 1, transition is completed in advance, the subarea 3 is completed earlier than the subarea 1, and in order to guarantee.
The asymmetrical cams in the knitting machine (row (N +4) × (M + 4)) are fixed on the rotating shaft on the periphery according to a certain phase sequence, at the initial time of the operation of the knitting machine, the contact point of the asymmetric cam and the push rod is 0 degree, at the initial time of the operation of the knitting machine, the asymmetric cam and the push rod have four contact positions, namely, the asymmetric cams have four phases, namely, a phase (I), a phase (II), a phase (III) and a phase (IV), wherein the phase (I) and the phase (II) are in one group, the phase (III) and the phase (IV) are in one group, the phase cams in the same group are arranged at the positions of opposite sides, the phase cams in different groups are arranged at the positions of adjacent sides, the phase cams in the same group are sequentially arranged at one side, the cams at two ends of the same column or the same row, the phases of the yarn carriers are just two different phases in the same group, wherein the number of the total rows (M +4) and the total columns (N +4) of the yarn carriers (X) is not less than 2;
the rotating shaft for fixing the asymmetric cam is linked with the transmission shaft through a gear and synchronously rotates at the same speed according to a certain direction, the linking areas (C) of the transmission shaft and the rotating shaft are positioned at the four corners of the knitting machine, the rotating directions of the rotating shafts in the linking areas at the diagonal positions are the same, the rotating directions of the rotating shafts in the linking areas at the adjacent corners are opposite, the rotating directions of the rotating shafts are opposite to the rotating directions of overlooking the transmission shaft at the end of the linking areas, for example, the rotating directions of the transmission shaft is anticlockwise (N) when overlooking the transmission shaft, and the rotating directions of the two transmission shafts linked with the cam are clockwise (S) when viewed from the linking areas, the cam of the knitting machine is fixed.
According to the knitting machine adopting the asymmetric cam pushing device, the newly designed asymmetric cam is adopted to push the yarn carrier to move directionally and orderly so as to realize continuous automatic knitting of the knitting machine, continuous preparation of different three-dimensional knitting structure fabrics can be realized by changing the size of the cam and the arrangement of the cam, the manufacturing process of different knitting structures can be flexibly adapted, and the knitting machine is easy to implement, remarkable in effect and suitable for popularization.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Knitting machine with asymmetric cam pushing, comprising a knitting machine (11), characterized in that: be equipped with bottom plate (9) on braider (12), every angle department correspondence of bottom plate (9) is equipped with transmission shaft (1), the top of transmission shaft (1) is equipped with connection pad (8), the top of bottom plate (9) is equipped with and takes yarn ware (7), it is equipped with couple (10) on yarn ware (7) to take, and asymmetric cam (3) and take yarn ware (7) within a definite time to be equipped with cam push rod (4).
2. The knitting machine with asymmetric cam pushing devices as claimed in claim 1, wherein: the novel transmission mechanism is characterized in that the bottom plate (9) is square, the rotating shaft (2) is arranged on the outer edge of the bottom plate (9), the end of the rotating shaft (2) is connected with a connecting disc (8) on the top end of the transmission shaft (1), the rotating shaft (2) is equidistantly provided with asymmetric cams (3), the asymmetric cams (3) are fixed on the rotating shaft (2) through screws, and the end of the cam push rod (4) is movably connected with the asymmetric cams (3).
3. The knitting machine with asymmetric cam pushing devices as claimed in claim 1, wherein: the yarn carrying device is characterized in that a hook connecting piece (11) is arranged on the hook (10), and the hook connecting piece (11) is riveted on the yarn carrying device (7).
4. The knitting machine with asymmetric cam pushing devices as claimed in claim 1, wherein: the cam push rods (4) above the bottom plate (9) are vertically and crossly arranged.
5. The knitting machine with asymmetric cam pushing devices as claimed in claim 1, wherein: the asymmetric cam on the knitting machine (12) is divided into four subareas with 90 degrees according to 0 degree, 90 degrees, 180 degrees and 270 degrees,
a subarea 1 which gradually transits from a small diameter to a large diameter;
zone 2, held at a large diameter;
a subarea 3, which gradually transits from a large diameter to a small diameter;
zone 4, kept at a minimum diameter.
6. The knitting machine with asymmetric cam pushing devices as claimed in claim 1, wherein: the asymmetrical cams (3) in the knitting machine (11) (the (N +4) rows x (M +4) rows) are fixed on the peripheral rotating shaft (2) according to a certain phase sequence.
7. The knitting machine with asymmetric cam pushing devices as claimed in claim 1, wherein: the number of the total rows (M +4) and the total columns (N +4) of the yarn carriers (7) (X) is not less than 2.
8. The knitting machine with asymmetric cam pushing devices as claimed in claim 1, wherein: the transmission shaft (1) is linked with the motor and synchronously rotates at the same speed.
9. The knitting machine with asymmetric cam pushing devices as claimed in claim 1, wherein: the difference between the inner diameter and the outer diameter of the asymmetrical cam (3) is generally the sum of the sizes of the yarn carrier (7) and the spacing block (6).
10. The knitting machine adopting the asymmetric cam pushing device for realizing the claim 1, wherein the manufacturing method of the knitting machine comprises the following steps:
A. the cam comprises a subarea 1, a subarea 2, a subarea 3 and a subarea 4, wherein the subarea 1 is gradually transited from a small diameter to a large diameter, the subarea 2 is kept at the large diameter, the subarea 3 is gradually transited from the large diameter to the small diameter, the subarea 4 is kept at the small diameter, the diameter increasing initial point of the subarea 1 is delayed to a certain extent, the transition is completed in advance, the diameter decreasing initial point of the subarea 3 starts from entering the subarea, similarly, in order to ensure good matching, the transition interval of the subarea 3 is equal to the transition interval of the subarea 1, so that the transition is completed in advance, the subarea 3 completes the transition earlier than;
B. the asymmetrical cams in the knitting machine (row (N +4) × (M + 4)) are fixed on the rotating shaft on the periphery according to a certain phase sequence, at the initial time of the operation of the knitting machine, the contact point of the asymmetric cam and the push rod is 0 degree, at the initial time of the operation of the knitting machine, the asymmetric cam and the push rod have four contact positions, namely, the asymmetric cams have four phases, namely, a phase (I), a phase (II), a phase (III) and a phase (IV), wherein the phase (I) and the phase (II) are in one group, the phase (III) and the phase (IV) are in one group, the phase cams in the same group are arranged at the positions of opposite sides, the phase cams in different groups are arranged at the positions of adjacent sides, the phase cams in the same group are sequentially arranged at one side, the cams at two ends of the same column or the same row, the phases of the yarn carriers are just two different phases in the same group, wherein the number of the total rows (M +4) and the total columns (N +4) of the yarn carriers (X) is not less than 2;
C. the rotating shaft for fixing the asymmetric cam is linked with the transmission shaft through a gear and synchronously rotates at the same speed according to a certain direction to meet the following conditions,
a. the linkage areas (C) of the transmission shaft and the rotating shaft are positioned at four corners of the knitting machine;
b. the rotating directions of the rotating shafts in the linkage areas at the opposite corners are the same, and the rotating directions of the rotating shafts in the linkage areas at the adjacent corners are opposite;
c. the rotating direction of the rotating shaft is opposite to the rotating direction of the overlooking transmission shaft at the end of the linkage area, for example, the overlooking transmission shaft is anticlockwise (N), and the rotating directions of the two transmission shafts linked with the linkage area are clockwise (S) when the linkage area is seen;
D. the cam of the braiding machine is fixed on the rotating shaft through screws, can be disassembled and replaced, changes the arrangement mode of the cam and the size of the cam, and realizes the preparation of the formed body of different three-dimensional braided structural fabrics.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010453367.4A CN111575900B (en) | 2020-05-26 | 2020-05-26 | Braiding machine adopting asymmetric cam pushing device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010453367.4A CN111575900B (en) | 2020-05-26 | 2020-05-26 | Braiding machine adopting asymmetric cam pushing device |
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| CN111575900B CN111575900B (en) | 2021-07-20 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112210886A (en) * | 2020-08-28 | 2021-01-12 | 西安工程大学 | Three-dimensional braider driving system device |
| CN113337957A (en) * | 2021-05-14 | 2021-09-03 | 南京玻璃纤维研究设计院有限公司 | Yarn carrying device and yarn carrying and releasing method thereof |
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| CN1312408A (en) * | 2001-04-17 | 2001-09-12 | 东华大学 | Three-dimensional knitter |
| US6439096B1 (en) * | 2000-11-28 | 2002-08-27 | 3Tex, Inc. | Automated 3-D braiding machine and method |
| CN205874663U (en) * | 2016-06-20 | 2017-01-11 | 叶志刚 | Three -dimensional braiding machine chassis device |
| CN108286115A (en) * | 2018-03-14 | 2018-07-17 | 陈治居 | A kind of driving mechanism for weaving loom |
| CN109487411A (en) * | 2018-11-13 | 2019-03-19 | 李典森 | A kind of big machinery automatized three-dimensional entirety square braiding apparatus |
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| CN1087146A (en) * | 1993-10-14 | 1994-05-25 | 中国人民解放军国防科学技术大学 | The method and apparatus of braiding integral three-dimensional structure |
| US6439096B1 (en) * | 2000-11-28 | 2002-08-27 | 3Tex, Inc. | Automated 3-D braiding machine and method |
| CN1312408A (en) * | 2001-04-17 | 2001-09-12 | 东华大学 | Three-dimensional knitter |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112210886A (en) * | 2020-08-28 | 2021-01-12 | 西安工程大学 | Three-dimensional braider driving system device |
| CN113337957A (en) * | 2021-05-14 | 2021-09-03 | 南京玻璃纤维研究设计院有限公司 | Yarn carrying device and yarn carrying and releasing method thereof |
| CN113337957B (en) * | 2021-05-14 | 2022-04-19 | 南京玻璃纤维研究设计院有限公司 | Yarn carrying device and yarn carrying and releasing method thereof |
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| CN111575900B (en) | 2021-07-20 |
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