CN111565006B

CN111565006B - Solar roof system

Info

Publication number: CN111565006B
Application number: CN202010398294.3A
Authority: CN
Inventors: 霍乐乐
Original assignee: Zhejiang Lante New Energy Technology Co ltd
Current assignee: Zhejiang Lante New Energy Technology Co.,Ltd.
Priority date: 2020-05-12
Filing date: 2020-05-12
Publication date: 2021-06-11
Anticipated expiration: 2040-05-12
Also published as: CN111565006A

Abstract

The present invention relates to a solar roof system. Solar energy roof system includes various steel tile, two solar energy electroplax and installation component, be formed with the convex ridge on the various steel tile, the unthreaded hole has been seted up on the convex ridge, two solar energy electroplax pass through installation component and install on the convex ridge, installation component is including the installation cylinder, a piece and two screws, the unthreaded hole is worn to locate by the installation cylinder, the cylindrical lower part spiral shell of installation has been closed the turnbuckle, the turnbuckle supports and holds in the bottom surface of convex ridge, the cylindrical top of installation is formed with the screens board, the screens board is located the top of convex ridge, the relative both sides of screens board are equipped with flexible support board to the evagination respectively, the relative both sides of a piece are formed with the metal frame respectively. The solar roof system has a good waterproof effect and can prevent the screw from being corroded due to rainwater infiltration.

Description

Solar roof system

Technical Field

The present invention relates to a solar roof system.

Background

The color steel tile is a common roof structure at present, and a plurality of convex ridges are formed on the color steel tile. And when installing the solar energy electroplax, need adopt the screw to be fixed in the convex ridge with the frame of solar energy electroplax on, through utilizing the screw drilling, the water-proof effects of screw hole is relatively poor, and the screw exposes in the upper surface moreover, and the easy corrosion because of the rainwater invasion.

Disclosure of Invention

Therefore, there is a need for a solar roof system with good waterproof effect and less corrosion of the screws.

A solar roof system comprises a color steel tile, two solar panels and a mounting assembly, wherein a convex ridge is formed on the color steel tile and provided with a light hole, the mounting assembly comprises a mounting cylinder, a top cover member and two screws, the mounting cylinder is arranged in the light hole in a penetrating manner, the lower part of the mounting cylinder is screwed with a screw ring, the screw ring is abutted against the bottom surface of the convex ridge, a clamping plate is formed at the top of the mounting cylinder and positioned above the convex ridge, flexible support plates are respectively arranged at two opposite sides of the clamping plate in an outward protruding manner, metal frames are respectively formed at two opposite sides of the top cover member, the two metal frames respectively clamp the edges of the two solar panels, the bottoms of the two metal frames are respectively supported at the edges of the two opposite sides of the clamping plate, each screw is arranged at the edge of the clamping plate in a penetrating manner and fixed at the bottom of the metal frame, the middle parts of the two flexible support plates at two opposite, the tip of two flexible backup pads upwarps and supports respectively on the bottom surface of two solar energy electroplass, top cap spare still includes flexible waterproof board, the relative both sides of flexible waterproof board are connected respectively on two metal frames, set up the screw hole in the installation cylinder, the screw hole extends and link up the screens board along installation cylindrical axial, the spiral shell closes in the screw hole and has held the member, the top that holds the member is held on the top is held the middle part of flexible waterproof board, so that the middle part of flexible waterproof board arches upwards, utilize the upper surface of flexible waterproof board guide rainwater flow direction two solar energy electroplass, be provided with metal seal ring between the top surface of screens board and convex ridge.

In one embodiment, the metal sealing ring is sleeved on a mounting cylinder, and the lower periphery of the mounting cylinder is provided with threads for being screwed with a screw ring.

In one embodiment, the ridge comprises two slope plates and a flat top plate, two opposite sides of the flat top plate are respectively connected with the top edges of the two slope plates, and the ridge is integrally formed.

In one embodiment, the unthreaded hole is formed in the flat top plate, the screw ring abuts against the bottom surface of the flat top plate, the bottom of the mounting cylinder is provided with a cross-shaped driving groove, and the screw hole is communicated with the center of the cross-shaped driving groove.

In one embodiment, a disk driving head is convexly arranged at the bottom end of the jacking rod piece, the disk driving head is positioned below the mounting cylinder, each flexible supporting plate comprises a first arc-shaped plate and a second arc-shaped plate, the first arc-shaped plate extends outwards from the edge of the clamping plate to the slope plate, and the second arc-shaped plate extends upwards from the edge of the first arc-shaped plate in an inclined mode.

In one embodiment, the first arc-shaped plate arches towards the solar panel, the joint of the slope plate and the flat top plate supports the first arc-shaped plate, the second arc-shaped plate arches towards the top cover part, and the end part, far away from the first arc-shaped plate, of the second arc-shaped plate supports against the bottom surface of the solar panel.

In one embodiment, each metal frame comprises an upper clamping plate, a lower clamping plate and a longitudinal plate, the upper clamping plate and the lower clamping plate are arranged in parallel, two opposite ends of the longitudinal plate are respectively and vertically connected with the upper clamping plate and the lower clamping plate, and two opposite sides of the flexible waterproof plate are respectively connected to the upper clamping plates of the two metal frames.

In one embodiment, the bottom of the longitudinal plate is provided with a screw hole, the screw hole extends along the longitudinal direction, and the screw is screwed in the screw hole and forces the side wall of the longitudinal plate to be tightly pressed against the end part of the solar electric plate.

In one embodiment, an inner hole is formed on the metal sealing ring, a flexible layer is formed on the peripheral wall of the inner hole, the mounting cylinder is arranged in the inner hole in a penetrating mode, and the peripheral surface of the mounting cylinder abuts against the flexible layer.

In one embodiment, the outer diameter of the metal sealing ring is smaller than the width of the clamping plate, and the outer diameter of the turnbuckle is larger than the outer diameter of the metal sealing ring.

Through setting up the top cap spare, therefore can utilize top cap spare and screens board to keep off the unthreaded hole of establishing the convex ridge together to can improve water-proof effects, and the top of holding the member to the flexible waterproof board holds, can be so that the middle part of flexible waterproof board upwards hunch-up, utilizes the upper surface of flexible waterproof board guide rainwater flow direction two solar energy electroplax, makes rivers flow fast and opens. The screw is arranged at the edge of the clamping plate in a penetrating way and screwed at the bottom of the metal frame, so that the screw is positioned below the top cover component, and therefore, the screw cannot be contacted with rainwater, and premature rusting caused by rainwater invasion is avoided. And the setting of two flexible backup pads then can be kept away from the one side of metal frame to the solar energy electroplax and support, prevents that the solar energy electroplax from taking place flexible deformation flagging because of gravity, improves the support effect. Two metal frames form on top cap spare, consequently need not to utilize extra structure to fix the frame of two solar energy electroplax, because of the frame (metal frame) of two solar energy electroplax is integrated into one piece to also can not have the clearance that can intake, improved water-proof effects.

Drawings

Fig. 1 is a schematic plan view of a solar roofing system of an embodiment.

Fig. 2 is a partially enlarged view of a portion a in fig. 1.

Fig. 3 is a partially enlarged view of fig. 2 at B.

Detailed Description

To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

The present invention relates to a solar roof system. For example, the solar roof system includes various steel tile, two solar energy electroplax and installation component, is formed with the convex ridge on the various steel tile, has seted up the unthreaded hole on the convex ridge, and the installation component includes installation cylinder, top lid piece and two screws, and during the unthreaded hole was worn to locate by the installation cylinder, the lower part spiral shell of installation cylinder was screwed has the screw circle, and the screw circle supports and holds in the bottom surface of convex ridge, and the top of installation cylinder is formed with the screens board. For example, the two opposite sides of the clamping plate are respectively provided with a flexible supporting plate protruding outwards, the two opposite sides of the top cover component are respectively provided with a metal frame, the two metal frames respectively clamp the edges of the two solar panels, the bottoms of the two metal frames are respectively supported on the two opposite side edges of the clamping plate, and each screw is inserted into the edge of the clamping plate and screwed and fixed on the bottom of the metal frame. For example, the middle parts of the two flexible supporting plates are respectively supported on the two opposite sides of the raised ridge, the end parts of the two flexible supporting plates are tilted upwards and respectively supported on the bottom surfaces of the two solar panels, the top cover piece further comprises a flexible waterproof plate, and the two opposite sides of the flexible waterproof plate are respectively connected to the two metal frames. For example, a screw hole is formed in the mounting cylinder, and the screw hole extends in the axial direction of the mounting cylinder and penetrates through the clamping plate. For example, a jacking rod is screwed in the screw hole, the top end of the jacking rod jacks the middle part of the flexible waterproof plate, so that the middle part of the flexible waterproof plate is arched upwards, rainwater is guided to flow to the upper surfaces of the two solar panels by the flexible waterproof plate, and a metal sealing ring is arranged between the clamping plate and the top surface of the convex ridge.

Referring to fig. 1 to 3, a solar roof system includes a color steel tile 10, two solar panels 30 and a mounting assembly 50, wherein a convex ridge 15 is formed on the color steel tile 10, a light hole 151 is formed on the convex ridge 15, the mounting assembly 50 includes a mounting cylinder 51, a top cover member 53 and two screws 55, the mounting cylinder 51 is inserted into the light hole 151, a screw ring 514 is screwed on the lower portion of the mounting cylinder 51, the screw ring 514 abuts against the bottom surface of the convex ridge 15, a clamping plate 511 is formed on the top portion of the mounting cylinder 51, the clamping plate 511 is located above the convex ridge 15, flexible support plates 513 are respectively protruded outwards on two opposite sides of the clamping plate 511, metal frames 56 are respectively formed on two opposite sides of the top cover member 53, the two metal frames 56 respectively clamp the edges of the two solar panels 30, the bottoms of the two metal frames 56 are respectively supported on two opposite side edges of the clamping plate 511, each screw 55 is inserted into the edge of the clamping plate 511 and is screwed on the bottom of the metal frame 56, the middle parts of the two flexible supporting plates 513 are respectively supported on two opposite sides of the raised ridge 15, the end parts of the two flexible supporting plates 513 are tilted upwards and are respectively supported on the bottom surfaces of the two solar panels 30, the top cover member 53 further comprises a flexible waterproof plate 537, two opposite sides of the flexible waterproof plate 537 are respectively connected to the two metal frames 56, a screw hole 510 is formed in the installation cylinder 51, the screw hole 510 extends along the axial direction of the installation cylinder 51 and penetrates through the clamping plate 511, a jacking rod member 58 is screwed in the screw hole 510, the top end of the jacking rod member 58 jacks the middle part of the flexible waterproof plate 537, so that the middle part of the flexible waterproof plate 537 is arched upwards, rainwater is guided to flow to the upper surfaces of the two solar panels 30 by using the flexible waterproof plate 537, and a metal sealing ring 59 is arranged between the clamping plate 511 and the top surface of the raised.

By arranging the top cover member 53, the light hole 151 of the raised ridge 15 can be blocked by the top cover member 53 and the blocking plate 511, so that the waterproof effect can be improved, the flexible waterproof plate 537 is jacked by the jacking rod member 58, so that the middle part of the flexible waterproof plate 537 is arched upwards, and the flexible waterproof plate 537 is used for guiding rainwater to flow to the upper surfaces of the two solar panels 30, so that water flow is rapidly opened. The screw 55 is inserted into the edge of the locking plate 511 and screwed to the bottom of the metal frame 56, so that the screw 55 is located below the top cover 53, and therefore, the screw cannot contact with rainwater, and premature rusting due to rainwater intrusion is avoided. The two flexible supporting plates 513 can support the side of the solar panel 30 away from the metal frame 56, so as to prevent the solar panel 30 from being flexibly deformed and drooping due to gravity, thereby improving the supporting effect. Two metal frames 56 are formed on the top cover member 53, and therefore, it is not necessary to use an additional structure to fix the frames of the two solar photovoltaic panels 30, and the frames (metal frames 56) of the two solar photovoltaic panels 30 are integrally formed, so that there is no gap in which water can enter, and the waterproof effect is improved.

For example, in order to improve the sealing effect of the light hole 151, the metal seal ring 59 is fitted to the mounting cylinder 51, and a thread is formed on the lower peripheral edge of the mounting cylinder 51 to be screwed with the screw ring 514. The ridge 15 comprises two ramp plates 152 and a flat top plate 153, opposite sides of the flat top plate 153 are respectively connected to top edges of the two ramp plates 152, and the ridge 15 is integrally formed. The unthreaded hole 151 is arranged on the flat top plate 153, the screw ring 514 abuts against the bottom surface of the flat top plate 153, a disk driving head 585 is convexly arranged at the bottom end of the abutting rod member 58, and the disk driving head 585 is positioned below the mounting cylinder 51. An inner hole is formed on the metal sealing ring 59, a flexible layer is formed on the peripheral wall of the inner hole, the mounting cylinder 51 is arranged in the inner hole in a penetrating mode, and the peripheral surface of the mounting cylinder 51 is abutted against the flexible layer. The outer diameter of the metal sealing ring 59 is smaller than the width of the locking plate 511, and the outer diameter of the turnbuckle 514 is larger than the outer diameter of the metal sealing ring 59. The light hole 151 is sealed by forming a flexible layer on the peripheral wall of the inner hole, and pressing the peripheral surface of the mounting cylinder 51 with the flexible layer and pressing the flat top plate 153 with the bottom of the metal seal ring 59.

For example, in order to support the sides of the two solar panels 30 away from the metal frame 56, each flexible supporting plate 513 includes a first arc 515 and a second arc 516, the first arc 515 extends outward from the edge of the locking plate 511 toward the slope plate 152, and the second arc 516 extends obliquely upward from the edge of the first arc 515. The first arc-shaped plate 515 arches towards the solar panel 30, the joint of the slope plate 152 and the flat top plate 153 supports the first arc-shaped plate 515, the second arc-shaped plate 516 arches towards the top cover piece 53, and the end of the second arc-shaped plate 516 far away from the first arc-shaped plate 515 supports against the bottom surface of the solar panel 30. By arranging the arched first arc-shaped plate 515 and the arched second arc-shaped plate 516, the bottom of the solar panel 30 can be supported by the flexible supporting plate 513, so that the solar panel 30 is prevented from being flexibly deformed due to gravity.

For example, in order to improve the coupling strength of the screws 55, each metal frame 56 includes an upper clamping plate 561, a lower clamping plate 563 and a longitudinal plate 565, the upper clamping plate 561 is disposed parallel to the lower clamping plate 563, opposite ends of the longitudinal plate 565 are respectively connected to the upper clamping plate 561 and the lower clamping plate 563 vertically, and opposite sides of the flexible waterproof plate 537 are respectively connected to the upper clamping plates 561 of the two metal frames 56. The bottom of the longitudinal plate 565 is formed with a screw hole extending in the longitudinal direction, and the screw 55 is screwed into the screw hole and forces the sidewall of the longitudinal plate 565 against the end of the solar cell panel 30. A cross driving groove is formed at the bottom of the mounting cylinder 51, and the screw hole 510 is communicated with the center of the cross driving groove.

By providing screw holes at the bottom of the longitudinal plate 565, the screws 55 can be positioned at the bottom of the cap member 53, thereby providing a rain-proof effect. Further, the screw hole extends in the longitudinal direction, that is, the screw hole is opened in the longitudinal plate 565, and the length thereof can be made longer, so that the screw hole can be screwed with the screw 55 more stably, and the metal frame 56 is less likely to be distorted, thereby prolonging the service life of the lid member 53. And the screw 55 is screwed in to deform the side wall of the longitudinal plate 565 to tightly press against the solar panel 30, thereby improving the waterproof effect.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. A solar roof system is characterized by comprising a color steel tile, two solar panels and a mounting assembly, wherein a convex ridge is formed on the color steel tile and provided with a light hole, the mounting assembly comprises a mounting cylinder, a top cover member and two screws, the mounting cylinder is arranged in the light hole in a penetrating manner, the lower part of the mounting cylinder is screwed with a screw ring, the screw ring is abutted against the bottom surface of the convex ridge, the top of the mounting cylinder is provided with a clamping plate which is positioned above the convex ridge, two opposite sides of the clamping plate are respectively provided with a flexible support plate in an outward protruding manner, two opposite sides of the top cover member are respectively provided with a metal frame, the two metal frames respectively clamp the edges of the two solar panels, the bottoms of the two metal frames are respectively supported on the edges of the two opposite sides of the clamping plate, each screw is arranged on the edge of the clamping plate in a penetrating manner and screwed and fixed at the bottom of the metal frame, the middle parts of the two flexible support, the end parts of the two flexible supporting plates are upwarped and are respectively supported on the bottom surfaces of the two solar panels, the top cover piece also comprises a flexible waterproof plate, the two opposite sides of the flexible waterproof plate are respectively connected on the two metal frames, a screw hole is formed in the mounting cylinder, the screw hole extends along the axial direction of the mounting cylinder and penetrates through the clamping plate, a jacking rod piece is screwed in the screw hole, the top end of the jacking rod piece jacks the middle part of the flexible waterproof plate, so that the middle part of the flexible waterproof plate is arched upwards, the flexible waterproof plate is utilized to guide rainwater to flow to the upper surfaces of the two solar panels, and a metal sealing ring is arranged between the clamping plate and the top surface of the convex ridge;

the metal sealing ring is sleeved on the installation cylinder, threads are formed on the periphery of the lower portion of the installation cylinder and used for being screwed with a screw ring, the convex ridge comprises two slope plates and a flat top plate, the two opposite sides of the flat top plate are respectively connected to the top edges of the two slope plates, the convex ridge is integrally formed, the unthreaded hole is formed in the flat top plate, the screw ring is abutted to the bottom surface of the flat top plate, a cross-shaped driving groove is formed in the bottom of the installation cylinder, the screw hole is communicated with the center of the cross-shaped driving groove, a disc driving head is convexly arranged at the bottom end of the abutting rod piece and is positioned below the installation cylinder, each flexible supporting plate comprises a first arc plate and a second arc plate, the first arc plate extends outwards from the edge of the clamping plate towards the slope plate, the second arc plate extends upwards from the edge of the first arc plate in an inclined mode, the first arc plate rises towards the direction of the solar panel, and the joint of the slope plate and the, the second arc-shaped plate is arched towards the direction of the top cover component, the end part of the second arc-shaped plate far away from the first arc-shaped plate is propped against the bottom surface of the solar panel, each metal frame comprises an upper clamping plate, lower plate and vertical board, punch holder and lower plate parallel arrangement, punch holder and lower plate perpendicular connection punch holder and lower plate respectively are connected to the relative both ends of vertical board, the relative both sides of flexible waterproof board are connected respectively on the punch holder of two metal frames, the screw hole has been seted up to the bottom of vertical board, the screw hole is along vertical extension, the screw spiro union is in the screw hole and forces the lateral wall of vertical board to support the tip of tight solar energy electroplax, be formed with the hole on the metal seal ring, be formed with the flexible layer on the perisporium of hole, the installation cylinder is worn to locate in the hole and the cylindrical global of installation supports and is held on the flexible layer, the external diameter of metal seal ring is less than the width of screens board, the external diameter of helicoid.