CN111557470A - Method for preparing bead-blasting filter stick - Google Patents
Method for preparing bead-blasting filter stick Download PDFInfo
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- CN111557470A CN111557470A CN202010454672.5A CN202010454672A CN111557470A CN 111557470 A CN111557470 A CN 111557470A CN 202010454672 A CN202010454672 A CN 202010454672A CN 111557470 A CN111557470 A CN 111557470A
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- bead
- blasting
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- exploded
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0212—Applying additives to filter materials
- A24D3/0216—Applying additives to filter materials the additive being in the form of capsules, beads or the like
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Abstract
The invention relates to a method for preparing an exploded bead filter stick, which comprises the following steps: (1) providing a bead blasting; (2) and adding the exploded beads into a filter element under the conditions that the temperature is 20-24 ℃ and the relative humidity is 50-60% to obtain the exploded bead filter stick. By controlling the balance condition, the storage condition and the filter stick processing condition after the drop forming and drying of the blasting beads, the blasting beads in the blasting bead filter stick have low breakage rate in the processing process, high processing strength, good stability in the filter stick and good hand feeling of pinching explosion. The method of the invention has simple operation, good stability and easy popularization.
Description
Technical Field
The invention belongs to the technical field of tobacco processing. More particularly, the present invention relates to a method of making a blown filter rod.
Background
The cigarette bead blasting is characterized in that a brittle capsule wrapped with a fragrant core liquid is added in the cigarette filter stick processing process, and a consumer can explode the bead by pinching and blasting during smoking, so that the instant release of fragrance is achieved, the taste and the experience effect are improved, and the cigarette bead blasting has the functions of moisture retention, aroma enhancement, tar reduction and harm reduction and is loved by the consumer. However, the bead breaking rate of the bead blasting of the cigarette is high in the production process, the hand feeling of pinching and blasting is easy to change, and even the bead blasting softening phenomenon is easy to occur. With the continuous upgrade and development of bead-blasting cigarettes, the quality requirements of consumers on bead blasting are higher and higher. Therefore, there is a pressing need to provide a new method for preparing a blown filter rod to solve the above problems.
Disclosure of Invention
The inventor of the application finds out whether the bead is balanced or not after being dripped into a mould and dried, and the pressure value and the compression ratio of the bead are changed under different balancing conditions. In addition, the environmental temperature and humidity conditions of the subsequent storage and post-processing processes and the fluctuation range of the temperature and humidity conditions in the balance process can have important influence on the quality of the bead blasting. Through a large amount of experimental research and creative work, the inventor of the application can make the bead blasting in the finished cigarette consistent with each index of the bead blasting to be processed into the filter stick and has good hand feeling of pinching and blasting by controlling the balance condition and the storage condition of the bead blasting after the drop forming and drying, the processing environment of the bead blasting filter stick and taking the pressure value qualification rate, the pressure mean value, the pressure value SD value, the minimum pressure value and the compression ratio as evaluation indexes, and thus the invention is completed.
Accordingly, in one aspect, the present application relates to a method of making a blown filter rod comprising the steps of:
(1) providing a bead blasting;
(2) adding the exploded beads into a filter element under the conditions that the temperature is 20-24 ℃ and the relative humidity is 50-60% to obtain the exploded bead filter stick;
wherein the blasting bead is prepared by the following method: balancing the dried finished product of the bead blasting for 2-4 hours under the following temperature and humidity conditions: the temperature is 20-24 ℃, and the relative humidity is 50-60%; optionally, storing the equilibrated blasting beads under the following conditions: the temperature is 20-24 ℃, and the relative humidity is 50-60%.
The finished product of the blasting bead in the application refers to a qualified product which is prepared by a previous-stage dripping process, including dripping wet pills, drying and selecting unqualified products (such as unqualified products including particle size, bubbles, irregular pills and the like).
In some embodiments, the storage of the popple is performed in a shock-absorbing package. In some preferred embodiments, the popped beads are stored in a two-layer package. In some preferred embodiments, the inner layer of the double wrap is an air column structure (e.g., air column bag) and the outer layer is a plastic foam. In some preferred embodiments, the bead is placed in a packaging bag, preferably a plastic packaging bag (e.g., a valve bag), then the double-layered packaging is performed, and finally the bead is placed in a packaging box (e.g., a carton) for storage.
In some embodiments, the ambient temperature fluctuation during the bead burst balancing, storage, and filter rod processing is controlled to range from 0 to 3 ℃; for example, within 0 ℃, 1 ℃, 2 ℃ or 3 ℃.
In some embodiments, the ambient relative humidity fluctuations during said bead burst equilibration, storage and filter rod processing are controlled to be in the range of 0-9%; e.g., within 0, 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, or 9%.
In some embodiments, the bead burst pressure has a mean value of 1.4 to 1.7kg.f, an SD value of 0.25 to 0.35, and/or a minimum pressure value of 0.8 to 1.2 kg.f. In some preferred embodiments, the mean bead bursting pressure is from 1.41 to 1.63kg.f, and the SD value is from 0.25 to 0.35. In some preferred embodiments, the minimum burst pressure mean is 0.83 to 1.02 kg.f.
In some embodiments, the bead compression ratio is 30-40%. In some preferred embodiments, the compression ratio of the blasting beads is 35.42-39.36%.
In some embodiments, the popping means that the outer rubber layer is a sphere coated with the flavor substance, and the rubber layer and the flavor substance are not mutually soluble.
In another aspect, the present application relates to a method of making a cigarette comprising the step of making a blown bead filter rod according to the above method.
The present invention will be described in more detail below.
The inventor finds that the pressure value qualification rate, the pressure mean value, the pressure value SD value, the minimum pressure value and the compression ratio can be changed along with the change of the external environment. Especially the balance condition and the storage condition of the blasting beads and the processing environment of the blasting bead filter stick have important influence on various physical parameters of the blasting beads. Therefore, the balance condition, the storage condition and the processing environment of the bead blasting filter stick after bead blasting dropping forming and drying are controlled, so that the breakage rate of the bead blasting in the cigarette filter stick is reduced, and the processing strength, the stability and the pinching and blasting hand feeling of the bead blasting are improved.
In the invention, the balance of the blasting beads means that the blasting beads are produced and placed in a certain environment for a period of time, so that the qualification rate of the pressure value of the blasting beads, the pressure mean value, the SD value of the pressure value, the minimum pressure value and the compression ratio index are stable. Generally, the longer the bead blasting balance time is, the better, but in view of the production cost, the balance time is preferably 2 to 3 hours. Under the condition of certain balance time, the temperature and humidity are too high and too low, so that various physical indexes of the blasting beads are too large in fluctuation, and the subsequent processing process is not facilitated, therefore, the temperature during balance is preferably 22-24 ℃, and the humidity is 55-60% RH.
The storage condition refers to that the bead blasting is stored before subsequent processing after the bead blasting finished product is well balanced, and comprises the temperature and humidity of storage and the packaging mode of the bead blasting. According to the embodiment of the invention, the storage condition of the blasting beads is as follows: the temperature is 20-24 ℃, the humidity is 50-60% RH, and the package is a damping package to buffer the damage of external force to the blasting bead. The specific packaging form is not particularly limited as long as the object of the present invention can be achieved. In some preferred embodiments, the bead is double-packaged, the inner layer of which can be a packaging material of a gas column structure, such as a gas column bag, and the outer layer of which can be plastic foam, EVA foam, or bubble plastic, etc. For the purposes of cleaning or convenient storage and transportation, the popping beads are firstly placed in a packaging bag, then the double-layer packaging is carried out, and finally the packaging bag is placed in a packaging box for storage. In the invention, the packaging material is preferably a food packaging material, has good water and air permeability, is isolated from the external environment to keep the optimal temperature and humidity, and plays a role in protecting the exploded bead during transportation to keep the processing resistance of the exploded bead.
The processing environment of the bead blasting filter stick in the invention refers to the processing environment of the whole filter stick workshop in the bead blasting processing process, and according to the embodiment of the invention, the processing environment of the bead blasting filter stick is as follows: the temperature is 20-24 ℃, the humidity is 50-60% RH, the temperature and humidity of the processing environment are too high and too low, the stability of the physical index of the bead blasting can be affected to a certain extent, and the processing resistance of the bead blasting filter stick in the subsequent rolling and connecting process is directly related, so the preferable temperature is 22-24 ℃, and the humidity is 55-60% RH.
The temperature and humidity of the processing environment are consistent with the temperature and humidity of the balance condition and the storage condition, and the environment change fluctuation in the processing process is less. The inventors have found that controlling the difference in ambient temperature during equilibration, storage and filter rod processing of the popped beads to within 0-3 ℃, e.g. within 0 ℃, 1 ℃, 2 ℃ or 3 ℃; a relative humidity difference of 0-9%, for example within 0, 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8% or 9%, may provide for greater stability of the popped bead during subsequent processing.
The pass rate of the pressure value of the blasting bead is 95-100%, the pressure mean value is 1.4-1.7 kg.f, the SD value is 0.25-0.35, and the minimum pressure value is 0.8-1.2 kg.f. In some preferred embodiments, the bead blasting pressure mean value is 1.41 to 1.63kg.f, the SD value is 0.25 to 0.35, and the minimum pressure mean value is 0.83 to 1.02 kg.f. After the bead blasting balance condition or the storage condition is met, the subsequent processing performance of the bead blasting for the cigarettes can be improved.
As used herein, the term "compression ratio" refers to a compression ratio obtained by dividing the compression amount of the exploded bead in critical crushing by the diameter of the exploded bead, wherein the two parallel planes compress the exploded bead at a constant speed until the exploded bead is broken. The larger the compression ratio is, the stronger the toughness of the blasting bead is, and the less the blasting bead is broken in the rod making process.
According to the preparation example sample described in the specification of the invention, various physical indexes of the exploded beads in the cigarette prepared according to the method are measured by using a constant temperature and humidity incubator and a CTS-I comprehensive capsule detector for the cigarette according to the Q/BGSW01 detection method, and compared with various physical indexes of the exploded beads in the cigarette which is not subjected to quality control (such as unbalanced condition or balanced conditions of high temperature and low humidity, high temperature and high humidity, low temperature and high humidity and low temperature and low humidity), the result shows that the breakage rate of the exploded beads in the cigarette is low and the hand feeling of the exploded beads is good.
Advantageous effects of the invention
The bead blasting filter stick prepared by the method has the advantages of low bead blasting rate, high processing strength resistance and good stability in the filter stick, and the pressure mean value, the pressure value SD, the minimum pressure value and the compression ratio are consistent with the bead blasting indexes to be processed and the hand feeling of pinching blasting is good under the long-time storage condition of cigarettes. The method of the invention has simple operation, good stability and easy popularization.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to examples, but those skilled in the art will appreciate that the following examples are only illustrative of the present invention and should not be construed as limiting the scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products commercially available.
Example 1
Balancing the dropped exploded beads for 2 hours at the temperature of 22 ℃ and the humidity of 55% RH, filling a column bag with an inner packaging self-sealing bag, packaging an outer packaging foam box and a carton box, storing at the temperature of 20 ℃ and the humidity of 50% RH, rolling into cigarettes at the temperature of 22 ℃ and the humidity of 56% RH in workshop processing in the process of processing the exploded bead filter sticks, peeling 300 exploded beads, and measuring various physical indexes of the exploded beads according to the method described in the invention content part, wherein the results are shown in Table 1.
Example 2
Balancing the dropped exploded beads for 3 hours at the temperature of 23 ℃ and the humidity of 56% RH, filling a column bag with an inner packaging self-sealing bag, packaging an outer packaging foam box and a carton box, storing at the temperature of 21 ℃ and the humidity of 52% RH, rolling into cigarettes at the temperature of 23 ℃ and the humidity of 57% RH of workshop processing in the processing process of the exploded bead filter sticks, peeling 300 exploded beads, and measuring various physical indexes of the exploded beads according to the method described in the invention content part, wherein the results are shown in Table 1.
Example 3
Balancing the dropped exploded beads for 2 hours at the temperature of 22 ℃ and the humidity of 59% RH, filling a column bag with an inner packaging self-sealing bag, packaging an outer packaging foam box and a carton box, storing at the temperature of 23 ℃ and the humidity of 55% RH, rolling into cigarettes at the temperature of 24 ℃ and the humidity of 57% RH of workshop processing in the processing process of the exploded bead filter sticks, peeling 300 exploded beads, and measuring various physical indexes of the exploded beads according to the method described in the invention content part, wherein the results are shown in Table 1.
Example 4
Balancing the dropped exploded beads for 3 hours at the temperature of 22 ℃ and the humidity of 60% RH, filling a column bag with an inner packaging self-sealing bag, packaging an outer packaging foam box and a carton box, storing at the temperature of 23 ℃ and the humidity of 60% RH, rolling into cigarettes at the temperature of 24 ℃ and the humidity of 59% RH of workshop processing in the processing process of the exploded bead filter sticks, peeling 300 exploded beads, and measuring various physical indexes of the exploded beads according to the method described in the invention content part, wherein the results are shown in Table 1.
Example 5
Balancing the dropped exploded beads for 3 hours at the temperature of 23 ℃ and the humidity of 57% RH, filling a column bag with an inner packaging self-sealing bag, packaging an outer packaging foam box and a carton box, storing at the temperature of 20 ℃ and the humidity of 60% RH, rolling into cigarettes at the temperature of 22 ℃ and the humidity of 57% RH of workshop processing in the processing process of the exploded bead filter sticks, peeling 300 exploded beads, and measuring various physical indexes of the exploded beads according to the method described in the invention content part, wherein the results are shown in Table 1.
Example 6
Balancing the dropped pops at the temperature of 23 ℃ and the humidity of 56% RH for 3 hours, filling a column bag with an inner packaging self-sealing bag, packaging an outer packaging foam box and a carton box, storing at the temperature of 20 ℃ and the humidity of 51% RH, rolling into cigarettes at the temperature of 24 ℃ and the humidity of 60% RH of workshop processing in the processing process of the pops, stripping out 300 pops, and measuring various physical indexes, wherein the results are shown in Table 1.
Comparative example 1
The dropped pops are balanced for 2 hours at the temperature of 22 ℃ and the humidity of 54 percent RH, the column bags are filled with inner packaging and self-sealing bags, the outer packaging is a foam box and a carton packaging, the pops are stored under the conditions of the temperature of 20 ℃ and the humidity of 51 percent RH, and various physical indexes of the pops are measured according to the method described in the invention content part, and the results are shown in Table 1.
Comparative example 2
The dropped exploded beads are directly packaged into a gas-filled column bag by an inner package self-sealing bag, the outer package is a foam box and a carton package, the column bag is stored at the temperature of 20 ℃ and the humidity of 51% RH, the column bag is subsequently rolled into a cigarette at the temperature of 24 ℃ and the humidity of 60% RH of workshop processing in the process of processing the exploded bead filter sticks, 300 exploded beads are peeled off, and various physical indexes are measured, wherein the results are shown in the following table 1.
Comparative example 3
Balancing the dropped exploded beads at high temperature and low humidity (27 ℃, 45% RH) for 2 hours, filling a column bag with an inner packaging self-sealing bag, packaging a foam box and a carton box as an outer packaging, storing at the temperature of 20 ℃ and the humidity of 51% RH, rolling into cigarettes at the temperature of 24 ℃ and the humidity of 60% RH of workshop processing in the process of processing the exploded bead filter sticks, stripping out 300 exploded beads, and measuring various physical indexes, wherein the results are shown in Table 1.
Comparative example 4
Balancing the dropped exploded beads at high temperature and high humidity (27 ℃, 60% RH) for 2 hours, filling a column bag with an inner packaging self-sealing bag, packaging a foam box and a carton box as an outer packaging, storing at the temperature of 20 ℃ and the humidity of 51% RH, rolling into cigarettes at the temperature of 24 ℃ and the humidity of 60% RH of workshop processing in the process of processing the exploded bead filter rods, peeling 300 exploded beads, and measuring various physical indexes, wherein the results are shown in Table 1.
Comparative example 5
Balancing the dropped exploded beads at low temperature and high humidity (18 ℃, 61% RH) for 2 hours, filling a column bag with an inner packaging self-sealing bag, packaging a foam box and a carton box as an outer packaging, storing at the temperature of 20 ℃ and the humidity of 51% RH, rolling into cigarettes at the temperature of 24 ℃ and the humidity of 60% RH of workshop processing in the process of processing the exploded bead filter rods, peeling 300 exploded beads, and measuring various physical indexes, wherein the results are shown in Table 1.
Comparative example 6
Balancing the dropped exploded beads at low temperature and low humidity (18 ℃, 43% RH) for 2 hours, filling a column bag with an inner packaging self-sealing bag, packaging a foam box and a carton box as an outer packaging, storing at the temperature of 20 ℃ and the humidity of 51% RH, rolling into cigarettes at the temperature of 24 ℃ and the humidity of 60% RH of workshop processing in the process of processing the exploded bead filter sticks, stripping out 300 exploded beads, and measuring various physical indexes, wherein the results are shown in Table 1.
TABLE 1 quality test results for bead blasting filter sticks
It can be seen from table 1 that different balance conditions, storage conditions, and filter rod processing conditions have different degrees of influence on physical properties such as pressure value, pressure mean value, minimum pressure value, compression ratio, etc. of the exploded beads after being processed into filter rods; the differences of the physical indexes of the examples 1-6 and the comparison 1 are not obvious, which shows that the method has consistency with the indexes of the explosion beads to be processed which are well balanced under the optimal constant temperature and humidity condition, and the processing resistance is good; compared with the unbalanced bead blasting of the reference 2, the bead blasting is carried out at the temperature of 22-24 ℃ and the humidity of 55% RH-60% RH, after 2-3 h of balancing, the self-sealing bag air-entrapping column bag is packaged in the inner package, the foam box and carton box package is packaged in the outer package, the temperature is 20-24 ℃ and the humidity is 50% RH-60% RH, and the bead blasting can be stored under the conditions that the processing environment temperature of a filter stick workshop is 22-24 ℃ and the humidity is 55% RH-60% RH, so that the subsequent processing performance of the bead blasting for cigarettes can be improved during production; and in contrast to the conditions 3-6, under extreme conditions of high temperature and low humidity, high temperature and high humidity, low temperature and high humidity, and low temperature and low humidity, after the bead blasting machine is used and the bead blasting is stripped, all physical indexes and breakage rate are inferior to those of the bead blasting index to be processed, which is well balanced under the optimal constant temperature and humidity condition.
Although specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that, based upon the overall teachings of the disclosure, various modifications and alternatives to those details could be developed and still be encompassed by the present invention. The full scope of the invention is given by the appended claims and any equivalents thereof.
Claims (7)
1. A method of making an exploded bead filter rod comprising the steps of:
(1) providing a bead blasting;
(2) adding the exploded beads into a filter element under the conditions that the temperature is 20-24 ℃ and the relative humidity is 50-60% to obtain the exploded bead filter stick;
wherein the blasting bead is prepared by the following method: balancing the dried finished product of the bead blasting for 2-4 hours under the following temperature and humidity conditions: the temperature is 20-24 ℃, and the relative humidity is 50-60%; optionally, storing the equilibrated blasting beads under the following conditions: the temperature is 20-24 ℃, and the relative humidity is 50-60%.
2. The method of claim 1, said storing said popped bead in a shock-absorbing packaging; preferably, the bead is stored in a double-layer package, further preferably, the inner layer of the double-layer package is a gas column structure (such as a gas column bag), and the outer layer is plastic foam, further preferably, the bead is firstly placed in a packaging bag (preferably a plastic packaging bag (such as a valve bag)), then the double-layer package is carried out, and finally the bead is placed in a packaging box (such as a carton) for storage.
3. The method of any one of claims 1 or 2, controlling the ambient temperature fluctuation during said bead blasting balancing, storing and filter rod processing to be in the range of 0-3 ℃; for example, within 0 ℃, 1 ℃, 2 ℃ or 3 ℃.
4. The method of any one of claims 1-3, controlling the ambient relative humidity fluctuation during said bead blasting equilibration, storage and filter rod processing to be in the range of 0-9%; e.g., within 0, 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, or 9%.
5. A method according to any one of claims 1 to 4, wherein the mean popping pressure is from 1.4 to 1.7kg.f (preferably from 1.41 to 1.63kg.f) and the minimum pressure is from 0.8 to 1.2kg.f (preferably from 0.83 to 1.02 kg.f).
6. A process according to any one of claims 1 to 5 wherein the bead compression ratio is from 30 to 40% (preferably from 35.42 to 39.36%).
7. A method of making a cigarette comprising the step of making a blown bead filter according to the method of any one of claims 1 to 6.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010454672.5A CN111557470A (en) | 2020-05-26 | 2020-05-26 | Method for preparing bead-blasting filter stick |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010454672.5A CN111557470A (en) | 2020-05-26 | 2020-05-26 | Method for preparing bead-blasting filter stick |
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| CN111557470A true CN111557470A (en) | 2020-08-21 |
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Application publication date: 20200821 |