CN111555689B - Phase current flow sampling system and method based on Kalman filtering - Google Patents
Phase current flow sampling system and method based on Kalman filtering Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/22—Current control, e.g. using a current control loop
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/13—Observer control, e.g. using Luenberger observers or Kalman filters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/14—Estimation or adaptation of machine parameters, e.g. flux, current or voltage
- H02P21/18—Estimation of position or speed
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/14—Electronic commutators
- H02P6/16—Circuit arrangements for detecting position
- H02P6/18—Circuit arrangements for detecting position without separate position detecting elements
- H02P6/182—Circuit arrangements for detecting position without separate position detecting elements using back-emf in windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/28—Arrangements for controlling current
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P2205/00—Indexing scheme relating to controlling arrangements characterised by the control loops
- H02P2205/01—Current loop, i.e. comparison of the motor current with a current reference
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Abstract
The invention discloses a phase current sampling system based on Kalman filtering, which comprises: the encoder communication interface is used for acquiring the original data of the encoder and calculating the rotating speed of the motor; a counter electromotive force calculator for calculating a counter electromotive force; the PWM duty ratio calculation module is used for calculating to obtain the switching time of the three-phase bridge arm and the duty ratio of each PWM control vector; the prediction updating calculation module is used for predicting the phase current data at the moment and updating the variance of the phase current data; and the Gaussian distribution fusion calculation module is used for calculating the optimal estimation value of the phase current at the moment according to the phase current data sampled at the moment and the phase current data at the moment predicted by the prediction updating calculation module. The phase current sampling device can reduce the noise of phase current collected data, improve the data precision, set the oversampling frequency more flexibly, use different oversampling rates according to different working conditions, and further achieve better sampling effect.
Description
Technical Field
The invention relates to a motor current sampling processing system, in particular to a phase current sampling system and method based on Kalman filtering.
Background
In the prior art, to realize high-performance control of a servo motor, phase current of the motor needs to be acquired, and the current torque of the motor is acquired as feedback of a current loop by processing the phase current. The phase current sampling ADCs commonly used in the servo motor at present comprise a successive approximation type ADC, an integral type ADC and a sigma-delta type ADC, wherein the sigma-delta type ADC is more and more widely used due to the advantages of higher resolution, high conversion rate, lower cost and the like.
Unlike a typical ADC, the sigma-delta ADC does not perform quantization coding directly according to the size of each sample of the sampled data, but rather according to the difference between a previous magnitude and a subsequent magnitude, the size of a so-called increment. In a sense, it performs quantization coding according to the envelope of the signal waveform. The sigma-delta ADC is comprised of two parts, the first part being an analog sigma-delta modulator and the second part being a digital decimation filter. The sigma-delta modulator samples the input analog signal at a very high sampling frequency and performs low-order quantization on the difference between the two samples, thereby obtaining a digital signal represented by a low-order number, i.e., a sigma-delta code; the sigma-delta code is then fed to a digital decimation filter of the second part for decimation filtering to obtain a high resolution linear pulse code modulated digital signal. The decimation filter thus effectively behaves as a pattern transformer. The sigma-delta modulator is also called an oversampled ADC converter because it has an extremely high sampling rate, typically many times higher than the nyquist sampling frequency. Sigma-delta ADCs are typically used in conjunction with SINC3 or CIC3 filters for data filtering. Sampling time and data valid bits can be adjusted by adjusting the over-sampling rate, and within a certain range, the higher the over-sampling rate is, the longer the sampling time is, and the higher the valid bits are.
Kalman filtering is widely used in continuously varying systems, and is a data fusion algorithm that fuses together data from different sensors with the same measurement objective and in different units to obtain a more accurate objective measurement. The kalman filter can fit a linear gaussian system, which has the greatest advantage of being computationally inexpensive and capable of using the state at the previous time and possible measurements to obtain an optimal estimate of the state at the current time.
In combination with the above, the following problems mainly exist in the prior art:
firstly, in the field of current motion control, the performance of the MCU is higher and higher, and the PWM carrier frequency is higher and higher, resulting in shorter and shorter sampling time of the sigma-delta ADC within one PWM cycle, and resulting in lower phase current sampling accuracy. For example, 32K carrier frequency, the sigma-delta ADC oversampling rate of 20M external clock input can only be set to 128 bits at most; if a high speed sigma-delta ADC is used, although a higher oversampling ratio can be set, a cost problem is encountered.
In addition, due to the influence of other factors such as an IGBT bridge arm switch, data obtained by sigma-delta ADC sampling may include a part of white noise, which affects the control of the servo current loop.
With the improvement of the PWM carrier frequency, the servo motor also puts forward a higher requirement on the accuracy of phase current sampling in order to pursue higher performance and stability, and the current simple technology of performing phase current sampling by matching the sigma-delta ADC with the filter cannot meet the requirement.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a phase current flow sampling system and method based on Kalman filtering, which can reduce noise of phase current acquisition data, improve data accuracy, set oversampling frequency more flexibly, use different oversampling rates according to different working conditions and further achieve better sampling effect, aiming at the defects of the prior art.
In order to solve the technical problems, the invention adopts the following technical scheme.
A phase current sampling system based on Kalman filtering comprises: the encoder communication interface is communicated with an encoder of the motor and used for acquiring original data of the encoder, acquiring the electrical angle of a motor rotor according to the original data and calculating the rotating speed of the motor; the counter electromotive force calculator is used for calculating counter electromotive force according to the current motor rotating speed and pre-provided counter electromotive force parameters; the PWM duty ratio calculation module is used for acquiring the current torque current, calculating the output torque through a current loop PID algorithm, and then calculating to obtain the switching time of the three-phase bridge arm and the duty ratio of each PWM control vector; the prediction updating calculation module is used for predicting the phase current data at the moment according to a preset motor voltage equation, the duty ratio of a PWM control vector, the switching time of a three-phase bridge arm and the predicted value of the phase current at the previous moment and updating the variance of the phase current data; and the Gaussian distribution fusion calculation module is used for calculating the optimal estimation value of the phase current at the moment according to the phase current data sampled at the moment and in combination with the phase current data at the moment predicted by the prediction updating calculation module.
A phase current oversampling method based on Kalman filtering is realized based on a system, the system comprises an encoder communication interface, a back electromotive force calculator, a PWM duty ratio calculation module, a prediction update calculation module and a Gaussian distribution fusion calculation module, the encoder communication interface is communicated with an encoder of a motor, and the method comprises the following steps: step S1, the encoder communication interface acquires original data from the encoder, acquires the electric angle of the motor rotor according to the original data, and calculates the rotating speed of the motor; step S2, the counter electromotive force calculator calculates the counter electromotive force according to the current motor speed and the pre-provided counter electromotive force parameter for the calling of step S4; step S3, the PWM duty ratio calculation module obtains the current torque current, calculates the output torque through a current loop PID algorithm, and then calculates the switching time of the three-phase bridge arm and the duty ratio of each PWM control vector for calling in step S4; step S4, the prediction updating calculation module predicts the phase current data of the moment according to a preset motor voltage equation, the duty ratio of a PWM control vector, the switching time of a three-phase bridge arm and the predicted value of the phase current at the previous moment, and updates the variance of the phase current data; step S5, the Gaussian distribution fusion calculation module calculates the best estimation value of the phase current at the moment according to the phase current data sampled at the moment and by combining the phase current data at the moment predicted by the prediction updating calculation module; step S6, the prediction updating calculation module predicts and updates the phase current predicted value at the next moment, and judges whether the current PWM period is finished, if yes, the step S7 is executed, and if not, the step S4 is returned to; step S7, taking the best estimated value of the phase current at the moment as the feedback value of the current loop PID algorithm and participating in calculation; and step S8, entering the next PWM cycle, and iteratively executing the steps S1 to S7, thereby obtaining the best estimated value of the phase current at each time.
Preferably, in step S1, the encoder communication interface periodically obtains the original data of the encoder, where the original data includes the position data of the encoder, and in each communication cycle, the encoder communication interface performs a difference operation on the position data of the current cycle and the position data of the previous cycle to obtain the rotation speed data.
According to the phase current sampling system and method based on Kalman filtering, disclosed by the invention, more accurate phase current values can be obtained by performing Kalman filtering processing on current values at various moments in a PWM period for multiple times. In order to achieve the purpose, the Kalman filter is designed, the observed quantity is phase current data obtained by the ADC, according to a motor voltage equation, phase current prediction quantity is calculated by using parameters such as the current electrical angle of the motor, the rotor rotating speed, the current PWM cycle duty ratio and the like, phase current data are collected and predicted at multiple moments in a PWM cycle, and finally phase current data fed back to the motion control calculation are obtained. Compared with the prior art, the method and the device have the advantages that the jitter of the phase current is reduced through the processing of the phase current acquisition original data, the accuracy of the phase current is improved, and meanwhile, the servo system can set higher speed and position loop gain, so that better performance is brought.
Drawings
FIG. 1 is a block diagram of a phase current sampling system based on Kalman filtering according to the present invention;
FIG. 2 is a flow chart of a phase current oversampling method based on Kalman filtering according to the present invention.
Detailed Description
The invention is described in more detail below with reference to the figures and examples.
The invention discloses a phase current sampling system based on Kalman filtering, please refer to FIG. 1, which comprises:
the encoder communication interface 1 is communicated with an encoder 2 of the motor and used for acquiring original data of the encoder 2, acquiring an electrical angle of a motor rotor according to the original data and calculating the rotating speed of the motor;
a counter electromotive force calculator 3, which is used for calculating counter electromotive force according to the current motor rotating speed and the pre-provided counter electromotive force parameter;
the PWM duty ratio calculation module 4 is used for acquiring the current torque current, calculating the output torque through a current loop PID algorithm, and then calculating to obtain the switching time of the three-phase bridge arm and the duty ratio of each PWM control vector;
the prediction updating calculation module 5 is used for predicting the phase current data at the moment according to a preset motor voltage equation, the duty ratio of a PWM control vector, the switching time of a three-phase bridge arm and the predicted value of the phase current at the previous moment, and updating the variance of the phase current data;
and the Gaussian distribution fusion calculation module 6 is used for calculating the optimal estimation value of the phase current at the moment according to the phase current data sampled at the moment and by combining the phase current data at the moment predicted by the prediction updating calculation module 5.
In the system, an encoder communication interface is communicated with an encoder to periodically acquire original data of the encoder, the original data of the encoder generally only contain position data, the position data of the period and the position data of the previous period are differentiated in each communication period to acquire rotating speed data, and the encoder data and the rotating speed acquired in each communication period of the interface are used for calculating counter electromotive force. After the counter electromotive force calculation module obtains the electrical angle and the rotating speed, the counter electromotive force calculation module obtains the counter electromotive force parameter K provided by a motor manufacturerEAnd calculating the respective back electromotive forces of the three phases. The servo motor is a continuously variable system, and the electrical angle and the rotating speed can be applied to one or a plurality of PWM periods according to the difference of a servo three-ring structure, so that the calculation result is not influenced. The PWM duty ratio calculation module is a servo current loop module, a servo speed loop gives a target torque, the current loop obtains a current torque current (namely the torque current obtained by the conversion of a Kalman filtering result of the last PWM period through clark and park), the output torque is calculated through PID, and then the on-off state and the duty ratio of the three-phase bridge arm are calculated. Each PWM cycle can be equally divided into N time intervals by utilizing the prediction updating calculation module, and Kalman filtering calculation is performed once every time interval passes. And determining a voltage equation formula by judging the switching state and the duration in the next period of time according to the current Kalman filtering optimal estimation value at the current moment, and calculating the phase current predicted value at the next moment. Here, the calculation modes are changed according to the difference of the switch states and the duration and the difference of the Kalman filtering times in one PWM period, but differential equations can be determined according to kirchhoff current law KCL and voltage law KVL, and are first-order constant coefficient non-homogeneous differential equations with the following formats:
where τ is the time constant and γ is the sum of the back-emf divided by the inductance.
The Gaussian distribution fusion calculation module is used for predicting at the current moment according to the previous momentAnd the phase current Z sampled by the ADC at the current momentkAnd calculating to obtain a current moment Kalman filtering result, namely the current moment phase current optimal estimation. And repeating the process, and iterating to obtain the optimal estimated value of the phase current at each moment.
Based on the process, the method can effectively reduce the noise of phase current acquired data, so as to improve the data precision, and meanwhile, compared with the traditional sigma-delta type ADC matched filter method, the oversampling frequency setting of the method is more free and flexible, different oversampling rates can be used according to different working conditions, so that a better sampling effect is achieved, and the sampling requirement is better met.
On this basis, the invention also relates to a phase current oversampling method based on kalman filtering, which is realized based on a system comprising an encoder communication interface 1, a back electromotive force calculator 3, a PWM duty ratio calculation module 4, a prediction update calculation module 5 and a gaussian distribution fusion calculation module 6, and is combined with fig. 1 and fig. 2, wherein the encoder communication interface 1 establishes communication with an encoder 2 of a motor, and the method comprises the following steps:
step S1, the encoder communication interface 1 acquires original data from the encoder 2, acquires the electric angle of the motor rotor according to the original data, and calculates the rotating speed of the motor;
step S2, the back electromotive force calculator 3 calculates the back electromotive force according to the current motor speed and the back electromotive force parameter provided in advance, for the step S4 to call;
step S3, the PWM duty ratio calculation module 4 obtains the current torque current, calculates the output torque through a current loop PID algorithm, and then calculates the switching time of the three-phase bridge arm and the duty ratio of each PWM control vector for calling in step S4;
step S4, the prediction update calculation module 5 predicts the phase current data of the present moment according to a preset motor voltage equation, the duty ratio of the PWM control vector, the switching time of the three-phase bridge arm, and the predicted value of the phase current at the previous moment, and updates the variance of the phase current data at the same time;
step S5, the gaussian distribution fusion calculation module 6 calculates the best estimation value of the phase current at this time according to the phase current data sampled at this time and in combination with the phase current data at this time predicted by the prediction update calculation module 5;
step S6, the prediction update calculation module 5 predicts and updates the predicted phase current value at the next time, and determines whether the current PWM cycle is finished, if yes, step S7 is executed, otherwise, step S4 is returned to;
step S7, taking the best estimated value of the phase current at the moment as the feedback value of the current loop PID algorithm and participating in calculation;
and step S8, entering the next PWM cycle, and iteratively executing the steps S1 to S7, thereby obtaining the best estimated value of the phase current at each time.
Further, in step S1, the encoder communication interface 1 periodically obtains the original data of the encoder 2, where the original data includes the position data of the encoder 2, and in each communication cycle, the encoder communication interface 1 performs a difference operation on the position data of the current cycle and the position data of the previous cycle to obtain the rotation speed data.
In step S2, the back electromotive force calculator 3 preferably calculates three back electromotive forces according to the following formula:
wherein:
KEis a pre-provided back electromotive force parameter; in particular, KEThe back electromotive force parameter is provided for a motor manufacturer in a unit of V/KRPM;
Vrthe motor rotating speed;
θEis an electrical angle.
In step S4 of this embodiment, the prediction update formula adopted by the prediction update calculation module 5 is as follows:
wherein:
Xk-1is the k-1 moment kalman filtering result;
μ1is Xk-1Optimum phase current estimate of σ1Is the standard deviation thereof;
K1、K2is a parameter obtained by the operation of a motor voltage equation.
With respect to K1、K2In the embodiment, X is used ask-1Is the initial value of the phase current state, and is calculated by a PWM duty ratio calculation module (namely a current loop module)And (4) the switching state and the corresponding duty ratio of the next PWM period are obtained, and the phase current value at each moment in the PWM period can be predicted by calculating the current change of each switching state.
K1、K2The operation process comprises the following steps:
when the three-phase upper bridge arm is completely closed:
ia+ib+ic=0;
wherein:
l is a single-phase inductive reactance;
r is single-phase impedance;
ia、ib、icthree-phase current values respectively;
EA、EB、ECthree-phase back electromotive force;
the replacement variables may yield:
the above differential equation can be solved if iaIs initialized to μ1(initial time is set to T)0) Then, any time i in the time period of the complete closing of the three-phase upper bridge arm in the PWM cycle can be obtainedaThe value of (c):
at this time:
the above operation results can be generalized to other switch states within the PWM period.
Further, the phase current value acquired by the ADC at time k is:
Zk~N(μ2,σ2 2);
wherein, mu2Is the phase current value, σ, acquired at time k2Is its standard deviation;
in step S5, the formula for the gaussian distribution fusion calculation module 6 to perform the gaussian distribution fusion calculation is:
multiplication of two gaussian distributions is still gaussian, then:
wherein:
Xkis the result of Kalman filtering at the moment k;
μ is XkThe best phase current estimate, σ, is its standard deviation.
According to the phase current sampling system and method based on Kalman filtering, disclosed by the invention, more accurate phase current values can be obtained by performing Kalman filtering processing on current values at various moments in a PWM period for multiple times. In order to achieve the purpose, the invention designs a Kalman filter, the observed quantity is phase current data obtained by an ADC, according to a motor voltage equation, parameters such as the current electrical angle of a motor, the rotor speed, the current PWM cycle duty ratio and the like are used for calculating phase current predicted quantity, phase current data acquisition and prediction are carried out on a plurality of moments in a PWM cycle, and finally phase current data fed back to motion control calculation are obtained. Compared with the prior art, the method and the device have the advantages that the jitter of the phase current is reduced through the processing of the phase current acquisition original data, the accuracy of the phase current is improved, and meanwhile, the servo system can set higher speed and position loop gain, so that better performance is brought.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents or improvements made within the technical scope of the present invention should be included in the scope of the present invention.
Claims (3)
1. A phase current oversampling method based on Kalman filtering is characterized in that the method is realized based on a system, the system comprises an encoder communication interface (1), a counter electromotive force calculator (3), a PWM duty ratio calculation module (4), a prediction updating calculation module (5) and a Gaussian distribution fusion calculation module (6), the encoder communication interface (1) is communicated with an encoder (2) of a motor, and the method comprises the following steps:
step S1, the encoder communication interface (1) acquires original data from the encoder (2), acquires the electric angle of the motor rotor according to the original data, and calculates the rotating speed of the motor;
step S2, the counter electromotive force calculator (3) calculates the counter electromotive force according to the current motor speed and the pre-provided counter electromotive force parameter for calling in the step S4;
step S3, the PWM duty ratio calculation module (4) acquires the current torque current, calculates the output torque through a current loop PID algorithm, and then calculates the switching time of the three-phase bridge arm and the duty ratio of each PWM control vector for calling in the step S4;
step S4, the prediction updating calculation module (5) predicts the phase current data of the current moment and updates the phase current data variance according to a preset motor voltage equation, the duty ratio of the PWM control vector, the switching time of the three-phase bridge arm and the phase current predicted value of the previous moment;
step S5, the Gaussian distribution fusion calculation module (6) calculates the best estimation value of the phase current at the moment according to the phase current data sampled at the moment and by combining the phase current data at the moment predicted by the prediction updating calculation module (5);
step S6, the prediction updating calculation module (5) predicts and updates the predicted phase current value at the next moment, and judges whether the current PWM cycle is finished, if yes, the step S7 is executed, and if not, the step S4 is returned to;
step S7, taking the best estimated value of the phase current at the moment as the feedback value of the current loop PID algorithm and participating in calculation;
step S8, entering the next PWM cycle, and iteratively executing the step S1 to the step S7 to further obtain the optimal estimated value of the phase current at each moment;
in the step S1, the encoder communication interface (1) periodically obtains the original data of the encoder (2), where the original data includes the position data of the encoder (2), and in each communication period, the encoder communication interface (1) performs a difference operation on the position data of the period and the position data of the previous period to obtain the rotation speed data;
in step S2, the counter electromotive force calculator (3) calculates three counter electromotive forces according to the following formula:
wherein:
KEis a pre-provided back electromotive force parameter;
Vrthe motor rotating speed;
θEis an electrical angle;
in step S4, the prediction update formula adopted by the prediction update calculation module (5) is:
wherein:
Xk-1is the k-1 moment kalman filtering result;
μ1is Xk-1Optimum phase current estimate of σ1Is its standard deviation;
K1、K2is a parameter obtained by the operation of a motor voltage equation.
2. Phase current oversampling method based on kalman filtering, according to claim 1, characterized in that K1、K2The operation process comprises the following steps:
when the three-phase upper bridge arm is completely closed:
ia+ib+ic=0;
wherein:
l is a single-phase inductive reactance;
r is single-phase impedance;
ia、ib、icrespectively three-phase currentA value;
EA、EB、ECthree-phase back electromotive force;
the replacement variables may yield:
the above differential equation can be solved if iaIs initialized to μ1The initial time is set to T0Then, any time i in the time period of the complete closing of the three-phase upper bridge arm in the PWM cycle can be obtainedaThe value of (c):
at this time:
3. the phase current oversampling method based on kalman filtering according to claim 2, wherein the phase current value acquired by the ADC at time k is:
Zk~N(μ2,σ2 2);
wherein, mu2Is the phase current value, σ, acquired at time k2Is its standard deviation;
in step S5, the gaussian distribution fusion calculation module (6) performs a gaussian distribution fusion calculation according to the following formula:
multiplication of two gaussian distributions is still gaussian, then:
wherein:
Xkis the result of Kalman filtering at the moment k;
μ is XkThe best phase current estimate, σ, is its standard deviation.
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