CN111551632A - Automatic scanning device with guide rail and sucker, phased array ultrasonic detection method and system - Google Patents
Automatic scanning device with guide rail and sucker, phased array ultrasonic detection method and system Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/223—Supports, positioning or alignment in fixed situation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/24—Probes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/265—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
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- G—PHYSICS
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- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/26—Scanned objects
- G01N2291/267—Welds
- G01N2291/2675—Seam, butt welding
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Abstract
The embodiment of the application provides an automatic scanning device with a guide rail and a sucker, a phased array ultrasonic detection method and a phased array ultrasonic detection system, and the method comprises the following steps: the probe lifting assembly comprises a frame main body provided with a slide rail, a guide rail and a rubber sucker, and a probe lifting assembly fixed on the track of the slide rail; the bottom of the probe lifting assembly is provided with a probe wedge block, the probe wedge block is provided with a first through hole for limiting a probe of the phased array detector, the top of the probe lifting assembly is provided with an upper fixing plate, and the upper fixing plate is provided with at least one spring; one end of the spring is connected with the upper fixing plate, the other end of the spring abuts against the lower fixing plate, and a vertical downward pressure is applied to the lower fixing plate and the clamping legs when the spring is in a compressed state, so that a probe of the phased array detector is tightly attached to a detection surface of an object to be scanned; this application can realize avoiding the probe to rock to phased array detection device's effective fixed, improves detection efficiency.
Description
Technical Field
The application relates to the field of detection equipment, in particular to an automatic scanning device with a guide rail and a sucker, a phased array ultrasonic detection method and a phased array ultrasonic detection system.
Background
Gis (gas insulated substation) is an english abbreviation of gas insulated fully enclosed switchgear. The GIS is composed of a circuit breaker, a disconnecting switch, a grounding switch, mutual inductors (CT and PT), a lightning arrester, a bus, a connecting piece, an outgoing line terminal and the like, all of the equipment or components are enclosed in a metal grounded shell, and SF6 insulating gas with certain pressure is filled in the metal grounded shell, so that the GIS is also called as an SF6 totally-enclosed combined electrical appliance.
The tank body material of the current stage of each manufacturer is mainly aluminum alloy 5A02-H112 or 5083, and part of the tank body material is stainless steel or low-carbon steel. The thickness of the tank body with the voltage class below 500kV is generally 8mm, and the thickness of the extra-high voltage tank body is from 16mm to 25 mm. The method is specifically proposed in a technical supervision scheme special for metal of a national power grid company: newly-built transformer engineering each manufacturer's GIS casing of each model carries out the selective examination according to longitudinal joint 10% (length). The inspection standard is according to NB/T47013.3-2015 No. 3 of nondestructive testing of pressure-bearing equipment: the related requirements in ultrasonic detection. When the wall thickness of the welding part is less than 8mm, the No. 3 part of the bearing equipment nondestructive testing is recommended to be referred to NB/T47013.3-2015: relevant provisions are made in appendix H of the ultrasonic examination for wall thicknesses of 8 mm. The classification standard of the welding joint executes the 10.1.6 requirements of JB/T4734 and 2002 aluminum welding container, the longitudinal welding joint of the cylindrical part of the GIS shell belongs to the A-class welding joint, and the ultrasonic detection is not lower than the II-class qualified welding joint, so that the market has strict requirements on the welding joint of the GIS shell.
The butt weld welding of the GIS shell generally adopts manual argon tungsten-arc welding, the automatic welding adopts MIG welding, the GIS weld joint is easy to have defects of air holes, incomplete penetration, incomplete fusion, cracks and the like, and the stable operation of the system is influenced because the working stress can crack during the operation, so that the GIS shell is subjected to nondestructive testing timely and regularly, and hidden dangers are eliminated timely.
In the prior art, the conventional A ultrasonic detection technology is generally adopted for detecting the butt weld of the GIS shell, and the aluminum weld attenuation is small, so that the high-frequency detection is preferably adopted, and 5.0MHz is generally adopted. Considering that the GIS shell is 8-25 mm thick and belongs to a thin plate, in order to effectively detect that the groove is not fused, the axis of a wave beam is perpendicular to the surface of the groove as much as possible, so that a 70-degree short-front-edge probe is generally selected as a probe. The wafer size is generally 8X 8 mm. However, the conventional ultrasonic detection has the following defects:
the welding seam defect direction of the GIS shell is uncertain, but the refraction angle of the conventional ultrasonic probe is fixed, so that the optimal detection angle of the defect can not be ensured all the time, and the defect signal is smaller than the actual defect signal or the defect can not be detected;
2. because the GIS shell is very thin and is mostly only 8mm thick, the A scanning signal identification difficulty is very high, and a defect signal is easily submerged in an initial pulse signal to cause missing detection;
3. because the probe needs to be moved back and forth during the conventional A ultrasonic detection, and the GIS shell has curvature, the coupling between the probe and the shell is not good in the back and forth moving process, and the defects and the omission factor can be caused.
Therefore, the inventor provides an automatic scanning device with a guide rail and a sucker, a phased array ultrasonic detection method and a phased array ultrasonic detection system by virtue of experience and practice of related industries for many years, so as to overcome the defects in the prior art.
Disclosure of Invention
Aiming at the problems in the prior art, the application provides an automatic scanning device with a guide rail and a sucker, a phased array ultrasonic detection method and a phased array ultrasonic detection system, which can effectively fix a phased array detection instrument, avoid the probe from shaking, ensure the close fit between the probe and a detection surface in detection, simplify the manual operation process and improve the detection efficiency.
In order to solve the technical problem, the application provides the following technical scheme:
in a first aspect, the present application provides a scanning device comprising:
the probe lifting assembly comprises a frame main body provided with a slide rail and a probe lifting assembly fixed on the track of the slide rail;
the frame main body comprises two T-shaped aluminum alloy sections arranged on an object to be scanned, and a telescopic aluminum pipe and a telescopic screw rod which are connected with the two T-shaped aluminum alloy sections, wherein one end of the telescopic screw rod is also connected with a motor for driving the telescopic screw rod to rotate, and the frame main body is fixed on the object to be scanned through a rubber sucker arranged at the lower end of the T-shaped aluminum alloy section;
the slide rail is arranged between the telescopic aluminum pipe and the telescopic screw rod;
the bottom of the probe lifting assembly is provided with a probe wedge block, the probe wedge block is provided with a first through hole for limiting a probe of the phased array detector, the top of the probe lifting assembly is provided with an upper fixing plate, and the upper fixing plate is provided with at least one spring;
one end of the spring is connected with the upper fixing plate, the other end of the spring is connected with the lower fixing plate, the spring is in a loose state under normal conditions, when the fixing plate is installed on an I-shaped beam of the movable support through the sliding block, the spring is compressed due to the height limitation of the I-shaped beam and the detection surface, and a vertical downward pressure is applied to the lower fixing plate and the clamping legs, so that the probe wedge block is tightly attached to the detection surface of the object to be scanned.
Furthermore, the probe lifting assembly further comprises a first sliding block fixing plate, and a first screw with one end extending into the sliding rail is arranged on the first sliding block fixing plate.
Further, the probe wedge has a bottom surface with a curvature.
Further, the probe lifting assembly further comprises a lower fixing plate arranged at the bottom and used for connecting a spring, and a guide rail for connecting the lower fixing plate and the upper fixing plate.
Furthermore, the probe lifting assembly further comprises a clamping frame supporting leg connected with the lower fixing plate and the probe wedge block, and one end of the clamping frame supporting leg is connected with the lower fixing plate through a second screw vertically arranged.
Furthermore, a second through hole used for limiting the second screw is formed in the lower fixing plate.
Furthermore, the other end of the supporting leg of the clamping frame is connected with the probe wedge block through a third screw arranged horizontally.
The water path tapping assembly comprises a universal joint for inputting coupling agent and at least one first water pipe joint for outputting the coupling agent, a second water pipe joint is arranged on the upper end face of the probe wedge block corresponding to the first water pipe joint, and a third through hole communicated with the second water pipe joint and the lower end face of the probe wedge block is further formed in the probe wedge block.
Further, still including fixing the encoder subassembly on the track of slide rail, the encoder subassembly include with the detection face in close contact with of waiting to scan the object the encoder gyro wheel and be used for with the encoder interface that the phased array detector is electric to be connected.
Furthermore, the encoder component further comprises a second sliding block fixing plate, and a fourth screw with one end extending into the sliding rail is arranged on the second sliding block fixing plate.
In a second aspect, the present application provides a phased array ultrasonic inspection system, comprising a phased array inspection apparatus, further comprising the scanning apparatus as described above for fixing the phased array inspection apparatus;
the phased array detector is provided with at least two interfaces, wherein one interface is connected with the encoder interface through a transmission line, so that the phased array detector can acquire displacement signals in the detection process; the other interface is connected with the probe through a transmission line, so that the phased array detector can acquire ultrasonic signals inside the welding line in the detection process.
In a third aspect, the present application provides a phased array ultrasonic testing method, including a phased array tester and the scanning apparatus described above for fixing the phased array tester, the method including:
moving the phased array detection probe on an object to be scanned through the scanning device, respectively acquiring ultrasonic signals and displacement signals by the phased array probe and the encoder, and transmitting the signals to the phased array detector through a wire, so that defect scanning data of the whole welding line length are acquired;
and performing characteristic analysis on the defect scanning data to obtain defect characteristic information, and determining the defect grade of the object to be scanned according to the defect characteristic information.
According to the technical scheme, the application provides the automatic scanning device with the guide rail and the sucker, the phased array ultrasonic detection method and the phased array ultrasonic detection system, the frame body with the sucker is arranged, so that the scanning device can be conveniently and effectively fixed on a detection surface of an object to be scanned, meanwhile, the guide rail is also arranged on the frame body, a constant distance can be kept between a probe and a welding line to be detected all the time in the detection process, the validity of detection data is kept, in addition, the motor and the screw rod are arranged on the frame body in the Shanghai, the automatic and quick detection of the device can be realized, the slide rail is also arranged on the frame body, so that a probe lifting component fixed on the slide rail can flexibly displace, the probe wedge block is arranged at the bottom of the probe lifting component, the first through hole is arranged on the probe wedge block, so as to limit the probe of the phased array detector extending into the probe wedge block, simultaneously probe lifting unit's top still is provided with an upper fixed plate, be provided with at least one spring on the upper fixed plate, wherein, the one end of spring with an upper fixed plate connects, the other end of spring with a bottom plate offsets to in spring compression state to a perpendicular decurrent pressure is applyed to looks bottom plate and centre gripping leg, so that the probe of phased array detector closely laminates with the detection face of waiting to scan the object of looking into to this realizes effectively fixing phased array detecting instrument, avoids the probe to rock, guarantees the inseparable laminating between probe and the detection face in the detection, simplifies the manual operation flow, improves detection efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic structural view of a scanning apparatus according to the present application;
FIG. 2 is a schematic structural view of the scanning device according to the present application when the scanning device is disposed on an object to be scanned;
FIG. 3 is a schematic structural view of a probe lift assembly according to the present application;
FIG. 4 is a schematic structural view of a waterway shunting assembly according to the present application;
FIG. 5 is a schematic diagram of an encoder assembly according to the present application;
FIG. 6 is a schematic flow chart of a phased array ultrasonic inspection method according to the present application;
FIG. 7 is a schematic diagram of GIS cylinder butt weld phased array detection data in an embodiment of the present application;
fig. 8 is a schematic view of the structure of the telescopic aluminum tube and the screw according to the present application.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Various defects generated by the conventional A ultrasonic detection technology for detecting the butt weld of the GIS shell in the prior art are considered.
In order to realize effectively fixed phased array detecting instrument, avoid the probe to rock, guarantee in the detection probe and the face of detection between closely laminating, simplify manual operation flow, improve detection efficiency, the application provides an embodiment of scanning device, refer to fig. 1 and fig. 2, in this embodiment, scanning device specifically contains: the device comprises a frame body 1 provided with a slide rail 2 and a probe lifting assembly 4 fixed on a rail of the slide rail 2;
the frame main body comprises two T-shaped aluminum alloy sections 26 arranged on an object to be scanned, a telescopic aluminum pipe 27 and a telescopic screw 28, wherein the telescopic aluminum pipe 27 and the telescopic screw 28 are connected with the two T-shaped aluminum alloy sections 26, one end of the telescopic screw 28 is also connected with a motor 30 which is used for driving the telescopic screw 28 to rotate, and the frame main body is fixed on the object to be scanned through a rubber suction cup 29 arranged at the lower end of the T-shaped aluminum alloy section 26;
the slide rail is arranged between the telescopic aluminum tube 27 and the telescopic screw 28;
a probe wedge block 5 is arranged at the bottom of the probe lifting assembly 4, a first through hole 6 for limiting a probe of the phased array detector is formed in the probe wedge block 5, an upper fixing plate 7 is arranged at the top of the probe lifting assembly 4, and at least one spring 8 is arranged on the upper fixing plate 7; one end of the spring 8 is connected with the upper fixing plate 7, the other end of the spring 8 abuts against the lower fixing plate 11, and a vertical downward pressure is applied to the lower fixing plate 11 and the clamping legs 13 when the spring 8 is in a compressed state, so that a probe of the phased array detector is tightly attached to a detection surface of an object to be scanned.
Optionally, the sliding rail 2 disposed on the frame body 1 may be a slidable rail formed by a recessed portion on an i-shaped profile, the probe lifting assembly 4 may be fixed on the sliding rail 2 in a conventional manner and slide along the rail of the sliding rail 2, and meanwhile, the magnitude of the resistance during the sliding may also be controlled by additionally providing a fastening screw.
Referring to fig. 8, alternatively, two T-shaped aluminum alloy sections 26 are threadedly connected to an expandable aluminum pipe 27 and an expandable screw 28, and a slide rail (e.g., a cross bar) is nested on the expandable aluminum pipe 27 and the expandable screw 28 to form a main frame. A telescopic aluminum pipe 27 and a telescopic screw 28 are used as guide rails, and the length of the aluminum pipe 27 and the length of the screw 28 can be adjusted in a telescopic mode according to the actual length of the detected GIS cylinder during detection, so that the length of the whole welding line is guaranteed to be detected.
Optionally, a motor 30 may be provided to be mounted on one side of the retractable screw 28, the motor 30 being activated to rotate the screw 28. The side of the middle cross bar is sleeved on the aluminum pipe 27, the side of the middle cross bar is sleeved on the screw 28, and the inner part of the side sleeved on the screw 28 is also provided with corresponding threads, when the screw 28 rotates, the cross bar can not move forwards and backwards due to the constraint of the screw 28, and the cross bar is pushed to move forwards through the counterforce.
Optionally, the probe wedge 5 is provided with a first through hole 6 for limiting a probe of the phased array detector extending into the probe wedge, and the shape of the hole of the first through hole 6 may be the same as the shape of the probe, or may be different from the shape of the probe.
Optionally, an upper fixing plate 7 is arranged at the top of the probe lifting assembly 4, at least one spring 8 (for example, a spring hook) can be hung on the upper fixing plate 7, preferably, two springs 8 are provided, after the upper end of the spring 8 is connected and fixed with the upper fixing plate 7, the lower end of the spring 8 can be used to abut against the lower fixing plate 11, and a vertical downward pressure is applied to the lower fixing plate 11 and the clamping legs 13 by thrust generated by the spring 8 in a compression state of the spring 8, so that the probe of the phased array detector is tightly attached to the detection surface of the object to be scanned, and further, the detection efficiency and the detection accuracy are improved.
It can be understood that the phased array ultrasonic technology is that a plurality of piezoelectric wafers are distributed and arranged according to a certain rule, then each wafer is excited successively according to a preset delay time, ultrasonic waves emitted by all the wafers form an integral wave front, the shape and the direction of an emitted ultrasonic beam (wave front) can be effectively controlled, and beam scanning, deflection and focusing of the ultrasonic waves can be realized. The electronic method is adopted to control the focusing, deflection and scanning of the acoustic beam, so that the rapid scanning in a large angle range can be realized under the condition of no movement or little movement of the probe, and the detection efficiency is improved; by optimizing and controlling the size of a focus, the depth of a focus area and the direction of a sound beam, the detection resolution, the signal-to-noise ratio, the sensitivity and other properties can be improved, and the tiny change of defects can be distinguished; the phased array technology can realize imaging of various views of the defects, the detection result is visual, and the defects can be conveniently identified and judged. Compared with the conventional ultrasonic detection technology, the phased array ultrasonic technology has higher detection sensitivity on the thin plate and more visual results, the phased array detection is easier to find the optimal angle for detecting the defects, the detection rate of the harmful defects is higher, and more defect characteristics such as the length of the defects and the size in the height direction can be accurately recorded. And the phased array ultrasonic probe does not need to move back and forth, the probe can be guaranteed to be effectively coupled with the GIS shell by customizing the wedge block with the curvature and the scanning device, and the quality of the butt welding seam of the GIS shell can be effectively detected.
As can be seen from the above description, according to the scanning device provided in the embodiment of the present application, the frame body 1 with the suction cup is provided to enable the scanning device to be conveniently and effectively fixed on the detection surface of the object to be scanned, and the frame body 1 is further provided with the guide rail to ensure that the probe and the weld joint to be detected always keep a constant distance during the detection process, so as to maintain the validity of the detection data, in addition, the frame body is provided with the motor and the screw rod above sea to achieve the automatic and fast detection of the device, and the frame body 1 is further provided with the slide rail 2 to enable the probe lifting assembly 4 fixed on the slide rail 2 to be flexibly displaced, the bottom of the probe lifting assembly 4 is provided with the probe wedge 5, and the probe wedge 5 is provided with the first through hole 6 to limit the probe of the phased array detector extending into the probe wedge 5, simultaneously probe lifting unit 4's top still is provided with upper fixed plate 7, be provided with at least one spring 8 on the upper fixed plate 7, wherein, spring 8 one end with upper fixed plate 7 is connected, spring 8 the other end with bottom plate 11 offsets, and during the spring 8 compression state to bottom plate 11 and centre gripping leg 13 apply a perpendicular decurrent pressure, so that the probe of phased array detector closely laminates with the detection face of waiting to scan the object, realizes effectively fixed to phased array detecting instrument with this, avoids the probe to rock, guarantees the inseparable laminating between probe and the detection face in the detection, simplifies the manual operation flow, improves detection efficiency.
Referring to fig. 3, as a preferred embodiment, the probe lifting assembly 4 further includes a first slider fixing plate 9, and a first screw 10 with one end extending into the sliding rail 2 is disposed on the first slider fixing plate 9.
Optionally, the probe lifting assembly 4 can slide along the track of the slide rail 2 by the first screw 10, and meanwhile, the relative position of the probe lifting assembly 4 from the weld joint can also be adjusted by loosening the first screw 10 on the first slider fixing plate 9.
In a preferred embodiment, the probe wedge 5 has a bottom surface (not shown) with a curvature to ensure good probe-to-test surface fit.
Referring to fig. 3, as a preferred embodiment, the probe lifting assembly 4 further includes a lower fixing plate 11 disposed at the bottom for carrying the phased array detector and a guide rail 12 connecting the lower fixing plate 11 and the upper fixing plate 7.
Optionally, the upper fixing plate 7 can be moved up and down by the guide rail 12, so as to adjust the pressure applied by the spring 8 to the phased array probe.
Referring to fig. 3, as a preferred embodiment, the probe lifting assembly 4 further includes a holding frame leg 13 connecting the lower fixing plate 11 and the probe wedge 5, one end of the holding frame leg 13 is connected to the lower fixing plate 11 through a second screw 14 vertically disposed, and a second through hole 15 for limiting the second screw 14 is opened on the lower fixing plate 11.
Optionally, the second screw 14 (together with the clamping frame leg 13) can be horizontally moved through the second through hole 15, so as to drive the probe wedge 5 to horizontally move, and further perform fine position adjustment on the probe wedge 5 and the probe in the probe wedge 5, so that the detection is more accurate and convenient.
Referring to fig. 3, as a preferred embodiment, the other end of the holder leg 13 is connected to the probe wedge 5 by a horizontally disposed third screw 16.
Optionally, the third screw 16 arranged horizontally can realize the rotation motion of the probe wedge 5, so as to perform position fine adjustment on the probe wedge 5 and the probe in the probe wedge 5, so that the detection is more accurate and convenient.
Referring to fig. 4, as a preferred embodiment, the device further comprises a waterway shunting assembly 17 fixed on the frame body 1, wherein the waterway shunting assembly 17 comprises a universal joint 18 for inputting coupling agent and at least one first water pipe joint 19 for outputting coupling agent, the upper end surface of the probe wedge 5 is provided with a second water pipe joint 20 corresponding to the first water pipe joint 19, and the probe wedge 5 is further provided with a third through hole communicating the second water pipe joint 20 and the lower end surface of the probe wedge 5.
Optionally, during the movement of the probe and the probe wedge 5 against the detection surface, in order to protect the equipment from damage, couplant (e.g., water, oil) may be added to the interface, and thus, by providing waterway tap assembly 17, and is connected with an external water source through a universal joint 18 on the waterway shunting assembly 17, specifically, the universal joint 18 is communicated with the first water pipe joint 19, the first water pipe joint 19 can be arranged in one or more, couplant enters the waterway shunting assembly 17 from the universal joint 18, then flows from the one or more first water connections 19 to the second water connection 20 of the probe wedge 5 and further to the lower end face of the probe wedge 5, in particular, the first water connection 19 and the second water connection 20 may be connected by providing a hose.
Optionally, a third through hole (not shown) is further formed through the probe wedge 5, and the coupling agent can flow into a lower end surface (which can also be understood as a detection surface) of the probe wedge 5 through the third through hole, so as to protect the equipment from being damaged.
Referring to fig. 5, as a preferred embodiment, the device further includes an encoder assembly 21 fixed on the track of the slide rail 2, where the encoder assembly 21 includes an encoder roller 223 closely contacting the detection surface of the object to be scanned and an encoder interface 23 for electrically connecting with the phased array detector.
Optionally, when the scanning device operates, the encoder roller 223 rotates under driving, the rotation correspondingly generates a scanning device displacement signal, the scanning device displacement signal is used for representing the operating distance of the scanning device, and the encoder component 21 transmits the scanning device displacement signal to the phased array detector electrically connected with the encoder component through the encoder interface 23, so that the phased array detector can obtain a more accurate detection result according to the scanning device displacement signal (i.e. the operating distance of the scanning device).
Referring to fig. 5, as a preferred embodiment, the encoder assembly 21 further includes a second slider fixing plate 24, and a fourth screw 25 having one end extending into the slide rail 2 is disposed on the second slider fixing plate 24.
Optionally, the fourth screw 25 can be used to displace the encoder assembly 21, so that the scanning operation is more convenient and flexible.
In order to realize effectively fixedly phased array detecting instrument, avoid the probe to rock, guarantee in the detection closely laminating between probe and the detection face, simplify the manual operation flow, improve detection efficiency, this application still provides a phased array ultrasonic testing system's embodiment, in this embodiment, phased array ultrasonic testing system specifically contains: the phased array detector further comprises the scanning device which is used for being connected with the phased array detector and is described above;
the phased array detector is provided with at least two interfaces, wherein one interface is connected with the encoder interface 23 through a transmission line, so that the phased array detector can acquire displacement signals in the detection process; the other interface is connected with the probe through a transmission line, so that the phased array detector can acquire ultrasonic signals inside the welding line in the detection process.
Alternatively, the phased array detector may be an existing device capable of ultrasonic testing using a phased array.
As can be seen from the above description, according to the phased array ultrasonic inspection system provided in the embodiment of the present application, the frame body 1 is provided to enable the scanning device to move on the inspection surface of the object to be scanned conveniently and flexibly, the frame body 1 is also provided with the slide rail 2 to enable the probe lifting assembly 4 fixed on the slide rail 2 to move flexibly, the bottom of the probe lifting assembly 4 is provided with the probe wedge 5, the probe wedge 5 is provided with the first through hole 6 to limit the probe of the phased array inspection apparatus extending into the probe wedge 5, the top of the probe lifting assembly 4 is also provided with the upper fixing plate 7, the upper fixing plate 7 is provided with at least one spring 8, wherein one end of the spring 8 is connected to the upper fixing plate 7, and the other end of the spring 8 abuts against the lower fixing plate 11, and when the spring 8 is in a compressed state, a vertical downward pressure is applied to the lower fixing plate 11 and the clamping legs 13, so that a probe of the phased array detector is tightly attached to a detection surface of an object to be scanned, the probe is prevented from shaking, the tight attachment between the probe and the detection surface in the detection process is ensured, the manual operation process is simplified, and the detection efficiency is improved.
In order to effectively fix the phased array detection instrument, avoid the probe to shake, ensure the close fit between the probe and the detection surface during detection, simplify the manual operation process and improve the detection efficiency, the application also provides an embodiment of a phased array ultrasonic detection method, which comprises a phased array detector and the scanning device for fixing the phased array detector, and the method specifically comprises the following steps:
step S101: the scanning device moves on an object to be scanned, the probe and the encoder respectively collect ultrasonic signals and displacement signals, and the signals are transmitted to the phased array detector through wiring, so that defect scanning data of the whole welding line length are collected.
Step S102: and performing characteristic analysis on the defect scanning data to obtain defect characteristic information, and determining the defect grade of the object to be scanned according to the defect characteristic information.
Optionally, before step S101 in this embodiment, the method may further include the steps of connecting, debugging, and calibrating the scanning device and the phased array detector, specifically:
(1) assembling and connecting the instruments: the phased array probe, the wedge block with the curvature and the scanning device are assembled into a whole, and the phased array probe is connected to phased array detection equipment.
(2) Setting basic parameters of phased array ultrasound: the phased array ultrasound selects a sector scanning, the angle of an acoustic beam is set to be 40-70 degrees, and the number of the excited wafers is 16.
(3) Calibrating a phased array instrument: the phased array instrument calibration comprises wedge block delay calibration, angle calibration and sensitivity calibration. The method comprises the steps of completing wedge block delay calibration and angle calibration by using an aluminum CSK-IA ultrasonic flaw detection standard test block, performing TCG calibration on phased array ultrasound by using the aluminum CSK-IIA ultrasonic flaw detection standard test block, adjusting the reflection wave amplitude to 80 +/-5%, and then improving 6dB to be used as scanning sensitivity.
(4) Encoder calibration: the encoder is moved 300mm along the detected parent metal, and the encoder error is less than 1%.
(5) Fixing a scanning device: and relatively fixing the assembled phased array probe bracket on the GIS shell through the fixed connecting pieces at the front end and the rear end of the phased array probe bracket to ensure that the phased array probe is right opposite to the butt welding seam.
Optionally, step S101 specifically includes: the method comprises the steps of starting detection by clicking on phased array detection equipment, starting a motor, pushing a movable support by the rotary reaction force of a screw rod, enabling a phased array probe to carry out data acquisition when moving along the direction of a butt weld, and finishing and storing the data acquisition when the phased array probe moves to the edge of the weld.
Optionally, step S102 specifically includes: and (4) calling and analyzing the acquired data, measuring the position, amplitude, length and height of the defect by combining the display of S-scanning, A-scanning, C-scanning and the like, and grading the defect according to the related regulation of NB/T47013.3-2015.
Referring to fig. 7, after the detection method is adopted to detect the butt weld of the GIS shell, the data is analyzed by software. Fig. 7 shows an S-scan data diagram at the upper left, an a-scan data diagram at the upper right, and a C-scan data diagram at the lower side. S, the horizontal coordinate of the scanning data diagram represents the horizontal position of the reflected wave, and the vertical coordinate represents the depth of the reflected wave; the abscissa of the A-scan data diagram represents the equivalent amplitude, and the ordinate represents the depth of the reflected wave; the abscissa of the C scanning data chart represents the distance between the ultrasonic probe and a scanning starting point, the ordinate represents a fan scanning angle, the change of the color in the image represents the magnitude of the signal amplitude, the red represents the strongest signal amplitude under the color condition, and the darker the signal amplitude under the black and white condition.
FIG. 7 shows an example of a GIS shell butt weld of 5083 aluminum alloy material of 8mm thickness, wherein 1 weld root region defect is found 203mm away from the starting point in the detection data, the defect amplitude exceeds the TCG rejection line, the defect length reaches 21mm, and the defect is judged to be an unacceptable defect according to NB/T47013.3-2015.
According to the description, the problem that the butt weld of the GIS cylinder cannot be comprehensively detected is solved. The multi-angle scanning can be realized by using a single probe, the defects are easier to discover, and the detection efficiency is higher; the detection, positioning, quantification and orientation precision of some defects can be improved; the ultrasonic imaging can be realized, the defect detection rate is higher through image analysis, the detection data can be permanently stored, and the detection has intuitiveness and traceability. Therefore, the method can quickly and efficiently detect the butt weld of the GIS cylinder and can be well applied to engineering practice.
The above description is only an exemplary embodiment of the present invention, and is not intended to limit the scope of the present invention. Any equivalent changes and modifications that can be made by one skilled in the art without departing from the spirit and principles of the invention should fall within the protection scope of the invention.
Claims (12)
1. A scanning device, comprising: the probe lifting assembly comprises a frame main body provided with a slide rail, a guide rail and a rubber sucker, and a probe lifting assembly fixed on the track of the slide rail;
the frame main body comprises two T-shaped aluminum alloy sections arranged on an object to be scanned, and a telescopic aluminum pipe and a telescopic screw rod which are connected with the two T-shaped aluminum alloy sections, wherein one end of the telescopic screw rod is also connected with a motor for driving the telescopic screw rod to rotate, and the frame main body is fixed on the object to be scanned through a rubber sucker arranged at the lower end of the T-shaped aluminum alloy section;
the slide rail is arranged between the telescopic aluminum pipe and the telescopic screw rod;
the bottom of the probe lifting assembly is provided with a probe wedge block, the probe wedge block is provided with a first through hole for limiting a probe of the phased array detector, the top of the probe lifting assembly is provided with an upper fixing plate, and the upper fixing plate is provided with at least one spring;
one end of the spring is connected with the upper fixing plate, the other end of the spring abuts against the lower fixing plate, and a vertical downward pressure is applied to the lower fixing plate and the clamping legs when the spring is in a compressed state, so that a probe of the phased array detector is tightly attached to a detection surface of an object to be scanned.
2. The scanning device according to claim 1, wherein the probe lifting assembly further comprises a first slider fixing plate, and a first screw with one end extending into the sliding rail is arranged on the first slider fixing plate.
3. The scanning device of claim 1, wherein the probe wedge has a bottom surface with a curvature.
4. The scanning device according to claim 1, wherein the probe lifting assembly further comprises a lower fixing plate arranged at the bottom for carrying the phased array detector and a guide rail connecting the lower fixing plate and the upper fixing plate.
5. The scanning device according to claim 4, wherein the probe lifting assembly further comprises a holder leg connecting the lower fixing plate and the probe wedge, and one end of the holder leg is connected with the lower fixing plate through a second screw arranged vertically.
6. The scanning device according to claim 5, wherein the lower fixing plate is provided with a second through hole for limiting the second screw.
7. The scanning device according to claim 5, characterized in that the other end of the holder leg is connected with the probe wedge by a horizontally arranged third screw.
8. The scanning device according to claim 1, further comprising a waterway shunting assembly fixed on the frame body, wherein the waterway shunting assembly comprises a universal joint for inputting coupling agent and at least one first water pipe joint for outputting coupling agent, the upper end face of the probe wedge block is provided with a second water pipe joint corresponding to the first water pipe joint, and the probe wedge block is further provided with a third through hole for communicating the second water pipe joint with the lower end face of the probe wedge block.
9. The scanning device of claim 1, further comprising an encoder assembly fixed on the rail of the slide rail, the encoder assembly including an encoder roller in close contact with the inspection surface of the object to be scanned and an encoder interface for electrical connection with the phased array inspection apparatus.
10. The scanning device according to claim 9, wherein the encoder assembly further comprises a second slider fixing plate, and a fourth screw having one end extending into the slide rail is disposed on the second slider fixing plate.
11. A phased array ultrasonic inspection system comprising a phased array inspection apparatus, characterised by further comprising scanning apparatus as claimed in any one of claims 1 to 10 for securing the phased array inspection apparatus;
the phased array detector is provided with at least two interfaces, wherein one interface is connected with the encoder interface through a transmission line, so that the phased array detector can acquire displacement signals in the detection process; the other interface is connected with the probe through a transmission line, so that the phased array detector can acquire ultrasonic signals inside the welding line in the detection process.
12. A phased array ultrasonic inspection method comprising a phased array inspection apparatus and the scanning apparatus of any one of claims 1 to 10 for connection to the phased array inspection apparatus, the method comprising:
moving the phased array detection probe on an object to be scanned through the scanning device, respectively acquiring ultrasonic signals and displacement signals by the probe and the encoder, and transmitting the signals to the phased array detector through a wire, so that defect scanning data of the whole welding line length are acquired;
and performing characteristic analysis on the defect scanning data to obtain defect characteristic information, and determining the defect grade of the object to be scanned according to the defect characteristic information.
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| CN113533520A (en) * | 2021-07-15 | 2021-10-22 | 上海电气电站设备有限公司 | Phased array detection device for obstacle welding seam detection of small-diameter tube |
| CN113848375A (en) * | 2021-10-20 | 2021-12-28 | 国网湖南省电力有限公司 | Electrified detection device for internal devices of oil-insulated transformer and application method thereof |
| CN114235967A (en) * | 2021-12-21 | 2022-03-25 | 一重集团大连核电石化有限公司 | Stay wire encoder scanning device based on stainless steel welding seam phased array detection |
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