CN111548598A - Aging-resistant high-toughness polyformaldehyde material and preparation method thereof - Google Patents

Aging-resistant high-toughness polyformaldehyde material and preparation method thereof Download PDF

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Publication number
CN111548598A
CN111548598A CN202010551580.9A CN202010551580A CN111548598A CN 111548598 A CN111548598 A CN 111548598A CN 202010551580 A CN202010551580 A CN 202010551580A CN 111548598 A CN111548598 A CN 111548598A
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toughness
aging
agent
resistant high
resistant
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雷勇
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Hubei Polymeric Polymer Material Co ltd
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Hubei Polymeric Polymer Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L59/00Compositions of polyacetals; Compositions of derivatives of polyacetals
    • C08L59/02Polyacetals containing polyoxymethylene sequences only
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/262Alkali metal carbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

Abstract

The invention discloses an aging-resistant high-toughness polyformaldehyde material and a preparation method thereof, and relates to the technical field of high polymer materials, wherein the aging-resistant high-toughness polyformaldehyde material comprises the following components in percentage by mass: 80% -95% of polyformaldehyde resin (POM); 1% -20% of a toughening agent; 0.2-1% of an antioxidant; 0.1-2% of UV resistant agent; 0.2 to 1 percent of nucleating agent. The aging-resistant high-toughness polyformaldehyde resin material provided by the invention has the advantages of high toughness, excellent aging resistance and good mechanical property, can meet the requirement of outdoor products on resisting external environment, and is suitable for manufacturing antifriction wear-resistant parts, transmission parts, parts of chemical engineering, instruments and the like.

Description

Aging-resistant high-toughness polyformaldehyde material and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer materials, in particular to an anti-aging high-toughness polyformaldehyde material and a preparation method thereof.
Background
Polyformaldehyde resin (POM), also known as acetal resin, is a linear thermoplastic general engineering plastic without side chains, high density and high crystallinity, has the characteristics of excellent comprehensive performance, self-lubricating property, smooth surface, luster, high strength, small water absorption, stable dimension, high rigidity, creep resistance, high fatigue resistance and the like, particularly has excellent friction resistance, and the annual output of the five general purpose plastics is only inferior to that of nylon (PA) and Polycarbonate (PC) and is positioned at the third place. Because POM has excellent strength and rigidity, good corrosion resistance, wear resistance and self-lubrication, outstanding fatigue resistance and better creep resistance, the POM is one of resin varieties with mechanical properties closest to metals in engineering plastics, is widely applied to the fields of automobiles, machinery, precision instruments, electronics, electricity and the like, and is particularly suitable for manufacturing antifriction and wear-resistant parts, transmission parts, parts of chemical engineering, instruments and the like, such as gears, bearings, shaft sleeves and the like. However, since POM is a high-crystallinity engineering plastic (crystallinity is generally as high as 70% to 85%), and spherulite size is large, notch sensitivity, toughness and notch impact strength are large, and long-term weather resistance is poor when POM is applied to outdoor products, which greatly limits application and development in various fields.
Disclosure of Invention
In order to overcome the defects of the conventional polyformaldehyde resin material, the invention provides an anti-aging high-toughness polyformaldehyde material and a preparation method thereof.
The invention provides an aging-resistant high-toughness polyformaldehyde material which comprises the following components in percentage by mass: 80% -95% of polyformaldehyde resin (POM); 1% -20% of a toughening agent; 0.2-1% of an antioxidant; 0.1-2% of UV resistant agent; 0.2 to 1 percent of nucleating agent.
In certain embodiments of the invention, the polyoxymethylene resin is homopolymeric, having a melting point of 175 ℃ and a density of 1.42g/cm3The thermal decomposition temperature is 235-240 ℃.
In certain embodiments of the present invention, the toughening agent is a composite toughening agent consisting of a core-shell copolymer and nanoparticles; in particular to a composite toughening agent consisting of a methyl acrylate-butadiene-styrene copolymer core-shell toughening agent and nano titanium dioxide; the compounding ratio is 2-10: 1.
in certain embodiments of the invention, the antioxidant is one of pentaerythritol tetrakis [ methyl- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], octadecyl beta- (4-hydroxy-3, 5-di-tert-butylphenyl) propionate, tris (2, 4-di-tert-butylphenyl) phosphite, and triphenyl phosphite.
In some embodiments of the invention, the anti-UV agent is a compound of a BASF light stabilizer and a UV329 ultraviolet absorber, and the compound ratio is 1-2: 1.
in some embodiments of the invention, the nucleating agent is a compound of a metal salt nucleating agent and an inorganic compound nucleating agent, and the compound ratio is 1-1.5: 1.
in some embodiments of the present invention, the metal salt nucleating agent is one of sodium formate, calcium stearate, sodium acetate, and sodium p-phenolsulfonate.
In some embodiments of the present invention, the inorganic compound nucleating agent is one of sodium carbonate, potassium carbonate, talc having a particle size of 0.01 to 1 μm, and mica.
The invention also provides a preparation method of the aging-resistant high-toughness polyformaldehyde material, which is applied to any one of the aging-resistant high-toughness polyformaldehyde materials, and comprises the following steps:
(1) the material formula comprises the following components in percentage by mass: 80% -95% of polyformaldehyde resin (POM); 1% -20% of a toughening agent; 0.2-1% of an antioxidant; 0.1-2% of UV resistant agent; 0.2 to 1 percent of nucleating agent, accurately weighing each component, premixing and extruding the nano titanium dioxide and the methyl acrylate-butadiene-styrene copolymer core-shell toughening agent to prepare composite toughening agent master batch;
(2) drying the POM for 3-4 h at the drying condition of 80-90 ℃, then pouring the POM resin and a proper amount of white mineral oil into a stirring barrel, premixing the materials for 3min, and mixing uniformly to obtain an initial mixture;
(3) pouring the composite toughening agent master batch, the antioxidant, the anti-UV agent, the nucleating agent and the initial mixture into the stirring barrel again for mixing for the second time, wherein the mixing time is 3min, and mixing uniformly to obtain a secondary mixed material;
(4) putting the secondary mixed material into a main feeding hopper of a double-screw extruder, heating and melting, extruding and granulating to finally obtain the high-toughness UV-resistant polyformaldehyde resin material; the processing temperature of the double-screw extruder body is controlled to be 100-200 ℃, and the temperature of each zone is as follows: the feeding section and the compression section are 100-200 ℃, the melting section and the metering section are 200 ℃, the die head is 200 ℃, and the rotating speed of a main machine of the die head is 350 r/min.
Compared with the prior art, the invention has the following advantages:
(1) the aging-resistant high-toughness polyformaldehyde resin material prepared by the invention has good toughness and aging resistance, also has good mechanical properties, and can meet the requirements of outdoor products on resisting external environment and weather resistance.
(2) The anti-aging high-toughness polyformaldehyde resin material provided by the invention is simple in preparation process, suitable for industrial production, suitable for manufacturing anti-wear and wear-resistant parts, transmission parts, parts of chemical engineering, instruments and the like, such as gears, bearings, shaft sleeves and the like, and has wide application prospects.
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. This invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, but rather should be construed as broadly as the present disclosure is set forth in order to provide a more thorough understanding thereof. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
In order to better embody the performance of the invention, the following tests are purposefully made, and other 4 formulas are developed at the same time, so that comparative test analysis is facilitated, and the test results are shown in table 1 below.
TABLE 1
Figure BDA0002542693020000041
As can be seen from the performance comparison tests in Table 1, the aging-resistant high-toughness polyformaldehyde materials prepared in examples 1-2 have the characteristics of high toughness and excellent aging resistance. The elastomer and the rigid particles are compounded to be used as the toughening agent, so that the adhesion between the POM base material and the toughening agent interface is improved, the toughness of the POM material can be improved, and the POM material can keep higher strength and rigidity. After a proper amount of the anti-UV agent is added, the oxidation reaction of the polymer can be prevented or delayed, active free radicals are captured, the oxidation chain reaction is terminated, the oxidation process of the high polymer material is delayed, the service life is prolonged, and the light aging resistance of the material is obviously improved. In addition, the addition of the nucleating agent improves the crystallinity of the material, changes the crystal form, enables the crystal to become fine and uniform, and greatly improves the toughness, size stability and heat resistance of the material, thereby comprehensively improving the performance of the material and expanding the application.
The above formulations are merely examples provided for clarity of illustration and are not intended to be limiting of the embodiments. It will be apparent to those skilled in the art that other variations and modifications may be made in the foregoing disclosure without departing from the spirit or essential characteristics of the invention, and it is intended that all such modifications and variations be considered as within the scope of the invention.

Claims (9)

1. The aging-resistant high-toughness polyformaldehyde material is characterized by comprising the following components in percentage by mass: 80% -95% of polyformaldehyde resin (POM); 1% -20% of a toughening agent; 0.2-1% of an antioxidant; 0.1-2% of UV resistant agent; 0.2 to 1 percent of nucleating agent.
2. The aging-resistant high-toughness polyoxymethylene material of claim 1, wherein: the polyformaldehyde resin is of homopolymerization type, and has a melting point of 17Density of 1.42g/cm at 5 DEG C3The thermal decomposition temperature is 235-240 ℃.
3. The aging-resistant high-toughness polyoxymethylene material of claim 1, wherein: the toughening agent is a composite toughening agent consisting of a core-shell copolymer and nano particles; in particular to a composite toughening agent consisting of a methyl acrylate-butadiene-styrene copolymer core-shell toughening agent and nano titanium dioxide; the compounding ratio is 2-10: 1.
4. the aging-resistant high-toughness polyoxymethylene material of claim 1, wherein: the antioxidant is one of pentaerythritol tetrakis [ methyl- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], octadecyl beta- (4-hydroxy-3, 5-di-tert-butylphenyl) propionate, tris (2, 4-di-tert-butylphenyl) phosphite and triphenyl phosphite.
5. The aging-resistant high-toughness polyoxymethylene material of claim 1, wherein: the anti-UV agent is a compound of a BASF light stabilizer and a UV329 ultraviolet absorbent, and the compound proportion is 1-2: 1.
6. the aging-resistant high-toughness polyoxymethylene material of claim 1, wherein: the nucleating agent is a compound of a metal salt nucleating agent and an inorganic compound nucleating agent, and the compounding ratio is 1-1.5: 1.
7. the aging-resistant high-toughness polyoxymethylene material of claim 6, wherein: the metal salt nucleating agent is one of sodium formate, calcium stearate, sodium acetate and sodium p-phenolsulfonate.
8. The aging-resistant high-toughness polyoxymethylene material of claim 6, wherein: the inorganic compound nucleating agent is one of sodium carbonate, potassium carbonate, talc with the grain diameter of 0.01-1 mu m and mica.
9. The preparation method of the aging-resistant high-toughness polyformaldehyde material applied to any one of claims 1 to 8 is characterized by comprising the following steps of:
(1) the material formula comprises the following components in percentage by mass: 80% -95% of polyformaldehyde resin (POM); 1% -20% of a toughening agent; 0.2-1% of an antioxidant; 0.1-2% of UV resistant agent; 0.2 to 1 percent of nucleating agent, accurately weighing each component, premixing and extruding the nano titanium dioxide and the methyl acrylate-butadiene-styrene copolymer core-shell toughening agent to prepare composite toughening agent master batch;
(2) drying the POM for 3-4 h at the drying condition of 80-90 ℃, then pouring the POM resin and a proper amount of white mineral oil into a stirring barrel, premixing the materials for 3min, and mixing uniformly to obtain an initial mixture;
(3) pouring the composite toughening agent master batch, the antioxidant, the anti-UV agent, the nucleating agent and the initial mixture into the stirring barrel again for mixing for the second time, wherein the mixing time is 3min, and mixing uniformly to obtain a secondary mixed material;
(4) putting the secondary mixed material into a main feeding hopper of a double-screw extruder, heating and melting, extruding and granulating to finally obtain the high-toughness UV-resistant polyformaldehyde resin material; the processing temperature of the double-screw extruder body is controlled to be 100-200 ℃, and the temperature of each zone is as follows: the feeding section and the compression section are 100-200 ℃, the melting section and the metering section are 200 ℃, the die head is 200 ℃, and the rotating speed of a main machine of the die head is 350 r/min.
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Cited By (2)

* Cited by examiner, † Cited by third party
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CN112795131A (en) * 2020-12-30 2021-05-14 甘肃泰尔精细化工有限公司 Anti-aging polyformaldehyde material and preparation method thereof
CN113278246A (en) * 2021-04-14 2021-08-20 广州搜料信息技术有限公司 POM copolymer resin modified by formaldehyde copolymerization and preparation process thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112795131A (en) * 2020-12-30 2021-05-14 甘肃泰尔精细化工有限公司 Anti-aging polyformaldehyde material and preparation method thereof
CN113278246A (en) * 2021-04-14 2021-08-20 广州搜料信息技术有限公司 POM copolymer resin modified by formaldehyde copolymerization and preparation process thereof

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