CN111548162A - Method for preparing ZrC ceramic by compression molding of precursor - Google Patents
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Abstract
The invention discloses a method for preparing ZrC ceramic by utilizing precursor compression molding, which specifically comprises the following steps: step 1, processing ZrC precursor powder: weighing a proper amount of ZrC precursor powder, and sieving the ZrC precursor powder by using a mesh sieve to obtain fine powder; step 2, preparing a PVA binder: weighing a proper amount of PVA in a beaker, adding a proper amount of deionized water, and stirring under heating in a water bath until the solution is transparent and uniform and has no bubbles; step 3, dropping a proper amount of PVA (polyvinyl alcohol) binder into ZrC precursor powder in proportion, and then stirring by using a glass rod until no granular aggregation occurs in the ZrC precursor powder; step 4, weighing a proper amount of mixed ZrC precursor powder, placing the ZrC precursor powder in a mold, pressing the ZrC precursor powder into a block by using a manual press, and removing the pressing block to obtain a ZrC precursor block; and 5, sintering the prepared precursor block at high temperature under the protection of argon to obtain the ZrC ceramic. The invention has simple production process and lower cost, and is in accordance with large-scale industrial production.
Description
Technical Field
The invention belongs to the field of ZrC ceramic preparation processes, and particularly relates to a method for preparing ZrC ceramic by utilizing precursor compression molding.
Background
ZrC has the properties of high melting point, high hardness, high thermal conductivity, high electrical conductivity, high specific strength, high specific modulus, good chemical stability and the like, and is widely applied to ultrahigh-temperature heat-insulating coatings, high-temperature refractory materials and the like. At present, there are many reports on the synthesis method of ZrC nanopowder, such as the electric arc furnace carbothermic method, the self-propagating high-temperature synthesis method, the sol-gel method, the laser gas phase reaction method, the high-energy ball milling method, etc. However, in practical application, the form of the powder is limited to a certain extent, and the powder is used for more and more ZrC ceramic devices and targets, so that the research on preparing the powder into the ZrC ceramic devices has important significance for the application of the ZrC ceramic devices.
At present, the method for preparing the ZrC ceramic material mainly comprises the following steps: hot pressing sintering method, chemical vapor infiltration method, precursor impregnation cracking method, etc. Wherein the hot-pressing sintering method needs higher sintering temperature, which is usually above 1000 ℃; the chemical vapor infiltration method requires a longer deposition period and high cost; waste gas pollution is often generated in the roasting decomposition process in the precursor impregnation cracking process. Therefore, it is very important to research a ZrC ceramic preparation process which is simple, time-saving, pollution-free in production process and low in cost.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a method for preparing ZrC ceramic by using a precursor, which has the characteristics of simple preparation, low cost and environmental friendliness.
ZrOCl2, glucose and citric acid are used for preparing a ZrC organic precursor through rotary evaporation, and the preparation method is applied for patent and has the patent name: a method for preparing a ZrC organic precursor by rotary evaporation, patent application No.: 202010108962.4.
the invention adopts the technical scheme that a method for preparing ZrC ceramic by utilizing precursor compression molding, ZrOCl2And glucose and citric acid are subjected to rotary evaporation to prepare a ZrC organic precursor, and the preparation method is implemented according to the following steps:
step 1, processing ZrC precursor powder: weighing a proper amount of ZrC precursor powder, and sieving the ZrC precursor powder by using a mesh sieve to obtain ZrC precursor powder;
step 3, dropping a proper amount of PVA (polyvinyl alcohol) binder into ZrC precursor powder in proportion, and then stirring by using a glass rod until no granular aggregation occurs in the ZrC precursor powder;
step 4, weighing a proper amount of mixed ZrC precursor powder, placing the ZrC precursor powder in a mold, pressing the ZrC precursor powder into a block by using a manual press, and removing the pressing and taking the block to obtain a ZrC precursor block;
and 5, sintering the prepared ZrC precursor block at high temperature under the protection of argon to obtain the ZrC ceramic.
Further, the mesh used in step 1 is 500-800 mesh.
Further, the mass ratio of PVA to deionized water is 1-2:8-10, and the water bath heating temperature is 60-70 ℃.
Further, in the step 3, the proportion of the PVA and ZrC precursor powder is that 0.5-1.0mL of PVA binder is added to each 1.5-2.0g of ZrC precursor powder.
Further, the pressure condition of the manual press is 10-15MPa, and the dwell time is 1-1.5 min.
Further, in the step 5, the sintering temperature is 1400 ℃, and the sintering time is 8 h.
Compared with the prior art, the invention has the beneficial effects that: the ZrC ceramic is successfully prepared by a simple forming and caking method. The agglomeration method has the characteristics of simple production process and low cost, meets the requirement of large-scale industrial production, and is an excellent choice for ZrC material powder agglomeration.
Drawings
FIG. 1 is a flow chart of a method for preparing ZrC ceramic by adopting precursor compression molding according to the invention;
FIG. 2 is an X-ray diffraction diagram in a method for preparing ZrC ceramic by using precursor compression molding according to the invention;
FIG. 3(a) is a ZrC precursor block pressed and a ZrC ceramic macroscopic image obtained after high-temperature sintering in the method for preparing ZrC ceramic by precursor press forming of the invention;
FIG. 3(b) is a scanning electron micrograph of ZrC ceramic obtained by high temperature sintering;
FIG. 4 is a graph showing the compressive strength of ZrC ceramics obtained after high-temperature sintering in a method for preparing ZrC ceramics by precursor compression molding according to the present invention.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
A method for preparing ZrC ceramic by using a precursor through compression molding is specifically implemented according to the following steps as shown in a flow chart of figure 1:
step 1, processing ZrC precursor powder: weighing a proper amount of ZrC precursor powder, and sieving the ZrC precursor powder by using a 500-plus 800-mesh sieve to obtain ZrC precursor powder;
And 3, adding a proper amount of PVA binder into 0.5-1.0mL of PVA per 1.5-2.0g of ZrC precursor powder according to the proportion of the PVA binder to the ZrC precursor powder, and then stirring by using a glass rod until the ZrC precursor powder does not have granular aggregation.
And 4, weighing a proper amount of mixed ZrC precursor powder, placing the ZrC precursor powder in a mold, pressing the ZrC precursor powder into a block by using a manual press, and removing the pressing and taking the block to obtain the ZrC precursor block. The pressure condition of the manual press is 10-15MPa, and the pressure maintaining time is 1-1.5 min.
And 5, sintering the prepared precursor block at high temperature under the protection of argon, wherein the sintering temperature is 1400 ℃, and the sintering time is 8 hours, so as to obtain the ZrC ceramic.
Example 1
Step 1, processing ZrC precursor powder: weighing 10g of ZrC precursor powder, grinding the ZrC precursor powder into fine powder by using a mortar, and screening the fine powder by using a 500-mesh screen after grinding by using the mortar;
and 3, according to the proportion that 1mL of PVA binder is added into every 2g of ZrC precursor powder, dripping 5mL of PVA into the ZrC precursor powder, and then stirring by using a glass rod until no granular aggregation occurs in the ZrC precursor powder.
And 4, weighing a proper amount of mixed ZrC precursor powder, placing the mixed ZrC precursor powder in a mold, pressing the mixed ZrC precursor powder into a block by using a manual press, wherein the pressure condition of the manual press is 10MPa, the pressure maintaining time is 1min, and removing the block by pressing to obtain the ZrC precursor block.
And 5, sintering the prepared precursor block at high temperature under the protection of argon, wherein the sintering temperature is 1400 ℃, and the sintering time is 8 hours, so as to obtain the ZrC ceramic.
Example 2
Step 1, processing ZrC precursor powder: weighing 20g of ZrC precursor powder, grinding the ZrC precursor powder into fine powder by using a mortar, and screening the fine powder by using a 600-mesh screen after grinding by using the mortar;
and 3, according to the proportion that 0.5mL of PVA binder is added into every 2g of ZrC precursor powder, dripping 5mL of PVA into the ZrC precursor powder, and then stirring by using a glass rod until no granular aggregation occurs in the ZrC precursor powder.
And 4, weighing a proper amount of mixed ZrC precursor powder, placing the ZrC precursor powder in a mold, pressing the ZrC precursor powder into a block by using a manual press, wherein the pressure condition of the manual press is 12MPa, the pressure maintaining time is 1.5min, and removing the pressure and the block to obtain the ZrC precursor block.
And 5, sintering the prepared precursor block at high temperature under the protection of argon, wherein the sintering temperature is 1400 ℃, and the sintering time is 8 hours, so as to obtain the ZrC ceramic.
Example 3
Step 1, processing ZrC precursor powder: weighing 30g of ZrC precursor powder, grinding the ZrC precursor powder into fine powder by using a mortar, and screening the fine powder by using a 800-mesh screen after grinding by using the mortar;
and 3, according to the proportion that 1mL of PVA binder is added into every 1.5g of ZrC precursor powder, dripping 20mL of PVA into the ZrC precursor powder, and then stirring by using a glass rod until no granular aggregation occurs in the ZrC precursor powder.
And 4, weighing a proper amount of mixed ZrC precursor powder, placing the ZrC precursor powder in a mold, pressing the ZrC precursor powder into a block by using a manual press, wherein the pressure condition of the manual press is 15MPa, the pressure maintaining time is 1min, and removing the pressure and the block to obtain the ZrC precursor block.
And 5, sintering the prepared precursor block at high temperature under the protection of argon, wherein the sintering temperature is 1400 ℃, and the sintering time is 8 hours, so as to obtain the ZrC ceramic.
Example 4
Step 1, processing ZrC precursor powder: weighing 40g of ZrC precursor powder, grinding the ZrC precursor powder into fine powder by using a mortar, and screening the fine powder by using a 500-mesh screen after grinding by using the mortar;
step 3, according to the proportion that 0.5mL of PVA binder is added into every 1.5g of ZrC precursor powder, 13.3mL of PVA is dripped into the ZrC precursor powder, and then a glass rod is used for stirring until no granular aggregation occurs in the ZrC precursor powder;
step 4, weighing a proper amount of mixed ZrC precursor powder, placing the ZrC precursor powder in a mold, pressing the ZrC precursor powder into a block by using a manual press, wherein the pressure condition of the manual press is 10MPa, the pressure maintaining time is 1.5min, and removing the pressure and the block to obtain a ZrC precursor block;
and 5, sintering the prepared precursor block at high temperature under the protection of argon, wherein the sintering temperature is 1400 ℃, and the sintering time is 8 hours, so as to obtain the ZrC ceramic.
Example 5
Step 1, processing ZrC precursor powder: weighing 50g of ZrC precursor powder, grinding the ZrC precursor powder into fine powder by using a mortar, and screening the fine powder by using a 600-mesh screen after grinding by using the mortar;
and 3, according to the proportion that 1mL of PVA binder is added into every 2.0g of ZrC precursor powder, dripping 25mL of PVA into the ZrC precursor powder, and then stirring by using a glass rod until no granular aggregation occurs in the ZrC precursor powder.
And 4, weighing a proper amount of mixed ZrC precursor powder, placing the ZrC precursor powder in a mold, pressing the ZrC precursor powder into a block by using a manual press, wherein the pressure condition of the manual press is 15MPa, the pressure maintaining time is 1min, and removing the pressure and the block to obtain the ZrC precursor block.
And 5, sintering the prepared precursor block at high temperature under the protection of argon, wherein the sintering temperature is 1400 ℃, and the sintering time is 8 hours, so as to obtain the ZrC ceramic.
As shown in FIG. 2, the X-ray diffraction analysis of the ZrC ceramic obtained by the method shows that the characteristic peaks of ZrC appear under the condition of sintering at 1400 ℃ for 8h and correspond to the standard peaks one by one, which shows that the agglomeration method can not change the material structure of ZrC.
As shown in fig. 3(a), it can be seen that in the macroscopic case, there was no crack and no defect. When the ceramics were analyzed by scanning electron microscopy, as shown in fig. 3(b), it could be seen that the ZrC ceramics were well bonded.
As shown in FIG. 4, the ZrC ceramic obtained after high-temperature sintering is subjected to a compressive strength test, and the strength average value is 435.20MPa, so that the ZrC ceramic prepared has high compressive strength and can meet basic material application.
The ZrC ceramic is successfully prepared by a simple agglomeration method, and the prepared ZrC ceramic has good bonding degree and high compressive strength. The preparation method has the characteristics of simple production process, low cost and accordance with large-scale industrial production, and the process has important strategic significance and urgent practical value for the development and application of the ZrC device.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that this is by way of example only, and that the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and scope of the invention, and these changes and modifications are within the scope of the invention.
Claims (6)
1. Method for preparing ZrC ceramic by using precursor through compression molding, ZrOCl2The ZrC organic precursor is prepared from glucose and citric acid through rotary evaporation, and is characterized by being implemented according to the following steps:
step 1, processing ZrC precursor powder: weighing a proper amount of ZrC precursor powder, and sieving the ZrC precursor powder by using a mesh sieve to obtain ZrC precursor powder;
step 2, preparing a PVA binder: weighing a proper amount of polyvinyl alcohol (PVA) in a beaker, adding a proper amount of deionized water, and stirring under water bath heating until the solution is transparent and uniform and has no bubbles;
step 3, dropping a proper amount of PVA (polyvinyl alcohol) binder into ZrC precursor powder in proportion, and then stirring by using a glass rod until no granular aggregation occurs in the ZrC precursor powder;
step 4, weighing a proper amount of mixed ZrC precursor powder, placing the ZrC precursor powder in a mold, pressing the ZrC precursor powder into a block by using a manual press, and removing the pressing and taking the block to obtain a ZrC precursor block;
and 5, sintering the prepared ZrC precursor block at high temperature under the protection of argon to obtain the ZrC ceramic.
2. The method for preparing ZrC ceramic by using precursor compression molding as claimed in claim 1, wherein the mesh used in step 1 is 500-800 mesh.
3. The method for preparing ZrC ceramic by using precursor press forming as claimed in claim 1, wherein in the step 2, the mass ratio of PVA to deionized water is 1-2:8-10, and the water bath heating temperature is 60-70 ℃.
4. The method for preparing ZrC ceramic by precursor compression molding according to claim 1, wherein in the step 3, the ratio of PVA to ZrC precursor powder is 0.5-1.0mLPVA binder per 1.5-2.0g of ZrC precursor powder.
5. The method for preparing ZrC ceramic by means of compression molding of a precursor in claim 1, wherein in the step 4, the pressure condition of the manual press is 10-15MPa, and the dwell time is 1-1.5 min.
6. The method for preparing ZrC ceramic by pressing and molding a precursor in claim 1, wherein in the step 5, the sintering temperature is 1400 ℃ and the sintering time is 8 h.
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