CN111546479A - Automatic steam curing system of control by temperature change reposition of redundant personnel - Google Patents
Automatic steam curing system of control by temperature change reposition of redundant personnel Download PDFInfo
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- CN111546479A CN111546479A CN202010428616.4A CN202010428616A CN111546479A CN 111546479 A CN111546479 A CN 111546479A CN 202010428616 A CN202010428616 A CN 202010428616A CN 111546479 A CN111546479 A CN 111546479A
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- pipe
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- steam curing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides an automatic temperature control and flow distribution steam curing system, and relates to the technical field of concrete pipes. The automatic temperature control flow-dividing steam curing system comprises a cement tank allowance real-time monitoring device, a concrete pipe die automatic mold release agent coating device, a concrete pipe casting molding device, a concrete pipe automatic steam curing device and a PCCP pipe steel cylinder automatic water pressure monitoring device, wherein the concrete pipe automatic steam curing device comprises a steam box, and heaters are fixedly embedded in the inner wall and the inner bottom wall of the steam box. This automatic steam curing system of temperature control reposition of redundant personnel, through setting up the fan, the time monitor, the shunt tubes, the maintenance pipe, solenoid valve and temperature monitor, it is high to possess degree of automation, the high and efficient advantage of control accuracy, it is in steam curing to have solved traditional concrete pipe, mostly the workman is controlled steam curing's temperature and time, there is the problem that work load is big and control accuracy is low, cause the influence to the quality of concrete pipe easily, and still can cause the problem of wasting of resources.
Description
Technical Field
The invention relates to the technical field of concrete pipes, in particular to an automatic temperature control and flow dividing steam curing system.
Background
The concrete pipe is made of concrete or reinforced concrete in batches, is used for conveying fluids such as water, oil, gas and the like, can be divided into a plain concrete pipe, a common reinforced concrete pipe, a self-stress reinforced concrete pipe and a prestressed concrete pipe, the steam-cured concrete improves the reaction temperature of the concrete, the steam is mainly transferred to the concrete by means of the condensation heat release of the steam on the concrete in the initial heat supply and temperature rise stage, and the convection heat release effect is secondary.
Traditional concrete pipe is in steam curing, and the workman is mostly to control the temperature and the time of evaporating foster, has the problem that work load is big and control accuracy is low, causes the influence to the quality of concrete pipe easily to still can cause the wasting of resources.
Disclosure of Invention
The invention aims to provide an automatic temperature control flow dividing steam curing system, which solves the problems in the background technology.
Technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an automatic steam-curing system of control by temperature change reposition of redundant personnel, includes that real time monitoring cement jar surplus device, the automatic release agent device of applying paint with a brush of concrete pipe mould, concrete pipe casting moulding, the automatic steam-curing device of concrete pipe and the automatic water pressure monitoring devices of PCCP pipe steel cylinder, the automatic steam-curing device of concrete pipe includes the steam chest, and the inner wall and the interior diapire of steam chest are all fixed to be inlayed and are had the heater, and the top surface fixedly connected with fan of steam chest, the output of fan and the fixed intercommunication of the top surface of steam chest, the fixed intercommunication of the output of fan have the shunt tubes, and the fixed mounting of the output of fan and the intercommunication department of shunt tubes has the time monitor, and the fixed intercommunication in inside of shunt tubes has a plurality of maintenance pipe, and the equal fixed mounting in one end of every maintenance pipe.
The further improvement does, the automatic release agent device of applying paint with a brush of concrete pipe mould includes the base, and the inside fixedly connected with motor of base, the platform is placed to the output fixedly connected with of motor, places the platform and rotates with the base to be connected, and through setting up the motor, the output that makes the motor drives and places the platform rotatory, can rotate the pipe mould, promotes to apply paint efficiency with a brush.
The improved structure is characterized in that a collecting groove is formed in the placing table, the bottom of one side face of the placing table is fixedly communicated with a liquid discharge pipe, the pipe die is limited by the aid of the collecting groove and the liquid discharge pipe, and meanwhile, redundant release agents can be collected and discharged through the liquid discharge pipe.
The further improvement does, place the equal fixedly connected with electric putter of both sides face of platform, the equal fixedly connected with arc piece of two electric putter's the output, through setting up electric putter and arc piece, electric putter's output promotes the arc piece and carries out the centre gripping to the pipe die to promote the stability when the pipe die is applied paint with a brush.
The further improvement does, the top surface fixedly connected with support of base, the center fixedly connected with second electric putter of support top surface, the outer fixed surface of second electric putter output is connected with two sets of symmetrical connecting rods, the equal fixedly connected with brush piece of one end of second electric putter output is kept away from to every connecting rod, through setting up second electric putter, connecting rod and brush piece, second electric putter's output stretches out, thereby make the connecting rod support the brush piece and descend, thereby stretch into the inside of pipe die, apply paint the brush to the pipe die, can fully apply paint the brush to the pipe die, it is effectual to apply paint the brush.
The improved solvent tank is characterized in that the top surface of the support is fixedly connected with a solvent tank, the top surface of the solvent tank is fixedly communicated with an adding pipe, and a release agent can be added into the solvent tank by arranging the adding pipe.
The improvement is that, the top surface fixedly connected with water pump of support, the input of water pump and the fixed intercommunication of a side of solvent case, the bottom surface fixedly connected with hemisphere spray tube of second electric putter output, a side of hemisphere spray tube and the fixed intercommunication of output of water pump, through setting up water pump and hemisphere spray tube, can carry the inside to the hemisphere spray tube with solvent incasement release agent through the water pump to make the hemisphere spray tube spray the inside of pipe die, thereby promote the effect of applying paint with a brush of pipe die.
The steam box is characterized in that the top surface of the steam box is fixedly communicated with a water adding pipe, the outer surface of the steam box is fixedly provided with an air pressure monitor, and the air pressure monitor monitors the pressure in the steam box by arranging the water adding pipe and the air pressure monitor, so that a worker can add purified water to the inside of the steam box conveniently, and the purified water in the steam box is prevented from being burnt.
The improved solvent tank is characterized in that the inside of the solvent tank is connected with a rotating shaft in a rotating mode, the upper end of the outer surface of the rotating shaft is fixedly connected with a driven shaft, the bottom end of the outer surface of the rotating shaft is fixedly connected with a stirring blade, the inside of the solvent tank is connected with a push rod in a sliding mode, the bottom surface of the push rod is fixedly connected with a driving shaft matched with the driven shaft, the top surface of the driving shaft is fixedly connected with a spring, the push rod is pushed downwards through the arrangement of the rotating shaft, the driven shaft, the stirring blade, the push rod and the driving shaft, the driving shaft drives the driven shaft to rotate, the driven.
1. The automatic temperature control flow-dividing steam curing system comprises a fan, a time monitor, flow dividing pipes, curing pipes, electromagnetic valves and a temperature monitor, wherein steam in a steam box is conveyed to the inside of the flow dividing pipes through the fan and is divided into the inside of each curing pipe through the flow dividing pipes, the temperature monitor monitors the curing temperature of each curing pipe, the electromagnetic valves are controlled to be closed after the curing temperature is reached, so that the curing pipes are stopped from being ventilated, the electromagnetic valves are controlled to be opened when the curing temperature is lower than the curing temperature, the curing pipes are automatically ventilated, the time monitor monitors the ventilation time of the fan, the fan is automatically closed after the set time is reached, so that the flow dividing pipes are stopped from being ventilated, the effects of automatically monitoring the steam curing temperature and the steam curing time are achieved, the automatic temperature control steam curing system has the advantages of high automation degree, high control precision and high control efficiency, and solves the problem that the traditional concrete pipes are cured in, the temperature and the time of the steam curing are mostly controlled by workers, the problems of large workload and low control precision exist, the quality of the concrete pipe is easily affected, and the problem of resource waste is also caused.
2. The steam curing system with automatic temperature control and flow distribution has the advantages that the motor is arranged, the output end of the motor drives the placing table to rotate, the pipe die can rotate, the coating efficiency is improved, the pipe die is limited by arranging the collecting tank and the liquid discharge pipe, meanwhile, redundant release agents can be collected and discharged through the liquid discharge pipe, the pipe die is clamped by arranging the first electric push rod and the arc-shaped block, the output end of the first electric push rod pushes the arc-shaped block to improve the stability of the pipe die during coating, the second electric push rod, the connecting rod and the brush block are arranged, the output end of the second electric push rod extends out, so that the connecting rod supports the brush block to descend, the brush block extends into the pipe die and is coated with the pipe die, the pipe die can be sufficiently coated with the pipe die, the coating effect is good, the release agents can be added into the solvent tank by arranging the adding pipe, the water pump and the hemispherical, the internal release agent of the solvent box can be conveyed to the inside of the hemispherical spray pipe through the water pump, and the hemispherical spray pipe is used for spraying the inside of the pipe die, so that the coating effect of the pipe die is improved, the water adding pipe and the air pressure monitor are arranged, the air pressure monitor is used for monitoring the pressure in the steam box, the water can be conveniently added into the steam box by workers, the water in the steam box is prevented from being burnt out, the push rod is pushed downwards through the arrangement of the rotating shaft, the driven shaft, the stirring blade, the push rod and the driving shaft, the driving shaft drives the driven shaft to rotate, the driven shaft drives the stirring blade on the rotating shaft to stir the release agent in the solvent box, and the release agent is.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of the steam box of the present invention;
FIG. 3 is a cross-sectional view of the base of the present invention;
FIG. 4 is a perspective view of a brush block of the present invention;
FIG. 5 is a perspective view of the stand of the present invention;
FIG. 6 is a cross-sectional view of a solvent tank of the present invention.
In the figure, the reference numbers are 1 steam box, 2 heater, 3 blower, 4 water adding pipe, 5 air pressure monitor, 6 time monitor, 7 shunt pipe, 8 maintenance pipe, 9 electromagnetic valve, 10 temperature monitor, 11 base, 12 motor, 13 placing table, 14 collecting tank, 15 first electric push rod, 16 arc block, 17 liquid discharge pipe, 18 support, 19 second electric push rod, 20 connecting rod, 21 brush block, 22 hemisphere spray pipe, 23 solvent box, 24 adding pipe, 25 water pump, 26 rotating shaft, 27 driven shaft, 28 stirring blade, 29 push rod, 30 driving shaft, 31 spring.
Detailed Description
As shown in figures 1-6, the embodiment of the invention provides an automatic temperature control shunt steam curing system, which comprises a device for monitoring the allowance of a cement tank in real time, a device for automatically coating a release agent on a concrete pipe die, a concrete pipe casting molding device, a device for automatically steam curing a concrete pipe and a PCCP steel cylinder automatic water pressure monitoring device, wherein the device for monitoring the allowance of the cement tank in real time is a conventional device, a pressure sensor is arranged on one supporting leg of a storage tank, the allowance in the cement tank is monitored according to the indication number of the pressure sensor, the device for automatically monitoring the water pressure of the PCCP steel cylinder automatic water pressure is a conventional device, a pipeline pressure measuring machine 4DSB25-5000 jin is adopted, the concrete pipe automatic steam curing device comprises a steam box 1, heaters 2 are fixedly embedded on the inner wall and the inner bottom wall of the steam box 1, a water feeding pipe 4 is fixedly communicated with the top surface of the steam box 1, and an air pressure monitor 5 is fixedly installed on the outer, the invention relates to an air pressure monitor 5, which uses a YD-6025 pressure measuring meter, and the air pressure monitor 5 is arranged, so that the air pressure monitor 5 monitors the pressure in a steam box 1, thereby being convenient for workers to add clean water into the steam box 1 and avoiding the clean water in the steam box 1 from being burnt, the top surface of the steam box 1 is fixedly connected with a fan 3, the fan 3 uses a YN5-47 high temperature resistant induced draft fan, the output end of the fan 3 is fixedly communicated with the top surface of the steam box 1, the output end of the fan 3 is fixedly communicated with a shunt tube 7, the communication part of the output end of the fan 3 and the shunt tube 7 is fixedly provided with a time monitor 6, the time monitor 6 is of the prior structure, can adjust the specified time, automatically close the fan 3 after the time, the interior of the shunt tube 7 is fixedly communicated with a plurality of maintenance tubes 8, one end of each maintenance tube 8 is fixedly provided with, the other end of each maintenance pipe 8 is fixedly provided with a temperature monitor 10, the temperature monitors 10 and the electromagnetic valves 9 are of the existing structure, the temperature monitors 10 can set a specified temperature, the electromagnetic valves 9 are closed when the temperature monitors monitor that the temperature is higher than the specified temperature, and the electromagnetic valves 9 are opened when the temperature monitors monitor that the temperature is lower than the specified temperature.
The device for automatically coating the release agent on the concrete pipe die comprises a base 11, wherein a motor 12 is fixedly connected inside the base 11, the motor 12 adopts a 450W speed reducing motor, the output end of the motor 12 is fixedly connected with a placing table 13, the placing table 13 is rotatably connected with the base 11, the output end of the motor 12 drives the placing table 13 to rotate by arranging the motor 12, the pipe die can rotate, the coating efficiency is improved, a collecting groove 14 is formed inside the placing table 13, a liquid discharge pipe 17 is fixedly communicated with the bottom of one side surface of the placing table 13, the pipe die is limited by arranging the collecting groove 14 and the liquid discharge pipe 17, meanwhile, redundant release agent can be collected and discharged through the liquid discharge pipe 17, two side surfaces of the placing table 13 are fixedly connected with first electric push rods 15, the first electric push rods 15 adopt XTL100, the output ends of the two first electric push rods 15 are fixedly connected with arc-shaped modules 16, the output end of the first electric push rod 15 pushes the arc-shaped block 16 to clamp the pipe die by arranging the first electric push rod 15 and the arc-shaped block 16, so that the stability of the pipe die during painting is improved, the top surface of the base 11 is fixedly connected with the support 18, and the center of the top surface of the support 18 is fixedly connected with the second electric push rod 19.
The top surface of the support 18 is fixedly connected with a solvent tank 23, the top surface of the solvent tank 23 is fixedly communicated with an adding pipe 24, a release agent can be added into the solvent tank 23 by arranging the adding pipe 24, the top surface of the support 18 is fixedly connected with a water pump 25, the water pump 25 of the invention uses an LY-JLM water pump, the input end of the water pump 25 is fixedly communicated with one side surface of the solvent tank 23, the bottom surface of the output end of the second electric push rod 19 is fixedly connected with a hemispherical spray pipe 22, one side surface of the hemispherical spray pipe 22 is fixedly communicated with the output end of the water pump 25, the release agent in the solvent tank 23 can be conveyed into the hemispherical spray pipe 22 by the water pump 25 by arranging the water pump 25 and the hemispherical spray pipe 22, and the hemispherical spray pipe 22 sprays the interior of the pipe die, thereby improving the coating effect of the pipe die, the interior of the solvent tank 23 is, the bottom end of the outer surface of the rotating shaft 26 is fixedly connected with a stirring blade 28, the interior of the solvent tank 23 is connected with a push rod 29 in a sliding mode, the bottom surface of the push rod 29 is fixedly connected with a driving shaft 30 matched with the driven shaft 27, the outer surfaces of the driven shaft 27 and the driving shaft 30 are respectively provided with matched threads, the top surface of the driving shaft 30 is fixedly connected with a spring 31, the push rod 29 is pushed downwards through the arrangement of the rotating shaft 26, the driven shaft 27, the stirring blade 28, the push rod 29 and the driving shaft 30, the driving shaft 30 drives the driven shaft 27 to rotate, the driven shaft 27 drives the stirring blade 28 on the rotating shaft 26 to stir the release agent in the solvent tank.
The working principle of the invention is as follows:
the method comprises the steps of electrically connecting a fan 3, a time monitor 6, an electromagnetic valve 9, a temperature monitor 10, a heater 2, a motor 12, a first electric push rod 15, a second electric push rod 19 and a water pump 25 with a municipal power supply, placing a pipe die in a collecting tank 14, starting the first electric push rod 15 to enable the output end of the first electric push rod to extend out, fixing the pipe die in two arc-shaped blocks 16, starting the second electric push rod 19 to enable the output end of the second electric push rod to descend, enabling a connecting rod 20 to support a brush block 21 to extend into the pipe die, injecting a release agent into a solvent tank 23 through an adding pipe 24, pushing a push rod 29 downwards, enabling the push rod 29 to drive a driving shaft 30 to move downwards, enabling the driving shaft 30 to drive a driven shaft 27 to rotate, enabling a stirring blade 28 on a rotating shaft 26 to stir the release agent in the solvent tank 23, starting the water pump 25 to enable the output end of the release agent in the, the inside of the pipe die is sprayed through the hemispherical spray pipe 22, the motor 12 is started at the same time, the output end of the motor drives the placing table 13 to rotate, so that the pipe die rotates, the output end of the second electric push rod 19 continuously descends, so that the pipe die is coated with the release agent, the pipe die with the release agent coated on the inner wall is poured with concrete into the pipe die through the cement tank, the concrete allowance in the cement tank is monitored through the cement tank allowance real-time monitoring device, after the concrete is poured, the heater 2 is started, so that the purified water in the steam box 1 is heated, steam is generated, the fan 3 is started, the steam in the steam box 1 is conveyed to the inside of the flow dividing pipe 7 through the flow dividing pipe 7 and is divided into the curing pipe 8 through the flow dividing pipe 7, the concrete pipe is subjected to steam curing through the curing pipe 8, the temperature monitor 10 monitors the temperature of each curing pipe 8, and the curing temperature is reached, the control electromagnetic valve 9 is closed, so that the ventilation of the curing pipe 8 is stopped, the temperature is lower than the curing temperature, the control electromagnetic valve 9 is opened, so that the curing pipe 8 is automatically ventilated, the time monitor 6 monitors the ventilation time of the fan 3, after the set time is reached, the fan 3 is automatically closed, so that the ventilation of the shunt pipe 7 is stopped, the effects of automatically monitoring the steam curing temperature and the steam curing time are achieved, the advantages of high automation degree, high control precision and high control efficiency are achieved, the problems that in the steam curing of the traditional concrete pipe, most workers control the steam curing temperature and time, the workload is large, the control precision is low, the quality of the concrete pipe is easily affected, and the resource waste is caused are solved, the concrete pipe after the steam curing is detected by the PCCP pipe steel cylinder automatic water pressure monitoring device, and after the detection is qualified, the concrete pipe is manufactured.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an automatic steam curing system of control by temperature change reposition of redundant personnel, includes that real time monitoring cement jar surplus device, concrete pipe die are automatic to be applied with a brush release agent device, concrete pipe casting shaping, the automatic steam curing device of concrete pipe and the automatic water pressure monitoring devices of PCCP pipe steel cylinder, its characterized in that: automatic steam curing device of concrete pipe includes steam chest (1), the inner wall and the interior diapire of steam chest (1) are all fixed to be inlayed and are had heater (2), top surface fixedly connected with fan (3) of steam chest (1), the output of fan (3) and the fixed intercommunication of top surface of steam chest (1), the fixed intercommunication of output of fan (3) has shunt tubes (7), the output of fan (3) and the intercommunication department fixed mounting of shunt tubes (7) have time monitor (6), the inside fixed intercommunication of shunt tubes (7) has a plurality of maintenance pipe (8), the equal fixed mounting of one end of every maintenance pipe (8) has solenoid valve (9), the equal fixed mounting of the other end of every maintenance pipe (8) has temperature monitor (10).
2. The automatic temperature-control flow-dividing steam curing system according to claim 1, characterized in that: the automatic mold release agent painting device for the concrete pipe mold comprises a base (11), a motor (12) is fixedly connected to the interior of the base (11), a placing table (13) is fixedly connected to the output end of the motor (12), and the placing table (13) is rotatably connected with the base (11).
3. The automatic temperature-control flow-dividing steam curing system according to claim 2, characterized in that: a collecting groove (14) is formed in the placing table (13), and a liquid discharge pipe (17) is fixedly communicated with the bottom of one side face of the placing table (13).
4. The automatic temperature-control flow-dividing steam curing system according to claim 2, characterized in that: the two side faces of the placing table (13) are fixedly connected with first electric push rods (15), and the output ends of the two first electric push rods (15) are fixedly connected with arc-shaped blocks (16).
5. The automatic temperature-control flow-dividing steam curing system according to claim 2, characterized in that: the top surface fixedly connected with support (18) of base (11), the center fixedly connected with second electric putter (19) of support (18) top surface, the outer fixed surface of second electric putter (19) output is connected with two sets of symmetrical connecting rods (20), and the equal fixedly connected with brush piece (21) of one end that second electric putter (19) output was kept away from in every connecting rod (20).
6. The automatic temperature-control flow-dividing steam curing system according to claim 5, wherein: the top surface of the support (18) is fixedly connected with a solvent tank (23), and the top surface of the solvent tank (23) is fixedly communicated with an adding pipe (24).
7. The automatic temperature-control flow-dividing steam curing system according to claim 6, wherein: the top surface fixedly connected with water pump (25) of support (18), the input of water pump (25) and the fixed intercommunication of a side of solvent case (23), the bottom surface fixedly connected with hemisphere spray tube (22) of second electric putter (19) output, a side of hemisphere spray tube (22) and the fixed intercommunication of output of water pump (25).
8. The automatic temperature-control flow-dividing steam curing system according to claim 1, characterized in that: the top surface of the steam box (1) is fixedly communicated with a water adding pipe (4), and the outer surface of the steam box (1) is fixedly provided with an air pressure monitor (5).
9. The automatic temperature-control flow-dividing steam curing system according to claim 6, wherein: the inside of solvent case (23) rotates and is connected with pivot (26), the upper end fixedly connected with driven shaft (27) of pivot (26) surface, the bottom fixedly connected with stirring leaf (28) of pivot (26) surface, the inside sliding connection of solvent case (23) has push rod (29), the bottom surface fixedly connected with of push rod (29) and driven shaft (27) looks adaptation driving shaft (30), the top surface fixedly connected with spring (31) of driving shaft push rod (30).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010428616.4A CN111546479A (en) | 2020-05-20 | 2020-05-20 | Automatic steam curing system of control by temperature change reposition of redundant personnel |
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| CN202010428616.4A CN111546479A (en) | 2020-05-20 | 2020-05-20 | Automatic steam curing system of control by temperature change reposition of redundant personnel |
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| CN112123541A (en) * | 2020-09-21 | 2020-12-25 | 衡阳市畅通管业有限公司 | Heating and shaping device for cement culvert pipe production and application method thereof |
| CN112497461A (en) * | 2020-11-29 | 2021-03-16 | 胡家应 | Final setting cement test piece curing means suitable for many maintenance environment |
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| CN112497461B (en) * | 2020-11-29 | 2022-01-25 | 日照华诚管业有限公司 | Final setting cement test piece curing means suitable for many maintenance environment |
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Application publication date: 20200818 |
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| RJ01 | Rejection of invention patent application after publication |