CN111546467A - Forming die is made to prefabricated post of assembly type structure reinforced concrete - Google Patents
Forming die is made to prefabricated post of assembly type structure reinforced concrete Download PDFInfo
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- CN111546467A CN111546467A CN202010420003.6A CN202010420003A CN111546467A CN 111546467 A CN111546467 A CN 111546467A CN 202010420003 A CN202010420003 A CN 202010420003A CN 111546467 A CN111546467 A CN 111546467A
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- bottom plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0032—Moulding tables or similar mainly horizontal moulding surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/18—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members for the production of elongated articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0055—Mould pallets; Mould panels
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention relates to a manufacturing and forming die for an assembly type building reinforced concrete prefabricated column, which comprises a workbench and a die arranged above the workbench, wherein the die comprises a bottom plate fixed on the workbench, side plates hinged on two sides of the bottom plate and end plates arranged at two ends of the bottom plate in a sliding manner, the workbench is fixedly connected with the bottom plate through a support plate, and support devices are arranged at two sides of the bottom plate on the top of the workbench. The oil cylinders and the L-shaped plates which are arranged in a crossed manner are utilized to jointly play a supporting role on the side plates and the bottom plate, so that the supporting strength is increased, and meanwhile, the L-shaped plates can be synchronously separated under the driving of the electric push rod during the form removal; according to the invention, the first rectangular plates and the second rectangular plates are arranged on one group of end plates, the interval between the first rectangular plates can be changed by increasing or decreasing the group number of the second rectangular plates between two adjacent groups of the first rectangular plates, and the waist-shaped holes are arranged at different heights of the first rectangular plates, so that the steel bar framework with different arrangement modes can be penetrated.
Description
Technical Field
The invention relates to the technical field of prefabricated part molds, in particular to a manufacturing and forming mold for an assembly type building reinforced concrete prefabricated column.
Background
The matched building is a building which is formed by transferring a large amount of field operation work in the traditional construction mode to a factory, processing and manufacturing building components and accessories (such as floor slabs, wall plates, stairs, balconies and the like) in the factory, transporting the components and accessories to a building construction site, and assembling and installing the components and the accessories on the site in a reliable connection mode. The prefabricated column needs to place the manufactured steel reinforcement framework in a corresponding forming die firstly when being formed, and then concrete is poured into the die.
The existing forming die has the following defects: when the mold is closed, the supporting force between the side plates and the bottom plate is limited, and when more concrete is poured, the side plates deform due to higher pressure, so that the surfaces of the prefabricated columns after molding are not flush; and secondly, the arrangement modes of the steel reinforcement frameworks of the prefabricated columns with the same specification are different, and the steel reinforcement frameworks with different arrangement modes are not provided with end plates corresponding to the steel reinforcement frameworks.
Therefore, the invention provides a manufacturing and forming die for an assembly type building reinforced concrete prefabricated column.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a manufacturing and forming die for an assembly type building reinforced concrete prefabricated column comprises a workbench and a die arranged above the workbench, wherein the die comprises a bottom plate fixed on the workbench, side plates hinged to two sides of the bottom plate and end plates arranged at two ends of the bottom plate in a sliding mode; one side, close to the side plate, of the outer edge of the end plate is provided with a telescopic groove, a clamping mechanism is arranged in the telescopic groove, a clamping groove is formed in the position, corresponding to the clamping mechanism, of the inner side wall of the side plate, the clamping mechanism is clamped in the clamping groove, and the bottom plate, the side plate and the end plate form a rectangular frame structure with an opening at the top;
the side walls of one group of the end plates are provided with through holes, a plurality of groups of first rectangular plates are arranged in the through holes, the side walls of the first rectangular plates are positioned at the upper, middle and lower positions and provided with kidney-shaped holes convenient for steel bars to pass through, and a plurality of groups of second rectangular plates for plugging the through holes are arranged between two adjacent groups of the first rectangular plates;
supporting devices are arranged on the top of the workbench and positioned on two sides of the bottom plate, each supporting device comprises oil cylinders and L-shaped plates which are symmetrically arranged on two sides of the die, each oil cylinder and each L-shaped plate are provided with a plurality of groups, the oil cylinders and the L-shaped plates are in staggered linear distribution along the length direction of the side plate, two ends of each oil cylinder are respectively hinged with the top of the workbench and the side wall of the side plate, and the L-shaped plates are arranged on the workbench in a sliding manner; the top of the workbench is provided with guide grooves extending along the width direction corresponding to the L-shaped plates, two groups of guide blocks are arranged in each group of guide grooves in a sliding manner, and the two groups of guide blocks are respectively and fixedly connected with the L-shaped plates on the two sides of the die;
the utility model discloses a supporting device, including the workstation, the end of workstation is provided with the connecting plate, the end of workstation is provided with the rotary plate, the both ends of rotary plate are provided with even board between the connecting plate, and even both ends of board are articulated with the bottom of the end of rotary plate and connecting plate respectively and are connected, one of them connecting plate passes through outer edge fixed connection of electric putter and workstation.
Preferably, the supporting plate extends along the width direction of the workbench, and the supporting plate is provided with a plurality of groups which are linearly distributed along the length direction of the supporting plate.
Preferably, the block mechanism includes the cardboard, and the cardboard is open-ended rectangle shell structure for one side, and the opening is towards flexible groove, be provided with the multiunit in the cardboard and be linear distribution's spring along its length direction, the end and the flexible inslot wall fixed connection of spring, first waist type hole has been seted up to the position that the top of end plate corresponds flexible groove, and the top of cardboard is provided with the carriage release lever that runs through first waist type hole.
Preferably, the through-hole comprises the quad slit, set up the rectangle through-hole at the quad slit top and set up the rectangle recess in the quad slit bottom, the second rectangular plate comprises the square pole and the extension board that sets up in the square pole both sides, and the both ends of square pole extend respectively to in rectangle through-hole and the rectangle recess.
Preferably, the first rectangular plate and the second rectangular plate and the two adjacent groups of second rectangular plates are in close contact, and both side walls of the first rectangular plate and the second rectangular plate are flush with the side walls of the end plates.
Preferably, the vertical section of the L-shaped plate is in contact with the outer side wall of the side plate, and the horizontal section of the L-shaped plate is in contact with the bottom of the bottom plate.
Preferably, the trapezoidal through holes are symmetrically provided with two groups, and the opening size of each trapezoidal through hole is smaller than the size of the top of the trapezoidal through hole.
Advantageous effects
1. The oil cylinders and the L-shaped plates which are arranged in a crossed manner are utilized to jointly play a supporting role on the side plates and the bottom plate, so that the supporting strength is increased, and meanwhile, the L-shaped plates can be synchronously separated under the driving of the electric push rod during the form removal;
2. according to the invention, the first rectangular plates and the second rectangular plates are arranged on one group of end plates, the interval between the first rectangular plates can be changed by increasing or decreasing the group number of the second rectangular plates between two adjacent groups of the first rectangular plates, and the waist-shaped holes are arranged at different heights of the first rectangular plates, so that the steel bar framework with different arrangement modes can be penetrated.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a perspective view of the present invention from a second perspective;
FIG. 3 is a schematic view of the internal structure of the end plate of the present invention;
FIG. 4 is a perspective view of the side panel of the present invention;
FIG. 5 is a third perspective view of the present invention;
FIG. 6 is a front view of the present invention;
fig. 7 is a schematic structural view showing an opened state of the side panel according to the present invention.
In the figure: 10. a work table; 11. a support plate; 12. a guide groove; 13. a guide block; 20. a mold; 21. a base plate; 211. a trapezoidal protrusion; 22. side plates 221 and clamping grooves; 23. an end plate; 231. a trapezoidal through hole; 232. a telescopic groove; 233. a first kidney-shaped hole; 24. a clamping mechanism; 241. clamping a plate; 242. a spring; 243. a travel bar; 25. a through hole; 26. a first rectangular plate; 261. a second kidney-shaped hole; 27. a second rectangular plate; 30. a support device; 31. an oil cylinder; 32. an L-shaped plate; 33. a connecting rod; 34. a connecting plate; 35. a rotating shaft; 36. rotating the plate; 37. connecting plates; 38. an electric push rod.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, the fabricated building reinforced concrete prefabricated column manufacturing and forming mold comprises a workbench 10 and a mold 20 arranged above the workbench 10, wherein the mold 20 comprises a bottom plate 21 fixed on the workbench 10, side plates 22 hinged on two sides of the bottom plate 21 and end plates 23 arranged at two ends of the bottom plate 21 in a sliding manner, and supporting devices 30 are arranged at two sides of the bottom plate 21 on the top of the workbench 10;
the top of the workbench 10 is provided with a support plate 11 extending along the width direction thereof, the bottom plate 21 is fixedly connected with the workbench 10 through a plurality of groups of support plates 11, the support plates 11 are linearly distributed along the length direction of the workbench 10, both ends of the top of the bottom plate 21 are provided with trapezoidal protrusions 211, the bottom of the end plate 23 corresponding to the trapezoidal protrusions 211 is provided with trapezoidal through holes 231, and the trapezoidal protrusions 211 are in sliding butt joint in the trapezoidal through holes 231;
one side of the outer edge of the end plate 23 close to the side plate 22 is provided with a telescopic groove 232, the telescopic groove 232 is internally provided with a clamping mechanism 24, the clamping mechanism 24 comprises a clamping plate 241, the clamping plate 241 is a rectangular shell structure with one side being open and the opening facing the telescopic groove 232, the clamping plate 241 is internally provided with a plurality of groups of springs 242 which are linearly distributed along the length direction of the clamping plate, the tail ends of the springs 242 are fixedly connected with the inner wall of the telescopic groove 232, the top of the end plate 23 corresponding to the telescopic groove 232 is provided with a first waist-shaped hole 233, and the top of the clamping plate 241 is provided with a movable rod 243 penetrating through the first; a clamping groove 221 is formed in the inner side wall of the side plate 22 at a position corresponding to the clamping mechanism 24, and the clamping mechanism 24 is clamped in the clamping groove 221;
the side wall of one group of the end plates 23 is provided with a through hole 25, the through hole 25 consists of a square hole, a rectangular through hole formed in the top of the square hole and a rectangular groove formed in the bottom of the square hole, a plurality of groups of first rectangular plates 26 are arranged in the square hole, two sides of each first rectangular plate 26 are flush with the side wall of the end plate 23, the side wall of each first rectangular plate 26 is positioned at the upper, middle and lower positions and is provided with a waist-shaped hole 261, and a main rib of the steel reinforcement framework passes through the waist-shaped hole 261 to be led to the outside; a second rectangular plate 27 is further arranged inside the square hole, the second rectangular plate 27 is composed of a square rod and extension plates arranged on two sides of the square rod, two ends of the square rod respectively extend into the rectangular through hole and the rectangular groove, the outer side wall of each extension plate is flush with the side wall of the end plate 23, the bottom of each extension plate is in contact with the bottom of the square hole, a space exists between the top of each extension plate and the top of the square hole, a plurality of groups of second rectangular plates 27 are arranged between two adjacent groups of first rectangular plates 26, the two adjacent groups of second rectangular plates 27 are in close contact with each other with the first rectangular plates 26, the square holes between the first rectangular plates 26 are sealed by the modular second rectangular plates 27, the distance between the first rectangular plates 26 can be conveniently adjusted, and accordingly reinforcing steel bar frameworks of different arrangement modes can be penetrated;
the supporting device 30 comprises oil cylinders 31 and L-shaped plates 32 which are symmetrically arranged on two sides of the mold 20, the oil cylinders 31 and the L-shaped plates 32 are respectively provided with a plurality of groups, the oil cylinders 31 and the L-shaped plates 32 are in staggered linear distribution along the length direction of the side plate 22, two ends of each oil cylinder 31 are respectively hinged with the top of the workbench 10 and the side wall of the side plate 22, and the L-shaped plates 32 are arranged on the workbench 10 in a sliding manner; the top of the workbench 10 is provided with guide grooves 12 extending along the width direction thereof corresponding to the positions of the L-shaped plates 32, and each group of guide grooves 12 is provided with two groups of guide blocks 13 in a sliding manner, and the two groups of guide blocks 13 are respectively fixedly connected with the L-shaped plates 32 at the two sides of the die 20, so as to play a role in guiding and limiting the movement of the L-shaped plates 32;
the outer side wall of the vertical section of the L-shaped plate 32 is fixedly connected with a connecting rod 33, the tail ends of a plurality of groups of connecting rods 33 are simultaneously connected with connecting plates 34, the supporting device 30 further comprises a rotating shaft 35 which is rotatably arranged at the center of the bottom of the workbench 10, a rotating plate 36 is fixedly sleeved at the tail end of the rotating shaft 35, connecting plates 37 are arranged between the two ends of the rotating plate 36 and the connecting plates 34, the two ends of each connecting plate 37 are respectively hinged with the tail end of the rotating plate 36 and the bottom of the connecting plate 34, and one of the connecting plates 34 is fixedly connected with the outer edge of the workbench 10 through; the electric push rod 38 is driven to extend to drive the connecting plates 34 to move outwards, the L-shaped plates 32 are pulled out from between the workbench 10 and the bottom plate 21 under the drive of the connecting rods 33, and the other group of connecting plates 34 synchronously move outwards under the linkage action of the rotating shaft 35 and the rotating plate 36;
the working principle is as follows: when the invention is used, firstly, a plurality of groups of oil cylinders 31 are started simultaneously to push two groups of side plates 22 to rotate to a vertical state, the side plates 22 are kept in close contact with the bottom plate 21, the electric push rod 38 is driven to shorten, the electric push rod drives one group of connecting plates 34 to move towards the side plates 22, the connecting plates 34 drive the L-shaped plates 32 to move along the guide grooves 12 through the connecting rods 33 until the L-shaped plates 32 move to the lower part of the bottom plate 21 and are in contact with the side plates 22, and the other group of connecting plates 34 synchronously move under the linkage action of the connecting plates 37 and the rotating plates 36, so that the L-shaped plates 32 are driven to synchronously approach; the multiple groups of L-shaped plates 32 are synchronously close to each other to play a role in supporting the mould 20, so that the side plates are prevented from being turned outwards due to the fact that the poured concrete is too heavy in quality;
the movable rod 243 is pushed to move towards the middle of the end plate 23 along the first kidney-shaped hole 233, the clamping plates 241 slide into the telescopic grooves 232 under the driving of the movable rod 243, the springs 242 are compressed at the moment, the trapezoidal through holes 231 at the bottoms of the two groups of end plates 23 are aligned with the trapezoidal protrusions 211 on the bottom plate 21, the end plates 23 are moved, the clamping mechanisms 24 on the two sides of the end plates 23 are aligned with the clamping grooves 221 on the inner sides of the side plates 22, the external force applied to the movable rod 243 is removed, the clamping plates 241 are sprung into the clamping grooves 221 under the elastic force action of the springs 242, and the assembly of the mold 20 is completed;
to the framework of steel reinforcement of different arrangement modes, stretch out the end with the main muscle and open the end plate 23 that has through-hole 25, can adjust the distance between the first rectangular plate 26 through the group number that changes the second rectangular plate 27 between the first rectangular plate 26 to adapt to the different main muscle of horizontal interval, the main muscle passes second waist type hole 261, and the spare part is then plugged up it through outside adding the stopper.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a forming die is made to prefabricated post of assembly type structure reinforced concrete, includes workstation (10) and sets up mould (20) above workstation (10), its characterized in that: the die (20) comprises a bottom plate (21) fixed on the workbench (10), side plates (22) hinged to two sides of the bottom plate (21) and end plates (23) arranged at two ends of the bottom plate (21) in a sliding mode, the workbench (10) is fixedly connected with the bottom plate (21) through a supporting plate (11), trapezoidal protrusions (211) are arranged at two ends of the top of the bottom plate (21), trapezoidal through holes (231) are formed in the positions, corresponding to the trapezoidal protrusions (211), of the bottom of the end plates (23), and the trapezoidal protrusions (211) are in butt joint in the trapezoidal through holes (231) in a sliding mode; one side, close to the side plate (22), of the outer edge of the end plate (23) is provided with a telescopic groove (232), a clamping mechanism (24) is arranged in the telescopic groove (232), a clamping groove (221) is formed in the position, corresponding to the clamping mechanism (24), of the inner side wall of the side plate (22), the clamping mechanism (24) is clamped in the clamping groove (221), and the bottom plate (21), the side plate (22) and the end plate (23) form a rectangular frame structure with an opening top;
through holes (25) are formed in the side walls of one group of the end plates (23), a plurality of groups of first rectangular plates (26) are arranged in the through holes (25), waist-shaped holes (261) convenient for steel bars to pass through are formed in the upper, middle and lower positions of the side walls of the first rectangular plates (26), and a plurality of groups of second rectangular plates (27) used for plugging the through holes (25) are arranged between every two adjacent groups of the first rectangular plates (26);
supporting devices (30) are arranged on two sides, located on the bottom plate (21), of the top of the workbench (10), each supporting device (30) comprises oil cylinders (31) and L-shaped plates (32) which are symmetrically arranged on two sides of the die (20), the oil cylinders (31) and the L-shaped plates (32) are respectively provided with multiple groups, the multiple groups of oil cylinders (31) and the multiple groups of L-shaped plates (32) are in staggered linear distribution along the length direction of the side plates (22), two ends of each oil cylinder (31) are respectively hinged with the top of the workbench (10) and the side walls of the side plates (22), and the L-shaped plates (32) are arranged on the workbench (10) in a sliding mode; the top of the workbench (10) corresponding to the position of the L-shaped plate (32) is provided with guide grooves (12) extending along the width direction of the L-shaped plate, two groups of guide blocks (13) are arranged in each group of guide grooves (12) in a sliding manner, and the two groups of guide blocks (13) are respectively fixedly connected with the L-shaped plates (32) on the two sides of the die (20);
the utility model discloses a supporting device, including L template (32), the end of pivot (35) is fixed cover and is equipped with commentaries on classics board (36), the end of pivot (35) is fixed to the end of L template (32) is connected with connecting rod (33), the end of multiunit connecting rod (33) is connected with connecting plate (34) simultaneously, strutting arrangement (30) are still including rotating pivot (35) that set up at workstation (10) bottom center, the end of pivot (35) is fixed to be equipped with commentaries on classics board (36), be provided with between the both ends of commentaries on classics board (36) and connecting plate (34) even board (37), and even the both ends of board (37) respectively with the end of commentaries on classics board (36) and the articulated connection in.
2. The fabricated building reinforced concrete prefabricated column manufacturing and forming die as claimed in claim 1, wherein: the supporting plate (11) extends along the width direction of the workbench (10), and the supporting plates (11) are provided with a plurality of groups which are linearly distributed along the length direction of the supporting plates (11).
3. The fabricated building reinforced concrete prefabricated column manufacturing and forming die as claimed in claim 1, wherein: clamping mechanism (24) include cardboard (241), cardboard (241) are open-ended rectangle shell structure for one side, and the opening towards flexible groove (232), be provided with multiunit spring (242) that are linear distribution along its length direction in cardboard (241), the end and flexible groove (232) inner wall fixed connection of spring (242), first waist type hole (233) have been seted up to the position that the top of end plate (23) corresponds flexible groove (232), and the top of cardboard (241) is provided with carriage release lever (243) that runs through first waist type hole (233).
4. The fabricated building reinforced concrete prefabricated column manufacturing and forming die as claimed in claim 1, wherein: through-hole (25) comprise the quad slit, set up the rectangle through-hole at the quad slit top and set up the rectangle recess in the quad slit bottom, second rectangular plate (27) comprise square pole and the extension board that sets up in the square pole both sides, and the both ends of square pole extend respectively to in rectangle through-hole and the rectangle recess.
5. The fabricated building reinforced concrete prefabricated column manufacturing and forming die as claimed in claim 1, wherein: the first rectangular plate (26) is tightly contacted with the second rectangular plate (27) and the two adjacent groups of second rectangular plates (27), and two side walls of the first rectangular plate (26) and the second rectangular plate (27) are flush with the side walls of the end plate (23).
6. The fabricated building reinforced concrete prefabricated column manufacturing and forming die as claimed in claim 1, wherein: the vertical section of the L-shaped plate (32) is in contact with the outer side wall of the side plate (22), and the horizontal section of the L-shaped plate (32) is in contact with the bottom of the bottom plate (21).
7. The fabricated building reinforced concrete prefabricated column manufacturing and forming die as claimed in claim 1, wherein: two groups of trapezoidal through holes (231) are symmetrically arranged, and the opening size of each trapezoidal through hole (231) is smaller than the size of the top of the trapezoidal through hole.
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CN202010420003.6A CN111546467B (en) | 2020-05-18 | 2020-05-18 | Forming die is made to prefabricated post of assembly type structure reinforced concrete |
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CN202010420003.6A CN111546467B (en) | 2020-05-18 | 2020-05-18 | Forming die is made to prefabricated post of assembly type structure reinforced concrete |
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CN111546467B CN111546467B (en) | 2021-06-18 |
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