CN111546258A - Clamping device is used in axle processing - Google Patents
Clamping device is used in axle processing Download PDFInfo
- Publication number
- CN111546258A CN111546258A CN202010286163.6A CN202010286163A CN111546258A CN 111546258 A CN111546258 A CN 111546258A CN 202010286163 A CN202010286163 A CN 202010286163A CN 111546258 A CN111546258 A CN 111546258A
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- Prior art keywords
- bevel gear
- clamping
- axle
- side wall
- shell
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- 230000005540 biological transmission Effects 0.000 claims abstract description 66
- 238000004140 cleaning Methods 0.000 claims abstract description 53
- 239000000428 dust Substances 0.000 claims abstract description 16
- 238000005096 rolling process Methods 0.000 claims description 20
- 238000003754 machining Methods 0.000 claims description 17
- 238000005192 partition Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000003466 welding Methods 0.000 abstract description 22
- 239000002893 slag Substances 0.000 abstract description 18
- 238000000034 method Methods 0.000 description 5
- 238000009423 ventilation Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000014509 gene expression Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a clamping device for processing an axle, which is characterized by comprising: the base is provided with an upper end face and a lower end face which are arranged in parallel; the clamping assembly is provided with a rotatable clamping part and is used for clamping the axle; the transmission assembly is fixedly arranged on the upper end surface of the base; the cleaning assembly comprises a cleaning brush and a collecting box, the cleaning brush is in power connection with the transmission assembly, the collecting box is fixedly arranged on the upper end face of the base, and the upper end of the collecting box is provided with an opening; the control module is electrically connected with the clamping assembly; the driving assembly drives the clamping part to rotate. The cleaning roller is arranged, so that welding slag and debris on the surface of the axle can be effectively cleared, and the blade wheel and the dust collection fan blade are arranged, so that suction force can be provided for the collection box while the cleaning roller is driven to rotate, and the collection box can conveniently absorb and remove the welding slag and the debris.
Description
Technical Field
The invention relates to the field of mechanical tool clamp equipment, in particular to a clamping device for machining an axle.
Background
The axle is an important component of a chassis running system of the automobile, an engine is compared with the heart of the automobile, and the axle is like a leg of the automobile; the axle is connected with the frame through a suspension, and the two ends of the axle are provided with automobile wheels. The function is to transmit the acting force and moment in all directions between the frame and the wheels. As shown in FIG. 4, the axle has a welding process in the manufacturing process, and a large amount of welding slag generated in the welding process is remained on the surface of the axle, so that the subsequent assembly is influenced, and the welding slag on the outer surface of the axle needs to be cleaned.
The inventor finds that: when the workman is when clearing up the axle surface and remains the welding slag, need follow the welding slag of different angles clearance welding seam and axle surface, lead to some omission, unable comprehensive clearance.
Disclosure of Invention
In view of the above, the present invention is directed to a clamping device for axle machining, which is used to solve all or one of the problems of the related art.
In view of the above object, the present invention provides an axle machining clamping device, including:
the base is provided with an upper end face and a lower end face which are arranged in parallel;
the clamping assembly is fixedly arranged at the upper end of the base and is provided with a rotatable clamping part for clamping the axle;
the transmission component is fixedly arranged on the upper end surface of the base and is in power connection with the clamping component;
the cleaning assembly comprises a cleaning brush and a collecting box, the cleaning brush is in power connection with the transmission assembly, the outer side of the cleaning brush is arranged in a manner of being attached to the side wall of the axle, the collecting box is fixedly arranged on the upper end face of the base, the upper end of the collecting box is provided with an opening, and the opening is arranged right below the cleaning brush;
the control module is electrically connected with the clamping assembly;
and the driving component is fixedly arranged on the upper end surface of the base and drives the clamping part to rotate.
Optionally, the clamping assembly comprises a left clamping module and a right clamping module which are symmetrically arranged;
the left clamping module is provided with a first shaft sleeve with a cylindrical structure, the first shaft sleeve is fixedly connected with the base through a support frame, a first rolling shaft is rotatably arranged on the inner side wall of the first shaft sleeve, the first rolling shaft is in power connection with the driving assembly, a first telescopic rod is fixedly arranged on the end surface of the first rolling shaft, the first telescopic rod is arranged on one side close to the center of the base, a first clamping disc is fixedly arranged on the telescopic end, a plurality of grooves are formed in the end surface of the first clamping disc, and the grooves correspond to the positions of bolts at the shaft ends of the vehicle axles;
the right clamping module comprises a second shaft sleeve with a cylindrical structure, the second shaft sleeve is fixedly connected with the base through a support frame, a second rolling shaft is rotatably arranged on the inner side wall of the second shaft sleeve, a second telescopic rod is fixedly arranged on the end surface of the second rolling shaft, the second telescopic rod is arranged on two sides close to the center of the base, a second clamping disc is fixedly arranged on the telescopic end, a plurality of grooves are formed in the end surface of the second clamping disc, and the grooves correspond to the positions of bolts at the axle ends of the axle;
the first telescopic rod and the second telescopic rod are electrically connected with the control module and move synchronously.
Optionally, a first guide groove is uniformly formed in the end face of the first rolling shaft, the first guide groove is parallel to the rotation axis of the first rolling shaft, a first guide rod is slidably mounted on the inner side wall of the first guide groove, and the first guide rod is fixedly connected with the end face of the first clamping disc;
and the end face of the second roller is uniformly provided with a second guide groove, the second guide groove is parallel to the rotation axis of the second roller, the inner side wall of the second guide groove is provided with a second guide rod in a sliding manner, and the second guide rod is fixedly connected with the end face of the second clamping disc.
Optionally, the transmission assembly includes a first housing and a first transmission module;
the first shell is fixedly arranged on the right side wall of the collecting box, and a second transmission module and a third transmission module are arranged in the first shell;
one end of the first transmission module is in transmission connection with the clamping assembly, the other end of the first transmission module is in power connection with the second transmission module, one end of the third transmission module is in power connection with the second transmission module, and the other end of the third transmission module is in power connection with the cleaning brush.
Optionally, the transmission module includes a crank, a rocker, a pneumatic cylinder and an air duct, the crank is fixedly connected with the end face of the clamping component, and is far away from one side of the clamping portion, one end of the rocker is rotatably installed on the outer side wall of the crank, the other end of the rocker is hinged and installed on a piston of the pneumatic cylinder, the bottom of the pneumatic cylinder is fixedly connected with the upper end face of the base, and the air duct is communicated and installed on an air outlet of the pneumatic cylinder.
Optionally, the second transmission module comprises a second shell and a first rotating shaft;
a second shell fixedly arranged at the bottom of the first shell, a clapboard which divides the inner cavity into a left inner cavity and a right inner cavity is arranged on the inner side wall, an air guide hole is arranged on the side wall of the right inner cavity,
the first rotating shaft is horizontally arranged in the inner cavity of the second shell and penetrates through the partition plate and the side wall, a dust collection fan blade and a blade wheel are fixedly arranged on the outer side wall, the dust collection fan blade is arranged in the inner cavity on the left side, the blade wheel is arranged in the inner cavity on the right side, a first bevel gear is arranged at one end far away from the dust collection fan blade, and the first bevel gear is arranged outside the second shell;
the air guide hole is communicated with the air outlet of the air guide tube, and the direction of air flow generated by the air guide tube is perpendicular to the blades of the blade wheel and is used for pushing the blade wheel to rotate in a single direction to drive the rotating shaft to rotate.
Optionally, the transmission module iii includes a second rotating shaft and a third rotating shaft;
the rotating shaft II is vertically arranged in the inner cavity of the shell I, a bevel gear II and a bevel gear III are fixedly arranged on the outer side wall, the tooth surfaces of the bevel gear II and the bevel gear III are both arranged towards the top of the shell I, the bevel gear II and the bevel gear I are arranged in a meshed mode, and the bevel gear III is arranged at one end close to the top of the shell I;
and the rotating shaft III is horizontally arranged at the upper part of the inner cavity of the shell, a bevel gear IV, a bevel gear V and a bevel gear VI are fixedly arranged on the outer side wall respectively, the bevel gear IV is in meshing transmission with the bevel gear III, the bevel gear V is symmetrically arranged with the bevel gear VI, the bevel gear V is close to the bevel gear IV, the bevel gear VI is far away from the bevel gear IV, and the tooth surface of the tooth.
Optionally, the cleaning brush is a cleaning roller, and is symmetrically installed on two sides of the clamping portion through a support, the cleaning roller is arranged along the direction of the rotation axis of the clamping portion, and a seventh bevel gear and an eighth bevel gear are respectively fixedly installed on the end face of one side of the cleaning roller and are respectively in meshing transmission with the fifth bevel gear and the sixth bevel gear.
Optionally, the cleaning roller is respectively configured as a brush roller and a wire brush roller.
Optionally, the side wall of the collection box is communicated with a ventilation pipeline, and the other end of the ventilation pipeline is communicated with the transmission assembly.
Has the advantages that:
1. the rotatable clamping assembly is arranged, so that an operator can rotate the axle only by rotating the clamping assembly when cleaning welding slag, welding seams and welding slag on the outer surface can be cleaned more quickly, operability is enhanced, and production and processing efficiency is improved.
2. The axle cleaning device is provided with the transmission assembly and the cleaning assembly, and the cleaning brush is driven to rotate while dust removing airflow is generated through gas transmission, so that the surface of an axle is continuously cleaned, the effect of removing welding slag is improved, and the welding slag is prevented from remaining on the outer side surface of the axle.
Drawings
FIG. 1 is a front view of a clamping device for axle machining according to an embodiment of the present invention;
FIG. 2 is a side view of a clamping device for axle machining in accordance with an embodiment of the present invention;
FIG. 3 is a top view of a clamping device for axle machining in accordance with an embodiment of the present invention;
fig. 4 is a schematic view of the overall structure of the axle according to the embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to specific embodiments and the accompanying drawings.
It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are used for distinguishing two entities with the same name but different names or different parameters, and it should be noted that "first" and "second" are merely for convenience of description and should not be construed as limitations of the embodiments of the present invention, and they are not described in any more detail in the following embodiments.
As an embodiment, the present invention provides an axle machining clamp device, including:
the base is provided with an upper end face and a lower end face which are arranged in parallel;
the clamping assembly is fixedly arranged at the upper end of the base and is provided with a rotatable clamping disc for clamping the axle;
the transmission component is fixedly arranged on the upper end surface of the base and is in power connection with the clamping component;
the cleaning assembly comprises a cleaning brush and a collecting box, the cleaning brush is in power connection with the transmission assembly, the outer side of the cleaning brush is arranged in a manner of being attached to the side wall of the axle, the collecting box is fixedly arranged on the upper end face of the base, the upper end of the collecting box is provided with an opening, and the opening is arranged right below the cleaning brush;
the control module is electrically connected with the clamping assembly;
the drive assembly is fixedly arranged on the upper end surface of the base and drives the clamping disc to rotate.
As shown in fig. 1 to 4, a clamping device for axle machining according to an embodiment of the present invention includes: the base 1 is provided with an upper end face and a lower end face which are arranged in parallel, and when the base is used, the lower end face of the base 1 is placed on the surface of a horizontal workbench and connected in a bolt or fixing clamp mode; the clamping assembly 2 is fixedly arranged at the upper end of the base 1 and is provided with a rotatable clamping disc for clamping the axle 6 and driving the axle 6 to rotate; the transmission component 3 is fixedly arranged on the upper end surface of the base 1, is in power connection with the clamping component 2 and takes the rotation of the clamping disc as a power source; the cleaning assembly 4 comprises a cleaning brush 410 and a collecting box 420, the cleaning brush 410 is connected with the transmission assembly 3 through a transmission shaft, the outer side of the cleaning brush 410 is attached to the side wall of the axle 6, when the axle 6 rotates, the cleaning brush 410 is attached to the outer side wall of the axle 6 and rotates, the outer side wall of the axle 6 can be continuously cleaned, the collecting box 420 is fixedly arranged on the upper end face of the base 1, the upper end 1 is provided with an opening 421, the opening 421 is arranged right below the cleaning brush 410, and residual welding slag cleaned by the cleaning brush 410 falls into the collecting box 420, so that sundries are effectively prevented from being accumulated on a workbench; the control module is electrically connected with the clamping assembly 2 and used for adjusting and controlling the distance between the clamping discs; and the driving component 5 is fixedly arranged on the upper end surface of the base 1 and drives the clamping part to rotate.
In summary, be provided with pivoted centre gripping subassembly 2, can drive cleaning brush laminating axle 6 through rotating and rotate, continuous sliding friction between cleaning brush 410 and the axle 6 surface makes the tiny welding slag that remains on axle 6 surface break away from to promote and clear away the effect.
Further, the clamping assembly 2 comprises a left clamping module 210 and a right clamping module 220 which are symmetrically arranged;
the left clamping module 210 is provided with a first shaft sleeve 211 of a cylindrical structure, the first shaft sleeve 211 is horizontally arranged and is fixedly connected and installed with the base 1 through a support frame, a first roller 212 is rotatably installed on the inner side wall of the first shaft sleeve 211 in a bearing connection mode, the first shaft sleeve 211 and the first roller 212 are coaxially arranged, and the first roller 212 rotates around the central axis of the first shaft sleeve 211; a belt pulley 217 is arranged on the side wall of the first roller 212, the belt pulley 217 and the first roller 212 synchronously rotate, and the belt pulley 217 is connected with the driving component 5; the driving component 5 preferably adopts a driving motor, and a rotating shaft of the driving motor transmits rotating torque with the belt pulley 217 through a belt; the belt pulley 217 rotates to drive the first rolling shaft 212 to rotate; the end face of the first rolling shaft 212 is fixedly provided with a first telescopic rod 213, the first telescopic rod 213 is arranged on one side close to the center of the base 1, the telescopic end is fixedly provided with a first clamping disc 214, the end face of the first clamping disc 214 is provided with a plurality of grooves, and the grooves correspond to the positions of bolts at the shaft ends of the axles 6;
the right clamping module 220 comprises a second shaft sleeve 221 with a cylindrical structure, the second shaft sleeve 221 is fixedly connected with the base 1 through a support frame, a second roller 222 is rotatably arranged on the inner side wall of the second shaft sleeve 221, the second shaft sleeve 221 and the second roller 222 are coaxially arranged with the first shaft sleeve 211, a second telescopic rod 223 is fixedly arranged on the end surface of the roller 222, the second telescopic rod 223 is arranged on one side close to the center of the base 1, a second clamping disc 224 is fixedly arranged on the telescopic end, a plurality of grooves are formed in the end surface of the second clamping disc 224, and the grooves correspond to the positions of bolts at the shaft end of the axle 6;
the first telescopic rod 213 and the second telescopic rod 223 are disposed opposite to each other, and are electrically connected to the control module and move synchronously. During operation, the first telescopic rod 213 and the second telescopic rod 223 are controlled to contract through the control module, so that the distance between the first clamping disk 214 and the second clamping disk 224 is increased, and the axle 6 is conveniently mounted on the clamping assembly 2; because many bolts are all installed at the both ends of axle 6, aim at the recess position with the bolt at axle 6 both ends, can accomplish the location fixed.
Furthermore, in order to ensure that the clamping disc can clamp the axle 6 more stably, first guide grooves 215 are uniformly formed in the end face of the first roller 212, the first guide grooves 215 are arranged in parallel with the rotating axis of the first roller 212, first guide rods 216 are slidably arranged on the inner side wall, and the first guide rods 216 are fixedly connected with the end face of the first clamping disc 214; the end face of the second roller 222 is uniformly provided with a second guide groove 225, the second guide groove 225 is arranged in parallel with the rotating axis of the second roller 222, the inner side wall of the second guide groove 225 is provided with a second guide rod 226 in a sliding mode, and the second guide rod 226 is fixedly connected with the end face of the second clamping disc 224; the clamping discs drive the guide rods to move in the same direction in the guide grooves, so that the coaxiality of the first clamping discs 214 and the second clamping discs 224 which are symmetrical left and right is higher, and the axle 6 is more stable in the rotating process. The specific working mode is as follows: firstly, the telescopic rod drives the clamping disc to move in a telescopic mode, then the axle 6 is fixedly clamped through the clamping discs which are bilaterally symmetrical, the first rolling shaft 212 drives the first rotating disc 214 to rotate under the driving of the driving motor, and torque is transmitted through the axle 6, so that the second rolling shaft 222 rotates synchronously.
In an alternative embodiment, the transmission assembly includes a first housing 340 and a first transmission module 310;
the first shell 340 is arranged on the right side wall of the collection box 420 in a fastening bolt fixing mode, and is internally provided with a second transmission module 320 and a third transmission module 330;
one end of the first transmission module 310 is in transmission connection with the clamping assembly 2, the other end of the first transmission module is in power connection with the second transmission module 320, one end of the third transmission module 330 is in power connection with the second transmission module 320, and the other end of the third transmission module is in power connection with the cleaning brush 410.
Further, the first transmission module 310 comprises a crank 311, a rocker 312, an air pressure cylinder 313 and an air guide pipe 314, the crank 311 is fixedly connected with the end surface of the second rolling shaft 222 and is arranged at one side far away from the clamping part, one end of the rocker 312 is rotatably arranged on the outer side wall of the crank 311, the other end of the rocker 312 is hinged on a piston of the air pressure cylinder 313, the bottom of the air pressure cylinder 313 is fixedly connected with the upper end surface of the base 1, and the air guide pipe 314 is communicated and arranged on an air outlet of the air pressure cylinder 313; the specific working mode is as follows: the second rolling shaft 222 drives the crank 311 to rotate when rotating, the crank 311 is movably connected with the rocker 312, the rocker 312 swings through the crank 311, the other end of the rocker 312 is hinged with the air pressure cylinder 313, and the piston of the air pressure cylinder 313 is driven to move up and down when swinging, so that air flow is generated continuously.
Further, the second transmission module 320 comprises a second shell 350 and a first rotating shaft 321;
the second shell 350 is fixedly arranged at the bottom of the first shell 340, a partition board which divides the inner cavity into a left inner cavity and a right inner cavity is arranged on the inner side wall, an air guide hole 325 is arranged on the side wall of the right inner cavity,
the first rotating shaft 321 is horizontally arranged in the inner cavity of the second shell 350 and penetrates through the partition plate and the side wall, the dust collection fan blade 322 and the blade wheel 323 are fixedly arranged on the outer side wall of the first rotating shaft 321, the dust collection fan blade 322 is arranged in the inner cavity on the left side, the blade wheel 323 is arranged in the inner cavity on the right side, one end far away from the dust collection fan blade 322 is provided with a first bevel gear 324, and the first bevel gear 324 is arranged outside the second shell 350;
the air guide hole 325 is communicated with the air outlet of the air guide tube 314, and the direction of the air flow generated by the air guide tube 314 is perpendicular to the blades of the blade wheel 323, so as to push the blade wheel 323 to rotate in one direction and drive the first rotating shaft 321 to rotate. The specific working mode is as follows: the airflow generated by the pneumatic cylinder 313 is transmitted into the air guide hole 325 through the air guide pipe 314, the direction of the airflow blown into the shell II 350 by the air guide hole 325 is vertical to the surface direction of the blade wheel 323, the airflow pushes the blade wheel 323 to rotate in a single direction, so that the rotating shaft I321 obtains a stable rotating speed, and the rotating shaft I321 drives the dust collection blade 322 and the bevel gear I324 to rotate when rotating.
Further, the transmission module III 330 comprises a second rotating shaft 331 and a third rotating shaft 332;
the second rotating shaft 331 is vertically arranged in the inner cavity of the first shell 340 in a shaft bracket mounting mode, the second bevel gear 333 and the third bevel gear 334 are fixedly sleeved on the outer side wall, the tooth surfaces of the second bevel gear 333 and the third bevel gear 334 are both arranged towards the top of the first shell 340, the second bevel gear 333 and the first bevel gear 324 are meshed, and the third bevel gear 334 is arranged at one end close to the top of the first shell 340; the second bevel gear 333 is in meshed transmission with the first bevel gear 324, so that the second rotating shaft 331 obtains the same torque as the first rotating shaft 321.
The third rotating shaft 332 is horizontally arranged at the upper part of the inner cavity of the first shell 340 in a shaft bracket mounting mode, a fourth bevel gear 335, a fifth bevel gear 336 and a sixth bevel gear 337 are fixedly arranged on the outer side wall of the first shell respectively, the fourth bevel gear 335 is in meshing transmission with the third bevel gear 334, so that the torque of the second rotating shaft 321 is transmitted to the third rotating shaft 322, the fifth bevel gear 336 and the sixth bevel gear 337 are symmetrically arranged, the fifth bevel gear 336 is arranged close to the fourth bevel gear 335, the sixth bevel gear 337 is arranged far away from the fourth bevel gear 335, and the tooth surface of each tooth surface faces to one.
The specific working mode of the transmission assembly is as follows: the second roller 222 drives the crank 311 to rotate, when the crank 311 rotates, the rocker 312 drives the piston of the pneumatic cylinder 313 to move up and down, thereby continuously generating air flow, the air flow is transmitted through the air duct 314 and is connected with the air guide hole 325, the air flow is blown into the inner cavity of the second shell 350, the direction of the air flow is vertical to the blade surface of the blade wheel 323, thereby continuously pushing the blades to rotate towards one side of the collecting box 420, so that the dust collection blades 322 at the two ends of the first rotating shaft 321 and the first bevel gears 324 rotate, the first bevel gears 324 are meshed with the second bevel gears 333 to drive the second bevel gears 333 to rotate, the second bevel gears 333 rotate to drive the second rotating shaft 321 to rotate, the third bevel gears 334 are installed at the upper end parts of the second rotating shafts 321, and through the meshing transmission between the third bevel gears 334 and the fourth bevel gears 335, thereby driving the third rotating shaft 322 to rotate, and driving the fifth bevel gear 336 and the sixth bevel gear 337 to rotate synchronously when the third rotating shaft 332 rotates.
Optionally, the cleaning brush 410 is a cleaning roller, and is symmetrically installed on both sides of the clamping portion through a rotating shaft bracket, the cleaning roller is arranged along the rotating axis direction of the clamping portion, and a bevel gear seven 413 and a bevel gear eight 414 are respectively fixedly installed on the outer side of a shaft on one side, and are respectively in mesh transmission with a bevel gear five 336 and a bevel gear six 337. In operation, bevel gear five 336 is meshed with bevel gear seven 413; a bevel gear six 337 is meshed with a bevel gear eight 414; since the bevel gear five 336 rotates in synchronization with the bevel gear six 337, the cleaning roller rotates in the opposite direction when rotating.
Optionally, the cleaning rollers are respectively configured as a brush roller 411 and a wire brush roller 412; the welding slag remained on the surface of the axle 6 is usually removed by a large scraping force, and the surface welding slag is scraped by a steel wire brush roller 411; however, the wire brush roller 411 may generate a certain amount of debris during the process of removing the welding slag, and the brush roller 412 needs to be arranged to remove the debris.
Optionally, the side wall of the collection box 420 is provided with a ventilation duct 422 in a communicating manner, and the other end of the ventilation duct 422 is provided with a left inner cavity of the second housing 350 in a communicating manner. The blade wheel 323 drives the dust collection fan blade 322 to rotate in the rotating process, so as to generate suction, the upper end of the collection box 420 is provided with an opening 421, and after the residues on the surface of the axle 6 are removed, the residues enter the collection box 420 through the opening 421, so as to collect dust and avoid splashing of welding slag.
In summary, the cleaning roller is arranged to effectively clear the welding slag and the debris on the surface of the axle 6, and the blade wheel 323 and the dust collection fan blade 322 are arranged to drive the cleaning roller to rotate and provide suction force for the collection box 420, so that the collection box can conveniently suck and remove the welding slag and the debris.
Those of ordinary skill in the art will understand that: the discussion of any embodiment above is meant to be exemplary only, and is not intended to intimate that the scope of the disclosure, including the claims, is limited to these examples; within the idea of the invention, also features in the above embodiments or in different embodiments may be combined, steps may be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity.
While the present invention has been described in conjunction with specific embodiments thereof, many alternatives, modifications, and variations of these embodiments will be apparent to those of ordinary skill in the art in light of the foregoing description.
The embodiments of the invention are intended to embrace all such alternatives, modifications and variances that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, substitutions, improvements and the like that may be made without departing from the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (10)
1. The utility model provides an axle clamping device for processing which characterized in that includes:
the base is provided with an upper end face and a lower end face which are arranged in parallel;
the clamping assembly is fixedly arranged at the upper end of the base and is provided with a rotatable clamping part for clamping the axle;
the transmission component is fixedly arranged on the upper end surface of the base and is in power connection with the clamping component;
the cleaning assembly comprises a cleaning brush and a collecting box, the cleaning brush is in power connection with the transmission assembly, the outer side of the cleaning brush is arranged in a manner of being attached to the side wall of the axle, the collecting box is fixedly arranged on the upper end face of the base, the upper end of the collecting box is provided with an opening, and the opening is arranged right below the cleaning brush;
the control module is electrically connected with the clamping assembly;
and the driving component is fixedly arranged on the upper end surface of the base and drives the clamping part to rotate.
2. The clamping device for axle machining according to claim 1, characterized in that: the clamping assembly comprises a left clamping module and a right clamping module which are symmetrically arranged;
the left clamping module is provided with a first shaft sleeve with a cylindrical structure, the first shaft sleeve is fixedly connected with the base through a support frame, a first rolling shaft is rotatably arranged on the inner side wall of the first shaft sleeve, the first rolling shaft is in power connection with the driving assembly, a first telescopic rod is fixedly arranged on the end surface of the first rolling shaft, the first telescopic rod is arranged on one side close to the center of the base, a first clamping disc is fixedly arranged on the telescopic end, a plurality of grooves are formed in the end surface of the first clamping disc, and the grooves correspond to the positions of bolts at the shaft ends of the vehicle axles;
the right clamping module comprises a second shaft sleeve with a cylindrical structure, the second shaft sleeve is fixedly connected with the base through a support frame, a second rolling shaft is rotatably arranged on the inner side wall of the second shaft sleeve, a second telescopic rod is fixedly arranged on the end surface of the second rolling shaft, the second telescopic rod is arranged on two sides close to the center of the base, a second clamping disc is fixedly arranged on the telescopic end, a plurality of grooves are formed in the end surface of the second clamping disc, and the grooves correspond to the positions of bolts at the axle ends of the axle;
the first telescopic rod and the second telescopic rod are electrically connected with the control module and move synchronously.
3. The clamping device for axle machining according to claim 2, characterized in that: the end face of the first rolling shaft is uniformly provided with a first guide groove, the first guide groove is parallel to the rotating axis of the first rolling shaft, a first guide rod is slidably arranged on the inner side wall, and the first guide rod is fixedly connected with the end face of the first clamping disc;
and the end face of the second roller is uniformly provided with a second guide groove, the second guide groove is parallel to the rotation axis of the second roller, the inner side wall of the second guide groove is provided with a second guide rod in a sliding manner, and the second guide rod is fixedly connected with the end face of the second clamping disc.
4. The clamping device for axle machining according to claim 1, characterized in that: the transmission assembly comprises a first shell and a first transmission module;
the first shell is fixedly arranged on the right side wall of the collecting box, and a second transmission module and a third transmission module are arranged in the first shell;
one end of the first transmission module is in transmission connection with the clamping assembly, the other end of the first transmission module is in power connection with the second transmission module, one end of the third transmission module is in power connection with the second transmission module, and the other end of the third transmission module is in power connection with the cleaning brush.
5. The clamping device for axle machining according to claim 4, characterized in that: the transmission module I comprises a crank, a rocker, a pneumatic cylinder and an air duct, the crank is fixedly connected with the end face of the clamping component and is arranged on one side far away from the clamping part, one end of the rocker is rotatably arranged on the outer side wall of the crank, the other end of the rocker is hinged and arranged on a piston of the pneumatic cylinder, the bottom of the pneumatic cylinder is fixedly connected with the upper end face of the base, and the air duct is communicated and arranged on an air outlet of the pneumatic cylinder.
6. The clamping device for axle machining according to claim 5, characterized in that: the second transmission module comprises a second shell and a first rotating shaft;
a second shell fixedly arranged at the bottom of the first shell, a clapboard which divides the inner cavity into a left inner cavity and a right inner cavity is arranged on the inner side wall, an air guide hole is arranged on the side wall of the right inner cavity,
the first rotating shaft is horizontally arranged in the inner cavity of the second shell and penetrates through the partition plate and the side wall, a dust collection fan blade and a blade wheel are fixedly arranged on the outer side wall, the dust collection fan blade is arranged in the inner cavity on the left side, the blade wheel is arranged in the inner cavity on the right side, a first bevel gear is arranged at one end far away from the dust collection fan blade, and the first bevel gear is arranged outside the second shell;
the air guide hole is communicated with the air outlet of the air guide tube, and the direction of air flow generated by the air guide tube is perpendicular to the blades of the blade wheel and is used for pushing the blade wheel to rotate in a single direction to drive the rotating shaft to rotate.
7. The clamping device for axle machining according to claim 6, characterized in that: the transmission module III comprises a second rotating shaft and a third rotating shaft;
the rotating shaft II is vertically arranged in the inner cavity of the shell I, a bevel gear II and a bevel gear III are fixedly arranged on the outer side wall, the tooth surfaces of the bevel gear II and the bevel gear III are both arranged towards the top of the shell I, the bevel gear II and the bevel gear I are arranged in a meshed mode, and the bevel gear III is arranged at one end close to the top of the shell I;
and the rotating shaft III is horizontally arranged at the upper part of the inner cavity of the shell, a bevel gear IV, a bevel gear V and a bevel gear VI are fixedly arranged on the outer side wall respectively, the bevel gear IV is in meshing transmission with the bevel gear III, the bevel gear V is symmetrically arranged with the bevel gear VI, the bevel gear V is close to the bevel gear IV, the bevel gear VI is far away from the bevel gear IV, and the tooth surface of the tooth.
8. The clamping device for axle machining according to claim 7, characterized in that: the cleaning brush is a cleaning roller and is symmetrically arranged on two sides of the clamping part through a support, the cleaning roller is arranged along the direction of the rotating axis of the clamping part, and a seventh bevel gear and an eighth bevel gear are fixedly arranged on the end surface of one side of the cleaning roller respectively and are in meshing transmission with the fifth bevel gear and the sixth bevel gear respectively.
9. The clamping device for axle machining according to claim 1, characterized in that: the cleaning roller is respectively provided with a brush roller and a steel wire brush roller.
10. The clamping device for axle machining according to claim 1, characterized in that: and the side wall of the collecting box is communicated with a ventilating pipeline, and the other end of the ventilating pipeline is communicated with the transmission assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010286163.6A CN111546258B (en) | 2020-04-13 | 2020-04-13 | Clamping device is used in axle processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010286163.6A CN111546258B (en) | 2020-04-13 | 2020-04-13 | Clamping device is used in axle processing |
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| CN111546258A true CN111546258A (en) | 2020-08-18 |
| CN111546258B CN111546258B (en) | 2021-05-25 |
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| CN202010286163.6A Active CN111546258B (en) | 2020-04-13 | 2020-04-13 | Clamping device is used in axle processing |
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| CN114310078A (en) * | 2022-03-15 | 2022-04-12 | 深圳市米里汽车电子有限公司 | Welding device for automobile rearview mirror bracket |
| CN117102101A (en) * | 2023-10-24 | 2023-11-24 | 潍坊精翔机电设备有限公司 | Color steel coil processing is with scribbling roller cleaning device |
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|---|---|
| CN111546258B (en) | 2021-05-25 |
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