CN111546063A - Single-station servo tapping chamfering machine - Google Patents

Single-station servo tapping chamfering machine Download PDF

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Publication number
CN111546063A
CN111546063A CN202010397137.0A CN202010397137A CN111546063A CN 111546063 A CN111546063 A CN 111546063A CN 202010397137 A CN202010397137 A CN 202010397137A CN 111546063 A CN111546063 A CN 111546063A
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jig
rod
transmission
driving
mounting frame
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张海
梁云
林加亮
卢廷勇
李滨
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Shenzhen Yihe Precision Technology Group Co ltd
EVA Precision Industrial Holdings Ltd
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Shenzhen Yihe Precision Technology Group Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B39/00General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
    • B23B39/16Drilling machines with a plurality of working-spindles; Drilling automatons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B39/00General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
    • B23B39/16Drilling machines with a plurality of working-spindles; Drilling automatons
    • B23B39/161Drilling machines with a plurality of working-spindles; Drilling automatons with parallel work spindles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B47/00Constructional features of components specially designed for boring or drilling machines; Accessories therefor
    • B23B47/28Drill jigs for workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G1/00Thread cutting; Automatic machines specially designed therefor
    • B23G1/16Thread cutting; Automatic machines specially designed therefor in holes of workpieces by taps
    • B23G1/20Machines with a plurality of working spindles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Drilling And Boring (AREA)

Abstract

本发明涉及一种单工位伺服攻牙倒角机,包括用于装载工件的治具;工件设于治具的上方;治具的下方对应工件的多个待加工孔设有多个刀具;多个刀具与多个待加工孔一一对应;刀具为倒角钻头或丝攻;治具设有供刀具通过的过孔;还包括多个用于装夹刀具的夹头、用于带动多个夹头转动的夹头转动组件,以及用于带动治具纵向移动的治具纵移组件;多个夹头与多个刀具一一对应;可以同时对工件上的多个待加工孔进行倒角,效率高。

Figure 202010397137

The invention relates to a single-station servo tapping and chamfering machine, which comprises a jig for loading workpieces; the workpiece is arranged above the jig; Multiple tools correspond to multiple holes to be processed; the tools are chamfering drills or taps; the fixture is provided with through holes for the tools to pass through; it also includes multiple chucks for clamping the tools, which are used to drive multiple tools. A collet rotating assembly for rotating the collet, and a jig longitudinal moving assembly for driving the jig to move longitudinally; multiple collets correspond to multiple tools one-to-one; multiple holes to be processed on the workpiece can be inverted at the same time angle, high efficiency.

Figure 202010397137

Description

一种单工位伺服攻牙倒角机A single-station servo tapping chamfering machine

技术领域technical field

本发明涉及机械加工技术领域,更具体地说,涉及一种单工位伺服攻牙倒角机。The invention relates to the technical field of mechanical processing, and more particularly to a single-station servo tapping chamfering machine.

背景技术Background technique

在生产加工中,经常需要对工件上的孔进行倒角,例如在通讯滤波器盖板的生产加工中,就需要对通讯滤波器盖板上的孔进行倒角,现有的加工方式是利用雕刻机对工件上的孔进行倒角,但是,此种加工方式一次仅能对一个孔进行倒角,效率低。In production and processing, it is often necessary to chamfer the holes on the workpiece. For example, in the production and processing of the communication filter cover, it is necessary to chamfer the holes on the communication filter cover. The existing processing method is to use The engraving machine chamfers the holes on the workpiece, but this processing method can only chamfer one hole at a time, and the efficiency is low.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题在于,针对现有技术的上述缺陷,提供一种单工位伺服攻牙倒角机。The technical problem to be solved by the present invention is to provide a single-station servo tapping and chamfering machine for the above-mentioned defects of the prior art.

本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:

构造一种单工位伺服攻牙倒角机,其中,包括用于装载工件的治具;所述工件设于所述治具的上方;所述治具的下方对应所述工件的多个待加工孔设有多个刀具;多个所述刀具与多个所述待加工孔一一对应;所述刀具为倒角钻头或丝攻;所述治具设有供所述刀具通过的过孔;还包括多个用于装夹所述刀具的夹头、用于带动多个所述夹头转动的夹头转动组件,以及用于带动所述治具纵向移动的治具纵移组件;多个所述夹头与多个所述刀具一一对应。A single-station servo tapping and chamfering machine is constructed, which includes a jig for loading workpieces; the workpiece is arranged above the jig; the lower part of the jig corresponds to a plurality of waiting parts of the workpiece. The machining hole is provided with a plurality of cutters; the cutters are in one-to-one correspondence with the holes to be machined; the cutters are chamfering drills or taps; the fixture is provided with through holes for the cutters to pass through ; also includes a plurality of chucks for clamping the tool, a chuck rotating assembly for driving a plurality of the chucks to rotate, and a jig longitudinal movement assembly for driving the jig to move longitudinally; multiple Each of the chucks is in one-to-one correspondence with a plurality of the tools.

本发明所述的单工位伺服攻牙倒角机,其中,还包括用于安装所述治具的治具安装架;所述治具滑动设置于所述治具安装架上;所述治具纵移组件包括设于所述工件上方的压板、用于带动所述压板纵向移动的压板纵移组件和用于给所述治具复位的复位件。The single-station servo tapping and chamfering machine according to the present invention further comprises a jig mounting frame for installing the jig; the jig is slidably arranged on the jig mounting frame; The tool longitudinal movement assembly includes a pressure plate disposed above the workpiece, a pressure plate longitudinal movement assembly for driving the pressure plate to move longitudinally, and a reset piece for resetting the fixture.

本发明所述的单工位伺服攻牙倒角机,其中,所述治具固设有第一导向杆;所述治具安装架固设有与所述第一导向杆配合的第一直线轴承;所述第一导向杆穿设于所述第一直线轴承内;所述复位件为弹簧;所述弹簧套设于所述第一导向杆外;所述弹簧一端顶压于所述治具安装架上,另一端顶压于所述治具上。The single-station servo tapping and chamfering machine according to the present invention, wherein the fixture is fixed with a first guide rod; Linear bearing; the first guide rod passes through the first linear bearing; the reset member is a spring; the spring is sleeved outside the first guide rod; one end of the spring is pressed against the On the fixture mounting frame, the other end is pressed against the fixture.

本发明所述的单工位伺服攻牙倒角机,其中,还包括用于安装所述压板纵移组件的压板安装架;所述压板纵移组件包括丝杆、与所述丝杆配合的丝杆螺母,和驱动所述丝杆螺母转动的丝杆螺母转动组件;所述丝杆的一端与所述压板固连;所述丝杆螺母转动设置于所述压板安装架上。The single-station servo tapping and chamfering machine according to the present invention further includes a pressure plate mounting frame for installing the pressure plate longitudinal movement assembly; the pressure plate longitudinal movement assembly includes a screw rod, and a A lead screw nut, and a lead screw nut rotating assembly that drives the lead screw nut to rotate; one end of the lead screw is fixedly connected with the pressure plate; the lead screw nut is rotatably arranged on the pressure plate mounting frame.

本发明所述的单工位伺服攻牙倒角机,其中,所述丝杆螺母转动组件包括第一伺服电机和传动套筒;所述第一伺服电机的输出轴固定套设有第一主动同步轮;所述传动套筒外固定套设有与所述第一主动同步轮配合的第一从动同步轮;所述第一从动同步轮与所述第一主动同步轮通过第一同步带连接;所述传动套筒套于所述丝杆螺母外且与所述丝杆螺母固连;所述压板安装架固设有与所述传动套筒配合的安装套筒;所述传动套筒穿设于所述安装套筒内且与所述安装套筒转动连接。The single-station servo tapping and chamfering machine of the present invention, wherein the screw nut rotating assembly includes a first servo motor and a transmission sleeve; the output shaft of the first servo motor is fixedly sleeved with a first drive a synchronizing wheel; the outer fixed sleeve of the transmission sleeve is provided with a first driven synchronizing wheel that cooperates with the first driving synchronizing wheel; the first driven synchronizing wheel and the first driving synchronizing wheel pass through the first synchronizing belt connection; the transmission sleeve is sleeved outside the screw nut and is fixedly connected with the screw nut; the pressure plate mounting frame is fixed with a mounting sleeve matched with the transmission sleeve; the transmission sleeve The barrel is passed through the installation sleeve and is rotatably connected with the installation sleeve.

本发明所述的单工位伺服攻牙倒角机,其中,所述压板固设有第二导向杆;所述压板安装架固设有与所述第二导向杆配合的第二直线轴承;所述第二导向杆穿设于所述第二直线轴承内。In the single-station servo tapping and chamfering machine of the present invention, a second guide rod is fixed on the pressure plate; a second linear bearing matched with the second guide rod is fixed on the pressure plate mounting frame; The second guide rod passes through the second linear bearing.

本发明所述的单工位伺服攻牙倒角机,其中,所述夹头转动组件包括多轴齿轮箱;所述多轴齿轮箱设有一个输入轴和多个输出轴;The single-station servo tapping chamfering machine of the present invention, wherein the chuck rotating assembly includes a multi-axis gearbox; the multi-axis gearbox is provided with an input shaft and a plurality of output shafts;

所述夹头转动组件还包括驱动所述多轴齿轮箱的输入轴转动的驱动组件,和多个传动组件;多个所述传动组件与多个所述夹头一一对应;所述多轴齿轮箱的输出轴通过所述传动组件带动所述夹头转动;所述传动组件与所述治具安装架转动连接。The chuck rotating assembly further includes a drive assembly for driving the input shaft of the multi-shaft gearbox to rotate, and a plurality of transmission assemblies; a plurality of the transmission assemblies correspond to the plurality of the chucks one-to-one; the multi-axis The output shaft of the gear box drives the chuck to rotate through the transmission assembly; the transmission assembly is rotatably connected with the fixture mounting frame.

本发明所述的单工位伺服攻牙倒角机,其中,所述传动组件包括第一传动杆和第二传动杆;所述第一传动杆通过所述第二传动杆与所述多轴齿轮箱的输出轴连接;所述第一传动杆远离所述第二传动杆的一端固设有所述夹头;所述第一传动杆与所述治具安装架转动连接。In the single-station servo tapping chamfering machine according to the present invention, wherein the transmission assembly includes a first transmission rod and a second transmission rod; the first transmission rod is connected to the multi-axis through the second transmission rod The output shaft of the gear box is connected; the end of the first transmission rod away from the second transmission rod is fixed with the chuck; the first transmission rod is rotatably connected with the fixture mounting frame.

本发明所述的单工位伺服攻牙倒角机,其中,所述第二传动杆包括内杆和外杆;所述外杆的一端端面开有与所述内杆配合的活动槽,另一端通过第一万向接头与所述多轴齿轮箱的输出轴连接;所述活动槽的横截面为多边形;所述内杆的横截面为多边形;所述内杆的一端设于所述活动槽内,另一端通过第二万向接头与所述第一传动杆连接。In the single-station servo tapping chamfering machine according to the present invention, wherein the second transmission rod includes an inner rod and an outer rod; an end face of the outer rod is provided with a movable groove for matching with the inner rod, and the other One end is connected with the output shaft of the multi-shaft gearbox through a first universal joint; the cross section of the movable groove is a polygon; the cross section of the inner rod is a polygon; one end of the inner rod is arranged on the movable groove In the groove, the other end is connected with the first transmission rod through a second universal joint.

本发明所述的单工位伺服攻牙倒角机,其中,所述驱动组件包括第二伺服电机;所述第二伺服电机的输出轴固定套设有第二主动同步轮;所述多轴齿轮箱的输入轴固定套设有与所述第二主动同步轮配合的第二从动同步轮;所述第二主动同步轮和所述第二从动同步轮通过第二同步带连接。In the single-station servo tapping and chamfering machine of the present invention, wherein the drive assembly includes a second servo motor; the output shaft of the second servo motor is fixedly sleeved with a second driving synchronizing wheel; the multi-axis The input shaft of the gear box is fixedly sleeved with a second driven synchronous wheel matched with the second driving synchronous wheel; the second driving synchronous wheel and the second driven synchronous wheel are connected by a second synchronous belt.

本发明的有益效果在于:对工件上的待加工孔倒角时,先将倒角钻头装夹在夹头上,然后将工件装载于治具上,再利用夹头转动组件带动多个夹头从而带动多个倒角钻头转动,然后利用治具纵移组件带动治具向下移动,在此过程中,工件随治具向下移动,多个倒角钻头便分别经各自对应的过孔到达工件上的多个待加工孔处并对其进行倒角,倒角完成后,利用治具纵移组件带动治具向上移动,实现脱料和复位,最后将加工完成的工件从治具上取下即可;对工件上的待加工孔攻牙时,用丝攻替换倒角钻头即可,其余加工过程与倒角过程类似,在此不做赘述;可以同时对工件上的多个待加工孔进行倒角,效率高;不但可以倒角还可以攻牙,适用范围广;工件设于治具的上方,便于工件的装载;刀具设于治具的下方,治具可以起到防护作用,防止往治具上装载工件时,刀具将装夹者划伤,安全性高;利用夹头转动组件同时带动多个刀具转动,多个刀具的转动可以保持同步,加工一致性好;通过治具纵移组件带动治具纵向移动,实现进给,加工一致性好。The beneficial effect of the invention is that: when chamfering the hole to be machined on the workpiece, the chamfering bit is first clamped on the chuck, then the workpiece is loaded on the fixture, and then the chuck rotating assembly is used to drive a plurality of chucks In this way, multiple chamfering bits are driven to rotate, and then the fixture longitudinal movement component is used to drive the fixture to move downward. During this process, the workpiece moves down with the fixture, and the multiple chamfering bits reach the corresponding via holes respectively. Multiple holes to be machined on the workpiece are chamfered. After the chamfering is completed, the jig is moved upward by the jig longitudinal movement component to realize stripping and reset, and finally the processed workpiece is removed from the jig. When tapping the hole to be machined on the workpiece, just replace the chamfering bit with a wire tap. The rest of the machining process is similar to the chamfering process, so I won’t go into details here; The hole is chamfered with high efficiency; it can not only be chamfered but also tapped, and has a wide range of applications; the workpiece is placed above the jig, which is convenient for loading the workpiece; the tool is placed under the jig, and the jig can play a protective role. When loading the workpiece on the fixture, the tool will scratch the holder, and the safety is high; using the chuck rotating component to drive multiple tools to rotate at the same time, the rotation of multiple tools can be synchronized, and the processing consistency is good; through the fixture The longitudinal movement component drives the jig to move longitudinally to achieve feeding and good processing consistency.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将结合附图及实施例对本发明作进一步说明,下面描述中的附图仅仅是本发明的部分实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图:In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described below with reference to the accompanying drawings and embodiments. Ordinary technicians can also obtain other drawings based on these drawings without creative labor:

图1是本发明实施例一的单工位伺服攻牙倒角机的结构示意图;1 is a schematic structural diagram of a single-station servo tapping chamfering machine according to Embodiment 1 of the present invention;

图2是本发明实施例一的单工位伺服攻牙倒角机剖面图;2 is a sectional view of a single-station servo tapping chamfering machine according to Embodiment 1 of the present invention;

图3是图2中A处的放大图;Fig. 3 is the enlarged view of A place in Fig. 2;

图4是图2中B处的放大图;Fig. 4 is an enlarged view at B in Fig. 2;

图5是本发明实施例二的单工位伺服攻牙倒角机的结构示意图。5 is a schematic structural diagram of a single-station servo tapping and chamfering machine according to Embodiment 2 of the present invention.

具体实施方式Detailed ways

为了使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例是本发明的部分实施例,而不是全部实施例。基于本发明的实施例,本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例,都属于本发明的保护范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the following will be described clearly and completely in combination with the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, and Not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

实施例一Example 1

本实施例一的单工位伺服攻牙倒角机的结构示意图如图1所示,同时参阅图2至图4;包括用于装载工件10的治具7;工件10设于治具7的上方;治具7的下方对应工件10的多个待加工孔设有多个刀具24;多个刀具24与多个待加工孔一一对应;刀具24为倒角钻头或丝攻;治具7设有供刀具通过的过孔38;还包括多个用于装夹刀具24的夹头25、用于带动多个夹头25转动的夹头转动组件54,以及用于带动治具7纵向移动的治具纵移组件(图中未标示);多个夹头25与多个刀具24一一对应。The schematic diagram of the structure of the single-station servo tapping and chamfering machine of the first embodiment is shown in FIG. 1 , and refer to FIGS. 2 to 4 at the same time; Above; the lower part of the jig 7 is provided with a plurality of cutters 24 corresponding to the plurality of holes to be machined in the workpiece 10; the plurality of cutters 24 are in one-to-one correspondence with the plurality of holes to be machined; the cutters 24 are chamfering drills or taps; the jig 7 There is a through hole 38 for the tool to pass through; it also includes a plurality of chucks 25 for clamping the tool 24, a chuck rotating assembly 54 for driving the plurality of chucks 25 to rotate, and for driving the jig 7 to move longitudinally The jig longitudinal movement assembly (not marked in the figure); the plurality of chucks 25 correspond to the plurality of tools 24 one-to-one.

对工件10上的待加工孔倒角时,先将倒角钻头装夹在夹头25上,然后将工件10装载于治具7上,再利用夹头转动组件54带动多个夹头25从而带动多个倒角钻头转动,然后利用治具纵移组件带动治具7向下移动,在此过程中,工件10随治具7向下移动,多个倒角钻头便分别经各自对应的过孔38到达工件10上的多个待加工孔处并对其进行倒角,倒角完成后,利用治具纵移组件带动治具7向上移动,实现脱料和复位,最后将加工完成的工件10从治具7上取下即可;对工件10上的待加工孔攻牙时,用丝攻替换倒角钻头即可,其余加工过程与倒角过程类似,在此不做赘述;可以同时对工件10上的多个待加工孔进行倒角,效率高;不但可以倒角还可以攻牙,适用范围广;工件10设于治具7的上方,便于工件10的装载;刀具24设于治具7的下方,治具7可以起到防护作用,防止往治具7上装载工件10时,刀具24将装夹者划伤,安全性高;利用夹头转动组件54同时带动多个刀具24转动,多个刀具24的转动可以保持同步,加工一致性好;通过治具纵移组件带动治具7纵向移动,实现进给,加工一致性好。When chamfering the hole to be machined on the workpiece 10, first clamp the chamfering bit on the collet 25, then load the workpiece 10 on the fixture 7, and then use the collet rotating assembly 54 to drive a plurality of collets 25 to thereby Drive a plurality of chamfering drills to rotate, and then use the jig longitudinal moving component to drive the jig 7 to move downward. During this process, the workpiece 10 moves down with the jig 7, and the plurality of chamfering drills pass through their corresponding passes. The holes 38 reach the multiple to-be-machined holes on the workpiece 10 and chamfer them. After the chamfering is completed, the jig 7 is moved upward by the jig longitudinal movement component to realize stripping and reset, and finally the workpiece is processed. 10 can be removed from the fixture 7; when tapping the to-be-machined hole on the workpiece 10, just replace the chamfering drill with a tap, and the rest of the processing process is similar to the chamfering process, so I will not repeat it here; Chamfering a plurality of holes to be machined on the workpiece 10 has high efficiency; it can not only chamfer but also tap, and has a wide range of applications; the workpiece 10 is arranged above the jig 7, which is convenient for loading the workpiece 10; Below the jig 7, the jig 7 can play a protective role to prevent the tool 24 from scratching the holder when the workpiece 10 is loaded on the jig 7, and the safety is high; the chuck rotating assembly 54 is used to drive multiple tools at the same time 24 rotates, the rotation of multiple cutters 24 can be kept synchronous, and the processing consistency is good; the longitudinal movement of the jig 7 is driven by the jig longitudinal movement component, so as to realize the feeding and the processing consistency is good.

需要说明的是,倒角时,治具7向下移动的距离根据倒角的大小进行设置,攻牙时,治具7向下移动的距离根据牙孔的深度进行设置。It should be noted that, when chamfering, the downward moving distance of the jig 7 is set according to the size of the chamfer, and when tapping, the downward moving distance of the jig 7 is set according to the depth of the tooth hole.

优选的,还包括用于安装治具7的治具安装架9;治具7滑动设置于治具安装架9上;治具纵移组件包括设于工件上方的压板6、用于带动压板6纵向移动的压板纵移组件11和用于给治具7复位的复位件8。Preferably, it also includes a jig mounting frame 9 for installing the jig 7; the jig 7 is slidably arranged on the jig mounting frame 9; the jig longitudinal movement assembly includes a pressure plate 6 arranged above the workpiece for driving the pressure plate 6 Longitudinal moving platen longitudinal movement assembly 11 and reset member 8 for resetting fixture 7 .

通过压板纵移组件11带动压板6向下移动,压板6接触工件10后,向下压工件10和治具7,治具7相对于治具安装架9向下滑动,从而实现治具7的下移;加工完成后,压板纵移组件11带动压板6向上移动,压板6不再向下压工件10和治具7,治具7便在复位件8的作用下向上移动,实现脱料和复位;在加工过程中,压板6始终压持工件10,改善了工件10的受力情况,提升了加工效果。The pressure plate 6 is driven downward by the pressure plate longitudinal moving assembly 11. After the pressure plate 6 contacts the workpiece 10, it presses the workpiece 10 and the jig 7 downward, and the jig 7 slides downward relative to the jig mounting frame 9, so that the jig 7 can be moved downward. Move down; after the processing is completed, the pressure plate longitudinal moving assembly 11 drives the pressure plate 6 to move upward, the pressure plate 6 no longer presses the workpiece 10 and the fixture 7 downward, and the fixture 7 moves upward under the action of the reset piece 8 to realize the removal of material and Reset; in the process of processing, the pressing plate 6 always presses the workpiece 10, which improves the stress of the workpiece 10 and improves the processing effect.

优选的,治具7固设有第一导向杆37;治具安装架9固设有与第一导向杆37配合的第一直线轴承36;第一导向杆37穿设于第一直线轴承36内;复位件8为弹簧8;弹簧8套设于第一导向杆37外;弹簧8一端顶压于治具安装架9上,另一端顶压于治具7上。Preferably, the fixture 7 is fixed with a first guide rod 37; the fixture mounting frame 9 is fixed with a first linear bearing 36 that cooperates with the first guide rod 37; the first guide rod 37 passes through the first straight line Inside the bearing 36 ; the reset member 8 is a spring 8 ; the spring 8 is sleeved outside the first guide rod 37 ;

通过设置第一导向杆37和第一直线轴承36,使治具7滑动设置于治具安装架9上,而且第一导向杆37和第一直线轴承36还可以起到导向的作用,使得治具7的移动更加平稳准确;复位件8为弹簧8,在压板6下压工件10和治具7时,弹簧8发生形变,治具7和工件10顺利下移,当压板6松开工件10时,弹簧8恢复原状,治具7便在弹簧8的作用下上移,完成脱料和复位;在压板6接触工件10的瞬间,弹簧8还可以起到缓冲的作用,降低工件10受到的冲击力。By arranging the first guide rod 37 and the first linear bearing 36, the fixture 7 is slidably arranged on the fixture mounting frame 9, and the first guide rod 37 and the first linear bearing 36 can also play a guiding role. Make the movement of the fixture 7 more stable and accurate; the reset member 8 is the spring 8. When the pressure plate 6 presses the workpiece 10 and the fixture 7, the spring 8 is deformed, and the fixture 7 and the workpiece 10 move down smoothly. When the pressure plate 6 is released When the workpiece is 10, the spring 8 returns to its original state, and the fixture 7 moves up under the action of the spring 8 to complete the removal and reset; at the moment when the pressure plate 6 contacts the workpiece 10, the spring 8 can also play a buffering role, lowering the workpiece 10. the impact received.

优选的,治具安装架9设于治具7的下方,便于治具7的安装。Preferably, the jig mounting bracket 9 is arranged below the jig 7 to facilitate the installation of the jig 7 .

优选的,还包括用于安装压板纵移组件11的压板安装架4;压板纵移组件11包括丝杆13、与丝杆13配合的丝杆螺母14,和驱动丝杆螺母14转动的丝杆螺母转动组件57;丝杆13的一端与压板6固连;丝杆螺母14转动设置于压板安装架4上。Preferably, it also includes a pressure plate mounting frame 4 for installing the pressure plate longitudinal movement assembly 11; the pressure plate longitudinal movement assembly 11 includes a lead screw 13, a lead screw nut 14 matched with the lead screw 13, and a lead screw for driving the lead screw nut 14 to rotate The nut rotating assembly 57; one end of the screw rod 13 is fixedly connected with the pressing plate 6; the screw nut 14 is rotated and arranged on the pressing plate mounting frame 4.

需要带动压板6纵向移动时,利用丝杆螺母转动组件57驱动丝杆螺母14转动,丝杆13便在丝杆螺母14的作用下发生纵向移动,与丝杆13固连的压板6便会发生纵向移动;压板6与丝杆13固连,连接方便。When it is necessary to drive the pressure plate 6 to move longitudinally, the lead screw nut 14 is driven by the lead screw nut rotating assembly 57 to rotate, the lead screw 13 will move longitudinally under the action of the lead screw nut 14, and the pressure plate 6 fixed with the lead screw 13 will occur. Longitudinal movement; the pressure plate 6 is fixedly connected with the screw rod 13, and the connection is convenient.

优选的,丝杆螺母转动组件57包括第一伺服电机21和传动套筒15;第一伺服电机21的输出轴固定套设有第一主动同步轮23;传动套筒15外固定套设有与第一主动同步轮23配合的第一从动同步轮20;第一从动同步轮20与第一主动同步轮23通过第一同步带(图中未示出)连接;传动套筒15套于丝杆螺母14外且与丝杆螺母14固连;压板安装架4固设有与传动套筒15配合的安装套筒16;传动套筒15穿设于安装套筒16内且与安装套筒16转动连接。Preferably, the screw nut rotating assembly 57 includes the first servo motor 21 and the transmission sleeve 15 ; the output shaft of the first servo motor 21 is fixedly sleeved with the first driving synchronizing wheel 23 ; the outer fixed sleeve of the transmission sleeve 15 is provided with a The first driven synchronous wheel 20 matched with the first driving synchronous wheel 23; the first driven synchronous wheel 20 and the first driving synchronous wheel 23 are connected by a first synchronous belt (not shown in the figure); the transmission sleeve 15 is sleeved on the The screw nut 14 is outside and is fixedly connected with the screw nut 14; the pressure plate mounting frame 4 is fixedly provided with a mounting sleeve 16 matched with the transmission sleeve 15; 16 Turn the connection.

需要带动压板6纵向移动时,利用第一伺服电机21带动第一主动同步轮23转动,第一主动同步轮23通过第一同步带带动第一从动同步轮20转动,第一从动同步轮20带动传动套筒15转动,传动套筒15带动丝杆螺母14转动,丝杆13在丝杆螺母14的作用下发生纵向移动,压板6便在丝杆13的带动下发生纵向移动;丝杆13穿设于丝杆螺母14内,丝杆螺母14穿设于传动套筒15内,结构紧凑。When it is necessary to drive the pressure plate 6 to move longitudinally, the first servo motor 21 is used to drive the first driving synchronous wheel 23 to rotate, and the first driving synchronous wheel 23 drives the first driven synchronous wheel 20 to rotate through the first synchronous belt, and the first driven synchronous wheel 20 drives the transmission sleeve 15 to rotate, the transmission sleeve 15 drives the lead screw nut 14 to rotate, the lead screw 13 moves longitudinally under the action of the lead screw nut 14, and the pressure plate 6 moves longitudinally under the drive of the lead screw 13; the lead screw 13 is inserted into the screw nut 14, the screw nut 14 is inserted into the transmission sleeve 15, and the structure is compact.

需要说明的是,传动套筒15可以通过轴承与安装套筒16转动连接。It should be noted that the transmission sleeve 15 can be rotatably connected to the installation sleeve 16 through a bearing.

优选的,压板6固设有第二导向杆19;压板安装架4固设有与第二导向杆19配合的第二直线轴承18;第二导向杆19穿设于第二直线轴承18内。Preferably, the pressure plate 6 is fixed with a second guide rod 19 ; the pressure plate mounting frame 4 is fixed with a second linear bearing 18 matched with the second guide rod 19 ;

第二导向杆19和第二直线轴承18的设置,可以在一定程度上避免压板6发生倾斜,而且可以起到给压板6导向的作用。The arrangement of the second guide rod 19 and the second linear bearing 18 can prevent the pressure plate 6 from tilting to a certain extent, and can also play the role of guiding the pressure plate 6 .

优选的,夹头转动组件54包括多轴齿轮箱12;多轴齿轮箱12设有一个输入轴32和多个输出轴(图中未示出);夹头转动组件54还包括驱动多轴齿轮箱12的输入轴32转动的驱动组件(图中未标识),和多个传动组件56;多个传动组件56与多个夹头25一一对应;多轴齿轮箱12的输出轴通过传动组件56带动夹头25转动;传动组件56与治具安装架9转动连接。Preferably, the collet rotating assembly 54 includes a multi-shaft gearbox 12; the multi-axial gearbox 12 is provided with an input shaft 32 and a plurality of output shafts (not shown in the figure); the collet rotating assembly 54 also includes a driving multi-shaft gear The drive assembly (not marked in the figure) for the rotation of the input shaft 32 of the box 12, and a plurality of transmission assemblies 56; the plurality of transmission assemblies 56 correspond to the plurality of chucks 25 one-to-one; the output shaft of the multi-shaft gearbox 12 passes through the transmission assembly 56 drives the chuck 25 to rotate; the transmission assembly 56 is rotatably connected to the fixture mounting frame 9 .

倒角时,利用驱动组件驱动多轴齿轮箱12的输入轴转动,从而使多轴齿轮箱12的多个输出轴同时转动,多个刀具24在多个传动组件56的带动下同时转动。During chamfering, the input shaft of the multi-shaft gearbox 12 is driven to rotate by the drive assembly, so that the multiple output shafts of the multi-shaft gearbox 12 rotate simultaneously, and the plurality of cutters 24 are driven by the plurality of transmission assemblies 56 to rotate simultaneously.

需要说明的是,多轴齿轮箱12为现有的多轴齿轮箱。It should be noted that the multi-shaft gearbox 12 is an existing multi-shaft gearbox.

优选的,传动组件56包括第一传动杆27和第二传动杆55;第一传动杆27通过第二传动杆55与多轴齿轮箱12的输出轴连接;第一传动杆27远离第二传动杆55的一端固设有夹头25;第一传动杆27与治具安装架9转动连接。Preferably, the transmission assembly 56 includes a first transmission rod 27 and a second transmission rod 55; the first transmission rod 27 is connected to the output shaft of the multi-shaft gearbox 12 through the second transmission rod 55; the first transmission rod 27 is far away from the second transmission rod One end of the rod 55 is fixed with the chuck 25 ; the first transmission rod 27 is rotatably connected with the fixture mounting frame 9 .

多轴齿轮箱的输出轴转动时,通过第二传动杆55和第一传动杆27带动刀具24转动;第一传动杆27不仅起到传动作用,还起到安装刀具24的作用;由于第一传动杆27需与治具安装架9转动连接,若再直接与多轴齿轮箱12输出轴连接,会导致第一传动杆27安装困难,第二传动杆55的设置,则可以很好地解决此问题。When the output shaft of the multi-shaft gearbox rotates, the cutter 24 is driven to rotate through the second transmission rod 55 and the first transmission rod 27; The transmission rod 27 needs to be rotatably connected with the fixture mounting frame 9. If it is directly connected with the output shaft of the multi-shaft gearbox 12, it will cause difficulty in the installation of the first transmission rod 27. The setting of the second transmission rod 55 can solve the problem well. this problem.

优选的,第二传动杆55包括内杆29和外杆30;外杆30的一端端面开有与内杆29配合的活动槽34,另一端通过第一万向接头33与多轴齿轮箱12的输出轴连接;活动槽34的横截面为多边形;内杆29的横截面为多边形;内杆29的一端设于活动槽34内,另一端通过第二万向接头28与第一传动杆27连接。Preferably, the second transmission rod 55 includes an inner rod 29 and an outer rod 30; one end face of the outer rod 30 is provided with a movable groove 34 that cooperates with the inner rod 29, and the other end is connected to the multi-shaft gearbox 12 through the first universal joint 33. The cross-section of the movable groove 34 is polygonal; the cross-section of the inner rod 29 is polygonal; connect.

内杆29的横截面为多边形,外杆30设有与内杆29配合的活动槽34,活动槽34的横截面为与内杆29适配的多边形,此种设置,一是使得外杆30在多轴齿轮箱12的输出轴的带动下转动时,内杆29会在活动槽34的作用下同步转动,从而可以带动刀具24转动,二是内杆29和外杆30可以相对移动,使得第二传动杆55的长度可以改变;第一万向接头28和第二万向接头33的设置,则使得第二传动杆55可以相对于第一传动杆27和多轴齿轮箱12的输出轴发生倾斜;第二传动杆55的长度可以改变,且可以相对于第一传动杆27和多轴齿轮箱12的输出轴发生倾斜,此种设置,使得带动刀具24转动的多轴齿轮箱12的输出轴无须和此刀具24正对,在第二传动杆55发生倾斜时,可以和第一万向接头33连接住的多轴齿轮箱12的输出轴都可用于带动此刀具24转动,不但增大了适用范围,而且在刀具24数量较多时,可以利用不与刀具24正对的多轴齿轮箱12的输出轴带动此刀具24转动,可在一定程度上避免干涉。The cross-section of the inner rod 29 is a polygon, and the outer rod 30 is provided with a movable groove 34 which is matched with the inner rod 29. The cross-section of the movable groove 34 is a polygon suitable for the inner rod 29. In this setting, one is to make the outer rod 30 When driven by the output shaft of the multi-shaft gearbox 12 to rotate, the inner rod 29 will rotate synchronously under the action of the movable groove 34, thereby driving the cutter 24 to rotate. Second, the inner rod 29 and the outer rod 30 can move relative to each other, so that The length of the second transmission rod 55 can be changed; the arrangement of the first universal joint 28 and the second universal joint 33 allows the second transmission rod 55 to be relative to the first transmission rod 27 and the output shaft of the multi-shaft gearbox 12 Inclination occurs; the length of the second transmission rod 55 can be changed, and can be inclined relative to the first transmission rod 27 and the output shaft of the multi-axis gearbox 12. This setting makes the multi-axis gearbox 12 that drives the cutter 24 to rotate. The output shaft does not need to be facing the tool 24. When the second transmission rod 55 is inclined, the output shaft of the multi-axis gearbox 12 that can be connected with the first universal joint 33 can be used to drive the tool 24 to rotate, not only increasing the speed. The scope of application is widened, and when the number of tools 24 is large, the output shaft of the multi-axis gearbox 12 that is not facing the tool 24 can be used to drive the tool 24 to rotate, thereby avoiding interference to a certain extent.

优选的,驱动组件包括第二伺服电机(图中未示出);第二伺服电机的输出轴固定套设有第二主动同步轮;多轴齿轮箱12的输入轴32固定套设有与第二主动同步轮配合的第二从动同步轮31;第二主动同步轮和第二从动同步轮31通过第二同步带(图中未示出)连接。Preferably, the drive assembly includes a second servo motor (not shown in the figure); the output shaft of the second servo motor is fixedly sleeved with a second driving synchronizing wheel; the input shaft 32 of the multi-shaft gearbox 12 is fixedly sleeved with a second driving synchronizing wheel. The second driven synchronous wheel 31 is matched with the two driving synchronous wheels; the second driving synchronous wheel and the second driven synchronous wheel 31 are connected by a second synchronous belt (not shown in the figure).

需要带动刀具24转动时,利用第二伺服电机带动第二主动同步轮转动,第二主动同步轮通过第二同步带带动第二从动同步轮31转动,第二从动同步轮31带动多轴齿轮箱12的输入轴32转动,多轴齿轮箱12的多个输出轴便会同时转动,多个刀具24则在多个传动组件56的带动下同时转动。When it is necessary to drive the cutter 24 to rotate, the second servo motor is used to drive the second driving synchronous wheel to rotate, the second driving synchronous wheel drives the second driven synchronous wheel 31 to rotate through the second synchronous belt, and the second driven synchronous wheel 31 drives the multi-axis When the input shaft 32 of the gear box 12 rotates, the multiple output shafts of the multi-shaft gear box 12 rotate simultaneously, and the multiple cutters 24 rotate simultaneously under the driving of the multiple transmission assemblies 56 .

实施例二Embodiment 2

如图5所示,本实施例二与实施例一基本相同,相同之处不再赘述,不同之处在于:As shown in Figure 5, the second embodiment is basically the same as the first embodiment, the similarities will not be repeated, and the differences are:

还包括带动压板安装架4纵向移动的气缸58;气缸58的活动端与压板安装架4固连;治具安装架9上还固设有两个立板60;两个立板60分别设于治具7的两侧;立板60朝向治具7的侧面固设有多个横向的弹片59。It also includes a cylinder 58 that drives the pressure plate mounting frame 4 to move longitudinally; the movable end of the cylinder 58 is fixedly connected with the pressure plate mounting frame 4; the fixture mounting frame 9 is also fixed with two vertical plates 60; On both sides of the jig 7; a plurality of transverse elastic pieces 59 are fixed on the side of the vertical plate 60 facing the jig 7.

加工时,先由气缸58带动压板安装架4下移,使压板6迅速下移至工件10附近,然后第一伺服电机21运转,在丝杆螺母和丝杆13的作用下,压板6缓慢下移,与工件10接触后,压板6便会缓慢向下推动工件10和治具7,从而实现进给,加工完成后,第一伺服电机21运转,压板6缓慢上移,治具7便在压板6和弹簧8的作用下缓慢上移,当刀具24从待加工孔内完全脱出后,气缸58带动压板安装架4迅速上升,压板6复位,气缸58的设置,提高了压板6的移动速度,从而提高了工作效率;在气缸58带动压板安装架4迅速上升的过程中,压板6瞬间脱离工件10,治具7便在弹簧8的作用下继续上升,在此过程中,治具7会不断地与弹片59发生碰撞,使得治具7上的工件10受到震动,工件10上待加工孔内留存的碎屑便会因受到震动而掉出,弹片59的设置,不仅减缓了治具7上升的速度,还起到了排屑的作用。During processing, the pressure plate mounting frame 4 is first driven by the cylinder 58 to move down, so that the pressure plate 6 moves down quickly to the vicinity of the workpiece 10, and then the first servo motor 21 operates. After moving and contacting the workpiece 10, the pressing plate 6 will slowly push the workpiece 10 and the jig 7 downward, so as to realize the feeding. After the processing is completed, the first servo motor 21 runs, the pressing plate 6 moves up slowly, and the jig 7 is in The pressure plate 6 and the spring 8 move up slowly. When the tool 24 is completely released from the hole to be processed, the air cylinder 58 drives the pressure plate mounting frame 4 to rise rapidly, the pressure plate 6 is reset, and the setting of the air cylinder 58 improves the moving speed of the pressure plate 6. , thereby improving the work efficiency; in the process that the air cylinder 58 drives the pressure plate mounting frame 4 to rise rapidly, the pressure plate 6 is instantly separated from the workpiece 10, and the fixture 7 continues to rise under the action of the spring 8. During this process, the fixture 7 will Constantly colliding with the shrapnel 59, the workpiece 10 on the jig 7 is vibrated, and the debris remaining in the hole to be processed on the workpiece 10 will fall out due to the vibration. The setting of the shrapnel 59 not only slows down the jig 7 The rising speed also plays a role in chip removal.

需要说明的是,最底层的弹片59所处的高度应高于治具7在刀具24进入待加工孔的瞬间所处的高度,避免工件10在加工过程中因治具7接触弹片59而产生震动,进而避免因此而造成的刀具24损坏和加工不良现象。It should be noted that the height of the bottom shrapnel 59 should be higher than the height of the jig 7 at the moment when the tool 24 enters the hole to be machined, so as to prevent the workpiece 10 from being caused by the jig 7 contacting the shrapnel 59 during the machining process. Vibration, thereby avoiding damage to the tool 24 and poor machining.

与实施例一的不同之处还在于,还包括用于安装气缸58的气缸安装架61,气缸安装架61固设于治具安装架9上。The difference from the first embodiment is that a cylinder mounting frame 61 for mounting the cylinder 58 is also included, and the cylinder mounting frame 61 is fixed on the fixture mounting frame 9 .

应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that, for those skilled in the art, improvements or changes can be made according to the above description, and all these improvements and changes should fall within the protection scope of the appended claims of the present invention.

Claims (10)

1. A single-station servo tapping chamfering machine is characterized by comprising a jig for loading a workpiece; the workpiece is arranged above the jig; a plurality of cutters are arranged below the jig corresponding to the holes to be machined of the workpiece; the plurality of cutters correspond to the plurality of holes to be machined one by one; the cutter is a chamfering drill bit or a screw tap; the jig is provided with a through hole for the cutter to pass through; the tool longitudinal moving device comprises a plurality of tool longitudinal moving assemblies, a plurality of tool longitudinal moving assemblies and a plurality of tool clamping devices, wherein the tool longitudinal moving assemblies are used for driving the tool to move longitudinally; the plurality of chucks correspond to the plurality of cutters one to one.
2. The single-station servo tapping and chamfering machine according to claim 1, further comprising a jig mounting frame for mounting the jig; the jig is arranged on the jig mounting frame in a sliding manner; the jig longitudinal moving assembly comprises a pressing plate arranged above the workpiece, a pressing plate longitudinal moving assembly used for driving the pressing plate to longitudinally move and a resetting piece used for resetting the jig.
3. The single-station servo tapping and chamfering machine according to claim 2, wherein the jig is fixedly provided with a first guide rod; the jig mounting frame is fixedly provided with a first linear bearing matched with the first guide rod; the first guide rod is arranged in the first linear bearing in a penetrating way; the reset piece is a spring; the spring is sleeved outside the first guide rod; one end of the spring is pressed against the jig mounting frame, and the other end of the spring is pressed against the jig.
4. The single-station servo tapping and chamfering machine according to claim 2, further comprising a platen mounting bracket for mounting the platen longitudinal movement assembly; the pressing plate longitudinal moving assembly comprises a screw rod, a screw rod nut matched with the screw rod and a screw rod nut rotating assembly driving the screw rod nut to rotate; one end of the screw rod is fixedly connected with the pressing plate; the screw rod nut is rotatably arranged on the pressing plate mounting frame.
5. The single-station servo tapping and chamfering machine according to claim 4, wherein the feed screw nut rotating assembly comprises a first servo motor and a transmission sleeve; a first driving synchronous wheel is fixedly sleeved on an output shaft of the first servo motor; a first driven synchronizing wheel matched with the first driving synchronizing wheel is fixedly sleeved outside the transmission sleeve; the first driven synchronizing wheel is connected with the first driving synchronizing wheel through a first synchronizing belt; the transmission sleeve is sleeved outside the screw rod nut and fixedly connected with the screw rod nut; the pressing plate mounting frame is fixedly provided with a mounting sleeve matched with the transmission sleeve; the transmission sleeve penetrates through the installation sleeve and is rotatably connected with the installation sleeve.
6. The single-station servo tapping and chamfering machine according to claim 4, wherein a second guide rod is fixedly arranged on the pressure plate; the pressing plate mounting frame is fixedly provided with a second linear bearing matched with the second guide rod; the second guide rod penetrates through the second linear bearing.
7. The single station servo tapping and chamfering machine according to claim 2, wherein the collet rotating assembly includes a multi-axis gearbox; the multi-shaft gear box is provided with an input shaft and a plurality of output shafts; the chuck rotating assembly also comprises a driving assembly for driving the input shaft of the multi-shaft gearbox to rotate, and a plurality of transmission assemblies; the transmission assemblies correspond to the chucks one by one; an output shaft of the multi-shaft gear box drives the chuck to rotate through the transmission assembly; the transmission assembly is rotatably connected with the jig mounting frame.
8. The single-station servo tapping and chamfering machine according to claim 7, wherein the transmission assembly comprises a first transmission rod and a second transmission rod; the first transmission rod is connected with an output shaft of the multi-shaft gearbox through the second transmission rod; the chuck is fixedly arranged at one end of the first transmission rod, which is far away from the second transmission rod; the first transmission rod is rotatably connected with the jig mounting frame.
9. The single-station servo tapping and chamfering machine according to claim 8, wherein the second transmission rod comprises an inner rod and an outer rod; the end face of one end of the outer rod is provided with a movable groove matched with the inner rod, and the other end of the outer rod is connected with an output shaft of the multi-shaft gear box through a first universal joint; the cross section of the movable groove is polygonal; the cross section of the inner rod is polygonal; one end of the inner rod is arranged in the movable groove, and the other end of the inner rod is connected with the first transmission rod through a second universal joint.
10. The single-station servo tapping and chamfering machine according to claim 7, wherein the driving assembly includes a second servo motor; a second driving synchronous wheel is fixedly sleeved on an output shaft of the second servo motor; a second driven synchronizing wheel matched with the second driving synchronizing wheel is fixedly sleeved on an input shaft of the multi-shaft gear box; the second driving synchronous wheel is connected with the second driven synchronous wheel through a second synchronous belt.
CN202010397137.0A 2020-05-12 2020-05-12 Single-station servo tapping chamfering machine Pending CN111546063A (en)

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CN108326565A (en) * 2018-04-19 2018-07-27 亿和精密金属制品(深圳)有限公司 A kind of servo rotation riveting tapping all-in-one machine
CN112091631A (en) * 2020-09-18 2020-12-18 南昌华勤电子科技有限公司 Automatic milling and grinding equipment
CN113579298A (en) * 2021-08-02 2021-11-02 清远市东江环保技术有限公司 Automatic drilling device of compressor
CN115673916A (en) * 2022-07-12 2023-02-03 山东罗赛罗德健康产业有限公司 Punching chamfering device suitable for flat balancing weight
CN118268653A (en) * 2024-05-10 2024-07-02 新昌县恒盛机械有限公司 Tapping device for stop valve assembly

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CN108326565A (en) * 2018-04-19 2018-07-27 亿和精密金属制品(深圳)有限公司 A kind of servo rotation riveting tapping all-in-one machine
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CN118268653A (en) * 2024-05-10 2024-07-02 新昌县恒盛机械有限公司 Tapping device for stop valve assembly
CN118268653B (en) * 2024-05-10 2024-09-03 新昌县恒盛机械有限公司 Tapping device for stop valve assembly

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Application publication date: 20200818