CN111545974A - a welding head - Google Patents
a welding head Download PDFInfo
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- CN111545974A CN111545974A CN202010480609.9A CN202010480609A CN111545974A CN 111545974 A CN111545974 A CN 111545974A CN 202010480609 A CN202010480609 A CN 202010480609A CN 111545974 A CN111545974 A CN 111545974A
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- hook
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- indenter
- silo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
一种焊接压头,属于柱头焊接设备技术领域。其特征在于:包括压头主体(21),压头主体(21)的底部设置有用于对挂钩(18)定位的挂钩定位槽(24),挂钩定位槽(24)的一侧设置有用于对挂钩(18)定位的挂钩固定部。本焊接压头的挂钩上部进入到挂钩定位槽内,挂钩定位槽对挂钩进行定位,挂钩的两端伸出挂钩定位槽,从而方便挂钩的两端与柱头焊接,挂钩固定部对挂钩定位槽内的挂钩进行固定,从而对挂钩起到作用,进而实现了为挂钩与柱头的自动焊接提供了条件,方便实现柱头与挂钩的自动连续焊接,焊接质量稳定,焊接效率高。
A welding indenter belongs to the technical field of stud welding equipment. It is characterized in that: it comprises an indenter main body (21), the bottom of the indenter main body (21) is provided with a hook positioning groove (24) for positioning the hook (18), and one side of the hook positioning groove (24) is provided with a hook for positioning the hook (18). The hook fixing part where the hook (18) is positioned. The upper part of the hook of the welding indenter enters into the hook positioning slot, the hook positioning slot positions the hook, and the two ends of the hook extend out of the hook positioning slot, so as to facilitate the welding of the two ends of the hook and the stud, and the hook fixing part is positioned in the hook positioning slot. The hook is fixed, so as to play a role in the hook, thereby providing conditions for the automatic welding of the hook and the stud, which is convenient to realize the automatic continuous welding of the stud and the hook, the welding quality is stable, and the welding efficiency is high.
Description
技术领域technical field
一种焊接压头,属于柱头焊接设备技术领域。A welding indenter belongs to the technical field of stud welding equipment.
背景技术Background technique
单体液压支柱在生产时,需要在柱头上焊接挂钩,由于挂钩的中部位上凸的圆弧形,导致挂钩难以定位,现有的自动焊机无法满足挂钩与柱头定位与焊接,导致现有的柱头绝大部分是通过人工焊接的方式进行,这导致柱头与挂钩的焊接效率低,且焊接的质量受工人技能水平的影响较大,焊接质量很不稳定。When the single hydraulic prop is produced, the hook needs to be welded on the stud. Due to the convex arc shape in the middle part of the hook, it is difficult to locate the hook. The existing automatic welding machine cannot meet the positioning and welding of the hook and the stud, resulting in the existing Most of the studs are welded manually, which leads to low welding efficiency between the stud and the hook, and the quality of the welding is greatly affected by the skill level of the workers, and the welding quality is very unstable.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是:克服现有技术的不足,提供一种能够对挂钩进行定位,还能够对挂钩进行紧固,方便挂钩与柱头焊接的焊接压头。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a welding indenter capable of positioning the hook and fastening the hook to facilitate the welding of the hook and the stud.
本发明解决其技术问题所采用的技术方案是:该焊接压头,其特征在于:包括压头主体,压头主体的底部设置有用于对挂钩定位的挂钩定位槽,挂钩定位槽的一侧设置有用于对挂钩定位的挂钩固定部。The technical solution adopted by the present invention to solve the technical problem is: the welding indenter is characterized in that it comprises a main body of the indenter, the bottom of the main body of the indenter is provided with a hook positioning groove for positioning the hook, and one side of the hook positioning groove is provided with a hook positioning groove. There is a hook fixing part for positioning the hook.
优选的,所述的挂钩定位槽的底部设置有磁铁,形成所述的挂钩固定部。Preferably, the bottom of the hook positioning groove is provided with a magnet to form the hook fixing portion.
优选的,所述的压头主体为竖向设置的圆柱状,挂钩定位槽设置在压头主体底部的端面上。Preferably, the main body of the indenter is vertically arranged cylindrical, and the hook positioning groove is arranged on the end face of the bottom of the main body of the indenter.
优选的,所述的挂钩定位槽沿压头主体的直径方向设置。Preferably, the hook positioning groove is arranged along the diameter direction of the main body of the indenter.
优选的,所述的压头主体的下侧设置有挂钩固定块,挂钩固定块间隔设置有两块,形成所述挂钩定位槽。Preferably, the lower side of the main body of the indenter is provided with a hook fixing block, and two hook fixing blocks are arranged at intervals to form the hook positioning groove.
优选的,所述的压头主体底端设置有盲孔,挂钩固定块设置在盲孔内。Preferably, the bottom end of the main body of the indenter is provided with a blind hole, and the hook fixing block is arranged in the blind hole.
优选的,所述的压头主体的底部两侧设置有与挂钩定位槽相配合的开口。Preferably, two sides of the bottom of the main body of the indenter are provided with openings which are matched with the hook positioning grooves.
优选的,所述的挂钩固定块为中部外凸的半圆柱状,且挂钩固定块的上部为由下至上直径逐渐减小的锥形。Preferably, the hook fixing block is in a semi-cylindrical shape with a convex middle part, and the upper part of the hook fixing block is a cone whose diameter gradually decreases from bottom to top.
与现有技术相比,本发明所具有的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本焊接压头的挂钩上部进入到挂钩定位槽内,挂钩定位槽对挂钩进行定位,挂钩的两端伸出挂钩定位槽,从而方便挂钩的两端与柱头焊接,挂钩固定部对挂钩定位槽内的挂钩进行固定,从而对挂钩起到作用,进而实现了为挂钩与柱头的自动焊接提供了条件,方便实现柱头与挂钩的自动连续焊接,焊接质量稳定,焊接效率高。1. The upper part of the hook of the welding indenter enters the hook positioning slot, the hook positioning slot positions the hook, and the two ends of the hook extend out of the hook positioning slot, so as to facilitate the welding of the two ends of the hook and the stud, and the hook fixing part positions the hook The hook in the groove is fixed, so as to play a role on the hook, thereby providing conditions for the automatic welding of the hook and the stud, and facilitating the automatic continuous welding of the stud and the hook, with stable welding quality and high welding efficiency.
2、通过磁铁对挂钩进行固定,方便了挂钩的固定与接触固定。2. The hook is fixed by a magnet, which facilitates the fixing and contact fixing of the hook.
3、压头主体为圆柱状,压头主体的下端能够伸入柱头内,方便了挂钩与柱头的焊接。3. The main body of the indenter is cylindrical, and the lower end of the main body of the indenter can extend into the stud, which facilitates the welding of the hook and the stud.
4、挂钩定位槽沿压头主体的直径方向设置,焊机时能够保证挂钩沿柱头的径向设置。4. The hook positioning groove is arranged along the diameter direction of the main body of the indenter, which can ensure that the hook is arranged along the radial direction of the column head during welding.
5、两侧的挂钩固定块间隔设置,形成挂钩定位槽,可以通过更换挂钩固定块的方式调节挂钩定位槽的宽度,以适应不同型号的挂钩与柱头的焊接。5. The hook fixing blocks on both sides are arranged at intervals to form a hook positioning groove. The width of the hook positioning groove can be adjusted by replacing the hook fixing block to adapt to the welding of different types of hooks and studs.
6、挂钩固定块安装在盲孔内,方便了挂钩固定块的定位和固定。6. The hook fixing block is installed in the blind hole, which facilitates the positioning and fixing of the hook fixing block.
7、压头主体的底部两侧设置有与挂钩定位槽相配合的开口,挂钩的两端分别通过对应侧的开口伸出,避免压头主体对挂钩的焊接造成妨碍。7. The bottom sides of the main body of the indenter are provided with openings matched with the hook positioning grooves, and the two ends of the hooks protrude through the openings on the corresponding sides respectively, so as to prevent the main body of the indenter from hindering the welding of the hooks.
8、挂钩固定块为锥形,方便挂钩固定块的安装。8. The hook fixing block is tapered, which is convenient for the installation of the hook fixing block.
附图说明Description of drawings
图1为焊接压头的主视剖视示意图。FIG. 1 is a schematic cross-sectional front view of a welding indenter.
图2为焊接装置的主视示意图。FIG. 2 is a schematic front view of the welding device.
图3为焊接装置的左视示意图。FIG. 3 is a schematic left side view of the welding device.
图4为图3中A处的具备放大图。FIG. 4 is an enlarged view of the device at A in FIG. 3 .
图中:1、机架 2、焊接气缸 3、升降架 4、焊接压头 5、挂钩上料装置 6、工件 7、工件夹板 8、工件推进气缸 9、夹紧气缸 10、定位块 11、焊接架 12、平移架 13、挂钩上料气缸 14、料仓平移气缸 15、料仓导向杆 16、料仓压紧弹簧 17、料仓压板 18、挂钩 19、料仓挡板 20、上料件 21、压头主体 22、挂钩固定块 23、磁铁 24、挂钩定位槽。In the figure: 1,
具体实施方式Detailed ways
图1~4是本发明的最佳实施例,下面结合附图1~4对本发明做进一步说明。1 to 4 are the preferred embodiments of the present invention, and the present invention will be further described below in conjunction with the accompanying drawings 1 to 4 .
一种焊接压头,包括压头主体21,压头主体21的底部设置有用于对挂钩18定位的挂钩定位槽24,挂钩定位槽24的一侧设置有用于对挂钩18定位的挂钩固定部。本焊接压头的挂钩18上部进入到挂钩定位槽24内,挂钩定位槽24对挂钩18进行定位,挂钩18的两端伸出挂钩定位槽24,从而方便挂钩18的两端与柱头焊接,挂钩固定部对挂钩定位槽24内的挂钩18进行固定,从而对挂钩18起到作用,进而实现了为挂钩18与柱头的自动焊接提供了条件,方便实现柱头与挂钩18的自动连续焊接,焊接质量稳定,焊接效率高。A welding indenter includes a
下面结合具体实施例对本发明做进一步说明,然而熟悉本领域的人们应当了解,在这里结合附图给出的详细说明是为了更好的解释,本发明的结构必然超出了有限的这些实施例,而对于一些等同替换方案或常见手段,本文不再做详细叙述,但仍属于本申请的保护范围。The present invention will be further described below in conjunction with specific embodiments, but those familiar with the art should understand that the detailed description given here in conjunction with the accompanying drawings is for better explanation, and the structure of the present invention must exceed these limited embodiments, However, some equivalent alternatives or common means will not be described in detail herein, but still belong to the protection scope of the present application.
具体的:如图1所示:,压头主体21的下端同轴设置有盲孔,挂钩固定块22设置在盲孔内,挂钩固定块22有平行且间隔设置的两块,并在两挂钩固定块22之间形成挂钩定位槽24。挂钩固定块22上侧的盲孔内设置有磁铁23,形成挂钩固定部,从而实现对挂钩18的固定。压头主体21的直径小于柱头上端的内径,盲孔两侧均设置有与挂钩定位槽24相配合的开口,挂钩18的两端通过压头主体21两侧的开口伸出,从而方便挂钩18与柱头的焊接。Specifically: as shown in FIG. 1 : the lower end of the indenter
盲孔的下部为圆柱上,上部为由下至上直径逐渐减小的锥形。挂钩固定块22为半圆柱状,挂钩固定块22的下部为圆柱状,上部为由下至上直径逐渐减小的锥形,从而方便了挂钩固定块22的安装。The lower part of the blind hole is on a cylinder, and the upper part is a cone whose diameter gradually decreases from bottom to top. The
如图2~3所示:本发明还提供一种焊接装置,包括焊接压头4以及工件夹具,焊接压头4与工件夹具正对设置,焊接压头4上设置有用于挂钩定位槽24,挂钩定位槽24朝向工件夹具设置,挂钩定位槽24的一侧设置有挂钩固定部,焊接压头4连接有推动其向靠近或远离工件夹具方向往复运动的动力装置。本焊接装置的工件夹具能够对柱头进行定位和夹紧,挂钩定位槽24能够对挂钩进行定位,方便了挂钩18的上料,挂钩固定部能够对挂钩定位槽24内定位好的挂钩18进行固定,动力装置推动焊接压头4运动,并完成了柱头与挂钩18之间的焊接,实现了自动的焊接,焊接质量不受操作人员的影响,焊接质量稳定。As shown in Figures 2 to 3: the present invention also provides a welding device, comprising a
本焊接装置还包括工件平移装置、挂钩上料装置5以及机架1,动力装置安装在机架1的顶部,焊接压头4安装在动力装置的下侧,焊接压头4与动力装置相连,并随动力装置竖向升降。工件夹具设置在焊接压头4的正下方,工件夹具安装在工件平移装置上,工件平移装置带动工件夹具沿靠近或远离焊接压头4的方向水平移动,工件6位置的调整,在本实施例中,工件6为柱头。柱头为圆筒状。挂钩18的中部为上凸的圆弧形,挂钩18由圆形钢筋弯折而成。The welding device also includes a workpiece translation device, a hook feeding device 5 and a frame 1, the power device is installed on the top of the frame 1, the
动力装置为竖向设置的焊接气缸2,焊接气缸2竖向设置,焊接气缸2的活塞杆朝下设置,焊接气缸2的活塞杆上安装有升降架3,焊接压头4设置在升降架3下侧,焊接压头4的上部与升降架3相连,并随升降架3同步升降。The power device is a vertically arranged
工件平移装置包括工件推进气缸8以及焊接架11,机架1上设置有焊接架导轨,焊接架导轨水平设置,焊接架11设置在焊接压头4的下侧,焊接架11滑动安装在焊接架导轨上,工件推进气缸8水平安装在机架1上,工件推进气缸8的活塞杆与焊接架11相连,并推动其平移,工件夹爪安装在焊接架11的上侧。工件平移装置能够推动工件夹爪移动,从而既能够方便了将工件6从工件夹爪上取下,并将新的工件6放置在工件夹爪上,又方便了将挂钩18的上料。The workpiece translation device includes a
工件夹爪包括夹紧气缸9以及工件夹板7,工件夹板7竖向设置,工件夹板7有平行且间隔设置的两块,工件夹板7滑动安装在焊接架11上,夹紧气缸9安装在焊接架11上,夹紧气缸9与两工件夹板7相连,并推动两工件夹板7同步向相反的方向移动,从而实现了工件6的夹紧,还能够实现工件6的对中。The workpiece clamping jaw includes a
每块工件夹板7的上端均设置有定位块10,定位块10设置在两工件夹板7之间,定位块10为中部内凹的弧形的凹槽,两定位块10的凹槽合围成圆形的夹紧部,从而既能够实现工件6的夹紧,又能够实现工件6的定位,保证工件6与焊接压头4上的挂钩对正。定位块10为导电材质支撑,在本实施例中,定位块10为铜制成,定位块10和焊接压头4分别连接电源的两极,从而实现了柱头与挂钩18的焊接。The upper end of each
如图4所示:挂钩上料装置5包括挂钩料仓以及推送装置,挂钩料仓设置在焊接压头4与推送装置之间,挂钩料仓的一侧设置有用于将挂钩压紧在靠近推送装置一侧的压紧部。推送装置将挂钩18推至挂钩定位槽24内,实现了自动上料,压紧部将挂钩18始终压紧在挂钩料仓靠近推送装置的一侧,从而实现了挂钩18的持续上料。As shown in Figure 4: the hook feeding device 5 includes a hook silo and a pushing device, the hook silo is arranged between the
挂钩上料装置5还包括料仓平移装置,料仓平移装置安装在机架1上,挂钩料仓安装在料仓平移装置上,并随料仓平移装置水平移动,料仓平移装置与工件平移装置的移动方向垂直设置。推送装置安装在料仓平移装置上,挂钩料仓设置在焊接压头4与推送装置之间,推送装置用于将挂钩料仓内的挂钩18逐个推送至焊接压头4上。The hook feeding device 5 also includes a silo translation device. The silo translation device is installed on the frame 1. The hook silo is installed on the silo translation device and moves horizontally with the silo translation device. The silo translation device is translated with the workpiece. The moving direction of the device is set vertically. The pushing device is installed on the silo translation device, the hook silo is arranged between the
料仓平移装置包括料仓平移气缸14以及平移架12,机架1上安装有料仓平移导轨,料仓平移导轨水平设置,平移架12滑动安装在料仓平移导轨上,料仓平移气缸14安装在机架1上,料仓平移气缸14的活塞杆与平移架12相连,并推动其平移。The silo translation device includes a
平移架12上侧设置有料仓压板17和料仓挡板19,料仓挡板19和料仓压板17均竖向设置,料仓挡板19设置在平移架12靠近焊接压头4的一侧,料仓压板17滑动设置在平移架12上,料仓压板17与料仓挡板19正对设置,料仓挡板19的两侧设置有挡杆,从而形成挂钩料仓,挡杆与平移架12间隔设置,挂钩18的两端设置在挡杆下侧,并通过挡杆对挂钩18进行导向。平移架12上设置有料仓压紧弹簧16,料仓压紧弹簧16处于压缩状态,料仓压紧弹簧16一端支撑在平移架12上,另一端推动料仓压板17向靠近料仓挡板19的方向移动,从而使挂钩18始终压紧料仓挡板19,方便了挂钩18持续供料。The upper side of the
料仓压板17远离料仓挡板19的一侧设置有料仓导向杆15,料仓导向杆15一端与料仓压板17固定连接,并随料仓压板17同步移动,另一端与平移架12滑动连接,料仓压紧弹簧16套设在料仓导向杆15外,从而能够避免料仓压紧弹簧16弯曲影响其推动料仓压板17的移动。A
推送机构包括挂钩上料气缸13以及上料件20,挂钩上料气缸13竖向安装在平移架12上,挂钩上料气缸13的活塞杆朝上设置,上料件20安装在挂钩上料气缸13的活塞杆上,并随活塞杆同步升降,上料件20的厚度等于或小于挂钩18的钢筋的直径,从而能够逐个将挂钩18推至挂钩定位槽24内。The push mechanism includes a
本焊接装置的工作方法如下:首先将挂钩18放置在挂钩料仓内,料仓压紧弹簧16推动料仓压板17将挂钩18压紧在料仓挡板19上,然后料仓平移气缸14推动平移架12移动,并使上料件20位于挂钩定位槽24的正下方,此时挂钩上料气缸13向上移动,并通过上料件20将靠近料仓压板17一侧的挂钩18向上推动,并使其进入到挂钩定位槽24内,完成挂钩18的上料,此时挂钩上料气缸13复位,料仓压紧弹簧16通过料仓压板17推动挂钩18再次压紧到料仓挡板19上,料仓平移气缸14复位。The working method of the welding device is as follows: first, the
将工件6放置在焊接架11上,夹紧气缸9推动两工件夹板7同步向内移动,定位并夹紧工件6,然后工件推进气缸8推动焊接架11移动至焊接压头4下侧,并使焊接压头4上的挂钩18与焊接架11上的工件6对正。The
焊接气缸2推动焊接压头4向下移动,并使挂钩18与工件6接触,完成焊接后,焊接气缸2带动焊接压头4上移,挂钩18脱离磁铁23的吸力,完成了工件6与挂钩18的焊接。The
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications to equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention still belong to the protection scope of the technical solutions of the present invention.
Claims (8)
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Cited By (1)
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| CN112719717A (en) * | 2021-02-01 | 2021-04-30 | 长安福特汽车有限公司 | Welding, feeding and positioning device for car fender tongue piece |
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Application publication date: 20200818 |
