CN111545612A - Current-assisted large-area array microstructure asynchronous roll forming equipment - Google Patents
Current-assisted large-area array microstructure asynchronous roll forming equipment Download PDFInfo
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- CN111545612A CN111545612A CN202010267091.0A CN202010267091A CN111545612A CN 111545612 A CN111545612 A CN 111545612A CN 202010267091 A CN202010267091 A CN 202010267091A CN 111545612 A CN111545612 A CN 111545612A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
- B21D13/04—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
- B21D3/05—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers arranged on axes rectangular to the path of the work
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Abstract
Description
技术领域technical field
本发明属于轧制技术领域,涉及一种微结构阵列表面异步辊压成形设备,尤其涉及一种电流辅助大面积阵列微结构异步辊压成形设备。The invention belongs to the technical field of rolling, and relates to a microstructure array surface asynchronous roll forming device, in particular to a current-assisted large-area array microstructure asynchronous roll forming device.
背景技术Background technique
大面积阵列微结构在航空、航天、电子、医疗以及农业等领域发挥重要作用。目前,阵列微结构主要采用化学刻蚀、铣削、激光增材制造和机械压印等方法加工,这些方法存在制造效率低,微特征尺寸难保证,难以实现大面积阵列制造,成本高等问题。其中,由于常温下金属材料屈服强度高,微介观尺度下摩擦阻力增大、模具磨损加剧等诸多问题,使得以传统冷压成形方法为主的机械压印制造的阵列微结构充填一致性和表面光洁度差,构件残余应力大,微观组织分布不均匀。虽然通过加热可以避免冷压印中的问题,但加热装置与保温设备增大了能量消耗和工艺复杂性。Large-area array microstructures play an important role in aviation, aerospace, electronics, medical and agricultural fields. At present, the array microstructures are mainly processed by chemical etching, milling, laser additive manufacturing and mechanical imprinting, etc. These methods have the problems of low manufacturing efficiency, difficulty in guaranteeing the size of micro-features, difficulty in realizing large-area array fabrication, and high cost. Among them, due to the high yield strength of metal materials at room temperature, the increase of frictional resistance at the micro-mesoscopic scale, and the increase of mold wear, etc., the filling consistency of the array microstructures manufactured by mechanical imprinting mainly by the traditional cold-pressing forming method is inconsistent. The surface finish is poor, the residual stress of the components is large, and the microstructure distribution is uneven. Although the problems in cold stamping can be avoided by heating, the heating and holding equipment increase energy consumption and process complexity.
另外,辊压成形设备也是以冷压成形为主,主要面向铝合金、铜合金等低强度材料阵列结构的制造,在成形高强合金阵列微结构时也存在制造的阵列微结构充填一致性和表面光洁度差,构件残余应力大,微观组织分布不均匀等上述问题。因此,期望开发一种专用设备来解决高强合金阵列微结构的制造难题。In addition, the roll forming equipment is also mainly cold-pressed, mainly for the manufacture of low-strength material array structures such as aluminum alloys and copper alloys. When forming high-strength alloy array microstructures, there are also the filling consistency and surface of the fabricated array microstructures. The above problems are poor finish, large residual stress of components, and uneven distribution of microstructures. Therefore, it is desirable to develop a dedicated device to solve the fabrication challenges of high-strength alloy array microstructures.
脉冲电流的激励作用可以改变材料的微观物理本质以及宏观变形特性,降低材料变形抗力,提高材料内部的原子活性,改善材料的加工性能和塑性变形能力,具有效率高、成本低、工艺简单以及成形构件性能好、精度高、充填一致性好等优点,是一种绿色制造方法。The excitation effect of pulse current can change the microscopic physical nature and macroscopic deformation characteristics of the material, reduce the deformation resistance of the material, improve the atomic activity inside the material, improve the processing performance and plastic deformation ability of the material, and has the advantages of high efficiency, low cost, simple process and forming. It has the advantages of good component performance, high precision, and good filling consistency, and is a green manufacturing method.
发明内容SUMMARY OF THE INVENTION
为此,本发明提供了一种实现电流辅助成形与辊压工艺集成的电流辅助大面积阵列微结构异步辊压成形设备。该设备能够实现上、下辊转速异步控制及位置精确可调,集成辊压力/电流/温度实时检测等功能,解决了微结构尺寸精度低,加工效率低,微结构充填一致性和表面光洁度差等缺陷,从而实现阵列微结构的精确、高效和成形成性一体化制造。To this end, the present invention provides a current-assisted large-area array microstructure asynchronous roll forming device that realizes the integration of current-assisted forming and rolling process. The equipment can realize asynchronous control of the upper and lower roll speeds and precise adjustment of the position, and integrate the functions of real-time detection of roll pressure/current/temperature, which solves the problem of low microstructure dimensional accuracy, low processing efficiency, and poor microstructure filling consistency and surface finish. and other defects, so as to achieve precise, efficient and formative integrated fabrication of array microstructures.
本发明提供了一种电流辅助大面积阵列微结构异步辊压成形设备,包括机架平台、轧辊机构、调节机构、驱动装置及加电装置;The invention provides a current-assisted large-area array microstructure asynchronous roll forming equipment, comprising a frame platform, a roll mechanism, an adjustment mechanism, a drive device and a power-on device;
所述轧辊机构包括主动辊、从动辊、主动轴、从动轴和支撑组件,所述主动辊表面设置有阵列微结构并固定安装于所述主动轴上,所述主动轴通过所述支撑组件平置于所述机架平台的上方;所述从动辊固定安装于所述从动轴上,所述从动轴通过所述支撑组件平置于所述机架平台的上方;所述主动辊与所述从动辊平行设置且两者之间具有可调节间隙;The roll mechanism includes a driving roll, a driven roll, a driving shaft, a driven shaft and a support assembly, the surface of the driving roll is provided with an array microstructure and is fixedly installed on the driving shaft, and the driving shaft passes through the support The assembly is placed on the top of the frame platform; the driven roller is fixedly installed on the driven shaft, and the driven shaft is placed on the top of the frame platform through the support assembly; the The driving roller and the driven roller are arranged in parallel with an adjustable gap therebetween;
所述调节机构与所述主动轴连接,以便调节所述主动辊与所述从动辊之间间隙大小;The adjusting mechanism is connected with the driving shaft, so as to adjust the size of the gap between the driving roller and the driven roller;
所述驱动装置包括用于驱动所述主动轴带动所述主动辊转动的主动辊驱动组件,以及用于驱动所述从动轴带动所述从动辊转动的从动辊驱动组件,所述主动轴与所述从动抽的转动方向相反;The driving device includes a driving roller driving component for driving the driving shaft to drive the driving roller to rotate, and a driven roller driving component for driving the driven shaft to drive the driven roller to rotate. The axis is opposite to the rotation direction of the driven pump;
所述加电组件包括脉冲电源、正极加电组件和负极加电组件,所述正极加电组件的一端与所述主动轴连接,另一端连接所述脉冲电源;所述负极加电组件的一端与所述从动轴连接,另一端连接所述脉冲电源。The power-on assembly includes a pulse power source, a positive electrode power-on assembly and a negative electrode power-on assembly. One end of the positive electrode power-on assembly is connected to the driving shaft, and the other end is connected to the pulse power supply; one end of the negative electrode power-on assembly It is connected with the driven shaft, and the other end is connected with the pulse power supply.
在一些实施例中,所述调节机构可以包括蜗轮、蜗杆、偏心轮和驱动电机,所述驱动电机输出端与所述蜗杆连接,所述蜗杆与所述蜗轮啮合,所述蜗轮与所述偏心轮的外缘固定连接,所述偏心轮的中心凸缘与所述支撑组件转动连接,所述支撑组件上设置有贯穿的弧形导向槽,所述主动轴延伸穿过所述弧形导向槽与所述偏心轮的偏心孔连接,所述主动轴与所述弧形导向槽的槽面转动连接且能够沿着所述弧形导向槽移动;所述蜗轮带动所述偏心轮在垂直于所述主动辊的平面内绕中心凸缘转动,所述弧形导向槽、所述涡轮以及所述偏心轮同圆心。In some embodiments, the adjustment mechanism may include a worm gear, a worm, an eccentric, and a drive motor, the output end of the drive motor is connected to the worm, the worm meshes with the worm, and the worm is connected to the eccentric The outer edge of the wheel is fixedly connected, the central flange of the eccentric wheel is rotatably connected with the support assembly, the support assembly is provided with a through arc guide groove, and the driving shaft extends through the arc guide groove Connected with the eccentric hole of the eccentric wheel, the driving shaft is rotatably connected with the groove surface of the arc-shaped guide groove and can move along the arc-shaped guide groove; the worm gear drives the eccentric wheel in a direction perpendicular to the The driving roller rotates around the center flange in the plane, and the arc guide groove, the turbine and the eccentric wheel are concentric.
在一些实施例中,所述主动辊驱动机构可以包括第一电机、第一齿轮、第二齿轮以及第一传动轴,所述第一电机固定安装于所述机架平台上,所述第一电机输出端通过所述第一传动轴与所述第一齿轮连接,所述第二齿轮与所述主动轴连接且与所述第一齿轮啮合,所述第一齿轮(16)和所述第二齿轮(17)的啮合深度和角度与所述主动辊与所述从动辊之间的间隙可调节范围相等;In some embodiments, the driving mechanism of the driving roller may include a first motor, a first gear, a second gear and a first transmission shaft, the first motor is fixedly installed on the frame platform, the first The motor output end is connected with the first gear through the first transmission shaft, the second gear is connected with the driving shaft and meshes with the first gear, the first gear (16) and the first gear The meshing depth and angle of the second gear (17) are equal to the adjustable range of the gap between the driving roller and the driven roller;
所述从动辊驱动机构可以包括第二电机、第三齿轮、第四齿轮以及第二传动轴,所述第二电机固定安装于所述机架平台上,所述第二电机输出端通过所述第二传动轴与所述第三齿轮连接,所述第四齿轮与所述从动轴连接且与所述第三齿轮啮合。The driven roller driving mechanism may include a second motor, a third gear, a fourth gear and a second transmission shaft, the second motor is fixedly installed on the frame platform, and the output end of the second motor passes through the The second transmission shaft is connected with the third gear, and the fourth gear is connected with the driven shaft and meshes with the third gear.
在一些实施例中,所述正极加电组件包括正极加电模具及正极电缆,所述正极加电模具的一端与所述主动轴连接,所述正极电缆的一端连接所述脉冲电源,另一端与所述正极加电模具的另一端连接;所述负极加电组件包括负极加电模具及负极电缆,所述负极加电模具的一端与从动轴连接,所述负极电缆的一端连接所述脉冲电源,另一端与所述负极加电模具的另一端连接。In some embodiments, the positive power-on assembly includes a positive power-on mold and a positive cable, one end of the positive power-on mold is connected to the drive shaft, one end of the positive cable is connected to the pulse power supply, and the other end is connected to the pulse power supply. connected with the other end of the positive power-on mold; the negative power-on assembly includes a negative power-on mold and a negative cable, one end of the negative power-on mold is connected to the driven shaft, and one end of the negative cable is connected to the The other end of the pulse power supply is connected with the other end of the negative electrode electrification mold.
在一些实施例中,所述传感装置可以包括编码器、两个位移传感器、力传感器,温度传感器和自控台,所述编码器设置在所述偏心轮的侧边,用于检测所述偏心轮的偏转角度,以根据检测到的偏转角度控制所述偏心轮的旋转;两个位移传感器分别设置在所述主动轴和所述从动轴上,用于检验所述主动辊和所述从动辊以相互接触为起点所移动的距离,以便得到被辊压物的厚度;所述力传感器和所述温度传感器设置在所述从动辊上,以测量辊压力和温度;通过所述编码器、两个位移传感器、所述力传感器,所述温度传感器所收集到的数据呈现在所述自控台的显示屏上。In some embodiments, the sensing device may include an encoder, two displacement sensors, a force sensor, a temperature sensor and an automatic console, and the encoder is arranged on the side of the eccentric wheel for detecting the eccentricity The deflection angle of the wheel is used to control the rotation of the eccentric wheel according to the detected deflection angle; two displacement sensors are respectively arranged on the driving shaft and the driven shaft to check the driving roller and the driven shaft. The distance that the driven rollers move from mutual contact to obtain the thickness of the object to be rolled; the force sensor and the temperature sensor are arranged on the driven roller to measure the roller pressure and temperature; through the coding The data collected by the controller, two displacement sensors, the force sensor, and the temperature sensor are presented on the display screen of the automatic console.
在一些实施例中,所述机架平台可以包括机架和固定安装在所述机架上的平台,所述机架包括型材焊接的三个结构相同的小型机架模块,所述平台由钢板直接切割而成。In some embodiments, the rack platform may include a rack and a platform fixedly mounted on the rack, the rack includes three small rack modules of the same structure welded by profiles, and the platform is made of steel plates cut directly.
在一些实施例中,所述支撑组件包括板对板垂直安装于所述机架平台上的第一固定板、第二固定板和第三固定板,所述主动轴两端分别转动连接于并延伸穿过第一固定板和第二固定板,所述从动轴两端分别转动连接于并延伸穿过第一固定板和第三固定板;In some embodiments, the support assembly includes a first fixing plate, a second fixing plate and a third fixing plate that are vertically mounted on the rack platform, and the two ends of the driving shaft are respectively rotatably connected to and parallel to each other. extending through the first fixing plate and the second fixing plate, the two ends of the driven shaft are respectively rotatably connected to and extending through the first fixing plate and the third fixing plate;
所述第一固定板和所述第二固定板在上端设置有三个支撑柱,各支撑柱两端分别与第一固定板和第二固定板固定连接。The first fixing plate and the second fixing plate are provided with three supporting columns at the upper ends, and the two ends of each supporting column are respectively fixedly connected to the first fixing plate and the second fixing plate.
在一些实施例中,所述第一固定板、所述第二固定板和所述第三固定板均可由绝缘耐高温电木板制成。In some embodiments, the first fixing plate, the second fixing plate and the third fixing plate can all be made of insulating high temperature resistant bakelite.
在一些实施例中,所述主动轴和所述从动轴分别通过轴承与所述支撑组件转动连接,所述主动轴和所述从动轴分别与所述轴承的内圈连接,所述轴承的外圈与所述支撑组件连接。In some embodiments, the driving shaft and the driven shaft are respectively rotatably connected with the support assembly through bearings, the driving shaft and the driven shaft are respectively connected with the inner ring of the bearing, and the bearing The outer ring is connected with the support assembly.
在一些实施例中,通过所述加电组件施加的电流从所述主动轴(6)接入,从所述从动轴(7)引出,所述主动轴(6)和所述轴承(5)的内圈之间可以设置有绝缘密封件,所述从动轴(7)和所述轴承(5)的内圈之间可以设置有绝缘密封件,以避免电流引入到所述机架平台。In some embodiments, the current applied through the power-on assembly is introduced from the drive shaft (6) and drawn out from the driven shaft (7), the drive shaft (6) and the bearing (5) An insulating seal may be provided between the inner rings of the ), and an insulating seal may be provided between the driven shaft (7) and the inner ring of the bearing (5) to avoid the introduction of current into the rack platform .
本发明的有益效果:Beneficial effects of the present invention:
1)本发明将电流场引入到阵列微结构异步辊压成形工艺中,利用电致塑性和热效应机制降低材料变形抗力,改善微观组织性能,适用于难变形合金大面积阵列微结构的高效、精密和形性一体制造。1) The present invention introduces the current field into the asynchronous roll forming process of the array microstructure, uses the electroplasticity and thermal effect mechanism to reduce the deformation resistance of the material, improves the microstructure and properties, and is suitable for the high-efficiency and precision of the large-area array microstructure of the hard-to-deform alloy. Manufactured with shape and form.
2)本发明采用卧式设计,可实现上、下辊转速异步控制及下压位置精确可调,具有集辊压成形、校直于一体的特点;2) The present invention adopts a horizontal design, which can realize asynchronous control of the rotation speed of the upper and lower rollers and precise adjustment of the lowering position, and has the characteristics of integrating roll forming and straightening;
3)本发明可更换主动辊,加工不同的微结构尺寸,操作简单,适应不同尺寸微结构的制造需求;3) The present invention can replace the driving roller, process different microstructure sizes, is simple to operate, and adapts to the manufacturing requirements of microstructures of different sizes;
4)本发明可实时监测辊压力、变形温度及激励电流的变化,根据成形件的状态动态调整工艺参数,实现大面积阵列微结构的精确制造。4) The present invention can monitor the changes of roller pressure, deformation temperature and excitation current in real time, dynamically adjust process parameters according to the state of the formed parts, and realize the precise manufacture of large-area array microstructures.
附图说明Description of drawings
图1为本发明实施例的电流辅助大面积阵列微结构异步辊压成形设备的整体结构示意图;1 is a schematic diagram of the overall structure of a current-assisted large-area array microstructure asynchronous roll forming device according to an embodiment of the present invention;
图2为本发明实施例的机架平台组件示意图;2 is a schematic diagram of a rack platform assembly according to an embodiment of the present invention;
图3为本发明实施例的轧辊机构示意图;3 is a schematic diagram of a roller mechanism according to an embodiment of the present invention;
图4为本发明实施例的调节机构示意图;4 is a schematic diagram of an adjustment mechanism according to an embodiment of the present invention;
图5为本发明实施例的驱动装置示意图;5 is a schematic diagram of a driving device according to an embodiment of the present invention;
图6为本发明实施例的加电装置示意图。FIG. 6 is a schematic diagram of a power-up device according to an embodiment of the present invention.
附图中:In the attached picture:
1-机架;2-平台;3-主动辊;4-从动辊;5-轴承;6-主动轴;7-从动轴;8-支撑组件;8-1-第一固定板;8-2-第二固定板;8-3-第三固定板;9-角架;10-蜗轮;11-蜗杆;12-偏心轮;13-驱动电机;14-轴承座;15-第一电机;16-第一齿轮;17-第二齿轮;18-电机座;18’-第二电机座;19-第一传动轴;19’-第二传动轴;20-第二电机;21-第三齿轮;22-第四齿轮;23-脉冲电源;24-正极加电模具;25-正极电缆;26-负极加电模具;27-负极电缆;28-自控台。1-frame; 2-platform; 3-drive roller; 4-drive roller; 5-bearing; 6-drive shaft; 7-drive shaft; 8-support assembly; 8-1-first fixing plate; 8 -2-Second fixed plate; 8-3-Third fixed plate; 9-Angle frame; 10-Worm gear; 11-Worm; 12-Eccentric wheel; 13-Drive motor; 14-Bearing seat; 15-First motor ; 16-first gear; 17-second gear; 18-motor base; 18'-second motor base; 19-first drive shaft; 19'-second drive shaft; 20-second motor; 21-th Three gears; 22- fourth gear; 23- pulse power supply; 24- positive power-on mold; 25- positive cable; 26- negative power-on mold; 27- negative cable; 28- automatic console.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施例对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本发明的实施例及实施例中的特征可以相互组合。In order to understand the above objects, features and advantages of the present invention more clearly, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present invention and the features in the embodiments may be combined with each other under the condition of no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited by the specific details disclosed below. Example limitations.
如图1所示,本发明的电流辅助大面积阵列微结构异步辊压成形设备包括机架平台组件,轧辊机构,调节机构,驱动装置,加电装置及传感装置。其中,驱动装置安装在机架平台组件上,轧辊机构与机架平台组件固定安装,调节机构与轧辊机构连接,轧辊机构和加电装置连接,传感装置安装在轧辊机构上。As shown in FIG. 1 , the current-assisted large-area array microstructure asynchronous roll forming equipment of the present invention includes a frame platform assembly, a roll mechanism, an adjustment mechanism, a driving device, a power-on device and a sensing device. The driving device is installed on the frame platform assembly, the roll mechanism is fixedly installed with the frame platform assembly, the adjustment mechanism is connected with the roll mechanism, the roll mechanism is connected with the power-on device, and the sensing device is installed on the roll mechanism.
如图2所示,机架平台组件包括机架1和固定安装在机架1上的平台2,其中,为方便拆卸,机架1包括型材焊接的三个结构相同的小型机架模块,平台2由钢板直接切割而成,机架1和平台2通过螺栓连接。As shown in Fig. 2, the rack platform assembly includes a
如图1和3所示,轧辊机构包括主动辊3、从动辊4、轴承5、主动轴6、从动轴7、第一固定板8-1、第二固定板8-2、第三固定板8-3和角架9,其中,三个固定板通过角架9以板对板的形式垂直安装于平台2上,并且第一固定板8-1和第二固定板8-2的平面上均设置有贯穿的弧形导向槽,以与调节机构配合,实现主动辊3与从动辊4之间间隙的调节,后面将进行详细说明。如图所示,主动辊3表面设置有所需阵列微结构并且其通过过盈配合连接在主动轴6上,主动轴6的两端通过轴承5分别与第一固定板8-1和第二固定板8-2连接,轴承5的内圈与主动轴6过盈配合连接,轴承5的外圈通过间隙配合固定在第一固定板8-1和第二固定板8-2上。从动辊4通过过盈配合连接在从动轴7上,从动轴7的两端通过轴承5分别与第一固定板8-1和第三固定板8-3连接,轴承5的内圈与从动轴7过盈配合连接,轴承5的外圈通过间隙配合固定在第一固定板8-1和第三固定板8-3上。主动辊3与从动辊4平置于平台2的上方且相互平行设置同时两者之间设置有可调节间隙,主动辊3和从动辊4对位于两者间隙内的被辊压物进行辊压。As shown in Figures 1 and 3, the roll mechanism includes a driving
应该理解,若需要,主动轴6和从动轴7可以同时连接于同样的两个固定板上,或者,两者可以分别连接于不同的两个固定板上。It should be understood that, if necessary, the driving
特别地,主动轴6和轴承5的内圈之间设置有绝缘密封件,从动轴7和轴承5的内圈之间设置有绝缘密封件,以保证通过加电组件施加的电流只经过主动轴6、主动辊3、从动轴7、从动辊4,不会影响例如齿轮、电机、机架1和平台2等部件,防止出现安全问题。In particular, an insulating seal is arranged between the driving
优选地,第一固定板8-1和第二固定板8-2上端可以通过三个支撑柱加固且便于安装。优选地,第一固定板8-1、第二固定板8-2和第三固定板8-3均由绝缘高温电木板加工而成,以适用于不同电流密度的辊压成形。Preferably, the upper ends of the first fixing plate 8-1 and the second fixing plate 8-2 can be reinforced by three support columns and are easy to install. Preferably, the first fixing plate 8-1, the second fixing plate 8-2 and the third fixing plate 8-3 are all processed from insulating high temperature bakelite, so as to be suitable for roll forming with different current densities.
调节机构用于调节主动辊3与从动辊4之间的间隙,以使本发明能够适用于不同深度微沟槽、不同厚度板材的加工制造。为保证主动辊3平行移动,在主动轴6两侧各设置一个调节机构,两侧的调节机构相同,为避免赘述,下面仅以一侧来说明。如图1所示(仅示出一侧调节机构),调节机构包括蜗轮10、蜗杆11、偏心轮12、驱动电机13及轴承座14,其中,偏心轮12的中心凸缘通过轴承5与主动辊驱动组件的传动轴间隙配合固定,驱动电机13与第一固定板8-1通过螺钉固定,轴承座14与第一固定板8-1通过螺钉连接,蜗轮10与偏心轮12的外周固定啮合连接,蜗轮10与蜗杆11啮合设置,蜗杆11与轴承座14通过轴承5间隙配合固定,驱动电机13与蜗杆11通过轴孔间隙配合连接,主动轴6穿过第一固定板8-1上的弧形导向槽,与偏心轮12的偏心孔通过轴承5间隙配合连接。在间隙调节过程中,驱动电机13带动蜗杆11沿平行于平台2且垂直于主动轴6的方向转动,以带动蜗轮10在垂直于主动辊3及主动轴6的平面内转动,蜗轮10带动偏心轮12在该平面内绕旋转中心(即偏心轮12的中心凸缘)转动,进而带动主动轴6沿弧形导向槽滑动,以调节主动轴6与从动轴7之间的相对距离,从而调节主动辊3与从动辊4之间的间隙。The adjusting mechanism is used to adjust the gap between the driving
特别地,弧形导向槽、涡轮10以及偏心轮12同圆心。In particular, the arc guide groove, the
此外,本发明分别采用主动辊驱动组件来驱动主动轴6带动主动辊3转动,以及采用从动辊驱动组件来驱动从动轴7带动从动辊4转动,这样两辊轮可以由两个伺服电机单独驱动,从而实现异步辊轧,集成形、校直于一体。如图5所示,主动辊驱动组件包括第一电机15、第一齿轮16、第二齿轮17、第一电机座18及第一传动轴19。其中,第一电机座18与平台2通过螺钉固定,第一电机15与第一电机座18通过轴孔间隙配合定位和螺钉固定,第一传动轴19与第一电机座18通过螺栓连接,第一传动轴19与第一固定板8通过轴承5连接,第一齿轮16与第一传动轴19间隙配合连接,第一齿轮16与第二齿轮17啮合设置,主动轴6与第二齿轮17配合连接且中间设置有密封件,使得第二齿轮17可以随着主动轴6沿固定板上的弧形导向槽移动。特别地,第一齿轮16与第二齿轮17的啮合深度和角度与主动辊3和从动辊4之间间隙的可调节范围的大小相等。在驱动过程中,第一齿轮16以第一传动轴19为转轴,第一电机15驱动第一齿轮16转动,第一齿轮16带动第二齿轮17转动,从而第二齿轮17带动主动轴6转动。In addition, the present invention adopts the driving roller drive assembly to drive the
从动辊驱动组件包括第二电机20、第三齿轮21、第四齿轮22、第二电机座18’及第二传动轴19’,同样,第二电机座18’与平台2通过螺钉固定,第二电机20与第二电机座18’通过轴孔间隙配合定位和螺钉固定,第二传动轴19’与第二电机座18’通过螺栓连接,第三齿轮21与第二传动轴19’间隙配合连接,第三齿轮21与第四齿轮22啮合设置,从动轴7与第四齿轮22配合连接。在驱动过程中,第三齿轮21以第二传动轴19’为转轴;第二电机20驱动第三齿轮21转动,第三齿轮21带动第四齿轮22转动,从而第四齿轮22带动从动轴7转动。特别地,主动轴6与从动抽7的转动方向相反。The driven roller drive assembly includes a
本发明的加电组件用于在金属零件辊压变形区施加电场,在本实施例中,轧辊机构的两端各设置一组加电组件,为了避免赘述,下面仅以一侧来说明。如图6所示,加电组件包括脉冲电源23、正极加电模具24、正极电缆25、负极加电模具26及负极电缆27,其中,正极加电模具24与主动轴6通过螺纹连接,正极电缆25的一端连接脉冲电源23,另一端与正极加电模具24通过螺栓和螺母固定连接;负极加电组件包括,负极加电模具26与从动轴7通过螺纹连接,负极电缆27的一端连接脉冲电源23,电流依次流过正极电缆20、正极加电模具19、主动轴6、主动辊3、金属工件、从动辊4、从动轴7、负极加电模具21和负极电缆22。The power-on assembly of the present invention is used to apply an electric field in the rolling deformation area of the metal part. In this embodiment, a set of power-on assemblies is provided at each end of the rolling mechanism. To avoid repetition, only one side is described below. As shown in FIG. 6 , the power-on assembly includes a
最后,本发明的传感装置包括编码器、位移传感器、力传感器、温度传感器和自控台28,如图1所示。编码器设置在偏心轮12的侧边,用于检测偏心轮12的偏转角度,以根据偏转角度控制偏心轮12的旋转;位移传感器分别设置在主动轴6和从动轴7上,用于检验主动辊3和从动辊4以相互接触为起点所移动的距离,从而得到被辊压金属工件的厚度;力传感器和温度传感器设置在从动辊4上,测量辊压力和温度;所收集到的数据呈现在自控台28的显示屏上。Finally, the sensing device of the present invention includes an encoder, a displacement sensor, a force sensor, a temperature sensor, and an
下面通过本发明的成形设备的使用方法来进一步说明本发明,具体步骤如下:The present invention is further described below through the use method of the forming equipment of the present invention, and the specific steps are as follows:
1)将上述各部分零件按照如图1所示安装;1) Install the above parts as shown in Figure 1;
2)根据所需要加工的金属工件的厚度,启动驱动电机13,带动蜗杆11转动,使蜗轮10转动,带动偏心轮12转动,从而带动主动轴6升/降;2) According to the thickness of the metal workpiece to be processed, start the driving
3)调整完毕后,关闭驱动电机13,将金属工件安装在夹具上,使金属工件放在主动辊3和从动辊4之间并刚好接触;3) After the adjustment is completed, turn off the
4)打开脉冲电源23;4) Turn on the
5)启动第一电机15和第二电机20,调整电动机转速,得到所需的辊压速度,待温度稳定后开始电流辅助阵列微结构辊压成形实验。5) Start the
利用本发明所设计的电流辅助大面积阵列微结构异步辊压成形设备加工出的微沟槽结构,优良的性能,可以应用在紧凑快速强换热器上,在保证加工精度的同时大幅降低了成本。The micro-groove structure processed by the current-assisted large-area array micro-structure asynchronous roll forming equipment designed by the present invention has excellent performance and can be applied to a compact, fast and strong heat exchanger, which greatly reduces the processing accuracy while ensuring the processing accuracy. cost.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在本发明中,术语“第一”、“第二”、“第三”、“第四”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the present invention, the terms "first", "second", "third", and "fourth" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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CN115058560B (en) * | 2022-04-14 | 2023-10-24 | 太原理工大学 | Post-processing device for plate and strip pulse current and application method |
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Application publication date: 20200818 |