CN111545591A - Manufacturing, forming and processing method of double-layer composite aluminum foil air pipe - Google Patents

Manufacturing, forming and processing method of double-layer composite aluminum foil air pipe Download PDF

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Publication number
CN111545591A
CN111545591A CN202010425557.5A CN202010425557A CN111545591A CN 111545591 A CN111545591 A CN 111545591A CN 202010425557 A CN202010425557 A CN 202010425557A CN 111545591 A CN111545591 A CN 111545591A
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China
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aluminum foil
arrangement
compression
auxiliary
air pipe
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CN202010425557.5A
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Chinese (zh)
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王清伟
苏美琳
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Duct Arrangements (AREA)

Abstract

The invention relates to a manufacturing, forming and processing method of a double-layer composite aluminum foil air pipe, which uses manufacturing, forming and processing equipment of the double-layer composite aluminum foil air pipe, wherein the manufacturing, forming and processing equipment of the double-layer composite aluminum foil air pipe comprises a base, a plurality of arranging devices and compression devices, the arranging devices are uniformly arranged on the upper surface of the base, the compression devices are arranged on the arranging devices, and the compression devices are connected through belt transmission. The invention can solve the following problems existing in the warehousing of the aluminum foil air pipe which is just produced at present: because the aluminum foil air pipe just produced is long in length, if the aluminum foil air pipe is not compressed, the aluminum foil air pipe is put into a warehouse for storage, the occupied area of the aluminum foil air pipe on the warehouse is large, and the storage quantity of the warehouse is reduced; the aluminum foil air pipe can not be well compressed according to the appearance of the aluminum foil air pipe, so that after the compressed aluminum foil air pipe is expanded again, the surface of the aluminum foil is too much folded, and the aluminum foil crease can be seriously cracked, thereby influencing the use value of the aluminum foil air pipe.

Description

Manufacturing, forming and processing method of double-layer composite aluminum foil air pipe
Technical Field
The invention relates to the field of air duct processing, in particular to a method for manufacturing, forming and processing a double-layer composite aluminum foil air duct.
Background
The aluminum foil air pipe is made of stretched pure aluminum foil and is formed by spirally, continuously, tightly and clamping. Because the aluminum material has oxidation property, a layer of glue is coated to isolate the aluminum material from generating oxidation reaction with oxygen in the air during production; it is mainly used for: air supply, including ventilation, such as fresh air supply and exhaust; cold air is sent, most commonly, the pipeline of the central air conditioner needs to be added with heat insulation materials; oil smoke is discharged, and a large amount of oil smoke is generated in kitchens of restaurants, restaurants and hotels and needs to be discharged; dust removal, wherein a special dust removal device is needed for removing much dust in some factory production workshops, and an aluminum foil air pipe can be used for a pipeline with larger air flow; bulk materials are conveyed, loose particles need to be conveyed in the production process of some factories, and particularly, aluminum foil air pipes such as foamed plastic particles with low specific gravity are low in manufacturing cost and good in effect.
After the aluminum foil air pipe is manufactured by a general factory aluminum foil air pipe manufacturing factory, the aluminum foil air pipe needs to be put in storage and stored, and the aluminum foil air pipe needs to be sold and then taken out from a warehouse, so that the aluminum foil air pipe which is just produced is put in storage at present, and the following problems exist: because the aluminum foil air pipe just produced is long in length, if the aluminum foil air pipe is not compressed, the aluminum foil air pipe is put into a warehouse for storage, the occupied area of the aluminum foil air pipe on the warehouse is large, and the storage quantity of the warehouse is reduced; when the compression treatment is carried out to the aluminium foil tuber pipe that just produces, can not carry out fine compression according to the appearance of aluminium foil tuber pipe, lead to the aluminium foil tuber pipe after the compression to expand the back again, aluminium foil surface fold is too much, can also make aluminium foil crease department appear breaking seriously to influence the use value of aluminium foil tuber pipe.
Disclosure of Invention
The invention aims to provide a method for manufacturing, forming and processing a double-layer composite aluminum foil air pipe, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a double-deck compound aluminium foil tuber pipe preparation shaping processing method, it has used a double-deck compound aluminium foil tuber pipe preparation shaping processing equipment, and this double-deck compound aluminium foil tuber pipe preparation shaping processing equipment includes base, finishing device and compressor arrangement, adopts above-mentioned double-deck compound aluminium foil tuber pipe preparation shaping processing equipment to make the shaping processing operation when the concrete method as follows to double-deck compound aluminium foil tuber pipe:
step one, preparation operation: debugging the double-layer composite aluminum foil air pipe manufacturing and forming equipment, and preparing aluminum foils and metal strips which are materials required by the aluminum foil air pipe manufacturing;
step two, air duct manufacturing: bending the metal strip in the first step into a spiral shape, covering an aluminum foil on the surface of the spiral metal strip by using an air pipe manufacturing machine, and then continuously and tightly clamping;
step three, anti-oxidation treatment: performing anti-oxidation treatment on the inner and outer surfaces of the aluminum foil air pipe manufactured in the step two;
step four, compression treatment: firstly, using a finishing device to finish the appearance of the aluminum foil air pipe subjected to the anti-oxidation treatment in the third step, and then using a compression device to compress the aluminum foil air pipe;
step five, stacking and warehousing: stacking the aluminum foil air pipes compressed in the fourth step, and then putting the aluminum foil air pipes in a warehouse;
the upper surface of the base is uniformly provided with a plurality of arranging devices, the arranging devices are all provided with compressing devices, and the compressing devices are connected through belt transmission; wherein:
the finishing device comprises a finishing bottom plate, a finishing slideway, a finishing slider, a finishing lead screw, a finishing motor, a fixing unit, a finishing shaft lever, a finishing support rod, a finishing loop bar, an auxiliary unit and a finishing unit, wherein the finishing slideway is arranged in the middle of the upper surface of the finishing bottom plate, the finishing slider is arranged on the slideway in the finishing slideway, the finishing lead screw is arranged between the front end and the rear end of the finishing slideway, the finishing slider is connected with the finishing lead screw through thread fit, the finishing motor is arranged at the upper end of the finishing slider, the fixing unit is arranged on an output shaft at one end of the finishing motor, the finishing shaft lever is arranged at the other end of the finishing motor, the finishing support rod is arranged at the rear end of the finishing slideway, the finishing loop bar is arranged at the upper end of the finishing support rod through a bearing, the, the front end of the arranging bottom plate and the front end of the auxiliary unit are vertically and symmetrically provided with arranging units;
the compression device comprises a compression support plate, a compression motor, a compression slide way, a compression slider, a compression lead screw, a compression cylinder, a compression support rod and a clamping assembly, the arrangement bottom plate rear end is provided with the compression support plate, the compression motor is installed on the left side of the upper end of the compression support plate, the lower surface of the compression support plate is provided with the compression slide way, a front sliding block and a rear sliding block are symmetrically installed in the compression slide way in a sliding mode, the compression lead screw is installed between the front end and the rear end of the compression slide way, an output shaft of the compression motor is connected with the compression lead screw, the compression slider is connected with the compression lead screw in.
As a further scheme of the invention: the fixed unit comprises a shuttle-shaped support plate, a fixed cylinder, a fixed support plate, a fixed support block and an anti-skid lug, the shuttle-shaped support plate is installed on an output shaft at one end of the arranging motor, the fixed cylinder is installed on the shuttle-shaped support plate in an up-down symmetrical mode, the fixed support plate is installed at the front end of the fixed cylinder, the fixed support plate is provided with the fixed support block through a support spring, and the anti-skid lug is arranged on the surface of the fixed support block.
As a further scheme of the invention: the auxiliary unit comprises auxiliary supporting plates, auxiliary slideways, auxiliary sliders, auxiliary lead screws, auxiliary supporting rods, an arc-shaped frame body and auxiliary rollers, the auxiliary supporting plates are mounted on the lower surfaces of the compression supporting plates, the auxiliary slideways are symmetrically arranged on the front and back of the lower surfaces of the auxiliary supporting plates, the auxiliary sliders are symmetrically mounted in the auxiliary slideways in the left and right directions, the auxiliary supporting rods are mounted at the lower ends of the auxiliary sliders, the auxiliary supporting plates located on the same side of the auxiliary supporting plates are connected with the arc-shaped frame body through compression springs, and the.
As a further scheme of the invention: the arrangement unit comprises an arrangement bolt, a spherical block, a clamping pin, a clamping groove and an arrangement wheel, the spherical block is installed at the front end of the arrangement bottom plate and the front end of the auxiliary unit through the arrangement bolt, a plurality of installation holes are evenly formed in the lower end face of the spherical block, the clamping pin is installed in the installation holes through a supporting spring, the clamping groove is sleeved on the outer surface of the spherical block in a sliding mode, a plurality of grooves are evenly formed in the inner surface of the clamping groove, the front end of the clamping pin is in contact with the grooves, and the arrangement wheel is installed at the.
As a further scheme of the invention: the centre gripping subassembly includes the centre gripping mainboard, the centre gripping subplate, the cushion, centre gripping branch, the centre gripping fixture block, fixed buckle and activity buckle, on the opposite face of two centre gripping branches, install centre gripping mainboard and centre gripping subplate respectively, all install the cushion in the centre gripping mainboard and the centre gripping subplate opposite face, centre gripping branch is installed through the nut at centre gripping mainboard both ends, a plurality of mounting hole has evenly been seted up to centre gripping branch top and bottom, install the centre gripping fixture block through supporting spring in the mounting hole, centre gripping subplate longitudinal symmetry is provided with fixed buckle, movable buckle is installed through the bolt in the fixed buckle outside, the fixed slot has been seted up to the symmetry on fixed buckle and the activity buckle opposite.
As a further scheme of the invention: a plurality of mounting holes are formed in the surface of the auxiliary roller, and auxiliary balls are connected in the mounting holes through supporting springs.
Compared with the prior art, the invention has the following advantages:
the method can solve the following problems when the aluminum foil air pipe which is just produced is put in storage at present: because the aluminum foil air pipe just produced is long in length, if the aluminum foil air pipe is not compressed, the aluminum foil air pipe is put into a warehouse for storage, the occupied area of the aluminum foil air pipe on the warehouse is large, and the storage quantity of the warehouse is reduced; when the aluminum foil air pipe which is just produced is compressed, the aluminum foil air pipe cannot be well compressed according to the appearance of the aluminum foil air pipe, so that after the compressed aluminum foil air pipe is expanded again, the surface of the aluminum foil is excessively wrinkled, and the crease of the aluminum foil can be seriously cracked, thereby influencing the use value of the aluminum foil air pipe;
when the device disclosed by the invention is used for compressing the aluminum foil air pipes, a plurality of groups of compression devices are designed to simultaneously compress the aluminum foil air pipes, so that the compression efficiency of the aluminum foil air pipes is effectively improved, and the whole production efficiency of the aluminum foil air pipes is also effectively improved; the arrangement devices are arranged on each group of compression devices, so that the surfaces of the aluminum foil air pipes to be subjected to compression treatment can be treated, the aluminum foils can be compressed along one crease, and the aluminum foils on the surfaces are prevented from being excessively creased when the aluminum foil air pipes are opened after being compressed, so that the use value of the aluminum foil air pipes is influenced;
the clamping assembly designed by the invention can clamp and fix the aluminum foil air pipe after the aluminum foil air pipe is compressed by the compression device, so that the aluminum foil air pipe is prevented from being loosened in the storage or transportation process to damage the aluminum foil air pipe and influence the use value of the aluminum foil air pipe.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic elevational cross-sectional plan view of the present invention;
FIG. 4 is a side cross-sectional plan view of the present invention;
FIG. 5 is a schematic cross-sectional plan view of the collating unit of the present invention;
FIG. 6 is a schematic cross-sectional plan view of an auxiliary roller of the present invention;
fig. 7 is a cross-sectional plan view of the clamping assembly of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 7.
The utility model provides a double-deck compound aluminium foil tuber pipe preparation shaping processing method, it has used a double-deck compound aluminium foil tuber pipe preparation shaping processing equipment, and this double-deck compound aluminium foil tuber pipe preparation shaping processing equipment includes base 1, finishing device 2 and compressor arrangement 3, adopts above-mentioned double-deck compound aluminium foil tuber pipe preparation shaping processing equipment to carry out the preparation shaping processing operation to double-deck compound aluminium foil tuber pipe concrete method as follows:
step one, preparation operation: debugging the double-layer composite aluminum foil air pipe manufacturing and forming equipment, and preparing aluminum foils and metal strips which are materials required by the aluminum foil air pipe manufacturing;
step two, air duct manufacturing: bending the metal strip in the first step into a spiral shape, covering an aluminum foil on the surface of the spiral metal strip by using an air pipe manufacturing machine, and then continuously and tightly clamping;
step three, anti-oxidation treatment: performing anti-oxidation treatment on the inner and outer surfaces of the aluminum foil air pipe manufactured in the step two;
step four, compression treatment: firstly, using a finishing device 2 to finish the appearance of the aluminum foil air pipe subjected to the anti-oxidation treatment in the third step, and then using a compression device 3 to compress the aluminum foil air pipe;
step five, stacking and warehousing: stacking the aluminum foil air pipes compressed in the fourth step, and then putting the aluminum foil air pipes in a warehouse;
a plurality of arranging devices 2 are uniformly arranged on the upper surface of the base 1, the compressing devices 3 are arranged on the arranging devices 2, and the compressing devices 3 are in transmission connection through belts; wherein:
the arrangement device 2 comprises an arrangement bottom plate 2a, an arrangement slide way 2b, an arrangement slide block 2c, an arrangement lead screw 2d, an arrangement motor 2e, a fixing unit 2f, an arrangement shaft lever 2g, an arrangement support rod 2h, an arrangement loop bar 2i, an auxiliary unit 2j and an arrangement unit 2k, the arrangement slide way 2b is arranged in the middle of the upper surface of the arrangement bottom plate 2a, the arrangement slide block 2c is arranged on the inner slide way of the arrangement slide way 2b, the arrangement lead screw 2d is arranged between the front end and the rear end of the arrangement slide way 2b, the arrangement slide block 2c is connected with the arrangement lead screw 2d through thread matching, the arrangement motor 2e is arranged at the upper end of the arrangement slide block 2c, the fixing unit 2f is arranged on an output shaft at one end of the arrangement motor 2e, the arrangement shaft lever 2g is arranged at the other end of the arrangement motor 2e, the arrangement support, the finishing shaft rod 2g penetrates through the finishing sleeve rod 2i, the finishing screw rod 2d is in transmission connection with the finishing sleeve rod 2i through a belt, the edge of the upper surface of the finishing bottom plate 2a is provided with an auxiliary unit 2j through a finishing vertical rod, and the front end of the finishing bottom plate 2a and the front end of the auxiliary unit 2j are symmetrically provided with finishing units 2k from top to bottom; during specific work, fixed unit 2f is earlier fixed with aluminium foil tuber pipe one end, then the position of arrangement unit 2k and aluminium foil tuber pipe has been adjusted, the position of adjustment auxiliary unit 2j and aluminium foil tuber pipe again, then start arrangement motor 2e and drive fixed unit 2f and rotate, thereby drive the aluminium foil tuber pipe and rotate between auxiliary unit 2j, the rotation of arrangement motor 2e can drive arrangement loop bar 2i through arrangement axostylus axostyle 2g and rotate, arrangement loop bar 2i drives arrangement lead screw 2d through the belt drive and rotates, arrangement lead screw 2d drives arrangement slider 2c and slides in arrangement slide 2b, make arrangement motor 2e drive aluminium foil tuber pipe pivoted when through fixed unit 2f, can also take the aluminium foil tuber pipe to enter into arrangement auxiliary unit 2 j.
The fixing unit 2f comprises a shuttle-shaped support plate 2f1, a fixing cylinder 2f2, a fixing support plate 2f3, a fixing support block 2f4 and an anti-skid bump 2f5, an output shaft at one end of the finishing motor 2e is provided with the shuttle-shaped support plate 2f1, the shuttle-shaped support plate 2f1 is provided with the fixing cylinder 2f2 in an up-and-down symmetrical manner, the front end of the fixing cylinder 2f2 is provided with a fixing support plate 2f3, the fixing support plate 2f3 is provided with a fixing support block 2f4 through a support spring, and the surface of the fixing support block 2f4 is provided with an anti-skid bump 2f 685; during specific work, the fixed cylinder 2f2 is started, the fixed support plate 2f3 is jacked up until the fixed support plate 2f3 is tightly attached to the inner wall of the aluminum foil air pipe through the fixed support block 2f4 connected with the support spring, and then the arranging motor 2e drives the aluminum foil air pipe to rotate through driving the shuttle-shaped support plate 2f 1.
The auxiliary unit 2j comprises an auxiliary support plate 2j1, an auxiliary slide way 2j2, an auxiliary slide block 2j3, an auxiliary screw rod 2j4, auxiliary support rods 2j5, arc-shaped frame bodies 2j6 and auxiliary rollers 2j7, the auxiliary support plate 2j1 is mounted on the lower surface of the compression support plate 3a, the auxiliary slide ways 2j2 are symmetrically arranged on the lower surface of the auxiliary support plate 2j1 in front and back, the auxiliary slide blocks 2j3 are symmetrically mounted in the auxiliary slide way 2j2 in left and right, the auxiliary support rods 2j5 are mounted at the lower ends of the auxiliary slide blocks 2j3, the arc-shaped frame bodies 2j6 are connected between the auxiliary support plates 2j1 on the same side of the auxiliary support plate 2j1 through compression springs, and the auxiliary rollers 2j 7; during specific work, the auxiliary screw rod 2j4 is rotated to enable the auxiliary sliding block 2j3 to slide relatively in the auxiliary slide way 2j2, the auxiliary sliding block 2j3 drives the arc-shaped frame body 2j6 to draw close to each other through the auxiliary supporting rod 2j5, so that the auxiliary roller 2j7 is in contact with the aluminum foil air pipe, and the aluminum foil air pipe is always in a horizontal state in the rotating process.
The surface of the auxiliary roller 2j7 is provided with a plurality of mounting holes, and the mounting holes are connected with auxiliary balls 2j8 through supporting springs; during specific work, the auxiliary ball 2j8 is designed, so that the aluminum foil air pipe is not influenced no matter the aluminum foil air pipe rotates or moves forwards and backwards after being contacted with the auxiliary roller 2j 7.
The arrangement unit 2k comprises an arrangement bolt 2k1, a spherical block 2k2, a bayonet lock 2k3, a clamping groove 2k4 and an arrangement wheel 2k5, the front end of the arrangement bottom plate 2a and the front end of the auxiliary unit 2j are respectively provided with the spherical block 2k2 through the arrangement bolt 2k1, the lower end face of the spherical block 2k2 is uniformly provided with a plurality of mounting holes, the bayonet lock 2k3 is mounted in the mounting holes through supporting springs, the outer surface of the spherical block 2k2 is sleeved with the clamping groove 2k4 in a sliding manner, the inner surface of the clamping groove 2k4 is uniformly provided with a plurality of grooves, the front end of the bayonet lock 2k3 is in contact with the grooves, and the lower end of the clamping groove 2k4 is provided; when the aluminum foil air duct is rotated, the arrangement bolt 2k1 is rotated to enable the arrangement wheel 2k5 to be attached to an aluminum foil, the aluminum foil air duct is enabled to rotate, one crease can be pressed out of the arrangement wheel 2k5 on the aluminum foil, the aluminum foils on two sides of the crease are leveled, the positions of the clamping grooves 2k4. in the spherical blocks 2k2 can be further shifted, the angle of the arrangement wheel 2k5 in contact with the surface of the aluminum foil is better, the angle of the arrangement wheel 2k5 is adjusted, the clamping pins 2k3 can fix the clamping grooves 2k4, and the problem that the angle of the arrangement wheel 2k5 cannot deviate during operation is guaranteed.
The compression device 3 comprises a compression support plate 3a, a compression motor 3b, a compression slideway 3c, a compression slider 3d, a compression screw rod 3e, a compression cylinder 3f, a compression support rod 3g and a clamping assembly 3h, the rear end of the finishing bottom plate 2a is provided with the compression support plate 3a, the left side of the upper end of the compression support plate 3a is provided with the compression motor 3b, the lower surface of the compression support plate 3a is provided with the compression slideway 3c, the compression slider 3d is symmetrically and slidably arranged in the compression slideway 3c from front to back, the compression screw rod 3e is arranged between the front end and the rear end of the compression slideway 3c, the output shaft of the compression motor 3b is connected with the compression screw rod 3e, the compression slider 3d is connected with the compression screw rod 3e through thread fit, the lower end of the compression slider 3d is connected with; during specific work, the compression motor 3b is started, the compression slide block 3d is driven to relatively slide in the compression slide way 3c through the compression lead screw 3e, the compression support rods 3g are close to each other, the compression cylinder 3f is started to adjust the positions of the compression support rods 3g and the aluminum foil air pipe, the compression assembly 3h can be just opposite to the side face of the aluminum foil air pipe, and finally the aluminum foil air pipe is compressed and clamped and fixed.
The clamping assembly 3h comprises a clamping main plate 3h1, a clamping auxiliary plate 3h2, a cushion 3h3, clamping support rods 3h4, a clamping fixture block 3h5, a fixed buckle 3h6 and a movable buckle 3h7, wherein the clamping main plate 3h1 and the clamping auxiliary plate 3h2 are respectively installed on the opposite surfaces of the two clamping support rods 3h4, the cushion 3h3 is installed in the opposite surfaces of the clamping main plate 3h1 and the clamping auxiliary plate 3h2, the clamping support rods 3h4 are installed at the two ends of the clamping main plate 3h1 through nuts, a plurality of installation holes are evenly formed in the upper surface and the lower surface of the clamping support rod 3h4, the clamping fixture block 3h5 is installed in the installation holes through supporting springs, the fixed buckles 3h6 are symmetrically arranged on the upper surface and the lower surface of the clamping auxiliary plate 3h2, the movable buckle 3h7 is installed on the outer side of the fixed buckle 3h6 through bolts, and fixing grooves are symmetrically; during specific work, compress aluminium foil tuber pipe to last in-process at compression branch 3g, centre gripping branch 3h4 can insert gradually between fixed buckle 3h6 and the activity buckle 3h7, until aluminium foil tuber pipe is compressed completely, centre gripping fixture block 3h5 can with fixed buckle 3h6 and the fixed slot contact of seting up on the activity buckle 3h7 opposite face, prevent that centre gripping branch 3h4 from being strutted by aluminium foil tuber pipe's holding power.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. The utility model provides a double-deck compound aluminium foil tuber pipe preparation shaping processing method, its has used a double-deck compound aluminium foil tuber pipe preparation shaping processing equipment, and this double-deck compound aluminium foil tuber pipe preparation shaping processing equipment includes base (1), finishing device (2) and compressor arrangement (3), its characterized in that: the specific method for manufacturing, forming and processing the double-layer composite aluminum foil air pipe by adopting the double-layer composite aluminum foil air pipe manufacturing, forming and processing equipment is as follows:
step one, preparation operation: debugging the double-layer composite aluminum foil air pipe manufacturing and forming equipment, and preparing aluminum foils and metal strips which are materials required by the aluminum foil air pipe manufacturing;
step two, air duct manufacturing: bending the metal strip in the first step into a spiral shape, covering an aluminum foil on the surface of the spiral metal strip by using an air pipe manufacturing machine, and then continuously and tightly clamping;
step three, anti-oxidation treatment: performing anti-oxidation treatment on the inner and outer surfaces of the aluminum foil air pipe manufactured in the step two;
step four, compression treatment: firstly, using a finishing device (2) to finish the appearance of the aluminum foil air pipe subjected to the anti-oxidation treatment in the third step, and then using a compression device (3) to compress the aluminum foil air pipe;
step five, stacking and warehousing: stacking the aluminum foil air pipes compressed in the fourth step, and then putting the aluminum foil air pipes in a warehouse;
a plurality of arranging devices (2) are uniformly arranged on the upper surface of the base (1), the compressing devices (3) are arranged on the arranging devices (2), and the compressing devices (3) are in transmission connection through a belt; wherein:
the arrangement device (2) comprises an arrangement bottom plate (2a), an arrangement slide way (2b), an arrangement sliding block (2c), an arrangement lead screw (2d), an arrangement motor (2e), a fixing unit (2f), an arrangement shaft rod (2g), an arrangement supporting rod (2h), an arrangement loop rod (2i), an auxiliary unit (2j) and an arrangement unit (2k), the arrangement slide way (2b) is arranged in the middle of the upper surface of the arrangement bottom plate (2a), the arrangement sliding block (2c) is installed on the inner slide way of the arrangement slide way (2b), the arrangement lead screw (2d) is arranged between the front end and the rear end of the arrangement slide way (2b), the arrangement sliding block (2c) is connected with the arrangement lead screw (2d) in a threaded fit mode, the arrangement motor (2e) is installed at the upper end of the arrangement sliding block (2c), the fixing unit (2f, the other end of the arranging motor (2e) is provided with an arranging shaft rod (2g), the rear end of the arranging slide way (2b) is provided with an arranging support rod (2h), the upper end of the arranging support rod (2h) is provided with an arranging loop bar (2i) through a bearing, the arranging shaft rod (2g) penetrates through the arranging loop bar (2i), the arranging lead screw (2d) is connected with the arranging loop bar (2i) through belt transmission, the edge of the upper surface of the arranging bottom plate (2a) is provided with an auxiliary unit (2j) through an arranging vertical bar, and the arranging units (2k) are symmetrically arranged at the upper part and the lower part of the front end of the arranging bottom plate (2a) and the;
the compression device (3) comprises a compression support plate (3a), a compression motor (3b), a compression slide way (3c), a compression slide block (3d), a compression lead screw (3e), a compression cylinder (3f), a compression support rod (3g) and a clamping assembly (3h), the rear end of the tidying bottom plate (2a) is provided with the compression support plate (3a), the compression motor (3b) is installed on the left side of the upper end of the compression support plate (3a), the lower surface of the compression support plate (3a) is provided with the compression slide way (3c), the compression slide block (3d) is symmetrically and slidably installed in the compression slide way (3c) from front to back, the compression lead screw (3e) is installed between the front end and the rear end of the compression slide way (3c), the output shaft of the compression motor (3b) is connected with the compression lead screw (3e), the compression slide block (3d) is connected with the compression lead screw (3e) through thread, the compression support rod (3g) is provided with a clamping component (3 h).
2. The method for manufacturing, forming and processing the double-layer composite aluminum foil air duct according to claim 1, wherein the method comprises the following steps: fixed unit (2f) include shuttle type extension board (2f1), fixed cylinder (2f2), fixed extension board (2f3), fixed brace (2f4) and skid proof block (2f5), shuttle type extension board (2f1) are installed to arrangement motor (2e) one end output shaft, fixed cylinder (2f2) are installed to shuttle type extension board (2f1) longitudinal symmetry, fixed brace (2f3) are installed to fixed cylinder (2f2) front end, fixed brace (2f4) are installed through supporting spring on fixed extension board (2f3), and fixed brace (2f4) surface is provided with skid proof block (2f 5).
3. The method for manufacturing, forming and processing the double-layer composite aluminum foil air duct according to claim 1, wherein the method comprises the following steps: the auxiliary unit (2j) comprises auxiliary support plates (2j1), auxiliary slideways (2j2), auxiliary sliding blocks (2j3), auxiliary lead screws (2j4), auxiliary supporting rods (2j5), arc-shaped frame bodies (2j6) and auxiliary rollers (2j7), the auxiliary support plates (2j1) are installed on the lower surfaces of compression support plates (3a), the auxiliary slideways (2j2) are symmetrically arranged on the front and back of the lower surfaces of the auxiliary support plates (2j1), the auxiliary sliding blocks (2j3) are symmetrically installed in the auxiliary slideways (2j2) left and right, the auxiliary supporting rods (2j5) are installed at the lower ends of the auxiliary sliding blocks (2j3), the arc-shaped frame bodies (2j6) are connected between the auxiliary support plates (2j1) located on the same side of the auxiliary support plates (2j1), and the auxiliary rollers (2j7) are installed in the arc-shaped.
4. The method for manufacturing, forming and processing the double-layer composite aluminum foil air duct according to claim 1, wherein the method comprises the following steps: arrangement unit (2k) is including arrangement bolt (2k1), ball type piece (2k2), bayonet lock (2k3), draw-in groove (2k4) and arrangement wheel (2k5), ball type piece (2k2) are all installed through arrangement bolt (2k1) to arrangement bottom plate (2a) front end and auxiliary unit (2j) front end, a plurality of mounting hole has evenly been seted up to ball type piece (2k2) lower terminal surface, install bayonet lock (2k3) through supporting spring in the mounting hole, ball type piece (2k2) surface sliding cup joints draw-in groove (2k4), a plurality of recess has evenly been seted up to draw-in groove (2k4) internal surface, bayonet lock (2k3) front end and groove contact, whole arrangement wheel (2k5) are installed through the round pin axle to draw-in groove (2k4) lower extreme.
5. The method for manufacturing, forming and processing the double-layer composite aluminum foil air duct according to claim 1, wherein the method comprises the following steps: the clamping assembly (3h) comprises a clamping main plate (3h1), a clamping auxiliary plate (3h2), a cushion (3h3), clamping supporting rods (3h4), clamping fixture blocks (3h5), fixed buckles (3h6) and movable buckles (3h7), wherein the opposite surfaces of the two clamping supporting rods (3h4) are respectively provided with the clamping main plate (3h1) and the clamping auxiliary plate (3h2), the cushions (3h3) are respectively arranged in the opposite surfaces of the clamping main plate (3h1) and the clamping auxiliary plate (3h2), the clamping supporting rods (3h4) are arranged at the two ends of the clamping main plate (3h1) through nuts, a plurality of mounting holes are uniformly formed in the upper surface and the lower surface of the clamping supporting rods (3h4), the clamping fixture blocks (3h5) are arranged in the mounting holes through supporting springs, the fixed buckles (3h2) are symmetrically arranged at the upper surface and the lower surface of the clamping auxiliary plate (3h 4642), and the movable buckles (3h7) are arranged, the opposite surfaces of the fixed buckle (3h6) and the movable buckle (3h7) are symmetrically provided with fixed grooves.
6. The method for manufacturing, forming and processing the double-layer composite aluminum foil air duct according to claim 3, wherein the method comprises the following steps: a plurality of mounting holes are formed in the surface of the auxiliary roller (2j7), and auxiliary balls (2j8) are connected in the mounting holes through supporting springs.
CN202010425557.5A 2020-05-19 2020-05-19 Manufacturing, forming and processing method of double-layer composite aluminum foil air pipe Withdrawn CN111545591A (en)

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CN208408067U (en) * 2018-06-23 2019-01-22 嘉兴速搏管业有限公司 Aluminium foil Telescopic air pipe machine
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JPH09103826A (en) * 1995-08-12 1997-04-22 Etab Supervis Manufacturing method for corrugated pipe, tool to perform said method, and corrugated pipe obtained by them
CN103272875A (en) * 2013-04-28 2013-09-04 广西南南铝箔有限责任公司 Aluminium foil pipe production device
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