CN111545528A - Rust removal module - Google Patents

Rust removal module Download PDF

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Publication number
CN111545528A
CN111545528A CN202010022718.6A CN202010022718A CN111545528A CN 111545528 A CN111545528 A CN 111545528A CN 202010022718 A CN202010022718 A CN 202010022718A CN 111545528 A CN111545528 A CN 111545528A
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CN
China
Prior art keywords
cavity
bullet
rust removing
rust
air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010022718.6A
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Chinese (zh)
Inventor
汪冬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Liduo Robot Intelligent Technology Co ltd
Original Assignee
Guangzhou Liduo Robot Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Guangzhou Liduo Robot Intelligent Technology Co ltd filed Critical Guangzhou Liduo Robot Intelligent Technology Co ltd
Priority to CN202010022718.6A priority Critical patent/CN111545528A/en
Publication of CN111545528A publication Critical patent/CN111545528A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/02Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action

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  • Cleaning In General (AREA)

Abstract

The invention relates to a rust removal module which is characterized by comprising a plurality of rust removal units and a module support, wherein the rust removal units are fixed on the module support and comprise a rust removal unit body and a bullet, the rust removal unit body is provided with an air cavity, the bullet is movably embedded in the air cavity, and an external gas distribution mechanism is communicated with the air cavity and is used for introducing compressed gas into the air cavity and driving the bullet to reciprocate relative to the air cavity; this rust cleaning module makes rust cleaning device more convenient when assembling.

Description

Rust removal module
Technical Field
The invention relates to the field of rust removal equipment, in particular to a rust removal module.
Background
At present, the rust removal modes in the market can be mainly divided into shot blasting rust removal, sand blasting rust removal and pickling-free wire drawing rust removal.
The shot blasting rust removal mainly comprises the steps of throwing steel shots with certain particle sizes out by utilizing the high-speed operation of mechanical equipment through the centrifugal force of a head throwing mechanism, and violently colliding the thrown steel shots with an object to be rust removed so as to remove the rust of the object to be rust removed; the shot blasting rust removing equipment is mainly formed by combining an impeller head, a wear-resistant rubber ring belt, a packing auger, a lifting device, a separator, a feeding conveyer, a dust remover and an electric appliance. The sand blasting is a rust removing method which is achieved by utilizing high-pressure air to bring out quartz sand and spray the quartz sand on the surface of a component; a complete suction dry sander generally consists of six systems, namely a structural system, a medium power system, a piping system, a dust removal system, a control system and an auxiliary system. The pickling-free wire drawing rust removal mainly aims at the rust removal of the wire; the pickling-free shelling and rust removing machine mainly comprises a gearbox five-wheel shelling mechanism, an adjustable cross parabola steel wire brush wheel, a totally-closed rust removing chamber, a forced lubricating device, a wire drawing die frame and an electrical control system. Therefore, the equipment for the shot blasting rust remover, the sand blasting rust remover or the pickling-free wire drawing equipment needs more equipment and has large volume. In order to reduce the size of the rust removal device, the company develops a brand-new rust removal device, a plurality of rust removal units are arranged on a frame, and the warheads of the rust removal units are used for knocking materials to remove rust and rust; however, the process of assembling the rust removing unit is cumbersome in production.
Disclosure of Invention
Based on this, the invention provides a rust removal module which is convenient to produce and assemble.
The invention adopts the technical scheme that the rust removing module comprises a plurality of rust removing units and a module support, wherein the rust removing units are fixed on the module support and comprise rust removing unit bodies and bullets, the rust removing unit bodies are provided with air cavities, the bullets are movably embedded in the air cavities, and external gas distribution mechanisms are communicated with the air cavities and used for introducing compressed gas into the air cavities and driving the bullets to reciprocate relative to the air cavities.
Preferably, at least part of the rust removing units are distributed in multiple rows and multiple columns, and the centers of the knocking parts of at least part of the rust removing units in different rows are arranged in a staggered manner in the direction perpendicular to the feeding direction of the rust removing device.
Preferably, on the knocking surface of the rust removal module, at least part of the centers of the knocking parts of the rust removal units are distributed in a parallelogram lattice manner, and the connecting lines of the centers of the knocking parts of the rust removal units in the same row are obliquely arranged relative to the feeding direction of the rust removal device.
Preferably, the rust removal unit includes the warhead, the free end of warhead is the portion of strikeing, the rust removal unit still includes the dust absorption pipe, the opening of dust absorption pipe is close to the portion of strikeing sets up.
Preferably, the module support comprises a first fixing piece, a second fixing piece and a telescopic device, the rust removing units are fixed on the first fixing piece, the first fixing piece and the second fixing piece are connected through the telescopic device, and the telescopic device drives the rust removing units on the first fixing piece to extend out or retract back.
Preferably, the rust removing unit body comprises a first body and a second body, the first body is connected with the second body, a pressurizing station is formed on the first body, a pressure relief station is formed on the second body, an air cavity located between an air cavity air inlet and an air cavity air outlet is formed between the first body and the second body, a bullet outlet for allowing a knocking part of the bullet to pass through is further formed on the second body, when the bullet is in an extending state, the air cavity is communicated with the pressure relief station, the air cavity is not communicated with the pressurizing station, when the bullet is in a retracting state, the air cavity is not communicated with the pressure relief station, and the air cavity is communicated with the pressurizing station.
Preferably, the second fixing piece comprises a first shell and a second shell, an accommodating space is formed between the first shell and the second shell, a through hole matched with the warhead is formed in the second shell, the first fixing piece and the rust removing unit are located in the accommodating space, the telescopic device is fixed on the first shell, and the warhead can extend out of the through hole.
Preferably, the second bodies of at least some of the rust removing units are integrally connected to each other; and/or the presence of a gas in the gas,
the first body is made of a metal material, and the second body is made of a plastic material.
Preferably, the rust removing unit body comprises a first body and a second body, the first body is connected with the second body, the piston cavity, the buffer cavity and the air passage are formed in the first body, a pressurizing station is formed on the side wall of the piston cavity, the pressurizing station passes through the air passage and the buffer cavity are communicated, a guide through hole is formed in the second body, a pressure relief station is arranged on the side wall of the guide through hole, and the knocking part of the bullet can pass through the guide through hole and can stretch out of the guide through hole.
Preferably, a bullet inner cavity, a first air hole and a second air hole are formed in the bullet, and the first air hole and the second air hole are communicated with the bullet inner cavity; when the warhead is in a retraction state, the second air hole is communicated with the pressurization station, and the first air hole is closed by the side wall of the guide through hole; when the warhead is in an extending state, the first air hole is communicated with the pressure relief station, and the second air hole is sealed by the side wall of the piston cavity; the material specific gravity of the second body is lower than that of the first body; (ii) a And/or the presence of a gas in the gas,
the first body comprises a piston cylinder, an inner cover and an outer cover, the piston cavity is positioned in the piston cylinder, the warhead penetrates through the piston cavity, the other end of the warhead is clamped in the piston cavity, the outer cover is fixed on the piston cylinder, the buffer cavity is defined by the outer cover, the inner cover and the piston cylinder, and the inner cover is positioned between the piston cavity and the buffer cavity; when the warhead extends out, the warhead and the inner cover seal the piston cavity, and the inner cover and the outer cover seal the buffer cavity; when the warhead resets, the warhead presses the inner cover to the buffer cavity.
According to the invention, a plurality of rust removing units are integrated into one rust removing module, and during production of the rust removing device, only the rust removing module needs to be installed, so that the assembly is more convenient compared with the prior art that the rust removing units need to be installed one by one.
Drawings
The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular description of preferred embodiments of the invention, as illustrated in the accompanying drawings. Like reference numerals refer to like parts throughout the drawings, and the drawings are not intended to be drawn to scale in actual dimensions, emphasis instead being placed upon illustrating the principles of the invention.
Fig. 1 is an overall structural view of a rust removing apparatus according to a preferred embodiment of the present invention;
fig. 2 is an overall structural view of a rust removing apparatus according to another preferred embodiment of the present invention;
FIG. 3 is an exploded view of the priming module;
FIG. 4 is a cross-sectional view taken along direction AA in FIG. 3;
fig. 5 is a sectional view of the rust removing unit of fig. 4 in an assembled state;
FIG. 6 is an exploded view of a make-up module;
FIG. 7 is a sectional view of the rust removing module in FIG. 6 in the BB direction
Fig. 8 is an overall structural view of a rust removing unit of a preferred embodiment of the present invention;
fig. 9 is an exploded view of a rust removing unit according to a preferred embodiment of the present invention;
fig. 10 is a sectional view of a rust removing unit according to a preferred embodiment of the present invention in an exploded state;
fig. 11 is a cross-sectional view of a bullet according to a preferred embodiment of the present invention;
fig. 12 is a sectional view of a rust removing unit body of a preferred embodiment of the present invention in an assembled state;
fig. 13 is an overall structural view of another perspective of the rust removing unit in accordance with the preferred embodiment of the present invention;
fig. 14 is a bottom view of a rust removing system in accordance with a preferred embodiment of the present invention;
fig. 15 is a sectional view of a rust removing system in accordance with a preferred embodiment of the present invention;
fig. 16 is another overall structural view of a rust removing system according to a preferred embodiment of the present invention;
fig. 17 is a sectional view of a rust removing unit according to a preferred embodiment of the present invention;
fig. 18 is a sectional view of a rust removing unit in accordance with another preferred embodiment of the present invention;
fig. 19-23 are overall block diagrams of different embodiments of the warhead of the present invention.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings.
It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element and be integral therewith, or intervening elements may also be present. The terms "mounted," "one end," "the other end," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1 to 23, the invention adopts the technical scheme that the rust removing device comprises a driving mechanism 2 and a plurality of rust removing units 1 arranged in parallel, each rust removing unit 1 comprises a bullet 12 and a rust removing unit body 11 connected with the bullet 12, a knocking part 1200 is formed at one end of the bullet 12, and the bullet 12 is driven by the driving mechanism 2 to reciprocate relative to the rust removing unit body 11. One end of the bullet 12 is connected with the rust removing unit body 11, the other end is a free end, the object to be rust removed is close to the free end of the bullet 12, when the bullet 12 reciprocates, the free end of the bullet 12 knocks the object to be rust removed (the material 800 is generally a metal plate, such as a steel plate, an iron plate and the like), and rust on the surface of the object to be rust removed is removed through knocking vibration. At the moment that the bullet 12 strikes the material 800, the material 800 is fixed by external force, and the amplitude of the overall vibration of the material 800 is small, so that compared with the existing rust removing device, the noise generated by the rust removing device is small. Because the warheads 12 are uniformly distributed, the acting force during knocking is also uniformly distributed, and the rust removal effect is also relatively stable.
Referring to fig. 3, in a preferred embodiment, the rust removing apparatus includes a plurality of rust removing modules 10 moving independently of each other, and each rust removing module 10 includes a plurality of rust removing units 1 moving in synchronization. During production, the corresponding number of the rust removal modules 10 are integrated together, and the individual independent rust removal modules 10 do not need to be installed independently, so that the production and installation are convenient. In the use, if certain module damages, the convenient dismantlement is changed, and it is more convenient to maintain.
Referring to fig. 2, in a preferred embodiment, the rust removing apparatus further includes a mounting bracket 40, each rust removing module 10 further includes a module bracket 20, and the rust removing unit 1 is fixed to the module bracket 20. The module bracket 20 is movably connected with the mounting bracket 40, and the module bracket 20 can reciprocate along the movement direction of the bullet head 12 relative to the mounting bracket 40. When the rust removing die set is used, the die set bracket 20 is adjusted according to the thickness of the material 800, so that the distance between the rust removing die set 10 and the material 800 is proper.
Referring to fig. 3, in a preferred embodiment, each descaling module 10 further includes a positioning member 30, the positioning member 30 is fixed on the module bracket 20, and an adjusting spring is further disposed between the module bracket 20 and the mounting bracket 40.
In a preferred embodiment, the positioning member 30 includes a positioning roller 301, and the positioning roller 301 is disposed at the feeding side of the rust removing module 10. When the device works, the positioning wheel presses an object to be derusted, and when the bullet head 12 reciprocates to the highest point, a certain distance is formed between the bullet head and the object to be derusted.
Referring to fig. 2, in a preferred embodiment, the mounting bracket 40 includes a suspension beam 401, at least two support posts 402, a connection post 403, and a tie rod 404. At least two support columns 402 are fixedly connected with the suspension beam 401 and extend upwards relative to the suspension beam 401, a connection column 403 is connected with the suspension beam 401 and located between the two support columns 402, a first end of a pull rod 404 is connected with the support columns 402, a second end is connected with the connection column 403, and the first end of the pull rod 404 is higher than the second end. Since most parts of the whole rust removing device are assembled in the middle of the mounting bracket 40, the gravity is too large, and especially when the number of the rust removing modules 10 is large, the gravity of the rust removing modules 10, the gravity of the material 800 during working and the force applied by the power device are concentrated together, which may be difficult to bear for the common mounting bracket 40. The mounting bracket 40 adopted by the invention can transfer the stress of the middle part to the two sides skillfully, thereby reducing the burden of the middle part and ensuring the integral structure to be more stable.
Referring to fig. 1 and 2, in a further preferred embodiment, the mounting bracket 40 includes a suspension beam 401, two support columns 402, two connection columns 403, two tie rods 404 and a connecting rod 405, the two support columns 402 are respectively fixed at two ends of the suspension beam 401, the two connection columns 403 are fixed on the suspension beam 401 and located between the two support columns 402, the two connection columns 403 are arranged at intervals, two ends of the two tie rods 404 are respectively connected with the corresponding connection columns 403 and the support columns 402, and two ends of the connecting rod 405 are connected with the two connection columns 403. The provision of the link 405 provides a mounting bracket 40 with greater integrity and a more robust construction.
In another preferred embodiment, the rust removing apparatus further includes a mounting bracket 40 and a support bracket 50, the plurality of rust removing units 1 are mounted on the mounting bracket 40, and the mounting bracket 40 is mounted on the support bracket 50. . The two ends of the mounting bracket 40 are connected to the supporting bracket 50, and the gravity of the rust removing module 10, the gravity of the material 800 during operation and the force applied by the power device are transferred to the supporting bracket 50. A lifting assembly 60 is arranged between the mounting bracket 40 and the supporting bracket 50, and the lifting assembly 60 is used for driving the mounting bracket 40 to lift relative to the supporting bracket 50; the lifting assembly 60 can enable the mounting bracket 40 to drive components mounted on the upper portion of the mounting bracket to move up and down, so that the height of the rust removal module 10 can be adjusted, the rust removal module can be applied in different scenes, and materials 800 with different thicknesses can also be subjected to rust removal by using the rust removal device.
Referring to fig. 3, in a preferred embodiment, the derusting device comprises a first derusting array 100 and a second derusting array 200, a feeding channel is formed between the first derusting array 100 and the second derusting array 200, each of the first derusting array 100 and the second derusting array 200 comprises a plurality of derusting units 1 arranged in parallel, the warheads 12 of the first derusting array 100 and the second derusting array 200 face opposite directions, materials 800 pass through the feeding channel, and the first derusting array 100 and the second derusting array 200 respectively strike different surfaces of the materials 800, so that simultaneous double-surface derusting is realized, and the efficiency is higher. In the feeding direction of the rust removing device, the first rust removing array 100 and the second rust removing array 200 are arranged oppositely or in a staggered mode, and the staggered mode is preferred. The warhead 12 of the present invention impacts the material 800 to generate vibration with a small area and a large amplitude, thereby removing rust on the surface thereof; if the opposite arrangement mode is adopted, both sides of the material 800 are stressed at the same time, a part of force is inevitably counteracted, the rust removing effect is relatively poor, the problem can be just avoided by the staggered arrangement mode, and the effect of double-sided rust removal can also be realized.
Referring to fig. 1, in a preferred embodiment, the rust removing apparatus includes a front rust removing array 300 and a rear rust removing array 400, and the front rust removing array 300 and the rear rust removing array 400 are spaced apart in a feeding direction of the rust removing apparatus. And the back rust removing array 400 is arranged at the discharge side of the front rust removing array 300, and a rust detecting device 500 is also arranged between the front rust removing array 300 and the back rust removing array 400. The rust detection device 500 detects the material 800 coming out of the front rust removal array 300, if some parts are still rusted, the rear rust removal array 400 performs supplement according to the detection result, and the bullet 12 on the rear rust removal array 400 selectively selects the position with the rusted to perform knocking. Not only can the rust removal effect be ensured, but also the problem of excessive roughness of the material 800 caused by excessive rust removal can be avoided. In a preferred embodiment, the rust detecting device 500 includes a detecting bracket and a camera mounted on the detecting bracket, the camera is connected with a controller of the rust removing device, the surface of the material 800 is shot by the camera, and then rust detection is performed in an image recognition manner. In this embodiment, the detection bracket is provided with two rows of upper and lower cameras for shooting and rust detecting the upper surface and the lower surface of the material 800 respectively. In other embodiments, the rust detection apparatus 500 may also detect rust by an ultrasonic probe.
In the preferred embodiment, the post-derusting array 400 comprises a plurality of derusting modules 10 moving independently, each derusting module 10 comprises a plurality of synchronously moving derusting units 1, and the derusting device further comprises a mounting bracket 40. Each rust removal module 10 further comprises a module support 20, the rust removal unit 1 is fixed on the module support 20, a lifting driving device is arranged between the module support 20 and the mounting support 40, and the lifting driving device drives the module support 20 to reciprocate relative to the mounting support 40 along the movement direction of the warhead 12. Specifically, the structure of the rear rust removal array 400 is the same as that of the front rust removal array 300. Because the rear derusting array 400 is used for supplementing derusting and removing rust which is not completely removed by the front derusting array 300, the workload is relatively less, and the rear derusting array 400 can be set according to actual conditions.
Referring to fig. 15, in a preferred embodiment, a rust detection device 500 is further disposed on the discharge side of the rear rust removal array 400, so that the qualified condition of rust removal can be detected for products with high rust removal quality requirements.
Referring to fig. 3, in the preferred embodiment, at least some of the rust removing units 1 are distributed in a plurality of rows and columns, and the centers of the knocking portions 1200 of at least some of the rust removing units 1 in different rows are arranged in a staggered manner in the direction perpendicular to the feeding direction of the rust removing device, that is, the projections of the plurality of bullets 12 in the direction perpendicular to the feeding direction of the rust removing device are different. After the materials pass through the rust removing station, the points of the bullet 12 knocked on the rust removing plate are connected into a sheet shape, so that the rust removing effect is better.
In the preferred embodiment, a plurality of descaling units 1 form a parallelogram array. After the rust removing units are arranged, the shape formed by the edges of the rust removing units is approximately a parallelogram, and the angle formed by the adjacent edges of the parallelogram is a non-right angle.
Referring to fig. 3, in a preferred embodiment, on the knocking surface of the rust removing device, the centers of the knocking portions 1200 of at least some of the rust removing units 1 are distributed in a parallelogram lattice type, and the connecting lines of the centers of the knocking portions 1200 of the same row of the rust removing units 1 are arranged obliquely relative to the feeding direction of the rust removing device. The adjacent warheads 12 are arranged in a staggered mode, so that a blind area which cannot be knocked on a plate to be derusted is avoided.
In a preferred embodiment, at least part of the rust removing units 1 are arranged to form a beating zone, the feed side and/or the discharge side of which is provided with a dust curtain (not shown). The lower extreme of dustproof curtain with treat the rust cleaning plate contact, strike the rust cleaning in-process, have a large amount of dusts and waft to the air, the dustproof curtain separates the dust inside the dustproof curtain, reduces the pollution to the outside air of dustproof curtain. Furthermore, the dustproof curtain is a hard curtain, the lower part of the dustproof curtain is provided with a soft edge, and the edge is in contact with the body to be derusted, so that the dustproof curtain can play a role in collecting broken slag. Specifically, the soft edge is not brushed or made of a high molecular soft material.
In the preferred embodiment, the discharge side of the descaling unit 1 is provided with a scrap collecting device for removing the slag removed by knocking.
Referring to fig. 15, in a preferred embodiment, the rust removing unit body 11 further includes a dust suction pipe 16, and an opening of the dust suction pipe 16 is disposed near the knocking portion 1200 for removing the debris removed by the knocking.
Referring to fig. 16, in the preferred embodiment, the discharge side of the rust removing unit 1 is provided with a spiral waste collection brush 160 and a dust suction device, the central axis of the waste collection brush 160 is disposed along the length direction of the rust removing unit, and a dust suction port of the dust suction device is disposed near the end of the waste collection brush 160. Specifically, garbage collection brush 160 connects power unit, and power unit drives garbage collection brush 160 and rotates, and one side of panel can be collected with the disintegrating slag on the panel of waiting to derust to spiral garbage collection brush 160, and dust extraction is used for removing dust, reduces air pollution, also can advance the waste material barrel with the garbage collection in.
Referring to fig. 4-9, in a preferred embodiment, the rust removing unit body 11 includes an air cavity 10, the bullet 12 is movably embedded in the air cavity 10, the driving mechanism 2 includes a gas distribution mechanism 3, the gas distribution mechanism 3 is communicated with the air cavity 10 and is used for introducing compressed gas into the air cavity 10 to drive the bullet 12 to reciprocate relative to the air cavity 10. Specifically, the rust removing device comprises a plurality of air distribution mechanisms 3, and each air distribution mechanism 3 is communicated with the plurality of rust removing units 1 through pipelines. In another preferred embodiment, the rust removing device comprises a plurality of rust removing modules 10 which move independently, each rust removing module 10 comprises a plurality of rust removing units 1 which move synchronously, and each rust removing module 10 is connected with a valve mechanism 3.
In the preferred embodiment, the rust removing mechanism mainly comprises a bullet 12, an air cavity 10, a buffer cavity 103, a valve mechanism 3, a shock absorption device, a rust block recovery device and a traveling driving mechanism 15 driving mechanism 2.
Referring to fig. 3 and 7, in a further preferred embodiment, the air chamber 10 includes two parts, namely a guide through hole 101 and a piston chamber 102 at the lower part of the guide through hole 101, the buffer chamber 103 is a part of the piston chamber 101, a space enclosed by the end of the bullet 12 in the piston chamber 101 and the side wall of the piston chamber 101 is the buffer chamber 103, and the size of the space of the buffer chamber 103 changes with the movement of the bullet 12. Warhead 12 is installed in guide through hole 101 with liftable ground, and the laminating of warhead 12 lateral wall and guide through hole 101 inner wall makes piston chamber 102 not communicate with the external atmosphere. A buffer cavity 103 is arranged at the end part of the piston cavity 102 far away from the guide through hole 101, a pressurizing station 104 is arranged in the piston cavity 102, a vertical air passage 107 is arranged in the side wall of the piston cavity 102, one port of the air passage 107 is communicated with the buffer cavity 103, the other port of the air passage 107 is communicated with the pressurizing station 104, a pressure relief station 105 is arranged in the guide through hole 101, and the pressure relief station 105 is communicated with the atmospheric pressure; the pressurizing station 104 and the pressure releasing station 105 are annular grooves.
Referring to fig. 7, in a further preferred embodiment, the bullet 12 includes a bullet cavity 120, a knocking portion 1200 for removing rust is provided at the top end of the bullet 12, and air holes are opened in the side wall of the bullet 12, and the air holes may include a first air hole 121 and a second air hole 122. When the bullet 12 is not actuated, the second air hole 122 corresponds to the pressurization station 104, and the first air hole 121 is sealed by the side wall of the guide through hole 101 in the guide through hole 101, so that the bullet inner cavity 120 and the piston cavity 102 are isolated from the external atmosphere, therefore, when the gas distribution mechanism 3 injects gas into the buffer cavity 103 for pressurization, the gas enters the pressurization station 104 from the buffer cavity 103 through the air passage 107 of the piston cavity 102, the gas in the pressurization station 104 enters the bullet inner cavity 120 from the second air hole 122, so that the gas pressure of the bullet inner cavity 120 is equal to the pressure of the piston cavity 102, and at the moment, the piston cavity 102 has a pressure difference with the external atmosphere, so that the bullet 12 is pushed towards the guide through hole 101; the bullet 12 is pushed by air pressure to be away from the piston cavity 102 until the first air hole 121 corresponds to the pressure relief station 105, so that the air in the bullet inner cavity 120 is released to the external atmosphere; and because the second air hole 122 leaves the pressurizing station 104 and is sealed by the inner wall of the guide through hole 101, certain pressure is kept in the piston cavity 102, so that when the bullet 12 rebounds after knocking an object to be derusted, the piston cavity 102 can play a role of an air cushion to prevent the bullet 12 from impacting the bottom of the buffer cavity 103 when rebounding. In order to ensure that the bullet 12 can return to the initial position in each rebound, namely, the position of the first air hole 121 corresponding to the pressurizing station 104, and meanwhile, the rebound bullet 12 is prevented from striking the buffer cavity 103, a damping spring facing the bullet 12 is arranged in the buffer cavity 103, and the bullet 12 is decelerated on the damping spring in the rebound process, so that the second air hole 122 can correspond to the pressurizing station 104.
Referring to fig. 6, in a further preferred embodiment, the piston cavity 102 is wide, the guide through hole 101 is narrow, the cross section is similar to a shape like a Chinese character 'tu', the piston cavity 102 and the guide through hole 101 are connected through a connecting part, a second limiting part 106 is formed at the connecting part, the lower part of the bullet 12 is provided with a side wing, the side wing is a first limiting part 123, the second limiting part 106 is abutted with the first limiting part 123 under the state that the bullet extends the longest, so that the bullet 12 cannot extend continuously, and at this time, the knocking part 1200 of the bullet 12 extends out of the opening of the air cavity 10, so that an object to be derusted can be obtained for derusting. The purpose is to prevent the bullet 12 from slipping off the guide through hole 101.
Referring to fig. 8, in the prior art, the gas distribution mechanism 3 is disposed at one side of the pressurizing station 104, and directly injects gas into the pressurizing station 104, which has the disadvantage that high-speed gas flow disturbs the movement of the bullet 12, so that the speed of the bullet 12 is reduced, the whole period of rebound after ejection is prolonged, the number of times of actuation of the bullet 12 in unit time is reduced, and an ideal rust removing effect cannot be achieved. Therefore, the gas distribution mechanism 3 is arranged below the buffer cavity 103, the connecting lines of the buffer cavity 103, the piston cavity 102 and the guide through hole 101 are a straight line (the central axes thereof are positioned on the same straight line), and the gas outlet of the gas distribution mechanism 3 is staggered with the gas inlet of the gas channel 107, so that the buffer cavity 103 plays a primary buffer role, the kinetic energy of the sprayed gas is prevented from directly interfering the bullet 12, the bullet 12 is driven by the gas pressure, and the actuation times of the bullet 12 in unit time are favorably improved.
In the preferred embodiment, the rust removing device also comprises a linear motion driving mechanism 2 which can drive the air cavity 10 to approach or be far away from the object to be rust removed; the damping device also comprises a damping spring 14, and the damping spring 14 is sleeved outside the air cavity 10; the dust suction pipe 16 includes a rust block recovery port disposed on one side of the bullet 12, and the dust suction pipe 16 communicates with the rust block recovery port.
In a preferred embodiment, the rust removing unit body comprises a first body 111 and a second body 112, the first body 111 is connected with the second body 112, a pressurizing station 104 is formed on the first body 111, a pressure relief station 105 is formed on the second body 112, an air cavity 10 is formed between the first body 111 and the second body 112, a bullet outlet through which a knocking portion 1200 of a bullet 12 passes is further formed on the second body 112, when the bullet 12 is in an extending state, the air cavity 10 is communicated with the pressure relief station 105, the air cavity 10 is not communicated with the pressurizing station 104, when the bullet 12 is in a retracting state, the air cavity 10 is not communicated with the pressure relief station 105, and the air cavity 10 is communicated with the pressurizing station 10.
Referring to fig. 3 to 5, in a preferred embodiment, the descaling unit body includes a first body 111 and a second body 112, and the first body 111 and the second body 112 are connected, and specifically, the first body 111 and the second body 112 are fixedly connected by being clamped or fixedly connected by bolts. A piston cavity 101, a buffer cavity 103 and an air passage 107 are formed in the first body 111, and the buffer cavity 103 is positioned at the upper part of the piston cavity 102 and is on the same straight line with the piston cavity 102; further, the buffer cavity 103 is a part of the piston cavity 102, and a cavity enclosed by the connection end of the bullet (i.e. the end located in the piston cavity 102) and a part of the side wall of the piston cavity 102 is the buffer cavity 103. A pressurizing station 104 is formed on the side wall of the piston cavity 102, the pressurizing station 104 is communicated with the buffer cavity 103 through an air passage 107, and the gas distribution mechanism 3 introduces high-pressure gas into the buffer cavity 103 and then enters the pressurizing station 104. The second body 112 is formed with a guide through hole 101, a pressure relief station 105 is arranged on the side wall of the guide through hole 101, and a knocking part 1200 of the bullet can pass through the guide through hole 101 and can extend out of the guide through hole 101. The bullet 12 is formed with a bullet cavity 120, a first air hole 121 and a second air hole 122, and the first air hole 121 and the second air hole 122 are both communicated with the bullet cavity 120. When the warhead 12 is in a retraction state, the second air hole 122 is communicated with the pressurizing station 104, the first air hole 121 is sealed by the side wall of the guide through hole 101, high-pressure air flows enter the warhead inner hole 120 through the buffer cavity 103, the pressurizing station 104 and the second air hole 122, the pressure of the warhead inner hole 120 and the pressure of the buffer cavity 103 are kept balanced and higher than atmospheric pressure, when the pressure is increased, the warhead 12 can be pressed downwards, and the warhead 12 stretches out and strikes on the material 800. When warhead 12 stretched out the state, first gas pocket 121 was linked together with pressure release station 105, second gas pocket 122 is sealed by the lateral wall of piston chamber 102, after first gas pocket 121 and the pressure release station 105 on the second body 112 communicate, high pressure in warhead inner chamber 120 is let out from pressure release station 105, warhead 12 strikes and also can form a very strong bounce after treating the rust cleaning panel, make the warhead rebound rapidly and reset, because the pressure in the cushion chamber 103 still exists, gas in the cushion chamber 103 forms an air cushion, can cushion the bounce of warhead 12, reduce or even avoid the link of warhead 12 and the striking of piston chamber 103, reduce wearing and tearing, the life of this rust cleaning device of extension. The material specific gravity of the second body 112 is lower than that of the first body 111, and the rust removing unit body 11 is divided into the first body 111 and the second body 112, so that the weight of the rust removing device can be reduced and the cost can be saved without affecting the performance of the rust removing device. Specifically, the first body 111 is made of stainless steel, and the second body 112 is made of plastic, aluminum alloy, or the like. The first body 111 includes a piston cylinder 1111 in which the piston chamber 102 is located, an inner cap 1113 and an outer cap 1112, the bullet 12 passes through the piston chamber 102, and the other end of the bullet 12 is caught in the piston chamber 102. Outer cover 1112 is secured to piston barrel 1111 and buffer chamber 103 is defined by outer cover 1112, inner cover 1113 and piston barrel 1111 with inner cover 1113 positioned between piston chamber 102 and buffer chamber 103. When the warhead 12 extends out, the warhead 12 and the inner cover 1113 seal the piston cavity 103, the inner cover 1113 and the outer cover 1112 seal the buffer cavity 103, the buffer cavity 103 is inflated, gas enters the piston cavity 102 through the air passage and further enters the warhead inner cavity 120, when the air pressure is sufficiently high, the warhead 12 is pressed out, and the warhead 12 is beaten on the material; after receiving the impact, warhead 12 resets, and warhead 12 presses inner cup 1113 to cushion chamber 103, and the gas in cushion chamber 103 forms the air cushion, and cushion warhead 12 and inner cup 1113 reduce the impact force, increase of service life.
In a further preferred embodiment, the first body 111 is made of a metal material and the second body 112 is made of a plastic material. Specifically, the first body 111 is made of stainless steel, and the second body 112 is made of plastic, such as PC/SAN type, PC/PBT type, PC/PP type, and the like. Further, the first body 111 includes a piston cylinder 1111, an inner cover 1113, and an outer cover 1112, the piston cylinder 1111 is open at both ends, the bullet 12 penetrates into the second end of the piston cylinder 1111 from the first end of the piston cylinder 1111, and the connection end of the bullet 12 is located inside the piston cylinder 1111, the inner cover 1113 is fixed inside the first end of the piston cylinder 1111, and the outer cover 1112 covers the inner cover 1113 and is fixed outside the piston cylinder 1111.
Referring to fig. 3, in the preferred embodiment, the second bodies 112 of at least some of the rust removing units 1 are integrally connected to each other. The structure of the pressure relief valve is more stable, and the impact force formed during pressure relief can be better resisted. Further, all the second bodies 112 on each derusting module 10 are integrally cast, each derusting module 10 comprises 4 × 3 or 5 × 4 bullets 12, each bullet 12 is provided with the second body 112, and the plurality of second bodies 112 are cast into a whole.
Referring to fig. 3, 4, 5 and 17, in a preferred embodiment, the derusting mechanism 1 comprises a derusting mechanism body 111 and a bullet 112, a piston cavity 102 and a buffer cavity 103 are arranged in the derusting mechanism body 111, a first end of the bullet 112 is located in the piston cavity 102, and a second end of the bullet forms a derusting portion capable of extending out of the piston cavity 102, and the derusting portion is used for derusting materials, derusting the materials or breaking the materials. An inner cover 1113 is arranged between the piston cavity 102 and the buffer cavity 103, the piston cavity 102 and the buffer cavity 103 are separated by the inner cover 1113, the inner cover 1113 can move in the buffer cavity 103, when the warhead 112 rebounds, the warhead first collides with the inner cover 1113, high-pressure gas is arranged in the buffer cavity 103, and when the buffer moves in the buffer cavity 103, the high-pressure gas plays a role in buffering, so that the warhead 112 is not damaged by collision. The diameter of the buffer cavity 103 is larger than that of the piston cavity 102, the piston cavity 102 is coaxial with the buffer cavity 103, a step is formed between the piston cavity 102 and the buffer cavity 103, one end, located in the buffer cavity 103, of the inner cover 1113 is pressed on the step, and after the bullet 112 collides with the inner cover 1113, the buffer cavity 103 can play a role in buffering. The derusting mechanism body 111 is provided with a pressurizing station 104 and a pressure relief station 105. When the bullet 112 is in a retraction state, the piston cavity 102 is not communicated with the pressure relief station 105, and the buffer cavity 103, the piston cavity 102 and the pressurization station 104 are communicated with each other; high-pressure gas (or hydraulic pressure) firstly enters the buffer cavity 103, then enters the pressurizing station 104 from the air passage 107, and then enters the piston cavity 102 from the pressurizing station 104, when the pressure in the piston cavity 102 is large enough, the bullet 112 can be pressed out from the piston cavity 102, so that the rust removing part of the bullet 112 is struck on the material for removing rust, smashing the material and the like. When the bullet 112 is in an extending state, the piston cavity 102 is communicated with the pressure relief station 105, and the piston cavity 102 is not communicated with the pressurization station 104; after the piston cavity 102 is communicated with the pressure relief station 105, the gas in the piston cavity 102 can be released, the air pressure in the piston cavity 102 is reduced, and the bullet 112 rebounds rapidly due to the resilience force formed after the bullet 112 collides with the material, so that the bullet can extend out again.
In a further preferred embodiment, the bullet 112 is formed with a bullet cavity 120, a first air hole 121 and a second air hole 122, both the first air hole 121 and the second air hole 122 are communicated with the bullet cavity 120, and the bullet cavity 120 is formed with an opening at a first end of the bullet 112 to communicate the bullet cavity 120 with the piston cavity 102. High pressure gas (hydraulic pressure is of course also possible) first enters the buffer chamber 103, then enters the pressurizing station 104 from the gas passage 107, and then enters the piston chamber 102 from the pressurizing station 104.
In a further preferred embodiment, the rust removing mechanism body 111 further comprises a piston cylinder 1111 and an outer cover 1112, and the piston cavity 102 is positioned in the piston cylinder 1111 and penetrates through two ends of the piston cylinder 1111. The buffer chamber 103 is located in the outer cover 1112 and is open towards one end of the piston chamber 102, and the inner cover 1113 seals both the piston chamber 102 and the buffer chamber 103. The inner cover 1113 can seal the piston chamber 102 and can move in the buffer chamber 103. Further, a first end of the inner cover 1113 is engaged with the piston chamber 102, and a second end of the inner cover 1113 is engaged with the buffer chamber 103.
In a further preferred embodiment, the second end surface of the inner cover 1113 is provided with a pressing air groove 11130, the pressing air groove 11130 is communicated with the buffer cavity 103, and the pressing air groove 11130 is arranged, so that the inner cover 1113 can be tightly abutted against the end part of the side wall of the piston cavity 102, and the sealing effect is better.
In a further preferred embodiment, an air passage 107 is formed on the side wall of the derusting mechanism body 111, one end of the air passage 107 is communicated with the buffer cavity 103, and the other end is communicated with the piston cavity 102.
In a further preferred embodiment, a first end of the bullet 112 is formed with a first limit portion 123, the diameter of the first limit portion 123 is larger than the diameter of the bullet 112, a second limit portion 106 matched with the first limit portion 123 is arranged on a side wall of the piston cylinder 1111, the diameter of the second limit portion 106 is matched with the diameter of the bullet 112, and the pressurizing station 104 is located on the second limit portion 106 and opens toward the first limit portion 123. Before the material is knocked for the first time, high-pressure gas is not filled in the buffer cavity 103 and the piston cavity 102, but the bullet 112 is in a suspended state due to the gravity of the bullet 112. After the buffer chamber 103 is filled with high-pressure gas, the high-pressure gas applies pressure to the second limiting portion 106 through the pressurizing station 104, so that the bullet 112 is forced to retract into the piston chamber 102 until the pressurizing station 104 is communicated with the buffer chamber 103
In a further preferred embodiment, the second limiting portion 106 is provided with a second air groove 1060, and the air passage 107 and the pressurization station 104 are communicated with the second air groove 1060. The first position-limiting portion 123 is provided with a first air groove 1230, and an opening of the first air groove 1230 faces the second position-limiting portion 106. That is, the first air groove 1230 and the second air groove 1060 communicate with each other.
Referring to fig. 15, in a preferred embodiment, the rust removing module 10 includes a primary polishing module 3001 and a secondary polishing module 3002, the rust removing device includes a front rust removing array 300 and a rear rust removing array 400, the primary polishing module 3001 is installed on the front rust removing array 300, and the secondary polishing module 3002 is installed on the rear rust removing array 400. The rust removing units 1 of the primary beating module 3001 are arranged in a staggered mode to form a parallelogram array; the rust removing units 1 of the make-up module 3002 form a square array. Referring to fig. 6, the module bracket 20 of the patching module 3001 includes a first fixing member 204, and may further include a second fixing member, the plurality of rust removing units 1 are fixed on the first fixing member 204, the first fixing member 204 and the second fixing member are connected through a telescopic device 203, and the telescopic device 203 drives the rust removing units 1 on the first fixing member 204 to extend or retract. The telescoping device 203 is secured at one end to the module bracket 20 and at the other end to the mounting bracket 40. And controlling the corresponding telescopic device 203 to extend or shorten according to the detection result of the rust detection device 500. When the rust detection device 500 detects that the rust at a certain position is unqualified, the corresponding telescopic device 203 extends, and the rust removal module 1 corresponding to the telescopic device 203 can contact with the material 800 to remove rust on the material 800. The second fixing piece comprises a first shell 201 and a second shell 202, the patching module 3002 is located in a space formed by the first shell 201 and the second shell 202, a through hole matched with the warhead 12 is formed in the second shell 202, the first fixing piece and the derusting unit are both located in the accommodating space, the telescopic device 203 is fixed on the first shell 201, and the warhead 12 can extend out of the through hole.
In a preferred embodiment, the warhead comprises a piston cylinder 1111 and a knocking part 1200, one end of the piston cylinder 1111 is connected with the knocking part 1200, the other end of the piston cylinder 1111 is provided with a first limiting part 123, and the diameter of the first limiting part 123 is larger than that of the piston cylinder 1111. The piston cylinder 1111 is internally provided with a warhead inner cavity 120 and an air hole, the warhead inner cavity 120 penetrates through the end face of the first limiting part 123, the air hole is positioned on the side wall of the piston cylinder 1111, and the air hole is communicated with the warhead inner cavity 120 and used for pressurization or pressure relief. The air hole can be only one, namely, the air hole is used for pressurizing and decompressing. There may also be two, such as a first vent 121 for venting pressure and a second vent 122 for pressurizing. The striking surface of the striking portion 1200 is rugged. The strike face setting of warhead is unevenness's face, increases the area of contact between face of striking and the material, and the atress increases in the material unit area, improves the rust cleaning effect.
In a further preferred embodiment, the first position-limiting part 123 is connected with the piston cylinder 1111 and is provided with a first air groove 1230, the first air groove 1230 surrounds the piston cylinder 1111, the bullet is suspended in the piston cavity before the first striking, and the first air groove 1230 is used for pressing the bullet into the piston cavity. The diameter of the tap 1200 is smaller than the diameter of the piston cylinder 1111, and the tap 1200 is coaxial with the piston cylinder 1111. The knocking surface of the knocking portion 1200 is provided with a wear-resistant layer, so that the wear resistance is improved, and the service life is prolonged. Specifically, the wear-resistant layer is made of a chromium carbide wear-resistant metal material, a high manganese steel wear-resistant material or a tungsten carbide metal wear-resistant material and the like.
In a further preferred embodiment, a plurality of knocking ribs 1201 and a plurality of knocking grooves 1202 are arranged on the knocking surface of the knocking portion 1200, and knocking points are alternately arranged on the knocking ribs 1201 and the knocking grooves 1202 and scattered on the knocking surface, so that the knocking area is not reduced, the stress in a unit area is increased, and rust is removed at a position which is not in contact with the knocking surface due to high-frequency vibration.
Referring to fig. 18, in a preferred embodiment, the tapping surface of the tapping portion 1200 is provided with an annular tapping groove 1202 and an annular tapping rib 1201, the central axes of the annular tapping rib 1201 and the annular tapping groove 1202 are the same, and the tapping groove 1202 is spaced apart from the tapping rib 1201.
In another preferred embodiment, referring to fig. 19 and 20, the tapping surface of the tapping portion 1200 is provided with a plurality of tapping ribs 1201 and a plurality of tapping grooves 1202, the plurality of tapping ribs 1201 and the plurality of tapping grooves 1202 are spaced apart, and the tapping ribs 1201 and the tapping grooves 1202 are arranged around the central axis of the piston cylinder 1111. Further, a transverse groove 1203 is further arranged on the knocking surface, the transverse groove 1203 extends from one side of the knocking portion 1200 to the other side of the knocking portion 1200, and the transverse groove 1203 penetrates through the central axis of the knocking portion 1200. Vertical grooves 1204 are formed in the knocking portion 1200, the vertical grooves 1204 are parallel to the central axis of the knocking portion 1200, and the vertical grooves 1204 extend from the knocking surface of the knocking portion 1200 to the other end of the knocking portion 1200.
Referring to fig. 21, in still another preferred embodiment, a plurality of tapping ribs 1201 are provided on the tapping surface of the tapping portion 1200, the plurality of tapping ribs 1201 are connected end to end, the plurality of tapping ribs 1201 are disposed around the central axis of the tapping portion 1200, and tapping grooves are formed between the plurality of tapping ribs 1201.
Referring to fig. 22, in other embodiments, a plurality of tapping ribs 1201 are provided on the tapping surface of the tapping portion 1200, tapping grooves 1202 are formed between adjacent tapping ribs 1201, and some of the tapping ribs 1201 are arranged around the same point.
Referring to fig. 19 to 23, in a preferred embodiment, the bullet comprises a bullet body 1111 and a striking portion 1200, the bullet body comprises a first limit portion 123 and an intermediate portion, the diameter of the first limit portion 123 is greater than the diameter of the intermediate portion, and the intermediate portion is located between the first limit portion 123 and the striking portion 1200. One end and the portion 1200 of strikeing of warhead body 1111 are connected, and the other end is provided with first spacing portion 123, and the diameter of first spacing portion 123 is greater than the diameter of warhead body 1111. The warhead body 1111 is internally provided with a warhead inner cavity 120 and an air hole, the warhead inner cavity 120 penetrates through the end face of the first limiting part 123, the air hole is located on the side wall of the warhead body 1111, and the air hole is communicated with the warhead inner cavity 120 and used for pressurization or pressure relief. The air hole can be only one, namely, the air hole is used for pressurizing and decompressing. There may also be two, such as a first vent 121 for venting pressure and a second vent 122 for pressurizing. The striking surface of the striking portion 1200 is rugged. The strike face setting of warhead is unevenness's face, increases the area of contact between face of striking and the material, and the atress increases in the material unit area, improves the rust cleaning effect.
In a preferred embodiment, a first air groove 1230 is arranged at a position where the first limiting part 123 is connected with the bullet body 1111, the first air groove 1230 surrounds the bullet body 1111, before the bullet is beaten for the first time, the bullet is hung in the piston cavity, and the first air groove 1230 is used for pressing the bullet into the piston cavity. The diameter of the striking portion 1200 is smaller than the diameter of the bullet head body 1111, and the striking portion 1200 is coaxial with the bullet head body 1111. The knocking surface of the knocking portion 1200 is provided with a wear-resistant layer, so that the wear resistance is improved, and the service life is prolonged. Specifically, the wear-resistant layer is made of a chromium carbide wear-resistant metal material, a high manganese steel wear-resistant material or a tungsten carbide metal wear-resistant material and the like.
In a preferred embodiment, the air holes include a first air hole 121 and a second air hole 122, a vertical distance from the first air hole 121 to the knocking portion 1200 is smaller than a vertical distance from the second air hole 122 to the knocking portion 1200, and projections of the first air hole 121 and the second air hole 122 on a plane perpendicular to a central axis of the bullet body do not coincide. In the air leakage process, a counterforce is generated on the bullet to force the bullet to rotate.
In a preferred embodiment, a plurality of knocking ribs 1201 and a plurality of knocking grooves 1202 are arranged on the knocking surface of the knocking portion 1200, and knocking points are alternately arranged on the knocking ribs 1201 and the knocking grooves 1202 and scattered on the knocking surface, so that the knocking area is not reduced, the stress in a unit area is increased, and rust is removed at a position not in contact with the knocking surface due to high-frequency vibration.
Referring to fig. 19, in a preferred embodiment, the tapping surface of the tapping portion 1200 is provided with an annular tapping groove 1202 and an annular tapping rib 1201, the central axes of the annular tapping rib 1201 and the annular tapping groove 1202 are the same, and the tapping groove 1202 is spaced apart from the tapping rib 1201.
In another preferred embodiment, referring to fig. 20 and 21, the tapping surface of the tapping portion 1200 is provided with a plurality of tapping ribs 1201 and a plurality of tapping grooves 1202, the plurality of tapping ribs 1201 and the plurality of tapping grooves 1202 are spaced apart, and the tapping ribs 1201 and the tapping grooves 1202 are radially distributed around the central axis of the bullet body 1111. Further, a transverse groove 1203 is further arranged on the knocking surface, the transverse groove 1203 extends from one side of the knocking portion 1200 to the other side of the knocking portion 1200, and the transverse groove 1203 penetrates through the central axis of the knocking portion 1200. Vertical grooves 1204 are formed in the knocking portion 1200, the vertical grooves 1204 are parallel to the central axis of the knocking portion 1200, and the vertical grooves 1204 extend from the knocking surface of the knocking portion 1200 to the other end of the knocking portion 1200.
Referring to fig. 22, in still another preferred embodiment, a plurality of tapping ribs 1201 are provided on the tapping surface of the tapping portion 1200, the plurality of tapping ribs 1201 are connected end to end, the plurality of tapping ribs 1201 are disposed around the central axis of the tapping portion 1200, and tapping grooves are formed between the plurality of tapping ribs 1201.
Referring to fig. 23, in other embodiments, a plurality of tapping ribs 1201 are provided on the tapping surface of the tapping portion 1200, and tapping grooves 1202 are formed between adjacent tapping ribs 1201, wherein some of the tapping ribs 1201 are radially distributed around the same point.
Referring to fig. 18, in another preferred embodiment, the diameter of the buffer chamber 103 is equal to or smaller than the diameter of the piston chamber 102, an annular convex ring 11110 is provided between the piston chamber 102 and the buffer chamber 103, a first end of the inner cover 1113 is engaged with the inner wall of the convex ring 11110, a second end of the inner cover 1113 is engaged with the buffer chamber 103, and the inner cover extends into the piston chamber 102.
In a preferred embodiment, the driving mechanism 2 is communicated with the buffer cavity 103, the driving mechanism 2 feeds compressed fluid into the buffer cavity 103, and the bullet 1 is driven by the compressed fluid to reciprocate relative to the knocking mechanism body.
Referring to fig. 14 and 15, the invention further provides a rust removing system, which comprises a material conveying device and any one of the rust removing devices, wherein the rust removing device is arranged on the material conveying device or arranged at the side of the material conveying device, and the knocking part 1200 of the bullet 12 faces to the feeding surface of the material conveying device. The material conveying device comprises a conveying belt, a conveying roller, a conveying chain and the like.
In a preferred embodiment, the descaling system further includes a soundproof cover, which is covered outside the descaling unit. In another preferred embodiment, the descaling system further includes a soundproof cover 700, the soundproof cover 700 covers the outside of the descaling device, and the material transfer device passes through the soundproof cover 700. Compared with the existing ball type rust removal device, the rust removal device has the advantages that the noise decibel generated in the rust removal process is low, the transmission distance is short, the sound insulation cover 700 can well insulate sound, and the noise pollution is reduced.
The device integrates the devices required for rust removal, reduces the devices required by the rust removal device, greatly reduces the volume of the device compared with the traditional rust removal device, and reduces the occupied area of the device.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express the specific embodiments of the invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. The rust removal module is characterized by comprising a plurality of rust removal units and a module support, wherein the rust removal units are fixed on the module support and comprise a rust removal unit body and a bullet, an air cavity is formed in the rust removal unit body, the bullet is movably embedded in the air cavity, and an external gas distribution mechanism is communicated with the air cavity and used for introducing compressed gas into the air cavity to drive the bullet to reciprocate relative to the air cavity.
2. The rust removing module as claimed in claim 1, wherein at least some of the rust removing units are distributed in a plurality of rows and columns, and the centers of the knocking parts of at least some of the rust removing units in different rows are arranged in a staggered manner in a direction perpendicular to the feeding direction of the rust removing device.
3. The rust removing module as claimed in claim 1, wherein on the knocking surface of the rust removing module, the centers of the knocking parts of at least some of the rust removing units are distributed in a parallelogram lattice type, and the connecting lines of the centers of the knocking parts of the rust removing units in the same row are arranged obliquely relative to the feeding direction of the rust removing device.
4. The rust removal module as claimed in claim 1, wherein the rust removal unit comprises a bullet, the free end of the bullet is a knocking portion, the rust removal unit further comprises a dust collection pipe, and an opening of the dust collection pipe is arranged close to the knocking portion.
5. The rust removing module as claimed in claim 1, wherein the module support comprises a first fixing member, a second fixing member and a telescopic device, the plurality of rust removing units are fixed on the first fixing member, the first fixing member and the second fixing member are connected through the telescopic device, and the telescopic device drives the rust removing units on the first fixing member to extend or retract.
6. The rust removing module as claimed in any one of claims 1 to 5, wherein the rust removing unit body comprises a first body and a second body, the first body and the second body are connected, a pressurizing station is formed on the first body, a pressure releasing station is formed on the second body, an air cavity is formed between the first body and the second body, and a bullet outlet through which a knocking part of the bullet passes is further formed on the second body; when the warhead is in an extending state, the air cavity is communicated with the pressure relief station, and the air cavity is not communicated with the pressurization station; when the warhead is in a retraction state, the air cavity is not communicated with the pressure relief station, and the air cavity is communicated with the pressurization station.
7. The rust removing module as claimed in claim 6, wherein the second fixing member comprises a first shell and a second shell, an accommodating space is formed between the first shell and the second shell, a through hole matched with the bullet is formed in the second shell, the first fixing member and the rust removing unit are both located in the accommodating space, the telescopic device is fixed on the first shell, and the bullet can extend out of the through hole.
8. The descaling module of claim 6, wherein the second bodies of at least some of the descaling units are integrally connected to each other; and/or the presence of a gas in the gas,
the first body is made of a metal material, and the second body is made of a plastic material.
9. The rust removing module as claimed in any one of claims 1 to 5, wherein the rust removing unit body comprises a first body and a second body, the first body and the second body are connected, the piston cavity, the buffer cavity and the air passage are formed in the first body, a pressurizing station is formed on the side wall of the piston cavity, the pressurizing station is communicated with the buffer cavity through the air passage, a guide through hole is formed in the second body, a pressure relief station is arranged on the side wall of the guide through hole, and the knocking part of the bullet can pass through the guide through hole and can extend out of the guide through hole.
10. The rust removing module as claimed in claim 9, wherein a bullet inner cavity, a first air hole and a second air hole are formed in the bullet, and the first air hole and the second air hole are communicated with the bullet inner cavity; when the warhead is in a retraction state, the second air hole is communicated with the pressurization station, and the first air hole is closed by the side wall of the guide through hole; when the warhead is in an extending state, the first air hole is communicated with the pressure relief station, and the second air hole is sealed by the side wall of the piston cavity; the material specific gravity of the second body is lower than that of the first body; and/or the presence of a gas in the gas,
the first body comprises a piston cylinder, an inner cover and an outer cover, the piston cavity is positioned in the piston cylinder, the warhead penetrates through the piston cavity, the other end of the warhead is clamped in the piston cavity, the outer cover is fixed on the piston cylinder, the buffer cavity is defined by the outer cover, the inner cover and the piston cylinder, and the inner cover is positioned between the piston cavity and the buffer cavity; when the warhead extends out, the warhead and the inner cover seal the piston cavity, and the inner cover and the outer cover seal the buffer cavity; when the warhead resets, the warhead presses the inner cover to the buffer cavity.
CN202010022718.6A 2020-01-09 2020-01-09 Rust removal module Pending CN111545528A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010022718.6A CN111545528A (en) 2020-01-09 2020-01-09 Rust removal module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010022718.6A CN111545528A (en) 2020-01-09 2020-01-09 Rust removal module

Publications (1)

Publication Number Publication Date
CN111545528A true CN111545528A (en) 2020-08-18

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010022718.6A Pending CN111545528A (en) 2020-01-09 2020-01-09 Rust removal module

Country Status (1)

Country Link
CN (1) CN111545528A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112441151A (en) * 2020-10-26 2021-03-05 广州力多机器人智能科技有限公司 Sucking disc, running gear and operation equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112441151A (en) * 2020-10-26 2021-03-05 广州力多机器人智能科技有限公司 Sucking disc, running gear and operation equipment
CN112441151B (en) * 2020-10-26 2023-11-07 广州力多机器人智能科技有限公司 Sucking disc, running gear and operation equipment

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