CN111537610A - A sensor array optimization method for damage localization of metal curved plates - Google Patents
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Abstract
本发明公开了一种用于金属曲板损伤定位的传感器阵列优化方法,包括以下步骤:步骤S1,设计金属曲板,计算出所述金属曲板的频散曲线;步骤S2,设计至少两组超声导波传感器阵列;步骤S3,获得并记录超声导波传感器的中心频率及带宽;步骤S4,超声导波信号依次经过信号发生器、放大器传导至金属曲板,并通过示波器保存不同超声导波传感器阵列的导波信号;步骤S5,对获得的导波信号进行中心化、归一化预处理;步骤S6,对预处理后的导波信号进行带通滤波处理,提高导波信号的信噪比;步骤S7,确定损伤定位精度最优的超声导波传感器阵列。根据本发明,其结合椭圆损伤定位方法及数据降噪处理技术,通过对传感器阵列的筛选优化,有效提高损伤定位精度。
The invention discloses a sensor array optimization method for damage location of a metal curved plate, comprising the following steps: step S1, designing a metal curved plate, and calculating the dispersion curve of the metal curved plate; step S2, designing at least two groups of Ultrasonic guided wave sensor array; step S3, obtain and record the center frequency and bandwidth of the ultrasonic guided wave sensor; step S4, the ultrasonic guided wave signal is transmitted to the metal curved plate through the signal generator and amplifier in turn, and different ultrasonic guided waves are saved through the oscilloscope The guided wave signal of the sensor array; Step S5, perform centralization and normalization preprocessing on the obtained guided wave signal; Step S6, perform bandpass filtering on the preprocessed guided wave signal to improve the signal-to-noise of the guided wave signal ratio; Step S7, determine the ultrasonic guided wave sensor array with the optimal damage location accuracy. According to the present invention, it combines the elliptical damage localization method and the data noise reduction processing technology to effectively improve the damage localization accuracy through the selection and optimization of the sensor array.
Description
技术领域technical field
本发明涉及超声导波无损检测领域,尤其涉及一种用于金属曲板损伤定位的传感器阵列优化方法。The invention relates to the field of ultrasonic guided wave nondestructive testing, in particular to a sensor array optimization method for damage location of a metal curved plate.
背景技术Background technique
压力容器是承受压力、具有爆炸危险的特种设备,广泛用于航空航天、水下潜艇等多个国防军工重要产业领域,同时该设备在民生领域也涉及广泛,需求量极大。然而,高/低温、高压等极端的工作环境会导致压力容器出现泄漏或破裂故障,从而极大地危害人民的生命财产安全。经过研究统计分析,圆柱形压力容器最容易失效的部位位于其筒体,而曲板结构可以有效的作为压力容器筒体的简化结构进行分析,因此有必要通过针对金属曲板结构的健康状况研究来模拟圆柱形压力容器的失效分析。Pressure vessels are special equipment that is under pressure and has the risk of explosion. It is widely used in aerospace, underwater submarines and other important industrial fields of national defense and military industries. At the same time, this equipment is also widely involved in the field of people's livelihood and is in great demand. However, extreme working environments such as high/low temperature and high pressure can lead to leakage or rupture of pressure vessels, which greatly endangers the safety of people's lives and properties. After research and statistical analysis, the most likely part of the cylindrical pressure vessel to fail is its barrel, and the curved plate structure can be effectively analyzed as a simplified structure of the pressure vessel barrel. Therefore, it is necessary to study the health status of the metal curved plate structure. to simulate the failure analysis of cylindrical pressure vessels.
目前常用的金属曲板结构健康检测手段可分为被动检测和主动式检测两种,被动方法主要有声发射检测以及红外无损检测,这两种方法不仅易受噪声干扰,而且十分依赖丰富的数据库及现场检测经验,损伤定性、定量都依托于其它的无损检测方法;主动检测方法则包含超声检测、渗透检测、光纤监测、磁粉探伤、涡流法以及导波检测技术。At present, the commonly used metal curved plate structural health testing methods can be divided into passive testing and active testing. The passive methods mainly include acoustic emission testing and infrared nondestructive testing. These two methods are not only susceptible to noise interference, but also rely on rich databases and On-site inspection experience, damage qualitative and quantitative rely on other non-destructive testing methods; active testing methods include ultrasonic testing, penetrant testing, optical fiber monitoring, magnetic particle testing, eddy current method and guided wave testing technology.
与其他主动检测方法相比,超声导波检测技术具有传播距离远、衰减小,可进行整体、大范围检测,可在设备运行的条件下实现在线监测等优点,而曲板结构体积大、待监测区域广,因此选用基于导波的曲板损伤监测技术可以有效地对损伤进行实时监测。Compared with other active detection methods, ultrasonic guided wave detection technology has the advantages of long propagation distance, low attenuation, overall and large-scale detection, and online monitoring under the condition of equipment operation. The monitoring area is wide, so using the guided wave-based curved plate damage monitoring technology can effectively monitor the damage in real time.
近几十年来,超声导波检测技术飞速发展,其频散特性和信号特征是设备损伤检测的重要研究对象。根据曲板的结构特点,基于Lamb波的损伤识别方法可用于其损伤监测中。Lamb波是英国力学家兰姆(Lamb)于1917年提出的平板结构中的导波形式。检测时,在结构中主动激发波形,传感器接收到的信号就包含了结构的损伤位置、损伤程度等信息,通过对Lamb波信号进行数据分析、特征提取,就可以获得这些损伤信息。In recent decades, ultrasonic guided wave detection technology has developed rapidly, and its dispersion characteristics and signal characteristics are important research objects for equipment damage detection. According to the structural characteristics of the curved plate, the Lamb wave-based damage identification method can be used in its damage monitoring. Lamb wave is a form of guided wave in the plate structure proposed by the British mechanician Lamb in 1917. During detection, the waveform is actively excited in the structure, and the signal received by the sensor contains information such as the damage location and degree of damage of the structure. By performing data analysis and feature extraction on the Lamb wave signal, the damage information can be obtained.
由于常见的损伤尺寸不大,传感器接收到的导波信号变化也较小,因此信号中的损伤信息可能被湮没,导致难以确定损伤位置,所以将有缺陷结构的导波信号与无损伤结构的导波信号作差,通过差值信号可以得到损伤信号波包的飞行时间,进而其飞行距离也可获得。最终以驱动器与传感器为焦点绘制椭圆,损伤位置即位于椭圆轨迹上,通过布置多个传感器,可得到多个椭圆轨迹的交点,即损伤所在的位置,这就是椭圆损伤定位算法。因此传感器数量的选择与布置方案是研究的关键。Due to the small size of the common damage and the small change of the guided wave signal received by the sensor, the damage information in the signal may be annihilated, which makes it difficult to determine the damage location. The guided wave signal is different, and the time of flight of the damaged signal wave packet can be obtained through the difference signal, and then its flight distance can also be obtained. Finally, an ellipse is drawn with the driver and sensor as the focus, and the damage location is located on the elliptical trajectory. By arranging multiple sensors, the intersection of multiple elliptical trajectories can be obtained, that is, the location of the damage. This is the ellipse damage localization algorithm. Therefore, the selection and arrangement of the number of sensors is the key to the research.
鉴于金属曲板结构中损伤形式多样,且损伤位置常常难以确定,为了实现曲板损伤的准确定位分析,实有必要开发一种用于金属曲板损伤定位的传感器阵列优化方法合理地优化超声导波传感器阵列形式以解决上述不足。In view of the various damage forms in the metal curved plate structure, and the damage location is often difficult to determine, in order to achieve the accurate localization analysis of the curved plate damage, it is necessary to develop a sensor array optimization method for the metal curved plate damage location to reasonably optimize the ultrasonic guide. Wave sensor array form to solve the above shortcomings.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的不足之处,本发明的主要目的是,提供一种用于金属曲板损伤定位的传感器阵列优化方法,结合椭圆损伤定位方法及数据降噪处理技术,通过对传感器阵列的筛选优化,有效提高损伤定位精度。本发明考虑到传感器数量、位置均会影响损伤定位精度,因此考虑了不同数量及位置的多种传感器阵型。In view of the deficiencies in the prior art, the main purpose of the present invention is to provide a sensor array optimization method for damage location of metal curved plates, which combines the elliptical damage location method and the data noise reduction processing technology. The screening optimization can effectively improve the accuracy of damage location. The present invention considers that both the number and position of the sensors will affect the damage localization accuracy, so multiple sensor arrays with different numbers and positions are considered.
为了实现根据本发明的上述目的和其他优点,提供了一种用于金属曲板损伤定位的传感器阵列优化方法,包括以下步骤:In order to achieve the above objects and other advantages according to the present invention, there is provided a sensor array optimization method for damage localization of metal curved plates, comprising the following steps:
步骤S1,设计金属曲板的物理参数及几何参数,在所述金属曲板上开设有模拟损伤孔,并根据所述金属曲板的物理参数及几何参数计算出所述金属曲板的频散曲线;Step S1, design the physical parameters and geometric parameters of the metal curved plate, open a simulated damage hole on the metal curved plate, and calculate the frequency dispersion of the metal curved plate according to the physical parameters and geometric parameters of the metal curved plate curve;
步骤S2,在金属曲板的侧壁上设计至少两组超声导波传感器阵列,每一组所述超声导波传感器阵列包括至少三个围绕所述模拟损伤孔布置的超声导波传感器,两两所述超声导波传感器阵列中的超声导波传感器数目不同;Step S2, design at least two groups of ultrasonic guided wave sensor arrays on the side wall of the metal curved plate, each group of the ultrasonic guided wave sensor arrays includes at least three ultrasonic guided wave sensors arranged around the simulated damage hole, two by two. The number of ultrasonic guided wave sensors in the ultrasonic guided wave sensor array is different;
步骤S3,对每一组所述超声导波传感器阵列的超声导波传感器进行扫频,获得并记录超声导波传感器的中心频率及带宽;Step S3, sweeping the ultrasonic guided wave sensor of each group of the ultrasonic guided wave sensor array to obtain and record the center frequency and bandwidth of the ultrasonic guided wave sensor;
步骤S4,超声导波信号依次经过信号发生器、放大器传导至金属曲板,并通过示波器保存不同超声导波传感器阵列的导波信号;Step S4, the ultrasonic guided wave signal is transmitted to the metal curved plate through the signal generator and the amplifier in turn, and the guided wave signal of different ultrasonic guided wave sensor arrays is saved by the oscilloscope;
步骤S5,对获得的导波信号进行中心化、归一化预处理;Step S5, performing centralization and normalization preprocessing on the obtained guided wave signal;
步骤S6,对预处理后的导波信号进行带通滤波处理,并进一步采用小波降噪及SVD奇异值分解降噪数据处理方法提高导波信号的信噪比;Step S6, performing bandpass filtering on the preprocessed guided wave signal, and further using wavelet noise reduction and SVD singular value decomposition noise reduction data processing methods to improve the signal-to-noise ratio of the guided wave signal;
步骤S7,编制所述金属曲板的损伤定位方法,基于不同超声导波传感器阵列进行损伤定位,分析比较不同超声导波传感器阵列下的损伤定位精度,并最终确定损伤定位精度最优的超声导波传感器阵列。Step S7, compiling a damage localization method for the metal curved plate, performing damage localization based on different ultrasonic guided wave sensor arrays, analyzing and comparing the damage localization accuracy under different ultrasonic guided wave sensor arrays, and finally determining the ultrasonic guide with the best damage localization accuracy. wave sensor array.
可选的,所述模拟损伤孔的损伤延伸方向与所述金属曲板的轴线成一夹角,进而同时增加轴向与周向损伤对导波信号的影响,所述夹角的角度大小为20°~90°;所述模拟损伤孔贯穿金属曲板的内外侧壁以增大对导波信号的影响,并以无模拟损伤孔的金属曲板作为损伤定位基准。Optionally, the damage extension direction of the simulated damage hole forms an included angle with the axis of the metal curved plate, thereby increasing the influence of the axial and circumferential damage on the guided wave signal at the same time, and the angle of the included angle is 20. °~90°; the simulated damage hole penetrates the inner and outer side walls of the metal curved plate to increase the influence on the guided wave signal, and the metal curved plate without simulated damage hole is used as the damage location reference.
可选的,所述模拟损伤孔位于所述金属曲板的几何中心处。Optionally, the simulated damage hole is located at the geometric center of the metal curved plate.
可选的,步骤S1为准确计算金属曲板的频散曲线,采用金属曲板中的Lamb波频散曲线控制方程,其表达式为:Optionally, step S1 is to accurately calculate the dispersion curve of the metal curved plate, using the Lamb wave dispersion curve control equation in the metal curved plate, and its expression is:
其中,u和v为互相垂直的位移分量,η是观测点到曲板中心线的最短距离,ε是一个小的无量纲参数,σ是曲板中心线的弧长,kl是对称方程Rayleigh-Lamb方程的解,ξ=εσ,α=α(ξ),和 Among them, u and v are the displacement components perpendicular to each other, η is the shortest distance from the observation point to the center line of the curved plate, ε is a small dimensionless parameter, σ is the arc length of the center line of the curved plate, and k l is the symmetry equation Rayleigh -Solution of Lamb equation, ξ=εσ, α=α(ξ), and
可选的,步骤S2中每组所述超声导波传感器阵列中的超声导波传感器均匀分布在以模拟损伤孔为圆心的圆周上。Optionally, in step S2, the ultrasonic guided wave sensors in each group of the ultrasonic guided wave sensor arrays are evenly distributed on a circumference with the simulated damage hole as the center.
可选的,步骤S3中通过扫频获得超声导波传感器的中心频率及带宽,用于信号激发频率选择、导波波速选取及带通滤波参数设置。Optionally, in step S3, the center frequency and bandwidth of the ultrasonic guided wave sensor are obtained by frequency sweep, which are used for signal excitation frequency selection, guided wave velocity selection and bandpass filtering parameter setting.
可选的,步骤S6中SVD奇异值分解降噪方法包括:Optionally, the SVD singular value decomposition noise reduction method in step S6 includes:
步骤T1,将导波信号进行变换,构造成m*n的矩阵B;Step T1, transform the guided wave signal to construct a matrix B of m*n;
步骤T2,将矩阵B分解成B=UΣVT的形式;Step T2, decompose the matrix B into the form of B=UΣV T ;
其中,U(m*r)为左奇异矩阵,V(n*r)为右奇异矩阵,r为矩阵B的秩数,Σ为对角矩阵,对角线上是矩阵B的奇异值从大到小排列;仅保留矩阵前k(k<r)个较大奇异值成分,使得重构降噪后的矩阵为:以实现SVD奇异值分解降噪。Among them, U(m*r) is the left singular matrix, V(n*r) is the right singular matrix, r is the rank of matrix B, Σ is the diagonal matrix, and the singular value of matrix B on the diagonal is from the largest to a small arrangement; only the first k (k<r) larger singular value components of the matrix are retained, so that the denoised matrix can be reconstructed. for: In order to achieve SVD singular value decomposition noise reduction.
可选的,步骤7中根据频散曲线获得椭圆损伤定位方法的波速选择;损伤定位采用的导波信号为经过预处理及降噪数据处理的高信噪比导波信号;椭圆损伤定位方法需根据传感器阵型调整单元分割;损伤定位误差公式如下:Optionally, in step 7, the wave velocity selection of the elliptical damage localization method is obtained according to the dispersion curve; the guided wave signal used for damage localization is a high signal-to-noise ratio guided wave signal that has undergone preprocessing and noise reduction data processing; the elliptical damage localization method requires The unit segmentation is adjusted according to the sensor array; the damage location error formula is as follows:
上述技术方案中的一个技术方案具有如下优点或有益效果:本发明综合运用椭圆损伤定位方法及数据降噪处理方法对金属曲板损伤定位的传感器阵列进行优化布置,首先考虑了不同深度并与曲板轴向有一定夹角的曲板损伤,同时设计了不同曲率半径的金属曲板;设计并布置了5种超声导波传感器初始阵列;在中心化、归一化预处理后采用了两种降噪方式,并进行了缺陷的定位研究,最后对比损伤的定位精度选择了最优的传感器阵型。该方法一方面分析了传感器阵型对不同损伤程度以及不同曲率半径曲板的损伤定位能力,纳入完整的数据处理方法提高了信号的信噪比;另一方面本方法综合考虑了传感器数量及位置对损伤定位精度的影响,更加合理有效地获得最优的传感器阵型。One of the above technical solutions has the following advantages or beneficial effects: the present invention comprehensively uses the elliptical damage localization method and the data noise reduction processing method to optimize the arrangement of the sensor array for damage localization of the metal curved plate. The curved plate with a certain angle in the plate axial direction is damaged, and metal curved plates with different curvature radii are designed; five kinds of ultrasonic guided wave sensor initial arrays are designed and arranged; after the centralization and normalization pretreatment, two kinds of The noise reduction method was used, and the defect localization research was carried out. Finally, the optimal sensor array was selected by comparing the damage localization accuracy. On the one hand, the method analyzes the damage localization ability of the sensor array to different degrees of damage and different curvature radii, and incorporates a complete data processing method to improve the signal-to-noise ratio of the signal; The influence of damage localization accuracy can be more reasonable and effective to obtain the optimal sensor array.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例的附图作简单介绍,显而易见地,下面描述中的附图仅仅涉及本发明的一些实施例,而非对本发明的限制,其中:In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings of the embodiments will be briefly introduced below. Obviously, the drawings in the following description only relate to some embodiments of the present invention, rather than limit the present invention. in:
图1为根据本发明一个实施方式提出的用于金属曲板损伤定位的传感器阵列优化方法的流程图;FIG. 1 is a flowchart of a sensor array optimization method for damage location of metal curved plates proposed according to an embodiment of the present invention;
图2为根据本发明一个实施方式提出的用于金属曲板损伤定位的传感器阵列优化方法中金属曲板及损伤形式示意图;2 is a schematic diagram of a metal curved plate and a damage form in a sensor array optimization method for damage location of a metal curved plate proposed according to an embodiment of the present invention;
图3为根据本发明一个实施方式提出的用于金属曲板损伤定位的传感器阵列优化方法中金属曲板的频散曲线图;3 is a graph of the dispersion curve of a metal curved plate in a sensor array optimization method for damage location of a metal curved plate proposed according to an embodiment of the present invention;
图4为根据本发明一个实施方式提出的用于金属曲板损伤定位的传感器阵列优化方法中第一种超声导波传感器阵列图;4 is a diagram of the first ultrasonic guided wave sensor array in the sensor array optimization method for damage location of metal curved plates proposed according to an embodiment of the present invention;
图5为根据本发明一个实施方式提出的用于金属曲板损伤定位的传感器阵列优化方法中第二种超声导波传感器阵列图;5 is a diagram of a second ultrasonic guided wave sensor array in the sensor array optimization method for damage location of metal curved plates proposed according to an embodiment of the present invention;
图6为根据本发明一个实施方式提出的用于金属曲板损伤定位的传感器阵列优化方法中第三种超声导波传感器阵列图;6 is a diagram of a third ultrasonic guided wave sensor array in the sensor array optimization method for damage location of metal curved plates proposed according to an embodiment of the present invention;
图7为根据本发明一个实施方式提出的用于金属曲板损伤定位的传感器阵列优化方法中第四种超声导波传感器阵列图;7 is a diagram of the fourth ultrasonic guided wave sensor array in the sensor array optimization method for damage location of metal curved plates proposed according to an embodiment of the present invention;
图8为根据本发明一个实施方式提出的用于金属曲板损伤定位的传感器阵列优化方法中第五种超声导波传感器阵列图;8 is a diagram of the fifth ultrasonic guided wave sensor array in the sensor array optimization method for damage location of metal curved plates proposed according to an embodiment of the present invention;
图9为根据本发明一个实施方式提出的用于金属曲板损伤定位的传感器阵列优化方法中信号处理前的超声导波信号图;9 is a diagram of an ultrasonic guided wave signal before signal processing in a sensor array optimization method for damage location of a metal curved plate proposed according to an embodiment of the present invention;
图10为根据本发明一个实施方式提出的用于金属曲板损伤定位的传感器阵列优化方法中信号处理后的超声导波信号图;10 is a diagram of an ultrasonic guided wave signal after signal processing in a sensor array optimization method for damage location of a metal curved plate proposed according to an embodiment of the present invention;
图11为根据本发明一个实施方式提出的用于金属曲板损伤定位的传感器阵列优化方法中超声导波信号控制系统的设备结构示意图。FIG. 11 is a schematic diagram of a device structure of an ultrasonic guided wave signal control system in a sensor array optimization method for damage location of a metal curved plate proposed according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整的描述,显然,所描述的实施方式仅仅是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在附图中,为清晰起见,可对形状和尺寸进行放大,并将在所有图中使用相同的附图标记来指示相同或相似的部件。In the drawings, the shapes and dimensions may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to refer to the same or like parts.
除非另作定义,此处使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明专利申请说明书以及权利要求书中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“一个”、“一”或者“该”等类似词语也不表示数量限制,而是表示存在至少一个。“包括”或者“包含”等类似的词语意指出现在“包括”或者“包含”前面的元件或者物件涵盖出现在“包括”或者“包含”后面列举的元件或者物件及其等同,并不排除其他元件或者物件。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, technical or scientific terms used herein should have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The terms "first", "second" and similar terms used in the description of the patent application and the claims of the present invention do not denote any order, quantity or importance, but are only used to distinguish different components. Likewise, words such as "a," "an," or "the" do not denote a limitation of quantity, but rather denote the presence of at least one. Words like "include" or "include" mean that the elements or items appearing before "including" or "including" cover the elements or items listed after "including" or "including" and their equivalents, and do not exclude other component or object. "Up", "Down", "Left", "Right", etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
在下列描述中,诸如中心、厚度、高度、长度、前部、背部、后部、左边、右边、顶部、底部、上部、下部等用词是相对于各附图中所示的构造进行定义的,特别地,“高度”相当于从顶部到底部的尺寸,“宽度”相当于从左边到右边的尺寸,“深度”相当于从前到后的尺寸,它们是相对的概念,因此有可能会根据其所处不同位置、不同使用状态而进行相应地变化,所以,也不应当将这些或者其他的方位用于解释为限制性用语。In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc. are defined relative to the configurations shown in the various figures. , in particular, "height" corresponds to the size from top to bottom, "width" corresponds to the size from left to right, "depth" corresponds to the size from front to back, they are relative concepts, so it is possible to These or other orientations should not be construed as limiting terms because they vary accordingly in different positions and different usage states.
涉及附接、联接等的术语(例如,“连接”和“附接”)是指这些结构通过中间结构彼此直接或间接固定或附接的关系、以及可动或刚性附接或关系,除非以其他方式明确地说明。Terms referring to attachment, coupling, etc. (eg, "connected" and "attached") refer to the fixed or attached relationship, as well as the movable or rigid attachment or relationship of these structures to each other, directly or indirectly, through intervening structures, unless The other way is explicitly stated.
根据本发明的一实施方式结合图1的示出,可以看出,本发明用于金属曲板损伤定位的传感器阵列优化方法的整体流程由设计曲板损伤并绘制频散曲线、布置传感器初始阵列、传感器扫频、设置信号发生器-放大器-示波器、中心化及归一化预处理、滤波及降噪处理、基于高信噪比信号的损伤定位、最优阵型选取构成。具体地,本发明用于金属曲板损伤定位的传感器阵列优化方法包括以下步骤:1, it can be seen that the overall process of the sensor array optimization method for metal curved plate damage location according to the present invention is to design the curved plate damage, draw the dispersion curve, and arrange the initial sensor array. , Sensor frequency sweep, setting signal generator-amplifier-oscilloscope, centralization and normalization preprocessing, filtering and noise reduction processing, damage location based on high signal-to-noise ratio signals, and optimal formation selection. Specifically, the sensor array optimization method for metal curved plate damage location according to the present invention includes the following steps:
步骤S1,设计金属曲板的物理参数及几何参数,在所述金属曲板上开设有模拟损伤孔,并根据所述金属曲板的物理参数及几何参数计算出所述金属曲板的频散曲线。所述模拟损伤孔的损伤延伸方向与所述金属曲板的轴线成一夹角,进而同时增加轴向与周向损伤对导波信号的影响,所述夹角的角度大小为20°~90°;所述模拟损伤孔贯穿金属曲板的内外侧壁以增大对导波信号的影响,并以无模拟损伤孔的金属曲板作为损伤定位基准。Step S1, design the physical parameters and geometric parameters of the metal curved plate, open a simulated damage hole on the metal curved plate, and calculate the frequency dispersion of the metal curved plate according to the physical parameters and geometric parameters of the metal curved plate curve. The damage extension direction of the simulated damage hole forms an included angle with the axis of the metal curved plate, thereby increasing the influence of the axial and circumferential damage on the guided wave signal at the same time, and the angle of the included angle is 20°~90° ; The simulated damage hole penetrates the inner and outer side walls of the metal curved plate to increase the influence on the guided wave signal, and the metal curved plate without simulated damage hole is used as the damage location reference.
在图2示出的实施例中,压力容器采用厚度为5mm的30CrMo号钢金属曲板,该金属曲板至少部分弯折成圆柱形且在水平面上的投影为矩形,模拟损伤孔开设于金属曲板的中心位置并且位于金属曲板的中心线上,其中模拟损伤孔的损伤延伸方向与曲板轴线的夹角为45°,在具体的实施过程中,根据金属曲板的厚度,在金属曲板上设计具有损伤深度为5mm的模拟损伤孔。为准确绘制如图3所示曲板的频散曲线,采用曲板中的Lamb波频散曲线控制方程,其表达式为:In the embodiment shown in FIG. 2 , the pressure vessel adopts a 30CrMo steel metal curved plate with a thickness of 5 mm, the metal curved plate is at least partially bent into a cylindrical shape and the projection on the horizontal plane is a rectangle, and the simulated damage hole is opened in the metal The center of the curved plate is located on the center line of the metal curved plate, and the angle between the damage extension direction of the simulated damage hole and the axis of the curved plate is 45°. In the specific implementation process, according to the thickness of the metal curved plate, the A simulated damage hole with a damage depth of 5mm is designed on the curved plate. In order to accurately draw the dispersion curve of the curved plate as shown in Figure 3, the governing equation of the Lamb wave dispersion curve in the curved plate is used, and its expression is:
其中,u和v为互相垂直的位移分量,η是观测点到曲板中心线的最短距离,ε是一个小的无量纲参数,σ是中心线的弧长,kl是对称方程Rayleigh-Lamb方程的解,ξ=εσ,α=α(ξ),和根据上述方程绘制得到图3所示的频散曲线,频散特性是指超声导波在在波导中传播时其波速随频率变化的现象,频散曲线常用于描述导波的频散特性,其通常以速度-频率曲线进行表述。从图3中可以看出,曲板中的频散特性曲线具有下列特点:图中每一条曲线均代表一种导波模态,对于同一模态的超声导波而言,其波速会随着频率的变化而发生改变,即存在着频散现象;曲板中传播的导波有两类模态:反对称模态A、对称模态S,而且随着频率的增加,导波的模态数量也逐渐增加,如:反对称模态由零阶A0,增加至A1、A2;对称模态由零阶S0,增加至S1、S2。where u and v are displacement components that are perpendicular to each other, η is the shortest distance from the observation point to the centerline of the curved plate, ε is a small dimensionless parameter, σ is the arc length of the centerline, and k l is the Rayleigh-Lamb symmetry equation The solution of the equation, ξ=εσ, α=α(ξ), and The dispersion curve shown in Figure 3 is drawn according to the above equation. The dispersion characteristic refers to the phenomenon that the wave velocity of the ultrasonic guided wave changes with the frequency when it propagates in the waveguide. The dispersion curve is often used to describe the dispersion characteristic of the guided wave. Usually expressed as a speed-frequency curve. As can be seen from Figure 3, the dispersion characteristic curve in the curved plate has the following characteristics: each curve in the figure represents a guided wave mode, and for the ultrasonic guided wave of the same mode, the wave speed will vary with The frequency changes, that is, there is a dispersion phenomenon; the guided wave propagating in the curved plate has two modes: anti-symmetric mode A, symmetric mode S, and as the frequency increases, the mode of the guided wave The number also increases gradually, such as: the antisymmetric mode increases from zero-order A0 to A1 and A2; the symmetric mode increases from zero-order S0 to S1 and S2.
步骤S2,在金属曲板的侧壁上设计至少两组超声导波传感器阵列,每一组所述超声导波传感器阵列包括至少三个围绕所述模拟损伤孔布置的超声导波传感器,两两所述超声导波传感器阵列中的超声导波传感器数目不同。在实际的实施过程中,可采用压电陶瓷传感器(PZT)来布置如图4~图8所示的传感器数量、位置均不同的5中超声导波传感器阵列,具体地,由于超声导波传感器数量、位置的不同对损伤定位精度均有影响,因此出如图4~图8中的实施例示出的5种传感器初始阵列,分别为:第一种-三角形阵列、第二种-四边形阵列、第三种五边形阵列、第四种-六边形阵列及第五种-八边形阵列,所有超声导波传感器距离模拟损伤孔的距离均相同,均为125mm,即每组所述超声导波传感器阵列中的超声导波传感器均匀分布在以模拟损伤孔为圆心、半径为125mm的圆周上。Step S2, design at least two groups of ultrasonic guided wave sensor arrays on the side wall of the metal curved plate, each group of the ultrasonic guided wave sensor arrays includes at least three ultrasonic guided wave sensors arranged around the simulated damage hole, two by two. The number of ultrasonic guided wave sensors in the ultrasonic guided wave sensor array is different. In the actual implementation process, piezoelectric ceramic sensors (PZT) can be used to arrange five ultrasonic guided wave sensor arrays with different numbers and positions of sensors as shown in Figures 4 to 8. Specifically, because the ultrasonic guided wave sensors The difference in the number and position has an impact on the accuracy of damage location, so there are five initial sensor arrays shown in the embodiments in Figures 4 to 8, namely: the first type - triangle array, the second type - quadrilateral array, The third type of pentagonal array, the fourth type - hexagonal array and the fifth type - octagonal array, all ultrasonic guided wave sensors have the same distance from the simulated damage hole, which is 125mm, that is, the ultrasonic guided wave sensor in each group has the same distance of 125mm. The ultrasonic guided wave sensors in the guided wave sensor array are evenly distributed on the circle with the simulated damage hole as the center and the radius of 125mm.
步骤S3,对每一组所述超声导波传感器阵列的超声导波传感器进行扫频,获得并记录超声导波传感器的中心频率及带宽。通过扫频获得超声导波传感器的中心频率及带宽,用于信号激发频率选择、导波波速选取及带通滤波参数设置。具体的实施过程为,对选择的PZT传感器进行扫频,获得其中心频率为210kHz,即在该频率下传感器的损伤定位效果较好。并得到传感器的带宽为160kHz–260kHz,在带宽范围外的信号需要滤除。Step S3, sweep the frequency of each group of ultrasonic guided wave sensors of the ultrasonic guided wave sensor array to obtain and record the center frequency and bandwidth of the ultrasonic guided wave sensor. The center frequency and bandwidth of the ultrasonic guided wave sensor are obtained by sweeping frequency, which are used for signal excitation frequency selection, guided wave velocity selection and bandpass filtering parameter setting. The specific implementation process is to sweep the frequency of the selected PZT sensor, and obtain its center frequency as 210kHz, that is, the damage localization effect of the sensor is better at this frequency. And the bandwidth of the sensor is 160kHz-260kHz, and the signal outside the bandwidth needs to be filtered out.
步骤S4,超声导波信号依次经过信号发生器、放大器传导至金属曲板,并通过示波器保存不同超声导波传感器阵列的导波信号。具体地,参照图11的示出可以看出,超声导波信号控制系统包括:函数发生器1,放大器2,示波器3,计算机4,曲板5,传感器阵列6。计算机4中存储有信号路由程序、数据信号保持程序和损失诊断定位程序,实现了全自动信号激发、接收、保存及处理。Step S4, the ultrasonic guided wave signal is transmitted to the metal curved plate through the signal generator and the amplifier in sequence, and the guided wave signals of different ultrasonic guided wave sensor arrays are saved by the oscilloscope. Specifically, referring to the illustration in FIG. 11 , it can be seen that the ultrasonic guided wave signal control system includes: a
步骤S5,对获得的导波信号进行中心化、归一化预处理。获得的导波信号由于设备硬件原因常常产生漂移,因此需要进行中心化处理,采用的方程为:x←x-E(x),其中E(x)为导波信号的均值。In step S5, centering and normalizing preprocessing is performed on the obtained guided wave signal. The obtained guided wave signal often drifts due to equipment hardware, so it needs to be centralized. The equation used is: x←x-E(x), where E(x) is the mean value of the guided wave signal.
采用的最大最小值归一化方程为:The maximum and minimum normalization equations used are:
其中,x为原始数据,y为归一化变换后的值,Max、Min分别为导波信号的最大值和最小值。Among them, x is the original data, y is the normalized transformed value, and Max and Min are the maximum and minimum values of the guided wave signal, respectively.
步骤S6,对预处理后的导波信号进行带通滤波处理,并进一步采用小波降噪及SVD奇异值分解降噪数据处理方法提高导波信号的信噪比。具体的实施过程中,SVD奇异值分解降噪方法包括:In step S6, band-pass filtering is performed on the preprocessed guided wave signal, and wavelet noise reduction and SVD singular value decomposition noise reduction data processing methods are further used to improve the signal-to-noise ratio of the guided wave signal. In the specific implementation process, the SVD singular value decomposition noise reduction method includes:
步骤T1,将导波信号进行变换,构造成m*n的矩阵B;Step T1, transform the guided wave signal to construct a matrix B of m*n;
步骤T2,将矩阵B分解成B=UΣVT的形式;Step T2, decompose the matrix B into the form of B=UΣV T ;
其中,U(m*r)为左奇异矩阵,V(n*r)为右奇异矩阵,r为矩阵B的秩数,Σ为对角矩阵,对角线上是矩阵B的奇异值从大到小排列;根据曲板中的结果,仅保留矩阵前7个较大奇异值主要成分,重构降噪后的矩阵为:实现SVD奇异值分解降噪。根据扫频结果,通过高通、低通滤波处理保留带宽范围在160kHz–260kHz的信号,并通过小波降噪及SVD奇异值分解对信号进行降噪处理,提高导波信号信噪比。数据处理前后的对比如图9、图10所示,图9为实验获得的超声导波信号振幅-时间曲线,表示曲板结构中导波信号幅值随时间的变化趋势,该曲线通过示波器采集直接得到;对图9中的曲线进行SVD奇异值分解降噪数据处理后可获得图10曲线,可以发现经过降噪处理的曲线更加平滑,噪声信号得到了有效的抑制,由此可见,数据处理操作有效地滤除了信号噪声,提高了信号质量。Among them, U(m*r) is the left singular matrix, V(n*r) is the right singular matrix, r is the rank of matrix B, Σ is the diagonal matrix, and the singular value of matrix B on the diagonal is from the largest According to the results in the curved board, only the first 7 main components of the larger singular value of the matrix are retained, and the denoised matrix is reconstructed for: Implement SVD singular value decomposition noise reduction. According to the frequency sweep results, the signal with a bandwidth range of 160kHz-260kHz is retained by high-pass and low-pass filtering, and the signal is denoised by wavelet noise reduction and SVD singular value decomposition to improve the signal-to-noise ratio of the guided wave signal. The comparison before and after data processing is shown in Figure 9 and Figure 10. Figure 9 is the amplitude-time curve of the ultrasonic guided wave signal obtained in the experiment, which represents the change trend of the amplitude of the guided wave signal in the curved plate structure with time. The curve is collected by an oscilloscope. It can be directly obtained; the curve in Figure 9 can be obtained after SVD singular value decomposition noise reduction data processing, and the curve in Figure 10 can be obtained. It can be found that the curve after noise reduction processing is smoother, and the noise signal has been effectively suppressed. It can be seen that the data processing The operation effectively filters out signal noise and improves signal quality.
步骤S7,编制所述金属曲板的损伤定位方法,基于不同超声导波传感器阵列进行损伤定位,分析比较不同超声导波传感器阵列下的损伤定位精度,并最终确定损伤定位精度最优的超声导波传感器阵列。Step S7, compiling a damage localization method for the metal curved plate, performing damage localization based on different ultrasonic guided wave sensor arrays, analyzing and comparing the damage localization accuracy under different ultrasonic guided wave sensor arrays, and finally determining the ultrasonic guide with the best damage localization accuracy. wave sensor array.
基于椭圆损伤定位原理,编制曲板中的缺陷定位算法,计算公式为:Based on the principle of ellipse damage localization, the defect localization algorithm in the curved plate is compiled. The calculation formula is:
S=TD+DR=cgtS=TD+DR=c g t
其中cg为导波信号的群速度,由步骤1绘制的频散曲线获得;激励传感器T激发出导波信号传播到缺陷D处时与其相互作用,会产生散射现象,进而由接收传感器R捕获散射信号;t即为该过程的传播时间,可以从示波器接收的导波时域信号中获得。那么缺陷则位于以T和R为焦点,S为长轴的椭圆轨迹上。任意一对传感器可以确定一个椭圆轨迹,通过传感器阵列中的多对传感器网络可以确定多个椭圆轨迹。这些椭圆轨迹的交点,即为缺陷所在的位置。由于本实例采用了5种不同数量、位置的传感器阵型,因此需要根据阵型调整算法。随后对本实例具有不同深度损伤及不同曲率的曲板进行定位,定位误差公式如下:where c g is the group velocity of the guided wave signal, which is obtained from the dispersion curve drawn in
可以获得如表1所示的损伤定位误差。根据轴向及轴向定位误差的均值可获得平均定位误差,可以看到当传感器阵型为6边形时周向误差和轴向误差达到最小,平均误差仅为1.27%。在此基础上选择最优传感器阵型为6边形阵型。该实例指出并不是传感器的数量越多损伤定位精度就越高,当传感器数量过多时会影响导波信号传播,进而影响损伤定位精度,因此需要综合考虑传感器数量及位置。The damage location errors shown in Table 1 can be obtained. According to the average value of the axial and axial positioning errors, the average positioning error can be obtained. It can be seen that when the sensor array is hexagonal, the circumferential error and the axial error are the smallest, and the average error is only 1.27%. On this basis, the optimal sensor formation is selected as the hexagonal formation. This example points out that it is not that the more the number of sensors, the higher the damage location accuracy. When the number of sensors is too large, it will affect the propagation of the guided wave signal, which in turn affects the damage location accuracy. Therefore, the number and location of the sensors need to be comprehensively considered.
表1损伤定位误差Table 1 Damage location error
这里说明的设备数量和处理规模是用来简化本发明的说明的。对本发明的应用、修改和变化对本领域的技术人员来说是显而易见的。The number of apparatuses and processing scales described here are intended to simplify the description of the present invention. Applications, modifications and variations to the present invention will be apparent to those skilled in the art.
尽管本发明的实施方案已公开如上,但其并不仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the application listed in the description and the embodiment, it can be applied to various fields suitable for the present invention, and those skilled in the art can easily Additional modifications are implemented, therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the appended claims and the scope of equivalents.
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