CN1115343A - Nonwoven fabric, process for producing the same, and absorbent article using the same - Google Patents

Nonwoven fabric, process for producing the same, and absorbent article using the same Download PDF

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Publication number
CN1115343A
CN1115343A CN95104347A CN95104347A CN1115343A CN 1115343 A CN1115343 A CN 1115343A CN 95104347 A CN95104347 A CN 95104347A CN 95104347 A CN95104347 A CN 95104347A CN 1115343 A CN1115343 A CN 1115343A
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CN
China
Prior art keywords
nonwoven fabric
mentioned
thermoplasticity
top layer
layer material
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CN95104347A
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Chinese (zh)
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CN1052276C (en
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金田学
小森康浩
池田光浩
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Kao Corp
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Kao Corp
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    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
    • A61F13/51104—Topsheet, i.e. the permeable cover or layer facing the skin the top sheet having a three-dimensional cross-section, e.g. corrugations, embossments, recesses or projections
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577—Apparatus or processes for manufacturing
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
    • D04H1/5412—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres sheath-core
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15203—Properties of the article, e.g. stiffness or absorbency
    • A61F2013/15284—Properties of the article, e.g. stiffness or absorbency characterized by quantifiable properties
    • A61F2013/15487—Capillary properties, e.g. wicking
    • A61F2013/15512—Capillary properties, e.g. wicking with specific hydrophilicity
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F2013/530131—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made in fibre but being not pulp
    • A61F2013/530138—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made in fibre but being not pulp characterized by the fibre length
    • A61F2013/530145—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made in fibre but being not pulp characterized by the fibre length being short
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F2013/530131—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made in fibre but being not pulp
    • A61F2013/530226—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made in fibre but being not pulp with polymeric fibres
    • A61F2013/53024—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made in fibre but being not pulp with polymeric fibres being bicomponent fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
    • D04H1/5414—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres side-by-side

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Veterinary Medicine (AREA)
  • Epidemiology (AREA)
  • Public Health (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Nonwoven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention relates to a liquid permeable nonwoven fabric having concealing properties and suitable for use as the topsheet of an absorbent article comprises short fibers, 50% by weight or more being thermoplastic fibers, and has sealed areas formed by partially sealing the fabric so that the sealed area ratio is from 10 to 40%, the short fibers containing, based on 100 parts by weight of the fibers, from 1 to 5 parts by weight of titanium oxide, and the fabric having a reflectance per unit basis weight of 1.3% or more, and the process for preparation thereof.

Description

Nonwoven fabric and manufacture method thereof and absorbent commodity
The present invention relates to have the nonwoven fabric and the manufacture method thereof of liquid permeability and covering property (concealing), with the absorbent commodity that adopts this nonwoven fabric, further in more detail, relate to and be suitable as the disposable paper diaper, the top layer material of absorbent commodities such as sanitary napkin also has the nonwoven fabric and the manufacture method thereof of liquid permeability and covering property, and with they absorbent commodities as the top layer material.
In the past, as the top layer material of disposable urine napkin and sanitary napkin, use can be satisfied the nonwoven fabric such as heat bonding nonwoven fabric of dry feeling and comfort.In addition, especially, consider, also used films such as perforated film from the requirement of dry feeling as the top layer material of sanitary napkin.
But, use above-mentioned film or nonwoven fabric and the top layer material of the routine that forms, have 1. following and 2. wait problem.
1. the top layer material that makes with film, owing to do not have capillary pipe structure, though liquid residue does not take place, aspect lubricious sense, the use feelings such as sense, the sense of being clamminess of ventilating, the top layer material that is made by nonwoven fabric exists the problem of remarkable deterioration.
2. the top layer material that makes by nonwoven fabric, in practical process, usability (when doing) under its top layer material drying regime is very good, but under wet condition the usability of (in wetting) and use after outward appearance, the material that is made by film exists bad problem.
In addition, for improving the dry feeling of the top layer material that makes by nonwoven fabric, opening clear 57-No. 205506 the spy waits in the communique, proposed to constitute the fiber number increase of fiber to improve the nonwoven fabric of capillary diameter, minimizing raffinate, but seeing through the top layer material, the body fluid that has absorbed menses etc. easily seen, visual impression is bad, and impairs the quality as the nonwoven fabric feature.
The practicality of the top layer material that raising is made by nonwoven fabric and another key factor of dry feeling are to cover (concea1ing) property.That is to say, the yellow that causes by baby's excreta and urine etc. painted, by women's menses cause red colored, to very big influence is arranged on the use feeling, thereby be difficult for the function of seeing that these are painted, be required in recent years on the material of top layer.
As the method that improves covering property of nonwoven fabric, proposed to increase the TiO that constitutes in the fiber 2Content improves the method (spy opens clear 61-45753 communique) of whiteness, but TiO 2Content when too much, aspects such as the spinnability of its fiber and the processing technology of nonwoven fabric, cutting existing problems also are disadvantageous aspect cost simultaneously.In addition, the fiber number that has also proposed to make it to constitute fiber attenuates, method with covering property of raising, if but when fiber number is excessively attenuated, not only bring the reduction of the productivity ratio of nonwoven fabric, and reduce as the saturating liquid speed of top layer material or increase the exudative of its absorption liquid, the problem on technology and the function appears.Have again, be covering property of raising, also proposed to increase the method for the basis weights (basis weight) of top layer material, but also there is the problem of aspects such as cost and raffinate in this method.
Therefore, first purpose of the present invention is, provide that a kind of cost is low, productivity ratio is high and processability is good, when using as the top layer material of absorbent commodity raffinate few, from visual usability also good liquid permeability and the good nonwoven fabric of covering property.
In addition, second purpose of the present invention is, a kind of nonwoven fabric manufacture method that can make to high production rate above-mentioned nonwoven fabric is provided.
Have, the 3rd purpose of the present invention be again, provides a kind of its top layer material to make with above-mentioned nonwoven fabric, can improve the dry feeling when using and use its outward appearance of back visually to have the absorbent commodity of dry feeling.
The result that present inventors study intensively, discovery is by using the part sealing process technology of hot pressing line to containing the nonwoven fabric of fiber that wettability is adjusted to particular range and wherein contains the titanium oxide of specified quantitative, can improve its covering property, and invest and be not stained with the territory, liquid zone by the part sealingization, also can keep after the use and the corresponding complete shaded areas of sealing area, satisfy the absorbability that the top layer material of general absorbent commodity requires and the basis weights of cost, just can increase substantially covering property, improve substantial dry and comfortable sensation significantly, also promptly reached above-mentioned first purpose.
The present invention is based on above-mentioned discovery and makes.The invention provides a kind of liquid permeability nonwoven fabric with covering property, this nonwoven fabric contains staple fibre, 50% (weight) of described staple fibre or the higher thermoplasticity fiber that comprises, and making the sealing area rate of described nonwoven fabric by the part sealing is 10-40% sealing position; And in the described staple fibre of 100 weight portions, this staple fibre contains 1-5 weight portion TiO 2Representing with the sedimentation time, is 3-20 seconds with the wettability of the set silk screen (aggregate web) of above-mentioned staple fibre; The reflectivity of above-mentioned nonwoven fabric per unit basis weights is 1.3% or higher.
In addition, the invention provides a kind of manufacture method of nonwoven fabric, reached above-mentioned second purpose, wherein, described thermoplasticity fiber is the thermoplasticity composite fibre, and above-mentioned nonwoven fabric by forming between the thermoplasticity composite fibre in its contact thermal bonding, this method comprises: the silk screen that will be made of staple fibre, more than the fusing point of thermoplasticity composite fibre in this staple fibre than the low melting point composition, and the temperature below the fusing point of higher melt composition is carried out hot blast and is handled, make between the thermoplasticity composite fibre that is in contact with one another, carry out thermal bonding at its contact, carry out embossed under the temperature within 15 ℃ the scope at the fusing point of above-mentioned low melting point composition to this fusing point then.
Have again, the invention provides a kind of absorbent commodity to reach above-mentioned the 3rd purpose.This absorbent commodity is by the top layer material of contact skin, and the backsheet of opaque liquid is clipped in the absorber formation between this top layer material and the backsheet, it is characterized in that above-mentioned top layer material comprises above-mentioned nonwoven fabric.
Nonwoven fabric of the present invention, cost is low, productivity is good, raffinate usability is good less and visually liquid permeability and covering property excellence, in detail, can not only satisfy the function of nonwoven fabric in the past, and during as absorbent commodity top layer material, the raffinate on surface significantly reduces, to the covering property excellence of the body fluid that absorbed.
In addition, above-mentioned thermoplasticity fiber is the thermoplasticity composite fibre, and forms the nonwoven fabric of the present invention of above-mentioned hermetic unit, the raising of covering property, and then prevent fluffing, depilation, very smooth, thereby improved dry and comfortable sensation.
Manufacturing method according to the invention can be made above-mentioned nonwoven fabric with high production rate.
And then, absorbent commodity of the present invention, its top layer material makes with above-mentioned nonwoven fabric, has improved the dry feeling when using and has used its outward appearance of back dry feeling visually, and invested excellent usability.
Brief Description Of Drawings is as follows:
Fig. 1 is the brief strabismus map of one of expression nonwoven fabric of the present invention example;
Fig. 2 is the skeleton diagram of the manufacturing installation example used when making nonwoven fabric of the present invention;
Fig. 3 is the skeleton diagram of one of manufacturing installation of using example in the desirable manufacture method of expression nonwoven fabric of the present invention;
Fig. 4 (a) and (b) be the skeleton diagram of expression soak time and the determinator that returns liquid that absorbs liquid;
Fig. 5 is the oblique view of one of expression sanitary napkin (absorbent commodity of the present invention) that nonwoven fabric of the present invention is made as top layer material example;
Fig. 6 is the skeleton diagram of the movable women's waist model of expression;
Fig. 7 be in the crotch of expression movable women's waist model shown in Figure 6 dress with the skeleton diagram of sanitary napkin state shown in Figure 5.
Describe nonwoven fabric of the present invention below in detail.
The staple fibre that constitutes nonwoven fabric of the present invention is this staple fibre, 50% (weight) of this staple fibre or contain the thermoplasticity fiber more than 50%.And more stable for the physical property and the sealing that make the nonwoven fabric that obtains, the preferred value of thermoplasticity blended fiber ratio is 70-100% (weight).
During the mixing ratio less than 50% (weight) of thermoplasticity fiber, the sealingization degree dies down, and, with above-mentioned nonwoven fabric during as the top layer material of absorbent commodity, can not satisfy aspect its use and the desired rerum natura in flexibility (adaptability) of operation aspect, for example, performance such as intensity or depilation can not meet the demands.
As above-mentioned thermoplasticity fiber, for example can enumerate the polyester fiber of polyethylene terephthalate (PET), polybutylene terephthalate (PBT) etc.; Polyethylene (PE), polypropylene polyamide fibers such as (PP); Polyamide fibers such as nylon 6, nylon 66; Acrylic fiber etc.In addition, above-mentioned thermoplastic resin is essentially hydrophobic fiber, considers wettability, manufacturability usually and make it to carry out surface treatment on fiber surface, as carrying out surface treatment with surfactant.
In addition, as above-mentioned thermoplasticity fiber, preferably use the thermoplasticity composite fibre.
As above-mentioned thermoplasticity composite fibre, the composite fibre that can enumerate core/integumentary pattern that the thermoplasticity fiber appropriate combination in the concrete example is in the above formed or parallel composite fiber etc., the particularly temperature difference of fusing point and be the resin more than 2 kinds or 2 kinds more than 80 ℃ and 80 ℃ and be the resin constituent is being utilized widely.
In addition, when above-mentioned nonwoven fabric was used as the top layer material of sanitary napkin, on function, processability, the composite fibre of PET (core)/PE (skin) was suitable especially.
And then, when using above-mentioned thermoplasticity composite fibre, preferably use an above-mentioned staple fibre of only forming with above-mentioned thermoplasticity compound resin.Thus, desirable wider temperature range in heat sealing technology, thereby can eliminate the trouble that in the group technology of goods, makes the seal temperature variation owing to the variation of linear velocity, improve sealing strength simultaneously to improve product properties.
In addition, the above-mentioned staple fibre of using in nonwoven fabric of the present invention in the staple fibre of 100 parts of weight, contains 1-5 parts of weight TiO 2, preferably contain 1.5-5 parts of weight.
By containing the TiO in the above-mentioned scope 2Content can not damage spinnability, improves its covering property under the productivity ratio of nonwoven fabric and the processability.Above-mentioned TiO 2When containing quantity not sufficient 1 weight portion, can not get covering property fully, in addition, when surpassing 5 weight portions, the spinnability difficulty of fiber, and the also deteriorations such as cutting in the operation of carding process and other back processing.
In addition, for the TiO of above-mentioned staple fibre 2Existence, continuous and that high-density state mixes, better at the length direction of fiber compared with homodisperse state.Perhaps, for example, under the situation that above-mentioned staple fibre only is made up of above-mentioned thermoplasticity composite fibre,, contain the TiO of same amount in the fiber that identical fiber number forms by same resin 2Situation under, only in core, disperse TiO 2Ratio core/skin in homodisperse better.
Have again, for the fiber number of above-mentioned staple fibre, quality and covering property aspect, 3 dawn (denier) are following to be suitable, and aspect combing adaptability 1.5-3 dawn preferably.And the length of fiber is preferably the scope of 25mm-75mm from combing adaptability aspect.
Also have, above-mentioned staple fibre, the wettability of the set silk screen of this fiber, its sedimentation time is 3-20 seconds.In addition, for stablizing the liquid permeability of sepage and saturating liquid velocity balance, the above-mentioned sedimentation time is preferably 4-10 seconds.
Above-mentioned sedimentation time less than is in the time of 3 seconds, because the nonwoven fabric of hydrophily height and above-mentioned routine is same, sepage, returns liquid and increases, and sedimentation time when surpassing 20 seconds, liquid permeability worsens, and leakage takes place.
Here, above-mentioned set silk screen (aggregate wet) is meant the aggregate through the staple fibre of combing (separating fibre).
In addition, above-mentioned sinking speed is to handle articles for use benchmark " absorbent cotton " (on September 1st, 1966, Japanese hygienic material industry meeting distribution, Health and human services department medicine affair office of Japan prison are repaiied) benchmark according to physiology to measure.
Have again, reach within the above-mentioned scope, by the surfactant (processing agent) that will handle at fiber surface contact angle, the surface energy of water carried out all selections, and suitableization of coating amount can be regulated in order to make above-mentioned sinking speed.For example, applying on the fiber surface that constitutes nonwoven fabric of the present invention under the situation of above-mentioned surfactant, as this surfactant, as using for example known material such as alkylphosphonic or alkyl ether sulfate, regulate its ratio, modification, coating amount makes it the sedimentation time to reach within the above-mentioned scope.
And, contain the nonwoven fabric of the present invention of above-mentioned staple fibre, by the part sealing, making it have sealing area rate based on this nonwoven fabric gross area is 10-40% sealing area.In addition, consider the minimizing (raising of covering property) and the good balance in quality aspect on liquid retention surface, preferred sealing area rate is 20-30%.
If during described sealing area rate less than 10%, during use and add the insufficient strength of this nonwoven fabric in man-hour, the performance of covering body fluid can not be satisfactory, and particularly the area to liquid retention reduces inadequately.If described sealing area rate surpasses 40%, though good the covering property to show that it is very high of the inhibition that liquid is retained area, saturating liquid speed is very low during actual the use, to such an extent as to it has destroyed its quality significantly, as sense of touch and soft feeling.
In addition, above-mentioned hermetic unit may be following state, be the eutectic component fusion of above-mentioned thermoplasticity fiber or above-mentioned thermoplasticity composite fibre or incomplete fusion together, or fiber keeps its form, but in fact the sealing part still has the not structure division of the sealing shape of retain liquid.
Obtain the good dry outward appearance as absorbent commodity top layer material, the sealing area rate of nonwoven fabric is preferably more than 20% or 20%, more preferably more than 30% or 30%.Yet covering property and liquid permeability are the mutual functions of opposition, and the sealing area rate improves and cause the quality hardening, and for this reason, the sealing area rate of recommendation is 20-30%.By in following preferable range, regulating the fiber number of described staple fibre and the area weight of described nonwoven fabric, can make covering property and liquid permeability coordinated balance well.
In order to ensure the gratifying dry feeling as the top layer material, nonwoven fabric of the present invention preferably has the reflectivity more than 20% or 20%, more preferably has the reflectivity more than 30% or 30%.
Per unit basis weights (1g/m of the present invention 2) reflectivity of nonwoven fabric is more than 1.3% or 1.3%, preferably more than 1.4% or 1.4%.
If during this reflectivity less than 1.3%, absorbed body fluid is seen by the top layer material easily in the absorber, perhaps required basis weights rises cost.
About the assay method of above-mentioned reflectivity, narration below.
Have, nonwoven fabric of the present invention preferably has 15.5-35g/m again 2Basis weights.From the angle of cost and covering property and absorbefacient balance, particularly preferred basis weights is 20-30g/m 2
In other words, improve basis weights, though preventing liquid by the returning liquid and having superiority aspect the covering property of raising of absorber, to the preventing of the penetration speed of liquid, liquid residue, especially the cost aspect is unfavorable.
The top layer material is bleached be a technique known in order to improve covering property,, add the TiO in the nonwoven fabric of the present invention for achieving the above object 2Amount as the situation in the nonwoven fabric of routine, certain limitation is arranged.
Yet even nonwoven fabric of the present invention is with TiO 2Content resemble above-mentioned particularly point out be controlled at low value, the liquid permeability that described nonwoven fabric with hermetic unit requires when still having as the top layer material of absorbent commodity, and satisfy various physical characteristics simultaneously as nonwoven fabric.And then in hermetic unit retain liquid not, or even repel liquid, and continue to show its covering property and whiteness.Its result, nonwoven fabric of the present invention is during as the top layer material of absorbent commodity, and do not have the hermetic unit nonwoven fabric relatively, and covering property and actual dry feeling after it uses significantly improve.
Nonwoven fabric of the present invention owing to have the described hermetic unit of part sealing, thereby have keep body fluid see through function in, the space of retain liquid reduces.
So far, provide nonwoven fabric with a kind of like this structure that adopts so-called heating embossing method formation.But heating embossing method forms the smaller volume of the nonwoven fabric of hermetic unit, and sepage and time liquid easily.
In contrast, nonwoven fabric of the present invention is because it constitutes the specific wettability of staple fibre and specific TiO 2Content when its top layer material as absorbent commodity uses, when keeping its liquid permeability and showing its covering property that significantly improves absorb body fluids, has suppressed oozing out and refluxing of liquid.
Particularly, because the TiO of nonwoven fabric of the present invention 2Content is controlled in a specific scope, and its hermetic unit has specific sealing area rate, so described nonwoven fabric not only repels the ratio of liquid with the area that reduces residual liquid at its hermetic unit, and shows the function of liquid-absorbent.Consequently, with only increase TiO 2The nonwoven fabric of content is compared, and nonwoven fabric of the present invention its covering property in use significantly strengthens and the dry feeling raising.
As previously mentioned, the conventional nonwoven fabric that contains through the fiber of hydrophilic treatment has wet too easily, makes interfibrous space diminish, and smaller volume when moistening, causes that easily liquid oozes out and refluxes.On the other hand, nonwoven fabric of the present invention because its wettability is controlled in the particular range, does not have and causes liquid to ooze out or the volume of degree of back flow reduces.
Nonwoven fabric of the present invention, owing to have above-mentioned feature, satisfied its function as absorbent commodity top layer material, that is low basically basis weights (allow body fluid, pass), as menses, to such an extent as to the part that has reduced residual body fluid simultaneously is from visually having covered the body fluid that absorbs, do not cause unfavorable on the cost with covering property of raising by merely increasing basis weights, perhaps, by the fiber number of reduction formation fiber and do not cause it to be difficult to combing.
In addition, nonwoven fabric of the present invention, its thermoplasticity fiber is the thermoplasticity composite fibre, and this thermoplasticity composite fibre is in its contact place thermal bonding, this nonwoven fabric is better than the nonwoven fabric that its fiber does not have thermal bonding; The former can more effectively prevent fluffing or depilation.
For further improving its covering property, preferably make the hermetic unit opalization of nonwoven fabric of the present invention, thereby make the reflectivity of the per unit basis weights of nonwoven fabric be increased to 1.4% or higher.
Nonwoven fabric of the present invention can be the structure of the individual layer silk screen that contains above-mentioned staple fibre formation, perhaps, contains the laminated construction of the described silk screen of multilayer.This laminated construction can comprise different types of silk screen more than 2 kinds or 2 kinds, wherein, and towards the face of wearer skin and inequality at aspects such as kind, fiber number, mixed proportions away from the formation fiber of the silk screen of the face of wearer skin.
About nonwoven fabric of the present invention, further specifically describe with reference to Fig. 1.
Wherein, Fig. 1 is the brief strabismus map of expression nonwoven fabric one embodiment of the present invention.
The nonwoven fabric of representing in Fig. 11 has the single layer structure of the silk screen that contains above-mentioned staple fibre.This nonwoven fabric has the hermetic unit 2 of net-point shape.
From aspects such as its appearance, pliabilitys, the site that above-mentioned hermetic unit 2 is preferably as shown in Figure 1 forms, but its shape does not have particular restriction.
The area of each hermetic unit and the density of hermetic unit as long as can satisfy above-mentioned specific sealing area ratio, just do not have particular restriction, and preferably the area of each hermetic unit is 0.5-12.6mm 2, the density of hermetic unit is 2-30/cm 2
Have, above-mentioned hermetic unit 2 is not preferably forming under the molten condition again, and with this opalization, to improve its covering property and to prevent its fluffing.
When making above-mentioned nonwoven fabric of the present invention, the known method by routine makes silk screen with above-mentioned staple fibre, and resulting silk screen directly with after individual layer or the lamination, is heated embossed etc. and just can easily obtain.
Particularly, for example, can make nonwoven fabric as shown in Figure 2.Wherein, Fig. 2 is the skeleton diagram of the manufacturing installation example used when making nonwoven fabric of the present invention of expression.That is to say, staple fibre is supplied with carding machine 32 (direction of arrow), carry out combing, to make silk screen 31, then this silk screen is supplied with in the dandy roll 33, carried out the part sealing, be wound on the up-coiler 34 by the hot pressing line, cut off by suitable given size, shape, just can make nonwoven fabric of the present invention.
Described silk screen can obtain by known technology, for example, and combing (carding).Described embossing can method routinely carry out, as hot pressing line method or ultrasonic wave embossing method, wherein, embossing is to carry out ability effectively under the temperature that is higher than thermoplasticity fiber fusing point, and produces a pattern, as, a stipple pattern, and to make the sealing area rate be 10-40%.When described thermoplasticity fiber is the thermoplasticity composite fibre, its fusing point than the low melting point composition is that for example under 132 ℃ the situation, usually 140-145 ℃ of embossing temperature, pressure 30-45kg/cm carries out down.
Preferably have excellent the covering property and the nonwoven fabric of the present invention of phozy property, wherein, described thermoplasticity fiber be thermoplasticity composite fibre and these thermoplasticity fibers in its contact place thermal bonding together, can be by following preparation, the silk screen that is about to contain above-mentioned fiber is being not less than the fusing point than the low melting point composition of this thermoplasticity composite fibre, and be not higher than and carry out hot blast under the temperature of fusing point of higher melt composition of this thermoplasticity composite fibre and handle, make this thermoplasticity composite fibre carry out thermal bonding together, carry out embossing under the temperature within 15 ℃ the scope at described fusing point than the low melting point composition to this fusing point then at its contact.
Particularly, by preparing preferred nonwoven fabric as shown in Figure 3.Here, Fig. 3 is the skeleton diagram of one of the manufacturing installation example of the expression preferred manufacture method that is used for nonwoven fabric of the present invention.
That is to say, staple fibre is supplied to carding machine 32 (direction of arrow), carry out combing and make silk screen 31, then by send the heat-treating machine 35 of hot blast to the direction of arrow, after making thermoplasticity fiber (molten component) hot joining of this silk screen 31, carry out the hot pressing line by dandy roll 33 and handle, be wound at last on the up-coiler 34.Size in accordance with regulations, shape are cut then, can obtain nonwoven fabric of the present invention.
By in the said temperature scope, carrying out embossed, make hermetic unit needn't make molten condition fully; Just can form hermetic unit, and can make sealing partly carry out white emulsifying (cloudiness).
If when the temperature that surpasses fusing point is carried out embossed, because hermetic unit sealing takes place fully and do not guarantee Virgin's milkization.If when the low temperature of below being lower than fusing point 15 ℃ was handled, though Virgin's milkization has to the eye taken place hermetic unit, shape-retaining ability was bad, and evanescence in use.
By the nonwoven fabric that above-mentioned method for optimizing is made, further show the covering property of its enhancing, prevent fibre pick, depilation effectively, and improved dry feeling.
This is because in the nonwoven fabric that the above-mentioned staple fibre of the TiO2 that contains certain content constitutes, carry out thermal bonding by making between the above-mentioned thermoplasticity composite fibre at its contact, thereby can satisfy physical characteristic, and can suppress fluffiness as nonwoven fabric.
The words that more are described in detail for above-mentioned manufacture method, the temperature of the hot blast in above-mentioned hot blast, should consider that the hot pressing line that carries out subsequently handles, for quality, preferably the composite rate for the thermoplasticity composition in the thermoplasticity composite fibre reduces the hot blast treatment temperature inversely, particularly, hot blast is handled preferably at 132-140 ℃.Carry out 6 seconds-10 second time.
In addition, above-mentioned embossed condition can be selected arbitrarily according to the sealing area rate, for example, the sealing area rate is 25% o'clock, is recommended in line pressure 15kg/cm-60kg/cm, preferred 30kg/cm-50kg/cm, the seal degree of the emulsification that obtains and guarantee the physical property of nonwoven fabric.When above-mentioned line pressure surpasses 60kg/cm, produce destruction and reduce intensity at above-mentioned hermetic unit.And during less than 15kg/cm, the sealingization in nonwoven fabric is inhomogeneous and incomplete, and is then bad.In addition, for example the thermoplasticity composite fibre is under the situation of core PET/ skin PE, if the fusing point of skin PE is 135 ℃, and preferably 120 ℃-135 ℃ of its embossing temperature.
Above-mentioned manufacture method is at first handled, is made thermal bonding between the thermoplasticity composite fibre by hot blast, to give the sheet rerum natura of nonwoven fabric, then by embossed, can form the hermetic unit of Virgin's milkization.
At this moment, do not carry out thermal bonding if do not handle by above-mentioned hot blast, last resulting nonwoven fabric is difficult to satisfy the requirement of rerum naturas such as intensity.This be because, in above-mentioned manufacture method, above-mentioned embossing condition, to conventional nonwoven fabric manufacture method come gentlely, promptly, not by can guaranteeing stably that enough conditions of the rerum naturas such as intensity of nonwoven fabric carry out, thereby become and the above-mentioned past hot pressing line nonwoven fabric different cause of creating conditions.
The irregular reflection that the opalization of above-mentioned hermetic unit causes owing to the small strain or the crack of embossed generation.Thereby the hermetic unit of opalization with compared by the hot pressing line hermetic unit that forms by fusion seal fully, have the covering property that significantly improves.
Making by the hot pressing line in the routine techniques of nonwoven fabric, the hot pressing line carries out guaranteeing that the nonwoven fabric necessary strength is basic under the temperature that produces thermal bonding.For example, be 132 ℃ thermoplasticity fiber to fusing point, under 140-145 ℃, carry out embossed usually.Because the opalization hermetic unit can not form under the situation of the physical property of not sacrificing nonwoven fabric (as intensity), thereby to make nonwoven fabric by the hot pressing line method opalization sealing of routine be impossible.Have only and passed through embossed that hot blast handles and just can be formed on the hermetic unit that has formed opalization when satisfying the necessary physical characteristic of nonwoven fabric again.
Nonwoven fabric with so making is combined in the absorbent commodity of the present invention, the operating direction (MD, flow direction) of above-mentioned nonwoven fabric and the length direction of above-mentioned absorbent commodity can be made same direction, perhaps also can make different directions.
The following describes absorbent commodity of the present invention.
Absorbent commodity of the present invention comprises the top layer material towards wearer skin, and the backsheet of opaque liquid is clipped in the absorber between this top layer material and the backsheet, and wherein said top layer material comprises nonwoven fabric of the present invention.Because the characteristic of described nonwoven fabric as the top layer material, absorbent commodity of the present invention not only has high absorbability, and has high covering property, and the therefore body fluid that is absorbed as urine or blood, is difficult to be through this top layer material and sees.Because the hermetic unit of this top layer material does not keep body fluid, thereby feel very dry and comfortable when using this absorbent commodity, and wearer is not only on health but also visually all do not have a uncomfortable feeling.
Absorbent commodity of the present invention can be applicable to all common absorbent commodities, can both be suitable for as all aspects such as disposable urine napkin or sanitary napkins, but be particularly useful for as shown in Figure 5 sanitary napkin.Sanitary napkin 10 shown in Figure 5 comprises the top layer material 11 towards wearer skin, the impervious backsheet 12 of liquid, and be clipped in absorber 13 between this top layer material and the backsheet, described top layer material 11 comprises above-mentioned nonwoven fabric.Any known backsheet and absorber all can use in absorbent commodity of the present invention, and do not have special restriction.
Nonwoven fabric of the present invention can satisfy the requirement as the top layer material of absorbent commodity, that is, the permeability of body fluid, the not residual of institute's absorb body fluids, also do not cause cost to rise, particularly the covering property of its excellence and dry feeling etc. make the user not have uncomfortable feeling.Therefore, absorbent commodity of the present invention has reduced top layer material lip-deep being clamminess property when using significantly and has significantly improved covering property after body fluid such as menses absorbs, thereby this absorbent commodity not only feels all fairly good on health but also in visual aspects.
Below by embodiment and comparative example, the present invention more specifically is described, but does not limit the present invention.
Embodiment 1-21
With the staple fibre of forming shown in the table 1, make silk screen to carry out combing (separating fibre) in basis weights shown in the table 2, and then under condition shown in the table 2, carry out embossed (among the embodiment 16-20, before this embossed, carrying out hot blast under condition shown in the table 2 handles), obtain having the nonwoven fabric (embodiment 1-21 and Comparative examples A-I, K and N) of the reflectivity of sealing area rate shown in the table 1 and per unit basis weights.In addition, Comparative Example I is not carried out the hot blast processing, and, carry out embossed in the temperature also lower, thereby fail to become nonwoven fabric than the fusing point of PE.In addition, comparative example K is the nonwoven fabric that does not form the part hermetic unit.Have again, the non-thermoplasticity fiber in the table 1, referring to fusing point is 200 ℃ or higher fiber.
In addition, above-mentioned weight per unit area reflectivity is obtained as follows.
Reflectivity
Reflectivity is measured at following condition determination, and is calculated with following computing formula with the colour difference meter SZG-∑ 80 of Japanese electric look industry (strain) system.In addition, the reflectivity of per unit basis weights is obtained above-mentioned reflectivity divided by the non-woven fabrics fabric Unit Weight.
Condition determination
Measure position diameter phi 30mm (being used φ 30mm interior lens therewith)
10 times/sample of number of times
Wavelength 500nm calculating formula: reflectivity (%)=[(r-r o)/(100-r o)] * 100
The measured value of r nonwoven fabric
r o: the measured value of red datum plate
Measure outward appearance after intensity, quality, fine hair, soak time, the absorption for the nonwoven fabric of embodiment 1-21 and Comparative examples A-I, K and N, heat seal and nonwoven fabric processability, the quantity of reflux of absorption liquid, spinnability and manufacturability, dynamic uptake, and then carry out cost and overall merit.It the results are shown in table 3-table 6.
Also have, above-mentioned each cost and overall merit of measuring is carried out according to following.
(measuring and evaluation method)
Intensity (g/50nm)
In the nonwoven fabric of determination object, with the operating direction of nonwoven fabric (MD, direction continuously) as the sample of length direction as 10 pieces in vertical sample, vertical therewith direction as the sample of length direction as 10 pieces in horizontal sample (TD), sample size is long 200mm * wide 50mm.Then, (pull speed 300mm/ branch is tested, and measures the maximum intensity till fracture for east TEC society system, RTA-100) device, sample fixed dimension 150mm with electronics grand (TENSHIRON).
Soak time, time liquid
With pulp density 0.06-0.1g/cm, area weight 33g/m 2Absorption paper, behind cut growth 160mm * wide 65mm, doing into about 20 pieces of weight that gather into folds is test absorber about 7g.In addition analogue body, the viscosity of menses and urine is transferred to artificial body fluid behind 1-10cp painted as experimental liquid.And then device with Fig. 4 (a) and (b), test according to the order of following (1)-(6).Wherein, Fig. 4 (a) and (b) be the skeleton diagram that the liquid determinator was measured and returned to the expression soak time.
(1) shown in Fig. 4 (a), will be loaded on the acrylic panel 42 at the working sample 41 that is wound with the test non-woven fabric plate on the above-mentioned absorber, place in the above and inject groove 43, and place copper weights 45, making the pressure that adds on the absorber is 5g/cm 2
(2) then, injecting the experimental liquid 44 that groove 43 injects 10g, will arrive the moment on test film surface from experimental liquid, the time till all entering moment in the test film to experimental liquid 44 is as soak time.
(3) then, like that, arriving the test film surface after 4 minutes moments from experimental liquid shown in Fig. 4 (b), remove and inject groove 43 and copper weights 45, is that (No.2 filter paper 80mm * 190mm) is placed on the sample for 10 pieces for the filter paper 46 of W1 (g) lightly with initial stage weight.
(4) and then, place the copper weights 48 fixing acrylic panel 47 lightly, make the pressure on the filter paper 46 reach 50g/cm 2, placed 3 minutes.
(5) quiet put 3 minutes after, measure to remove the weight W 2 (g) of the filter paper 46 that increases the weight of.
(6) with changes in weight (W1-W2) the g number of filter paper 46 as returning liquid measure.
Outward appearance after quality, fine hair, the imbibition
Quality, fine hair: with the object nonwoven fabric, by following 4 other metewands of level, be that 20 people's women carries out the sense evaluation for the n number, it is always counted divided by number, to obtain equalization point.Round up below the decimal point, in round figures, as the benchmark of evaluation object nonwoven fabric.
◎: actual 2 points of being satisfied with very much that use
Zero: actual satisfaction 1 point that uses
△: the actual use still can be accepted 0 point
*: unacceptable-1 point of actual use
Outward appearance after the imbibition: will test with the sanitary napkin of nonwoven fabric, and be used in the women that the n number is 10 people, and press following 4 other reference tests of level, and be undertaken by estimating the same mode of quality as the top layer material.In addition, be unsuitable for that health uses, being evaluated as of unpractical situation *.
◎: compare with the sanitary napkin of routine, be difficult for 2 points
See menses, dry feeling height
Zero: compare with the sanitary napkin of routine, be difficult for 1 point
See menses, some dry feelings are arranged
△: and outer 0 point after the conventional sanitary napkin imbibition
See identical
*: obviously see through-1 point
The nonwoven fabric processability
After nonwoven fabric is processed into goods,, integrate evaluation to its transportation, cutting, heat seal, High-speed machining etc.
◎: (high production rate) level that flexibility (adaptability) of operation is very high
Zero: flexibility (adaptability) of operation is general above level
△: the level of trouble (poor efficiency) to a certain degree takes place in the processing
*: the level of the adaptability of processing aspect low (can not produce)
Dynamic uptake
The various nonwoven fabric that will have hermetic unit 2 are as top layer material 11, and in addition, by the backsheet 12 that the opaque liquid film makes, cotton official form for filing a lawsuit is starched, and absorption paper and superabsorbent polymer are made absorber 13, make sanitary napkin 10 as shown in Figure 5 respectively.
With the sanitary napkin of gained, on the removable model of women's waist as shown in Figure 6, dress as shown in Figure 7, and after wear pants, with 100 go on foot/walking speed of minute (50m/ branch) makes its walking.After the walking 1 minute, by managing 61, limit walking marginal not is gone into defiber horse blood 2g (injection rate 8g/ branch), and then after 3 minutes, limit walking marginal not is gone into defiber horse blood 3g, after 3 minutes, injects defiber horse blood 2g.After this, repeat walking 3 minutes again limit walking marginal not go into defiber horse blood 2g, the injection rate when record seepage does not take place.Per sample (p.s.) repeats 10 tests, and the mean value of its injection rate is as dynamic uptake.
Spinnability and manufacturability
The spinnability of integrated fiber and the production technology of nonwoven fabric, the following evaluation.
Zero: the level of no problem on the technology
△: unstable level is arranged on the technology slightly
*: be unsuitable for the level in the explained hereafter
Cost
By basis weights screening performance (reflectivity) is carried out the cost evaluation to nonwoven fabric by following standard by following
Zero: the reflectivity of per unit basis weights is 1.3% or more
Height, basis weights are 30g/m 2Or it is lower
△: the reflectivity of per unit basis weights is 1.3% or more
Height, basis weights surpasses 30g/m, but 35
G/m 2Below
*: the reflectivity less than 1.3% of per unit basis weights,
Basis weights is 25g/m 2Or it is higher
Overall merit
Productivity, processability, physical property and the actual serviceability of comprehensive nonwoven fabric sample are estimated
◎: in fact very satisfactory
Zero: satisfactory in fact
△: may use in fact
*: can not use in fact
The present invention's state preferred with it has been described, but these only are the explanations of carrying out in order to understand the present invention in the above, thereby as long as in being no more than the scope of the invention, all can carry out various variations.
Table 1
Staple fibre is formed ????TiO 2Content wt% Sedimentation time sec Sealing area rate % The reflectivity of per unit basis weights (%)
The thermoplasticity fiber Non-thermoplasticity fiber
Core/skin Fine length d * the mm that mixes Mix rate % ?- Fiber number length d * mm Mix rate %
Embodiment ?1 ?2 ?3 ?4 ?5 ?6 ?7 ?8 ?9 ?10 ?11 ?12 ?13 ?14 ?15 ?16 ?17 ?18 ?19 ?20 ?21 ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PP/PE ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ????100 ????100 ????100 ????100 ????50 ????70 ????100 ????100 ????100 ????100 ????100 ????100 ????100 ????100 ????100 ????100 ????100 ????70 ????100 ????100 ????100 ?- ?- ?- ?- ?PET ?PET ?- ?- ?- ?- ?- ?- ?- ?- ?- ?- ?- ?PET ?- ?- ?- ?- ?- ?- ?- ?2×51 ?2×51 ?- ?- ?- ?- ?- ?- ?- ?- ?- ?- ?- ?2×51 ?- ?- ?- ????- ????- ????- ????- ????50 ????30 ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????30 ????- ????- ????- ????2.5 ????2.5 ????2.5 ????2.5 ????2.5 ????2.5 ????1.0 ????1.0 ????1.0 ????1.5 ????1.5 ????5.0 ????2.5 ????2.5 ????2.5 ????2.5 ????2.5 ????2.5 ????1.0 ????1.5 ????2.5 ????5.6 ????5.6 ????5.6 ????5.0 ????4.8 ????5.1 ????5.6 ????5.6 ????5.6 ????5.6 ????5.6 ????5.6 ????3.3 ????11.2 ????18.8 ????5.6 ????5.6 ????5.1 ????5.6 ????5.6 ????5.0 ????10 ????25 ????25 ????40 ????40 ????25 ????10 ????25 ????25 ????25 ????25 ????25 ????25 ????25 ????25 ????25 ????40 ????40 ????25 ????25 ????25 ????1.7 ????1.4 ????1.5 ????1.3 ????1.3 ????1.3 ????1.6 ????1.5 ????2.2 ????1.6 ????1.9 ????1.8 ????1.5 ????1.5 ????1.4
Comparative example ?A ?B ?C ?D ?E ?F ?G ?H ?I ?K ?N ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PET/FE ?PET/PE ?PET/PE ?PET/PE ?PET/PE ?PP/PE ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ?2×51 ????100 ????50 ????30 ????100 ????100 ????100 ????100 ????100 ????100 ????100 ????100 ?- ?PET ?PET ?- ?- ?- ?- ?- ?- ?- ?- ?- ?2×51 ?2×51 ?- ?- ?- ?- ?- ?- ?- ?- ????- ????50 ????70 ????- ????- ????- ????- ????- ????- ????- ????- ????2.5 ????2.5 ????2.5 ????0.5 ????0.5 ????7.0 ????2.5 ????2.5 ????2.5 ????2.5 ????2.5 ????5.6 ????4.8 ????4.5 ????5.6 ????5.6 ????5.6 ????1.8 ????22 ????5.6 ????5.6 ????5.0 ????7 ????50 ????40 ????25 ????25 ????25 ????25 ????25 ????25 ????- ????7 ????1.0 ????1.1 ????2.3 ????15 ????1.5
Table 2
The fusing point of skin PE ℃ Basis weights g/m 2 Hot blast is handled Embossed The fusing point of core PET or PP ℃
Temperature ℃ Time sec Temperature ℃ Line pressure kg/cm
Embodiment ?1 ?2 ?3 ?4 ?5 ?6 ?7 ?8 ?9 ?10 ?11 ?12 ?13 ?14 ?15 ?16 ?17 ?18 ?19 ?20 ?21 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????16.1 ????17.4 ????25.2 ????15.8 ????21.2 ????20.5 ????16.3 ????17.6 ????32.3 ????16.0 ????20.4 ????17.0 ????25.4 ????24.8 ????24.6 ????25.9 ????24.4 ????24.9 ????26.2 ????25.5 ????24.4 ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????133 ????133 ????133 ????133 ????133 ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????9 ????9 ????9 ????9 ????9 ????- ????145 ????145 ????145 ????145 ????145 ????145 ????145 ????145 ????145 ????145 ????145 ????145 ????145 ????145 ????145 ????120 ????120 ????120 ????120 ????120 ????145 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????160
Comparative example ?A ?B ?C ?D ?E ?F ?G ?H ?I ?K ?N ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????132 ????16.7 ????20.6 ????20?1 ????17.2 ????38?3 ????17.4 ????25.6 ????24.9 ????26.1 ????24.7 ????17.9 ????- ????- ????- ????- ????- ????- ????- ????- ????- ????133 ????- ????- ????- ????- ????- ????- ????- ????- ????- ????- ????9 ????- ????145 ????145 ????145 ????145 ????145 ????145 ????145 ????145 ????120 ????- ????145 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????35 ????- ????35 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????255 ????160
Table 3
Basis weights g/m 2 Intensity kg/50mm Reflectivity % Soak time sec Quality Fine hair Outward appearance after the imbibition The processability of heat seal and nonwoven fabric Comprehensively
Vertical Horizontal
Embodiment 1 ?16.1 ?1.2 ?0.2 ????26.2 ????26 ○ ○ △ △ △
2 ?17.4 ?1.9 ?0.4 ????28.8 ????28 ○ ○ △ ○ ○
4 ?15.8 ?2.7 ?0.5 ????27.9 ????33 △ ○ △ ○ △
5 ?21.2 ?1.3 ?0.2 ????31.3 ????30 ○ △ ○ △ △
6 ?20.5 ?1.7 ?0.3 ????30.4 ????24 ○ △ ○ △ ○
3 ?25.2 ?3.0 ?0.6 ????34.9 ????28 ○ ○ ○ ○ ○
21 ?24.4 ?3.0 ?0.7 ????35.1 ????30 ○ ○ ○ ○ ○
Comparative example A ?16.7 ?0.8 ?0.1 ????25.0 ????26 ○ × × × ×
N ?17.0 ?0.9 ?0.2 ????26.0 ????28 ○ × × × ×
B ?20.6 ?3.2 ?0.6 ????30.6 ????37 × △ △ △ ×
C ?20.1 ?1.0 ?0.1 ????30.8 ????33 △ × × × ×
Table 4
Basis weights g/m 2 Reflectivity % The reflectivity of per unit basis weights (%) Soak time sec Outward appearance after the imbibition Backflow volume g Spinnability and manufacturability Cost Comprehensively
Embodiment 3 ?25.2 ????34.9 ????1.4 ????28 ○ 2.4 ○ ?○ ?○
21 ?24.4 ????35.1 ????1.4 ????30 ○ 2.2 ○ ?○ ?○
7 ?16.3 ????21.3 ????1.3 ????29 △ 3.2 ○ ?○ ?△
8 ?17.6 ????22.9 ????1.3 ????29 △ 3.1 ○ ?○ ?△
10 ?16.0 ????25.3 ????1.6 ????30 △ 3.2 ○ ?○ ?△
11 ?20.4 ????30.5 ????1.5 ????27 ○ 2.4 ○ ?○ ?○
9 ?32.3 ????42.2 ????1.3 ????29 ○ 2.0 ○ ?△ ?○
2 ?17.4 ????28.8 ????1.7 ????28 △ 2.9 ○ ?○ ?○
12 ?17.0 ????37.0 ????2.2 ????25 ○ 3.0 △ ?○ ?○
Comparative example D ?17.2 ????18.0 ????1.0 ????30 × 3.1 ○ ?○ ?×
E ?38.3 ????42.4 ????1.1 ????29 ○ 1.6 ○ ?× ?×
F ?17.4 ????40.1 ????2.3 ????31 ○ 3.3 × ?○ ?×
Table 5
Basis weights g/m 2 Sedimentation time sec Soak time sec Phegma g Outward appearance after the imbibition Dynamic uptake g Comprehensively
Embodiment 13 ????25.4 ????3.3 ????21 ????2.9 ○ ??7 ○
3 ????25.2 ????5.6 ????28 ????2.4 ○ ??8 ○
14 ????24.8 ????11.2 ????42 ????1.7 ○ ??10 ○
15 ????24.6 ????18.8 ????50 ????1.3 ○ ??7 △
Comparative example G ????25.6 ????1.8 ????14 ????4.0 △ ??5 ×
H ????24.9 ????22 ????169 ????0.8 ○ ??4 ×
Table 6
Basis weights g/m 2 Intensity kg/50mm Fine hair Reflectivity % The reflectivity of per unit basis weights (%) Outward appearance after the imbibition Quality Comprehensively
Vertical Horizontal
Embodiment ?3 25.2 ?3.0 ?0.6 ○ ????34.9 1.4 ○ ○ ○
?6 20.5 ?1.7 ?0.3 ○ ????30.4 1.5 ○ ○ ○
?16 25.9 ?3.0 ?0.5 ◎ ????42.0 1.6 ◎ ◎ ○
?17 24.4 ?3.2 ?0.6 ◎ ????45.2 1.9 ◎ ◎ ○
?18 24.9 ?2.1 ?0.4 ○ ????43.9 1.8 ◎ ◎ ○
?19 26.2 ?2.9 ?0.6 ◎ ????38.5 1.5 ◎ ◎ ○
?20 25.5 ?3.2 ?0.5 ◎ ????37.8 1.5 ◎ ◎ ○
Comparative example ?1 26.1 ?- ?- × ????- - - - ×
?K 24.7 ?2.3 ?0.4 ◎ ????36.9 1.5 △ △ △

Claims (6)

1, have the liquid permeability nonwoven fabric of covering property, it contains staple fibre, 50% (weight) of described staple fibre or the higher thermoplasticity fiber that comprises, and to make the sealing area rate of described nonwoven fabric by part sealing be 10-40% hermetic unit,
In the described staple fibre of 100 weight portions, described staple fibre contains 1 to 5 parts by weight of titanium oxide,
Represent that the wettability of the set silk screen of described staple fibre is 3 to 20 seconds with the sedimentation time, and
The reflectivity of described nonwoven fabric per unit basis weights is 1.3% or higher.
2, nonwoven fabric as claimed in claim 1, wherein, described thermoplasticity fiber is the thermoplasticity composite fibre, described thermoplasticity composite fibre forms described nonwoven fabric at its contact place heat fused.
3, nonwoven fabric as claimed in claim 2, wherein, described hermetic unit is by opalization, and described reflectivity to the per unit basis weights is 1.4% or higher.
4, nonwoven fabric as claimed in claim 1, wherein, described staple fibre is that the thermoplasticity composite fibre of 80 ℃ or the higher resin more than 2 kinds or 2 kinds is formed by containing the fusing point difference.
5, the manufacture method of nonwoven fabric as claimed in claim 2 comprises:
Described staple fibre is carried out hot blast to be handled, its treatment temperature is not less than the fusing point of described thermoplasticity composite fibre than low-melting component, and the fusing point that is not higher than described thermoplasticity composite fibre higher melt component, so that this thermoplasticity composite fibre is at its contact place heat fused; And
In 15 ℃ the temperature range above-mentioned silk screen being carried out the hot pressing line at described low-melting component fusing point to this fusing point handles.
6, a kind of absorbent commodity comprises: the top layer material of contact skin, and the backsheet of opaque liquid is clipped in the absorber between this top layer material and this backsheet, it is characterized in that, and above-mentioned top layer material comprises any described nonwoven fabric with claim 1 to 3.
CN95104347A 1994-04-15 1995-04-14 Nonwoven fabric, process for producing the same, and absorbent article using the same Expired - Lifetime CN1052276C (en)

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JP6077468A JP3065883B2 (en) 1994-04-15 1994-04-15 Nonwoven fabric, method for producing the same, and absorbent article
JP77468/1994 1994-04-15
JP77468/94 1994-04-15

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JP3065883B2 (en) 2000-07-17
CN1052276C (en) 2000-05-10
GB2288412A (en) 1995-10-18
GB9506989D0 (en) 1995-05-24
GB2288412B (en) 1998-03-25
TW416436U (en) 2000-12-21
MY112452A (en) 2001-06-30

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