CN111533099A - Production method of water-soluble monoammonium phosphate - Google Patents
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Abstract
本发明涉及一种水溶性磷酸一铵的生产方法,属于磷矿清洁加工利用技术领域。一种水溶性磷酸一铵的生产方法,包括以下步骤:a、采用硝酸和磷矿混合,30~70℃反应0.5~2h,再固液分离,得到酸解液;b、将酸解液中和至pH为6.5~8,固液分离,得到固相I和液相I;c、将固相I和硫酸溶液混合,30~70℃反应0.3~2h,固液分离,得到固相Ⅱ和液相Ⅱ;将液相Ⅱ中和至pH为4.0~4.5,再固液分离,得到固相Ⅲ和液相Ⅲ;其中,所述液相Ⅲ经加工后即为水溶性磷酸一铵。本发明的方法使磷矿中的磷与钙得到完全分离,钙、磷等元素利用率大大提高,可以直接生产水溶性磷酸一铵。
The invention relates to a production method of water-soluble monoammonium phosphate, and belongs to the technical field of clean processing and utilization of phosphate rock. A production method of water-soluble monoammonium phosphate, comprising the following steps: a. using nitric acid and phosphate rock to mix, reacting at 30-70 DEG C for 0.5-2 hours, and then separating solid and liquid to obtain an acid hydrolyzed solution; b. and to pH 6.5~8, solid-liquid separation to obtain solid phase I and liquid phase I; c. Mix solid phase I and sulfuric acid solution, react at 30~70 ℃ for 0.3~2h, and separate solid and liquid to obtain solid phase II and Liquid phase II: neutralize liquid phase II to a pH of 4.0-4.5, and then separate the solid and liquid to obtain solid phase III and liquid phase III; wherein, the liquid phase III is water-soluble monoammonium phosphate after processing. The method of the invention completely separates phosphorus and calcium in the phosphate rock, greatly improves the utilization rate of elements such as calcium and phosphorus, and can directly produce water-soluble monoammonium phosphate.
Description
技术领域technical field
本发明涉及一种水溶性磷酸一铵的生产方法,属于磷矿清洁加工利用技术领域。The invention relates to a production method of water-soluble monoammonium phosphate, and belongs to the technical field of clean processing and utilization of phosphate rock.
背景技术Background technique
磷矿资源是国家重要的战略资源,是磷化工产业的物质基础,具有不可再生性,我国磷矿资源丰富,但是80%以上为难以直接利用的中低品位磷矿。Phosphate resource is an important strategic resource of the country and the material basis of the phosphorus chemical industry. It is non-renewable. my country is rich in phosphate rock, but more than 80% of it is medium and low-grade phosphate rock that is difficult to use directly.
磷矿加工利用主要有热法和湿法工艺,其中湿法工艺占绝大多数。湿法工艺主要包括盐酸法、硫酸法、硝酸法。我国绝大多数企业通过硫酸法加工生产磷酸及下游磷酸盐产品,然而每生产1吨磷酸(以P2O5计)将排放5~5.5吨废磷石膏,年排放进8800万吨,累计堆存达数亿吨,综合利用率低于30%。磷石膏主要以露天堆积排放为主,占用大量土地,污染生态环境。因此,迫切需要发展磷资源清洁加工技术,减少生产利用过程的固废排放,实现磷化工行业绿色、清洁、可持续发展。盐酸法湿法磷酸几乎不受原料影响,使用范围广,同时不产生磷石膏固废。然而,盐酸法加工磷矿,介质腐蚀性极强,对设备材质要求高,装置投资大;且过程副产氯化钙难以利用,生产应用局限性非常明显,没有解决磷矿加工过程中固废排放问题。相比硫酸法和盐酸法,硝酸处理磷矿更有意义和前景。硝酸在处理磷矿过程中起到双重作用,既利用硝酸化学能分解磷矿,且其本身可以转化为氮肥加以利用,提高原料利用率。且硝酸法不产生固废,是一种清洁加工技术。The processing and utilization of phosphate rock mainly include thermal method and wet method, among which wet method accounts for the vast majority. The wet process mainly includes the hydrochloric acid method, the sulfuric acid method and the nitric acid method. The vast majority of enterprises in China produce phosphoric acid and downstream phosphate products through the sulfuric acid process. However, every ton of phosphoric acid produced (calculated as P 2 O 5 ) will discharge 5 to 5.5 tons of waste phosphogypsum, with an annual discharge of 88 million tons. Hundreds of millions of tons are stored, and the comprehensive utilization rate is less than 30%. Phosphogypsum is mainly discharged in the open air, occupying a lot of land and polluting the ecological environment. Therefore, there is an urgent need to develop clean processing technologies for phosphorus resources, reduce solid waste emissions during production and utilization, and achieve green, clean and sustainable development of the phosphorus chemical industry. Hydrochloric acid wet-process phosphoric acid is hardly affected by raw materials, has a wide range of use, and does not produce phosphogypsum solid waste. However, the processing of phosphate rock by the hydrochloric acid method is extremely corrosive, requires high equipment material, and requires a large investment in equipment; and the by-product calcium chloride is difficult to use, and the production and application limitations are very obvious. Emissions issues. Compared with the sulfuric acid method and the hydrochloric acid method, the treatment of phosphate rock with nitric acid is more meaningful and promising. Nitric acid plays a dual role in the process of treating phosphate rock. It uses the chemical energy of nitric acid to decompose the phosphate rock, and itself can be converted into nitrogen fertilizer for use to improve the utilization rate of raw materials. And the nitric acid method does not produce solid waste and is a clean processing technology.
硝酸铵钙是一种优良的含氮、钙元素的农用化学肥料。硝酸铵钙的生产工艺主要有中和法和硝酸磷肥副产物法。其中,硝酸磷肥副产物法的工艺流程为:硝酸分解磷矿的酸解液经冷冻结晶,析出Ca(NO3)2·4H2O。析出的硝酸钙溶于水中后,经液氨或氨水中和后过滤,滤饼再经过浓缩、造粒等步骤后得到硝酸铵钙产品,滤液用于生产硝酸磷肥。但该方法不适用于中低品位磷矿,即使是优质磷矿,酸解后的酸解液中硝酸钙的析出率最高约80%左右,导致后续溶液中硝酸钙含量,复合肥中水不溶含量超标,难以生产高品质肥料。Calcium ammonium nitrate is an excellent agricultural chemical fertilizer containing nitrogen and calcium. The production process of calcium ammonium nitrate mainly includes neutralization method and nitrophosphate by-product method. The process flow of the by-product method of nitrophosphate fertilizer is as follows: the acid hydrolyzate of phosphate rock decomposed by nitric acid is crystallized by freezing, and Ca(NO 3 ) 2 ·4H 2 O is precipitated. After the precipitated calcium nitrate is dissolved in water, it is neutralized by liquid ammonia or ammonia water and then filtered. The filter cake is then concentrated and granulated to obtain calcium ammonium nitrate product, and the filtrate is used to produce nitrophosphate fertilizer. However, this method is not suitable for medium and low-grade phosphate rock. Even for high-quality phosphate rock, the precipitation rate of calcium nitrate in the acid hydrolyzed solution after acid hydrolysis is about 80%, resulting in the calcium nitrate content in the subsequent solution and the water insolubility in the compound fertilizer. If the content exceeds the standard, it is difficult to produce high-quality fertilizers.
磷酸一铵作为一种高浓度氮磷复合肥,对农业增产效果显著,是国际公认最重要的复合肥品种。传统的“磷酸浓缩法”和“料浆法”磷铵生产工艺已经趋于成熟,但生产过程中均未对湿法磷酸中杂质进行净化,因此所生产的磷铵纯度较低,只能达到肥料级。工业磷酸有两种主要生产方法:一种是以热法磷酸为原料与氨进行中和反应后结晶制得;另一种是以湿法磷酸为原料,将其脱除杂质后与氨反应,然后结晶制得。热法磷酸工艺能耗高,湿法磷酸对净化技术要求高,工艺复杂。传统的硫酸法湿法磷酸制备工业磷铵前需要通过有机溶剂萃取、离子交换、化学沉淀等方法脱除溶液中大量含有的杂质,包括:SO4 2-、F-、Fe3+、Al3+、Mg2+等,不仅工艺繁琐,且磷收率不高。另外,近年来水溶磷酸一铵业发展迅速,产品纯度比工业磷酸一铵稍差,但是比肥料级磷酸一铵要好,2016年10月发布了水溶性磷酸一铵的标准(HG/T 5048-2016)。As a high-concentration nitrogen-phosphorus compound fertilizer, monoammonium phosphate has a significant effect on increasing agricultural production, and is the most important compound fertilizer variety recognized internationally. The traditional "phosphoric acid concentration method" and "slurry method" ammonium phosphate production process has become mature, but the impurities in the wet-process phosphoric acid are not purified during the production process, so the produced ammonium phosphate has a low purity, which can only reach Fertilizer grade. There are two main production methods for industrial phosphoric acid: one is obtained by using thermal phosphoric acid as a raw material to neutralize and react with ammonia and then crystallized; Then crystallization is obtained. The thermal phosphoric acid process has high energy consumption, and the wet phosphoric acid requires high purification technology and complex process. Before preparing industrial ammonium phosphate with traditional sulfuric acid wet-process phosphoric acid, it is necessary to remove a large amount of impurities contained in the solution by organic solvent extraction, ion exchange, chemical precipitation and other methods, including: SO 4 2- , F - , Fe 3+ , Al 3 + , Mg 2+ , etc., not only the process is cumbersome, and the phosphorus yield is not high. In addition, the water-soluble monoammonium phosphate industry has developed rapidly in recent years, and the product purity is slightly worse than that of industrial monoammonium phosphate, but better than fertilizer grade monoammonium phosphate. In October 2016, the standard for water-soluble monoammonium phosphate (HG/T 5048- 2016).
CN 101838158 A公开了用工业磷酸品质的磷酸生产绿色优质高效复肥磷铵的方法,主要通过依靠燃烧焦、煤提供热量生产的高炉磷酸,其杂质含量少,可直接与液氨反应制备磷铵的方法。该方法虽然使用焦和煤代替电提供热量,但工艺能耗依然很高。我国绝大部分企业采用湿法磷酸工艺,该方法不适合我国企业基本生产布局情况。CN 102134063 A公开了盐酸法一步萃取从中低品位磷矿制造工业磷酸、工业磷铵和视频及磷酸的方法。主要工艺流程是盐酸分解磷矿得到的酸解液经磷酸打浆、盐酸溶解、磷酸三丁酯萃取、再经浓缩、脱色后得到工业磷酸,工业磷酸加氨得到工业磷铵,浓缩的工业磷酸再经脱砷及重金属后得到食品级磷酸。虽然该方法能获得较纯的工业磷酸,但该方法工艺流程长,且萃取剂的使用量及洗涤增加生产成本,且磷损失在净化过程中逐渐增大导致磷收率降低。CN103130205 A公开了一种生产工业级磷酸一铵并联产水溶性硫磷铵的方法。主要的工艺流程为以农用磷铵为原料,加水溶解后,加入碳酸氢铵或氨调节溶液pH,过滤分离后的滤液经浓缩、结晶、过滤、干燥后得到磷酸一铵产品,滤液经浓缩、干燥后得到硫磷铵。该方法中的农用磷铵原料是采用硫酸法湿法磷酸制得的,其对磷矿品位有较高要求,且原料中磷一部分进入硫磷铵,导致工业磷铵中磷的收率较低。CN 104045071 A公开了从磷铵生产中提取工业磷酸一铵的高效去杂生产方法。主要的工艺流程为磷酸与氨进行三次中和,取第二次中和后过滤所得清液再中和得到工业磷酸一铵,其余用于生产肥料磷铵。虽然该工艺通过多次中和能够将杂质含量降低制备工业磷酸一铵,但工业磷酸一铵中的磷占原料中磷的比例很低,大部分都转化为含杂量高的肥料磷铵。CN 105197905 A公开了萃取磷矿联产饲料级磷酸二氢钙及工业级磷铵的生产方法。主要工艺流程为磷酸酸解经浮选的磷精矿,酸解液经过滤除去萃取残渣后,滤液经浓缩、冷却、结晶得到磷酸二氢钙、滤液制备磷酸二氢铵。该方法中磷铵中磷的收率低,大部分转化为磷酸二氢钙。CN 101838158 A discloses a method for producing green, high-quality and high-efficiency compound fertilizer ammonium phosphate by using phosphoric acid of industrial phosphoric acid quality, mainly by relying on burning coke and coal to provide heat and producing blast furnace phosphoric acid, which has low impurity content and can be directly reacted with liquid ammonia to prepare ammonium phosphate Methods. Although this method uses coke and coal instead of electricity to provide heat, the process energy consumption is still high. The vast majority of enterprises in my country use the wet phosphoric acid process, which is not suitable for the basic production layout of Chinese enterprises. CN 102134063 A discloses a method for producing industrial phosphoric acid, industrial ammonium phosphate and phosphoric acid by one-step extraction of medium and low grade phosphate rock with hydrochloric acid method. The main technological process is that the acid hydrolyzate obtained by decomposing phosphate rock with hydrochloric acid is beaten with phosphoric acid, dissolved with hydrochloric acid, extracted with tributyl phosphate, then concentrated and decolorized to obtain industrial phosphoric acid, and the industrial phosphoric acid is added with ammonia to obtain industrial ammonium phosphate, and the concentrated industrial phosphoric acid is recycled. Food-grade phosphoric acid is obtained after removing arsenic and heavy metals. Although this method can obtain relatively pure industrial phosphoric acid, this method has a long process flow, and the usage and washing of the extractant increase the production cost, and the phosphorus loss gradually increases during the purification process, resulting in a decrease in the phosphorus yield. CN103130205 A discloses a method for producing industrial grade monoammonium phosphate and co-producing water-soluble ammonium thiophosphate. The main technological process is to use agricultural ammonium phosphate as the raw material, after adding water to dissolve, adding ammonium bicarbonate or ammonia to adjust the pH of the solution, the filtrate after filtration and separation is concentrated, crystallized, filtered and dried to obtain a monoammonium phosphate product, and the filtrate is concentrated, After drying, ammonium thiophosphate is obtained. The agricultural ammonium phosphate raw material in the method is prepared by using the sulfuric acid method wet-process phosphoric acid, which has high requirements on the grade of phosphate rock, and part of the phosphorus in the raw material enters the ammonium phosphate phosphate, resulting in a low yield of phosphorus in the industrial ammonium phosphate. . CN 104045071 A discloses an efficient impurity removal production method for extracting industrial monoammonium phosphate from ammonium phosphate production. The main technological process is that phosphoric acid and ammonia are neutralized three times, and the clear liquid obtained by filtering after the second neutralization is taken and then neutralized to obtain industrial monoammonium phosphate, and the rest is used for the production of fertilizer ammonium phosphate. Although this process can reduce the impurity content to prepare industrial monoammonium phosphate through multiple neutralization, the phosphorus in industrial monoammonium phosphate accounts for a very low proportion of phosphorus in the raw material, and most of them are converted into fertilizer ammonium phosphate with high impurity content. CN 105197905 A discloses a production method for extracting phosphate rock and co-producing feed grade calcium dihydrogen phosphate and industrial grade ammonium phosphate. The main technological process is phosphoric acid hydrolysis and flotation of phosphate concentrate. After the acid hydrolysis solution is filtered to remove the extraction residue, the filtrate is concentrated, cooled and crystallized to obtain calcium dihydrogen phosphate, and the filtrate is used to prepare ammonium dihydrogen phosphate. In this method, the yield of phosphorus in ammonium phosphate is low, and most of it is converted into calcium dihydrogen phosphate.
专利CN109593003A公开了一种提高枸溶性磷肥水溶磷含量的生产方法,即利用硫酸脲通过混合、固化、熟化等步骤将枸溶性磷肥中枸溶性磷转化为水溶性磷,从而提高水溶磷含量。该工艺流程长,操作复杂,所需时间长,生产成本较高。专利CN106219505A公开了一种将枸溶磷转化为水溶磷的方法,即利用强酸将枸溶磷溶解后再添加活化剂、稳定剂等得到稳定的水溶磷料浆。该工艺需利用硫酸及硝酸等强酸,所得水溶磷料浆为强酸性,不利于农业应用。专利CN201310396218.9公开了一种利用湿法磷酸生产全水溶磷酸一铵的方法,即将湿法磷酸氨化反应后的料浆固液分离,将滤液浓缩干燥后得到全水溶磷酸一铵。该法工艺流程长,生产过程中会产生白肥,磷收率低。专利CN201410245006.5公开了一种利用湿法磷酸生产全水溶磷酸一铵及联产磷酸镁铵的方法,即将湿法磷酸通过三次氨化反应、陈化、固液分离、浓缩、结晶等步骤制备得到全水溶磷酸一铵及磷酸镁铵产品。该法磷酸一铵产品水溶磷含量高,但工艺复杂,副产白肥及磷酸镁铵,磷收率低。Patent CN109593003A discloses a production method for increasing the content of water-soluble phosphorus in citric acid-soluble phosphate fertilizer, that is, using urea sulfate to convert the citric acid-soluble phosphorus in the citric acid-soluble phosphate fertilizer into water-soluble phosphorus through the steps of mixing, curing, and curing, thereby increasing the content of water-soluble phosphorus. The process flow is long, the operation is complicated, the time required is long, and the production cost is high. Patent CN106219505A discloses a method for converting citrate-soluble phosphorus into water-soluble phosphorus, that is, using strong acid to dissolve citrate-soluble phosphorus and then adding activator, stabilizer, etc. to obtain stable water-soluble phosphorus slurry. This process needs to use strong acids such as sulfuric acid and nitric acid, and the obtained water-soluble phosphorus slurry is strongly acidic, which is not conducive to agricultural application. Patent CN201310396218.9 discloses a method for producing fully water-soluble monoammonium phosphate by using wet-process phosphoric acid, which is to separate the slurry after wet-process phosphoric acid amination reaction from solid-liquid, and concentrate and dry the filtrate to obtain fully water-soluble monoammonium phosphate. This method has a long technological process, white fertilizer is produced in the production process, and the phosphorus yield is low. Patent CN201410245006.5 discloses a method for using wet-process phosphoric acid to produce fully water-soluble monoammonium phosphate and co-production of magnesium ammonium phosphate, that is, wet-process phosphoric acid is prepared through the steps of tertiary ammoniation reaction, aging, solid-liquid separation, concentration, and crystallization. Total water-soluble monoammonium phosphate and magnesium ammonium phosphate products are obtained. The monoammonium phosphate product of this method has a high water-soluble phosphorus content, but the process is complicated, white fertilizer and magnesium ammonium phosphate are by-products, and the phosphorus yield is low.
我国磷复肥行业主要以硫酸法湿法磷酸为主,但是我国硫磺对外依存度较高,硫资源是我国磷复肥生产的约束性资源,且硫酸法湿法磷酸副产的磷石膏综合利用率不高,综合利用附加值不高,大量磷石膏仍然堆存,造成环境污染,磷石膏成为影响我国磷复肥行业发展的制约因素之一。除了磷石膏固废的为题,行业“三废”污染带来的环保压力是磷铵行业面临的主要问题。因此,工艺技术升级改造、技术装备水平提升、节能降耗、提升磷收率等是行业发展的必然趋势。据此,我们提出一种硝酸分解中低品位磷矿制备水溶性磷酸一铵的生产方法,该方法一方面可以有效利用我国日趋贫化的磷矿资源,另一方面减少硫酸使用量,缓解硫磺对外依存度。my country's phosphate compound fertilizer industry is mainly dominated by sulfuric acid wet-process phosphoric acid, but my country's external dependence on sulfur is relatively high. The rate is not high, the added value of comprehensive utilization is not high, and a large amount of phosphogypsum is still stored, causing environmental pollution. Phosphogypsum has become one of the constraints affecting the development of my country's phosphorus compound fertilizer industry. In addition to the topic of phosphogypsum solid waste, the environmental pressure brought about by the industry's "three wastes" pollution is the main problem faced by the ammonium phosphate industry. Therefore, upgrading and transformation of process technology, upgrading of technical equipment, energy saving and consumption reduction, and improvement of phosphorus yield are inevitable trends in the development of the industry. Accordingly, we propose a production method for preparing water-soluble monoammonium phosphate by decomposing medium and low-grade phosphate rock with nitric acid. External dependence.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明解决的技术问题是提供一种水溶性磷酸一铵的制备方法,该方法制备得水溶性磷酸一铵的工艺简单,磷收率高,硫酸消耗量低。In view of the above problems, the technical problem solved by the present invention is to provide a preparation method of water-soluble monoammonium phosphate, which has simple process for preparing water-soluble monoammonium phosphate, high phosphorus yield and low sulfuric acid consumption.
一种水溶性磷酸一铵的生产方法,包括以下步骤:A production method of water-soluble monoammonium phosphate, comprising the following steps:
a、采用硝酸和磷矿混合,30~70℃反应0.5~2h,再固液分离,得到酸解液;a. Mix nitric acid and phosphate rock, react at 30 to 70 °C for 0.5 to 2 hours, and then separate the solid and liquid to obtain an acid hydrolyzate;
b、将酸解液中和至pH为6.5~8,固液分离,得到固相I和液相I;b. Neutralize the acid hydrolyzate to a pH of 6.5 to 8, and separate solid-liquid to obtain solid phase I and liquid phase I;
c、将固相I和硫酸溶液混合,30~70℃反应0.3~2h,固液分离,得到固相Ⅱ和液相Ⅱ;将液相Ⅱ中和至pH为4.0~4.5,再固液分离,得到固相Ⅲ和液相Ⅲ;其中,所述液相Ⅲ即为水溶性磷酸一铵。c. Mix solid phase I and sulfuric acid solution, react at 30-70°C for 0.3-2 h, and separate solid-liquid to obtain solid-phase II and liquid-phase II; neutralize liquid-phase II to pH 4.0-4.5, and then separate solid-liquid , to obtain solid phase III and liquid phase III; wherein, the liquid phase III is water-soluble monoammonium phosphate.
在一种实施方式中,步骤c中,将液相Ⅱ中和至pH为4.1~4.5。In one embodiment, in step c, the liquid phase II is neutralized to a pH of 4.1-4.5.
在一种实施方式中,步骤a中,磷矿为粉状或浆状,以磷矿中水含量为0~40wt%计,硝酸浓度为30~70wt%。In one embodiment, in step a, the phosphate rock is in the form of powder or slurry, and the nitric acid concentration is 30-70wt% based on the water content in the phosphate rock being 0-40wt%.
在一种实施方式中,步骤a中,硝酸用量为磷矿完全反应理论耗酸量的0.9~1.2倍;优选的,硝酸用量为磷矿完全反应理论耗酸量的0.9~1.1倍。In one embodiment, in step a, the amount of nitric acid is 0.9 to 1.2 times the theoretical acid consumption for the complete reaction of the phosphate rock; preferably, the amount of nitric acid is 0.9 to 1.1 times the theoretical acid consumption for the complete reaction of the phosphate rock.
在一种实施方式中,步骤a中,固液分离分两步进行,先进行沉降分离,再将沉降分离后的液体进行过滤分离。In one embodiment, in step a, the solid-liquid separation is performed in two steps, firstly performing sedimentation separation, and then filtering and separating the liquid after sedimentation separation.
在一种实施方式中,步骤b中,所述中和采用碱性中和剂;优选的,所述碱性中和剂为气氨、氨水、石灰石、石灰乳、碳酸铵和碳酸氢铵中的至少一种;进一步优选的,所述碱性中和剂为碳酸钙、氨和石灰乳。In one embodiment, in step b, an alkaline neutralizing agent is used for the neutralization; preferably, the alkaline neutralizing agent is in gas ammonia, ammonia water, limestone, lime milk, ammonium carbonate and ammonium bicarbonate At least one; further preferably, the alkaline neutralizer is calcium carbonate, ammonia and lime milk.
在一种实施方式中,步骤c中,硫酸溶液的浓度为30wt%~60wt%;硫酸溶液的用量为固相Ι完全反应理论耗酸量的0.9~1.2倍;优选的,硫酸溶液用量为固相Ι完全反应理论耗酸量的0.95~1.05倍。In one embodiment, in step c, the concentration of the sulfuric acid solution is 30wt% to 60wt%; the consumption of the sulfuric acid solution is 0.9 to 1.2 times the theoretical acid consumption of the solid phase I complete reaction; Phase I complete reaction is 0.95~1.05 times of the theoretical acid consumption.
在一种实施方式中,步骤c中,中和液相Ⅱ所使用的中和剂为氨气或液氨。In one embodiment, in step c, the neutralizing agent used for neutralizing the liquid phase II is ammonia gas or liquid ammonia.
在一种实施方式中,步骤c中,将液相Ⅲ经加工后制备为固体水溶性磷酸一铵。In one embodiment, in step c, liquid phase III is processed to prepare solid water-soluble monoammonium phosphate.
其中,所述固体水溶性磷酸一铵的制备方法为:将液相Ⅲ蒸发、浓缩、干燥,得到固体水溶性磷酸一铵。Wherein, the preparation method of the solid water-soluble monoammonium phosphate is as follows: evaporating, concentrating and drying the liquid phase III to obtain the solid water-soluble monoammonium phosphate.
在一种实施方式中,将液相I加入含营养元素的物质调节产品养分,得到硝酸钙肥料或硝酸铵钙肥料;优选的,所述含营养元素的物质为氨、硝酸铵和硝酸钙中的至少一种。In one embodiment, liquid phase I is added to a substance containing nutrient elements to adjust product nutrients to obtain calcium nitrate fertilizer or calcium ammonium nitrate fertilizer; preferably, the substance containing nutrient elements is in ammonia, ammonium nitrate and calcium nitrate at least one of.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明可直接利用中低品位磷矿,不需要进行磷矿浮选;1. The present invention can directly utilize medium and low grade phosphate rock, and does not need to carry out phosphate rock flotation;
2、本发明的方法使磷矿中的磷与钙得到完全分离,钙、磷等元素利用率大大提高,具有较好的经济效益;2. The method of the present invention completely separates phosphorus and calcium in the phosphate rock, greatly improves the utilization rate of elements such as calcium and phosphorus, and has good economic benefits;
3、本发明可以直接生产出水溶性磷酸一铵;得到纯度高的二水硫酸钙;3. The present invention can directly produce water-soluble monoammonium phosphate; obtain calcium sulfate dihydrate with high purity;
4、本发明生产水溶性磷酸一铵过程中副产的渣量大量减少;4. The amount of by-product slag in the process of producing water-soluble monoammonium phosphate in the present invention is greatly reduced;
5、该工艺综合成本低,基本无固废产生,实现磷矿清洁加工利用,具有良好的经济效益、社会效益以及广阔的工业化应用前景;5. This process has low comprehensive cost, basically no solid waste, realizes clean processing and utilization of phosphate rock, and has good economic and social benefits as well as broad industrial application prospects;
6、相比传统硫酸法及硝酸-硫酸法,本发明使用硫酸量大大下降;6. Compared with traditional sulfuric acid method and nitric acid-sulfuric acid method, the amount of sulfuric acid used in the present invention is greatly reduced;
7、本发明不涉及冷冻步骤,工艺能耗低。7. The present invention does not involve the freezing step, and the process energy consumption is low.
附图说明Description of drawings
图1为本发明的工艺流程图。Fig. 1 is the process flow diagram of the present invention.
具体实施方式Detailed ways
一种水溶性磷酸一铵的生产方法,包括以下步骤:A production method of water-soluble monoammonium phosphate, comprising the following steps:
a、采用硝酸和磷矿混合,30~70℃反应0.5~2h,再固液分离,所得液相即为酸解液,所得固相即为酸不溶物;a. Mix nitric acid and phosphate rock, react at 30~70℃ for 0.5~2h, and then separate the solid and liquid, the obtained liquid phase is the acid hydrolyzate, and the obtained solid phase is the acid insoluble matter;
b、将酸解液中和至pH为6.5~8,固液分离,得到固相I和液相I;b. Neutralize the acid hydrolyzate to a pH of 6.5 to 8, and separate solid-liquid to obtain solid phase I and liquid phase I;
c、将固相I和硫酸溶液混合,30~70℃反应0.3~2h,固液分离,得到固相Ⅱ和液相Ⅱ;将液相Ⅱ中和至pH为4.0~4.5,再固液分离,得到固相Ⅲ和液相Ⅲ;其中,所述液相Ⅲ即为水溶性磷酸一铵。c. Mix solid phase I and sulfuric acid solution, react at 30-70°C for 0.3-2 h, and separate solid-liquid to obtain solid-phase II and liquid-phase II; neutralize liquid-phase II to pH 4.0-4.5, and then separate solid-liquid , to obtain solid phase III and liquid phase III; wherein, the liquid phase III is water-soluble monoammonium phosphate.
其中,步骤a中,发生的主要反应为:Wherein, in step a, the main reaction that takes place is:
Ca5F(PO4)3+10HNO3=5Ca(NO3)2+3H3PO4+HF↑。Ca 5 F(PO 4 ) 3 +10HNO 3 =5Ca(NO 3 ) 2 +3H 3 PO 4 +HF↑.
本发明步骤a中,采用硝酸分解磷矿得到酸解液中P2O5浓度低,磷矿中含铁铝的低活性矿石分解率低,难溶杂质溶出量少,相当一部分存在于酸不溶物中通过过滤分离出体系。相比硫酸法,溶液中Fe、Al等杂质离子更少,溶液的MER值小。In the step a of the present invention, using nitric acid to decompose the phosphate rock to obtain low P 2 O 5 concentration in the acid hydrolyzate, low decomposition rate of the low activity ores containing iron and aluminum in the phosphate rock, low dissolution rate of insoluble impurities, and a considerable part exists in acid-insoluble impurities The system was separated by filtration. Compared with the sulfuric acid method, there are fewer impurity ions such as Fe and Al in the solution, and the MER value of the solution is small.
其中,所述低MER值的溶液在后续处理酸解液时,可以进一步防止磷与杂质离子络合沉淀,从而提高磷的收率。Among them, the The solution with low MER value can further prevent the complex precipitation of phosphorus and impurity ions in the subsequent treatment of acid hydrolyzate, thereby improving the yield of phosphorus.
步骤b中,中和至6.5≤pH≤8.0,其目的是为了将酸解液中的磷全部沉淀。固液分离后,固相I主要为CaHPO4、Ca3(PO4)2和CaF2,以及少量的Fe3+、Al3+、Mg2+的金属磷酸盐;液相I主要为NO3 -、Ca2+,以及微量的H2PO4 -、HPO4 2-。In step b, neutralization is performed to 6.5≤pH≤8.0, the purpose of which is to precipitate all phosphorus in the acid hydrolysis solution. After solid-liquid separation, the solid phase I is mainly CaHPO 4 , Ca 3 (PO 4 ) 2 and CaF 2 , and a small amount of Fe 3+ , Al 3+ , Mg 2+ metal phosphates; the liquid phase I is mainly NO 3 - , Ca 2+ , and a small amount of H 2 PO 4 - , HPO 4 2- .
步骤c中,发生的反应主要为:In step c, the reaction that takes place is mainly:
CaHPO4+H2SO4+2H2O=CaSO4·2H2O↓+H3PO4 CaHPO 4 +H 2 SO 4 +2H 2 O=CaSO 4 ·2H 2 O↓+H 3 PO 4
步骤c中,将固相I用硫酸溶液进行二次酸解,Ca2+全部沉淀为二水硫酸钙,磷酸根离子从磷酸钙盐中释放出来存在溶液中。其中,本发明得到的二水硫酸钙纯度高,经转化可以得到性能好的α-半水石膏。In step c, the solid phase I is subjected to secondary acidolysis with sulfuric acid solution, all Ca 2+ is precipitated as calcium sulfate dihydrate, and phosphate ions are released from calcium phosphate salts and exist in the solution. Among them, the calcium sulfate dihydrate obtained by the present invention is of high purity, and α-hemihydrate gypsum with good performance can be obtained through transformation.
将液相Ⅱ中和至4.0≤pH≤4.5,其目的是为了沉淀溶液中少量溶出的Fe3+、Al3+杂质,使溶液中杂质离子含量更少,达到净化磷酸溶液的目的。其中,固相Ⅲ即为白肥,其成分为金属磷酸盐,主要为磷酸铁盐和磷酸铝盐。The purpose of neutralizing liquid phase II to 4.0≤pH≤4.5 is to precipitate a small amount of Fe 3+ and Al 3+ impurities dissolved in the solution, so that the content of impurity ions in the solution is less, and the purpose of purifying the phosphoric acid solution is achieved. Among them, solid phase III is white fertilizer, and its components are metal phosphates, mainly iron phosphate and aluminum phosphate.
硝酸法湿法磷酸体系钙磷分离的传统方法为:先将中低品位磷矿酸解,得到的酸解液直接进行冷冻结晶,析出CaNO3.4H2O。采用本发明的方法,相比于传统的方法,钙磷分离率大大增加。原因是:采用中和的方法让磷从溶液中全部沉淀,与多余的钙离子分离。磷酸钙盐沉淀再采用硫酸酸解,钙离子与硫酸根结合生成硫酸钙沉淀,磷酸根完全从磷酸钙盐中释放出来。因此,通过两步操作让磷和钙得到完全分离,滤液用于生产水溶性磷酸一铵或其他含磷肥料。4H 2 O。 The traditional method for the separation of calcium and phosphorus in the nitric acid wet-process phosphoric acid system is as follows: firstly, acid hydrolyze the low-grade phosphate rock, and the obtained acid hydrolyzate is directly subjected to freezing crystallization to precipitate CaNO 3. 4H 2 O. Using the method of the present invention, compared with the traditional method, the separation rate of calcium and phosphorus is greatly increased. The reason is: the neutralization method is used to allow the phosphorus to be completely precipitated from the solution and to be separated from the excess calcium ions. The calcium phosphate salt is precipitated by acid hydrolysis with sulfuric acid, and the calcium ion is combined with the sulfate radical to form a calcium sulfate precipitation, and the phosphate radical is completely released from the calcium phosphate salt. Therefore, phosphorus and calcium are completely separated through a two-step operation, and the filtrate is used to produce water-soluble monoammonium phosphate or other phosphorus-containing fertilizers.
在一种具体的实施方式中,为了提高杂质离子的沉淀率,步骤c中,将液相Ⅱ中和至pH为4.1~4.5。In a specific embodiment, in order to improve the precipitation rate of impurity ions, in step c, the liquid phase II is neutralized to a pH of 4.1-4.5.
在一种具体的实施方式中,步骤a中,磷矿为粉状或浆状,当磷矿中水含量为0%时,则为粉状,而随着水含量的增加,磷矿将会变成浆状,比如,当磷矿中水含量为40%时,则为矿浆。本发明方法中,需要严格控制硝酸溶液的浓度。以磷矿中水含量0~40wt%计,硝酸溶液的浓度为30~70wt%,也就是说,当原料磷矿中水含量为0~40wt%时,硝酸溶液的浓度控制为30~70wt%,如果原料磷矿中水含量超过40wt%,则硝酸溶液的浓度需要根据磷矿中水含量进行计算。In a specific embodiment, in step a, the phosphate rock is in the form of powder or slurry. When the water content in the phosphate rock is 0%, it is in the form of powder, and as the water content increases, the phosphate rock will be in the form of powder. It becomes a slurry, for example, when the water content of the phosphate rock is 40%, it is a slurry. In the method of the present invention, the concentration of the nitric acid solution needs to be strictly controlled. The concentration of the nitric acid solution is 30-70wt% based on the water content in the phosphate rock of 0-40wt%, that is to say, when the water content in the raw phosphate rock is 0-40wt%, the concentration of the nitric acid solution is controlled to be 30-70wt% , if the water content in the raw phosphate rock exceeds 40wt%, the concentration of the nitric acid solution needs to be calculated according to the water content in the phosphate rock.
在一种实施方式中,步骤a中,硝酸用量为磷矿完全反应理论耗酸量的0.9~1.2倍;优选的,硝酸用量为磷矿完全反应理论耗酸量的0.9~1.1倍。In one embodiment, in step a, the amount of nitric acid is 0.9 to 1.2 times the theoretical acid consumption for the complete reaction of the phosphate rock; preferably, the amount of nitric acid is 0.9 to 1.1 times the theoretical acid consumption for the complete reaction of the phosphate rock.
磷矿完全反应理论耗酸量,可以根据磷矿中各组分的含量进行计算。比如,检测某磷矿中与酸反应的主要成分为氧化钙、氧化镁、氧化铁和氧化铝,可以根据上述各组分的含量,计算得到该磷矿中氧化钙、氧化镁、氧化铁、氧化铝完全反应的理论耗酸量,即磷矿完全反应理论耗酸量。The theoretical acid consumption for the complete reaction of phosphate rock can be calculated according to the content of each component in the phosphate rock. For example, it is detected that the main components reacting with acid in a phosphate rock are calcium oxide, magnesium oxide, iron oxide and aluminum oxide. According to the content of the above components, the calcium oxide, magnesium oxide, iron oxide, The theoretical acid consumption of the complete reaction of alumina, that is, the theoretical acid consumption of the complete reaction of phosphate rock.
其中,步骤a中的固液分离可以采用常规方法进行。Wherein, the solid-liquid separation in step a can be carried out by conventional methods.
在一种具体的实施方式中,可以采用板框式过滤器进行固液分离。In a specific embodiment, a plate-and-frame filter can be used for solid-liquid separation.
在另一种具体的实施方式中,步骤a中,固液分离分两步进行,先进行沉降分离,再将沉降分离后的液体进行过滤分离。In another specific embodiment, in step a, the solid-liquid separation is performed in two steps, firstly performing sedimentation separation, and then filtering and separating the liquid after sedimentation separation.
在一种实施方式中,步骤b中,所述中和采用碱性中和剂;优选的,所述碱性中和剂为气氨、氨水、石灰石、石灰乳、碳酸铵和碳酸氢铵中的至少一种;进一步优选的,所述碱性中和剂为碳酸钙、氨和石灰乳。In one embodiment, in step b, an alkaline neutralizing agent is used for the neutralization; preferably, the alkaline neutralizing agent is in gas ammonia, ammonia water, limestone, lime milk, ammonium carbonate and ammonium bicarbonate At least one; further preferably, the alkaline neutralizer is calcium carbonate, ammonia and lime milk.
在一种实施方式中,步骤c中,硫酸溶液的浓度为30wt%~60wt%;硫酸溶液的用量为固相Ι完全反应理论耗酸量的0.9~1.2倍;优选的,硫酸溶液用量为固相Ι完全反应理论耗酸量的0.95~1.05倍。In one embodiment, in step c, the concentration of the sulfuric acid solution is 30wt% to 60wt%; the consumption of the sulfuric acid solution is 0.9 to 1.2 times the theoretical acid consumption of the solid phase I complete reaction; Phase I complete reaction is 0.95~1.05 times of the theoretical acid consumption.
其中,步骤c所述的理论耗酸量可以根据固相Ι中的Ca2+含量,再按H2SO4与Ca2+的摩尔比为1:1,计算H2SO4的用量,即理论耗酸量。Wherein, the theoretical acid consumption described in step c can be based on the Ca content in the solid phase I, and then according to the mol ratio of H 2 SO 4 and Ca 2+ to be 1: 1 , calculate the consumption of H 2 SO , namely Theoretical acid consumption.
在一种的实施方式中,步骤c中,中和液相Ⅱ所使用的中和剂为氨气或液氨。In an embodiment, in step c, the neutralizing agent used for neutralizing the liquid phase II is ammonia gas or liquid ammonia.
为了便于存储、运输、使用,在一种具体的实施方式中,步骤c中,将液相Ⅲ加工为固体水溶性磷酸一铵。In order to facilitate storage, transportation and use, in a specific embodiment, in step c, liquid phase III is processed into solid water-soluble monoammonium phosphate.
其中,所述固体水溶性磷酸一铵的制备方法为:将液相Ⅲ经蒸发、浓缩、干燥等步骤,得到固体水溶性磷酸一铵。Wherein, the preparation method of the solid water-soluble monoammonium phosphate is as follows: the liquid phase III is subjected to the steps of evaporation, concentration and drying to obtain the solid water-soluble monoammonium phosphate.
生产水溶性磷酸一铵的主要发生如下反应:The main reaction of producing water-soluble monoammonium phosphate is as follows:
H3PO4+NH3=NH4H2PO4;H 3 PO 4 +NH 3 =NH 4 H 2 PO 4 ;
在一种实施方式中,将液相I加入含营养元素的物质调节产品养分,得到硝酸钙肥料或硝酸铵钙肥料;优选的,所述含营养元素的物质为氨、硝酸铵和硝酸钙中的至少一种。In one embodiment, liquid phase I is added to a substance containing nutrient elements to adjust product nutrients to obtain calcium nitrate fertilizer or calcium ammonium nitrate fertilizer; preferably, the substance containing nutrient elements is in ammonia, ammonium nitrate and calcium nitrate at least one of.
生产硝酸铵钙的主要发生如下反应:The main reactions in the production of calcium ammonium nitrate are as follows:
H++NO3 -+NH3+Ca2+→5Ca(NO3)2·NH4NO3·10H2O。H + +NO 3 − +NH 3 +Ca 2+ → 5Ca(NO 3 ) 2 ·NH 4 NO 3 ·10H 2 O.
本领域常用的磷矿均适用于本发明。在一种具体的实施方式中,所述磷矿中的P2O5含量为15~30wt%;优选的,所述磷矿中F含量为1.5~3.0wt%。Phosphate rock commonly used in the art is suitable for the present invention. In a specific embodiment, the P 2 O 5 content in the phosphate rock is 15-30 wt %; preferably, the F content in the phosphate rock is 1.5-3.0 wt %.
下面结合实施例对本发明的具体实施方式做进一步的描述,并不因此将本发明限制在所述的实施例范围之中。The specific embodiments of the present invention will be further described below with reference to the examples, but the present invention is not limited to the scope of the described examples.
下述各实施例使用的磷矿具体成分如表1所示。The specific components of the phosphate rock used in the following examples are shown in Table 1.
表1各实施例所用磷矿全分析Full analysis of phosphate rock used in each example of Table 1
实施例1Example 1
本实例中选用磷矿P2O5、CaO、MgO、Fe2O3、Al2O3、SiO2、F含量分别为27.96%、41.30%、1.48%、1.94%、1.03%、9.93%、2.99%,制成磷矿粉。具体工艺如下:In this example, the content of phosphate rock P 2 O 5 , CaO, MgO, Fe 2 O 3 , Al 2 O 3 , SiO 2 and F was 27.96%, 41.30%, 1.48%, 1.94%, 1.03%, 9.93%, 2.99%, made into phosphate rock powder. The specific process is as follows:
(1)一级酸解:将含水量为30%的磷矿浆和硝酸溶液混合,50℃反应1.5h,得到固液混合物,固液分离后得到酸不溶物及液相;其中,磷矿粉为100g,45wt%硝酸溶液224g;其中酸解液的质量为343g,酸解液的P2O5含量7.9%,CaO含量为11.7%;(1) Primary acid hydrolysis: Mix phosphate rock slurry with a water content of 30% and nitric acid solution, and react at 50°C for 1.5 hours to obtain a solid-liquid mixture. After solid-liquid separation, acid-insoluble matter and liquid phase are obtained; The powder is 100g, and the 45wt% nitric acid solution is 224g; the mass of the acidolysis solution is 343g , the P2O5 content of the acidolysis solution is 7.9%, and the CaO content is 11.7%;
(2)中和:将步骤(1)得到的液相利用氨进行中和至溶液pH=6.5;再进行固液分离,得到液相I和65g固相I;(2) neutralization: the liquid phase obtained in step (1) is neutralized to solution pH=6.5 with ammonia; then solid-liquid separation is carried out to obtain liquid phase I and 65g solid phase I;
(3)养分调节:将液相I与适量添加剂混合,经浓缩、干燥后得到硝酸(铵)钙肥料;(3) nutrient regulation: liquid phase I is mixed with an appropriate amount of additives, and after concentrating and drying, calcium nitrate (ammonium) fertilizer is obtained;
(4)二级酸解:将固相I和82.5g浓度为45wt%硫酸溶液混合,50℃反应0.5h,得到混合液;(4) Secondary acid hydrolysis: Mix solid phase I with 82.5 g of sulfuric acid solution with a concentration of 45 wt%, and react at 50° C. for 0.5 h to obtain a mixed solution;
(5)固液分离:将步骤(4)得到的混合液经固液分离得到固相II和溶液II,固相II用热水进行洗涤、过滤,得到二水硫酸钙,洗涤水用于配制硫酸溶液;(5) solid-liquid separation: the mixed solution obtained in step (4) is subjected to solid-liquid separation to obtain solid phase II and solution II, and solid phase II is washed and filtered with hot water to obtain calcium sulfate dihydrate, and the washing water is used to prepare sulfuric acid solution;
(6)中和除杂:将液相II用氨气中和至溶液pH=4.5,固液分离得到液相III和固相III;(6) neutralization and impurity removal: liquid phase II is neutralized to solution pH=4.5 with ammonia gas, and solid-liquid separation obtains liquid phase III and solid phase III;
(7)浓缩干燥:将液相III进行蒸发浓缩、干燥,得到39.1g水溶性磷酸一铵。其中,含P2O5 60.8%,含N11.8%,产品各项指标HG/T 5048-2016《水溶性磷酸一铵》,且满足HG/T4133-2010《工业磷酸二氢铵》。(7) Concentration and drying: The liquid phase III was evaporated, concentrated and dried to obtain 39.1 g of water-soluble monoammonium phosphate. Among them, it contains 60.8% of P 2 O 5 and 11.8% of N. The indicators of the product are HG/T 5048-2016 "Water-soluble Monoammonium Phosphate", and meet HG/T4133-2010 "Industrial Ammonium Dihydrogen Phosphate".
实施例2Example 2
本实例中选用磷矿P2O5、CaO、MgO、Fe2O3、Al2O3、SiO2、F含量分别为18.12%、29.46%、2.74%、1.63%、3.73%、34.53%、1.62%,制成磷矿粉。具体工艺如下:In this example, the content of phosphate rock P 2 O 5 , CaO, MgO, Fe 2 O 3 , Al 2 O 3 , SiO 2 and F is 18.12%, 29.46%, 2.74%, 1.63%, 3.73%, 34.53%, 1.62%, made into phosphate rock powder. The specific process is as follows:
(1)一级酸解:将含水量为20%的磷矿浆和硝酸溶液混合,60℃反应1h,得到固液混合物,固液分离后得到酸不溶物及液相;其中,磷矿粉为100g,65wt%硝酸溶液150g;其中酸解液质量为230g,酸解液的P2O5含量7.8%,CaO含量为12.7%;(1) Primary acid hydrolysis: Mix phosphate rock slurry with a water content of 20% and nitric acid solution, react at 60°C for 1 hour to obtain a solid-liquid mixture, and obtain acid-insoluble matter and liquid phase after solid-liquid separation; among them, phosphate rock powder It is 100g, 65wt% nitric acid solution is 150g; wherein the quality of the acidolysis solution is 230g, the P2O5 content of the acidolysis solution is 7.8%, and the CaO content is 12.7% ;
(2)中和:将步骤(1)得到的液相利用碳酸铵进行中和至溶液pH=8.0;再进行固液分离,得到液相I和43g固相I;(2) neutralization: the liquid phase obtained in step (1) is neutralized to solution pH=8.0 with ammonium carbonate; then solid-liquid separation is carried out to obtain liquid phase I and 43g solid phase I;
(3)养分调节:将液相I与适量添加剂混合,经浓缩、干燥后得到硝酸(铵)钙肥料;(3) nutrient regulation: liquid phase I is mixed with an appropriate amount of additives, and after concentrating and drying, calcium nitrate (ammonium) fertilizer is obtained;
(4)二级酸解:将固相I和41g浓度为60wt%硫酸溶液混合,60℃反应0.5h,得到混合液;(4) Secondary acid hydrolysis: Mix solid phase I with 41 g of sulfuric acid solution with a concentration of 60 wt %, and react at 60° C. for 0.5 h to obtain a mixed solution;
(5)固液分离:将步骤(4)得到的混合液固液分离得到固相II和溶液II,固相II用热水进行洗涤、过滤,得到二水硫酸钙,洗涤水用于配制硫酸溶液;(5) solid-liquid separation: solid-liquid separation of the mixed liquid obtained in step (4) is performed to obtain solid phase II and solution II, and solid phase II is washed and filtered with hot water to obtain calcium sulfate dihydrate, and the washing water is used to prepare sulfuric acid solution;
(6)中和除杂:将液相II用氨气中和至溶液pH=4.0,固液分离得到液相III和固相III;(6) neutralization and impurity removal: liquid phase II is neutralized to solution pH=4.0 with ammonia gas, and solid-liquid separation obtains liquid phase III and solid phase III;
(7)浓缩干燥:将液相III进行蒸发浓缩、干燥,得到26.5g水溶性磷酸一铵,其中,含P2O5 55.0%,含N11.0%,产品各项指标HG/T 5048-2016《水溶性磷酸一铵》。(7) Concentration and drying: The liquid phase III was evaporated, concentrated and dried to obtain 26.5 g of water-soluble monoammonium phosphate, which contained 55.0% of P 2 O 5 and 11.0% of N, and each product index was HG/T 5048- 2016 "Water-soluble Monoammonium Phosphate".
实施例3Example 3
本实例中选用磷矿P2O5、CaO、MgO、Fe2O3、Al2O3、SiO2、F含量分别为19.42%、27.99%、0.44%、1.51%、3.36%、41.44%、1.45%,制成磷矿粉。具体工艺如下:In this example, the content of phosphate rock P 2 O 5 , CaO, MgO, Fe 2 O 3 , Al 2 O 3 , SiO 2 and F is 19.42%, 27.99%, 0.44%, 1.51%, 3.36%, 41.44%, 1.45%, made into phosphate rock powder. The specific process is as follows:
(1)一级酸解:将含水25%的磷矿浆和硝酸溶液混合,70℃反应0.5h,得到固液混合物,固液分离后得到酸不溶物及液相;其中,磷矿粉为100g,50wt%硝酸溶液161g;其中酸解液质量为235.5g,酸解液的P2O5含量8%,CaO含量为11.5%;(1) Primary acid hydrolysis: Mix 25% water-containing phosphate rock slurry and nitric acid solution, and react at 70°C for 0.5 h to obtain a solid-liquid mixture. 100g, 161g of 50wt% nitric acid solution; wherein the mass of the acidolysis solution is 235.5g, the P2O5 content of the acidolysis solution is 8 %, and the CaO content is 11.5%;
(2)中和:将步骤(1)得到的液相利用氨进行中和至溶液pH=6.8;再进行固液分离,得到液相I和44g固相I;(2) neutralization: the liquid phase obtained in step (1) is neutralized to solution pH=6.8 with ammonia; then solid-liquid separation is carried out to obtain liquid phase I and 44g solid phase I;
(3)养分调节:将液相I与适量添加剂混合,经浓缩、干燥后得到硝酸(铵)钙肥料;(3) nutrient regulation: liquid phase I is mixed with an appropriate amount of additives, and after concentrating and drying, calcium nitrate (ammonium) fertilizer is obtained;
(4)二级酸解:将固相I和50.5g浓度为50wt%硫酸溶液混合,70℃反应0.5h;得到混合液;(4) Secondary acid hydrolysis: Mix solid phase I with 50.5 g of sulfuric acid solution with a concentration of 50 wt%, and react at 70° C. for 0.5 h; obtain a mixed solution;
(5)固液分离:将步骤(4)得到的混合液固液分离得到固相II和溶液II,固相II用热水进行洗涤、过滤,得到二水硫酸钙,洗涤水用于配制硫酸溶液;(5) solid-liquid separation: solid-liquid separation of the mixed liquid obtained in step (4) is performed to obtain solid phase II and solution II, and solid phase II is washed and filtered with hot water to obtain calcium sulfate dihydrate, and the washing water is used to prepare sulfuric acid solution;
(6)中和除杂:将液相II用氨气中和至溶液pH=4.1,固液分离得到液相III和固相III;(6) neutralization and impurity removal: liquid phase II is neutralized to solution pH=4.1 with ammonia gas, and solid-liquid separation obtains liquid phase III and solid phase III;
(7)浓缩干燥:将液相III进行蒸发浓缩、干燥,得到27.3g水溶性磷酸一铵,其中,含P2O5 56.0%,含N11.5%,产品各项指标HG/T 5048-2016《水溶性磷酸一铵》。(7) Concentration and drying: The liquid phase III was evaporated, concentrated and dried to obtain 27.3 g of water-soluble monoammonium phosphate, which contained 56.0% of P 2 O 5 and 11.5% of N, and each product index was HG/T 5048- 2016 "Water-soluble Monoammonium Phosphate".
实施例4Example 4
本实例中选用磷矿P2O5、CaO、MgO、Fe2O3、Al2O3、SiO2、F含量分别为26.70%、41.53%、2.34%、0.60%、0.53%、19.75%、2.50%,制成磷矿粉。具体工艺如下:In this example, the content of phosphate rock P 2 O 5 , CaO, MgO, Fe 2 O 3 , Al 2 O 3 , SiO 2 and F is 26.70%, 41.53%, 2.34%, 0.60%, 0.53%, 19.75%, 2.50%, made into phosphate rock powder. The specific process is as follows:
(1)一级酸解:将不含水量的磷矿浆和硝酸溶液混合,60℃反应1.2h,得到固液混合物,固液分离后得到酸不溶物及液相;其中,磷矿粉为100g,30wt%硝酸溶液330g;其中酸解液质量为399g,酸解液的P2O5含量6.5%,CaO含量为10.1%;(1) Primary acid hydrolysis: Mix phosphate rock slurry with no water content and nitric acid solution, and react at 60°C for 1.2 hours to obtain a solid-liquid mixture. 100g, 330g of 30wt% nitric acid solution; wherein the mass of the acidolysis solution is 399g, the P2O5 content of the acidolysis solution is 6.5 %, and the CaO content is 10.1%;
(2)中和:将步骤(1)得到的液相利用碳酸铵进行中和至溶液pH=7.3;再进行固液分离,得到液相I和61.5g固相I;(2) neutralization: the liquid phase obtained in step (1) is neutralized to solution pH=7.3 with ammonium carbonate; then solid-liquid separation is carried out to obtain liquid phase I and 61.5g solid phase I;
(3)养分调节:将液相I与适量添加剂混合,经浓缩、干燥后得到硝酸(铵)钙肥料;(3) nutrient regulation: liquid phase I is mixed with an appropriate amount of additives, and after concentrating and drying, calcium nitrate (ammonium) fertilizer is obtained;
(4)二级酸解:将固相I和117g浓度为30wt%硫酸溶液混合,60℃反应0.5h;得到混合液;(4) Secondary acid hydrolysis: Mix solid phase I with 117 g of sulfuric acid solution with a concentration of 30 wt%, and react at 60° C. for 0.5 h to obtain a mixed solution;
(5)固液分离:将步骤(4)得到的固液分离得到固相II和溶液II,固相II用热水进行洗涤、过滤,得到二水硫酸钙,洗涤水用于配制硫酸溶液;(5) solid-liquid separation: the solid-liquid separation obtained in step (4) obtains solid phase II and solution II, and solid phase II is washed and filtered with hot water to obtain calcium sulfate dihydrate, and the washing water is used to prepare sulfuric acid solution;
(6)中和除杂:将液相II用液氨中和至溶液pH=4.4,固液分离得到液相III和固相III;(6) neutralization and impurity removal: liquid phase II is neutralized to solution pH=4.4 with liquid ammonia, and solid-liquid separation obtains liquid phase III and solid phase III;
(7)浓缩干燥:将液相III进行蒸发浓缩、干燥,得到37.3g水溶性磷酸一铵,其中,含P2O5 60.9%,含N11.8%,产品各项指标HG/T 5048-2016《水溶性磷酸一铵》,且满足HG/T4133-2010《工业磷酸二氢铵》。(7) Concentration and drying: The liquid phase III was evaporated, concentrated, and dried to obtain 37.3 g of water-soluble monoammonium phosphate, which contained 60.9% of P 2 O 5 and 11.8% of N, and each product index was HG/T 5048- 2016 "Water-soluble Monoammonium Phosphate", and meet HG/T4133-2010 "Industrial Ammonium Dihydrogen Phosphate".
实施例5Example 5
本实例中选用磷矿P2O5、CaO、MgO、Fe2O3、Al2O3、SiO2、F含量分别为30.41%、41.30%、1.48%、1.94%、1.03%、9.93%、2.99%,制成磷矿粉。具体工艺如下:In this example, the content of phosphate rock P 2 O 5 , CaO, MgO, Fe 2 O 3 , Al 2 O 3 , SiO 2 and F is 30.41%, 41.30%, 1.48%, 1.94%, 1.03%, 9.93%, 2.99%, made into phosphate rock powder. The specific process is as follows:
(1)一级酸解:将含水量为40%的磷矿浆和硝酸溶液混合,30℃反应2h,得到固液混合物,固液分离后得到酸不溶物及液相;其中,磷矿粉为100g,40wt%硝酸溶液310g;其中酸解液质量为455.5g,酸解液的P2O5含量6.6%,CaO含量为9.5%;(1) Primary acid hydrolysis: Mix phosphate rock slurry with a water content of 40% and nitric acid solution, and react at 30°C for 2 hours to obtain a solid-liquid mixture. After solid-liquid separation, acid-insoluble matter and liquid phase are obtained; It is 100g, 310g of 40wt% nitric acid solution; wherein the mass of the acidolysis solution is 455.5g , the P2O5 content of the acidolysis solution is 6.6%, and the CaO content is 9.5%;
(2)中和:将步骤(1)得到的液相利用碳酸铵进行中和至溶液pH=7.0;再进行固液分离,得到液相I和72.2g固相I;(2) neutralization: the liquid phase obtained in step (1) is neutralized to solution pH=7.0 with ammonium carbonate; then solid-liquid separation is carried out to obtain liquid phase I and 72.2g solid phase I;
(3)养分调节:将液相I与适量添加剂混合,经浓缩、干燥后得到硝酸(铵)钙肥料;(3) nutrient regulation: liquid phase I is mixed with an appropriate amount of additives, and after concentrating and drying, calcium nitrate (ammonium) fertilizer is obtained;
(4)二级酸解:将固相I和103g浓度为40wt%硫酸溶液混合,30℃反应0.5h;得到混合液;(4) Secondary acid hydrolysis: Mix the solid phase I and 103 g of a sulfuric acid solution with a concentration of 40 wt%, and react at 30° C. for 0.5 h to obtain a mixed solution;
(5)固液分离:将步骤(4)得到的固液分离得到固相II和溶液II,固相II用热水进行洗涤、过滤,得到二水硫酸钙,洗涤水用于配制硫酸溶液;(5) solid-liquid separation: the solid-liquid separation obtained in step (4) obtains solid phase II and solution II, and solid phase II is washed and filtered with hot water to obtain calcium sulfate dihydrate, and the washing water is used to prepare sulfuric acid solution;
(6)中和除杂:将液相II用氨气中和至溶液pH=4.5,固液分离得到液相III和固相III;(6) neutralization and impurity removal: liquid phase II is neutralized to solution pH=4.5 with ammonia gas, and solid-liquid separation obtains liquid phase III and solid phase III;
(7)浓缩干燥:将液相III进行蒸发浓缩、干燥,得到43.8g磷铵,其中,含P2O561.0%,含N11.8%,产品各项指标HG/T 5048-2016《水溶性磷酸一铵》,且满足HG/T 4133-2010《工业磷酸二氢铵》。(7) Concentration and drying: The liquid phase III was evaporated, concentrated, and dried to obtain 43.8g of ammonium phosphate, which contained 61.0% of P 2 O 5 and 11.8% of N, and each product index HG/T 5048-2016 "Water Soluble" Sexual Monoammonium Phosphate", and meet HG/T 4133-2010 "Industrial Ammonium Dihydrogen Phosphate".
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