CN111530956A - Production and manufacturing process of color steel corrugated board - Google Patents
Production and manufacturing process of color steel corrugated board Download PDFInfo
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- CN111530956A CN111530956A CN202010386266.XA CN202010386266A CN111530956A CN 111530956 A CN111530956 A CN 111530956A CN 202010386266 A CN202010386266 A CN 202010386266A CN 111530956 A CN111530956 A CN 111530956A
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- clamping
- rolling
- bearing
- belt wheel
- corrugated board
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 80
- 239000010959 steel Substances 0.000 title claims abstract description 80
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 50
- 238000005096 rolling process Methods 0.000 claims abstract description 63
- 238000000034 method Methods 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims description 53
- 238000004140 cleaning Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000010422 painting Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract 12
- 229910052742 iron Inorganic materials 0.000 abstract 6
- 230000000694 effects Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/06—Making sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
- B21C23/212—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention relates to a production and manufacturing process of a color steel corrugated board, which comprises a bottom plate, a supporting table, clamping devices and rolling devices, wherein the supporting table is installed at the upper end of the bottom plate, the clamping devices are symmetrically installed at the front and back of the upper end of the supporting table, the rolling devices are arranged above the clamping devices, and the rolling devices are connected with the supporting table in a sliding fit mode. The invention can solve the problems that the existing equipment can not roll the iron sheet after being rolled in the process of rolling the iron sheet again when the existing equipment is used for forming the corrugated sheet made of the iron sheet, the formed corrugated sheet is easy to rebound, thereby reducing the success rate of roll forming, increasing the working steps of re-forming, simultaneously, the equipment can not stretch out when the iron sheet is rolled, and the phenomenon that the iron sheet can not shrink is easy to occur, thereby reducing the uniformity of the thickness of the bent part of the iron sheet, and the formed corrugated sheet is easy to be too thin.
Description
Technical Field
The invention relates to the technical field of section bar processing, in particular to a production and manufacturing process of a color steel corrugated board.
Background
The corrugated board is also called a contour plate, adopts metal plates such as a color coated steel plate, a galvanized plate and the like to be rolled and cold-bent into contour plates of various wave patterns, is suitable for roofing, wall surface, inner and outer wall decoration and the like of industrial and civil buildings, warehouses, special buildings and large-span steel structure houses, has the characteristics of light weight, high strength, rich color, convenient and quick construction, shock resistance, fire resistance, rain resistance, long service life, maintenance-free property and the like, and is widely popularized and applied.
At present, the existing forming treatment for corrugated plate made of thin steel sheets generally has the following defects: 1. the existing equipment can not roll the thin steel sheet after being subjected to roll forming again in the process of rolling the thin steel sheet, and the formed corrugated plate is easy to rebound, so that the success rate of roll forming is reduced, and the working steps of re-forming are increased; 2. the existing equipment can not extend out when the thin steel sheet is rolled, and the phenomenon that the thin steel sheet can not be contracted easily occurs, so that the thickness uniformity of the bent part of the thin steel sheet is reduced, and the phenomenon that the formed corrugated plate is too thin easily occurs.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that when the existing equipment is used for forming and processing the corrugated plate made of the thin steel sheet, the thin steel sheet formed by roll forming cannot be rolled again in the process of rolling the thin steel sheet, the formed corrugated plate is easy to rebound, so that the success rate of roll forming is reduced, the working steps of re-forming are increased, meanwhile, the thin steel sheet cannot stretch out when being rolled, and the phenomenon that the thin steel sheet cannot shrink easily occurs, so that the thickness uniformity of the bent part of the thin steel sheet is reduced, the formed corrugated plate is easy to be too thin, and the like.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that color steel corrugated board production and manufacturing equipment is used, the corrugated board production and manufacturing equipment comprises a bottom plate, a supporting table, a clamping device and a rolling device, and the specific method for producing and manufacturing the color steel corrugated board by adopting the corrugated board production and manufacturing equipment is as follows:
s1, material cleaning: cleaning the produced thin steel sheet in a manual mode, and removing residues such as stains and scraps on the surface of the thin steel sheet;
s2, fixing material: manually placing the thin steel sheet cleaned in the step S1 on a clamping device, and clamping and fixing two sides of the thin steel sheet by the clamping device;
s3, rolling treatment: manually pushing the rolling device to the position above the clamping device, and rolling the thin steel sheet on the clamping device by the rolling device;
s4, surface painting: carrying out surface painting treatment on the corrugated board formed by rolling in the step S3 in a manual mode, and naturally airing the corrugated board;
s5, collection and placement: and (4) manually collecting the corrugated boards dried in the step S4 in a centralized manner, and storing the collected corrugated boards in a warehouse.
A supporting table is installed at the upper end of the bottom plate, clamping devices are symmetrically installed on the upper end of the supporting table in the front-back direction, a rolling device is arranged above the clamping devices, the rolling device is connected with the supporting table in a sliding fit mode, and the rolling device is connected with the clamping devices in a sliding manner.
The rolling device comprises a rolling frame, a connecting block, an adjusting screw rod, a bearing plate, a telescopic rod, a pressing mechanism and a driving mechanism, wherein the rolling frame is connected with the supporting table in a sliding fit manner, the connecting block is arranged on the front end face of the rolling frame, the adjusting screw rod is arranged in the connecting block through a bearing, the bearing plate is symmetrically arranged on the outer surface of the adjusting screw rod from top to bottom, the bearing plate is connected with the adjusting screw rod in a thread fit manner, the bearing plate is connected with the rolling frame in a sliding fit manner, the telescopic rod is arranged on the rear side of the inner end of the bearing plate, the pressing mechanism is symmetrically arranged on the left side and the right side of the inner end of the lower bearing plate, the pressing mechanism is symmetrically arranged on the left side and the right side of the inner end of the upper bearing plate, the driving mechanism is arranged on the outer end face of the upper bearing plate, and the rolling frame is pushed to the upper left side, and finally, manually starting a driving mechanism, wherein the driving mechanism realizes the function of performing roll forming on the thin steel sheet through the upper pressing mechanism and the lower pressing mechanism.
Go up the pressing mechanism include connecting rod, go up the running roller, a dwang, go up pinch roller and outer pinch roller, the bearing that is located the top put the inboard inner and evenly install the connecting rod, go up the connecting rod lower extreme and evenly install the running roller through the bearing, last connecting rod middle part install a dwang through the bearing, be provided with the pinch roller between the adjacent last connecting rod, go up the pinch roller and install on a dwang, outer pinch roller is installed to symmetry around a dwang surface, external pressure wheel inboard is provided with the annular slab, specific during operation, manual rotation adjusting screw, adjusting screw drives through a dwang and goes up the pinch roller and extrude the sheet steel, afterwards, manual start actuating mechanism, actuating mechanism drives through a dwang and goes up the pinch roller and roll in to the sheet steel, realizes making the function of corrugated sheet.
Preferably, the clamping device comprises a supporting plate, clamping frames, connecting springs, a threaded rod, clamping plates and a bearing frame, the supporting plate is arranged on the supporting table, the clamping frames are uniformly arranged on the inner end face of the supporting plate and are connected with the supporting plate in a sliding fit mode, the connecting springs are arranged at the outer ends of the clamping frames, the outer ends of the connecting springs are arranged on the supporting plate, each clamping frame is of a U-shaped structure, the threaded rod is connected inside the upper wall of each clamping frame in a threaded fit mode, the clamping plates are arranged at the lower ends of the threaded rods and are connected with the clamping frames in a sliding fit mode, the bearing frame is arranged between every two adjacent clamping frames and is arranged on the supporting plate, when the clamping device works specifically, firstly, thin steel sheets are placed in the clamping frames and the bearing frame in a manual mode, then, the threaded rods are manually rotated, and the threaded rods realize the function of clamping the thin, finally, when the thin steel sheet is rolled, the connecting spring stretches, so that the thin steel sheet cannot shrink during rolling, the thickness uniformity of the bent part of the thin steel sheet is improved, and the phenomenon of over-thinness is avoided.
Preferably, the pushing mechanism include lower connecting rod, running roller, No. two transfer lines and pushing roller down, the bearing that is located the below put the inboard inner and evenly install the lower connecting rod, the running roller is evenly installed down through the bearing in the lower connecting rod upper end, lower connecting rod middle part install No. two dwangs through the bearing, be provided with down the pinch roller between the adjacent lower connecting rod, the pushing roller is installed on No. two dwangs, specific during operation, manual rotation adjusting screw, adjusting screw drives the pushing roller through No. two transfer lines and extrudees the sheet steel, afterwards, manual start actuating mechanism, actuating mechanism drives the pushing roller through adjusting screw and rolls in to the sheet steel, realizes the fashioned function of corrugated sheet.
Preferably, actuating mechanism include driving motor, go up the band pulley, right band pulley and left band pulley, driving motor install and put on the board up end is put to the holding that is located the top, install the band pulley on driving motor's the output shaft, it is provided with right band pulley to go up the band pulley below, right band pulley is installed on the dwang that is located the right side, it passes through the belt with right band pulley to go up the band pulley and is connected, right band pulley left side is provided with left band pulley, left band pulley is installed on the dwang that is located the left side, left band pulley passes through the belt with right band pulley and is connected, concrete during operation, manual start driving motor, driving motor drives right band pulley and left band pulley motion through last band pulley, thereby realize.
Preferably, the adjusting screw outer wall is provided with thread grooves in up-and-down symmetry, the thread grooves are opposite in rotation direction, and during specific work, the adjusting screw can drive the pressing mechanism and the pressing mechanism to move simultaneously, so that the extrusion molding function is realized.
Preferably, the annular plates are symmetrically arranged on the front and back of the outer surface of the upper pressing wheel, and when the rolling device works, the annular plates can avoid the phenomenon that the folded angle after rolling is convex.
Preferably, the outer surface of the lower pressing wheel is symmetrically provided with annular plates in the front and back directions, and the annular plates can avoid the phenomenon that the folded angle after rolling is convex during specific work.
(III) advantageous effects
1. According to the color steel corrugated board production and manufacturing process, the adopted rolling device can roll the thin steel sheet subjected to roll forming again in the process of rolling the thin steel sheet, so that the pressure maintaining function is realized, the phenomenon of springback of the rolled thin steel sheet is avoided, the success rate of roll forming is improved, the working steps are reduced, and the raised folding angle after rolling is avoided, so that the forming effect of the corrugated board is improved;
2. according to the color steel corrugated board production and manufacturing process provided by the invention, the adopted clamping device extends out when the thin steel sheet is rolled, and the phenomenon that the thin steel sheet cannot shrink when being rolled is avoided, so that the thickness uniformity of the bent part of the thin steel sheet is improved, and the phenomenon that the formed corrugated board is too thin is avoided.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a left side view of the present invention;
FIG. 4 is a cross-sectional view A-A of FIG. 3 in accordance with the present invention;
FIG. 5 is a cross-sectional view of B-B of FIG. 2 in accordance with the present invention;
FIG. 6 is a cross-sectional view of C-C of FIG. 2 in accordance with the present invention;
FIG. 7 is an enlarged view of the invention taken in the direction of N in FIG. 5;
fig. 8 is an enlarged view of the invention in the direction X of fig. 5.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 8, in order to achieve the above purpose, the present invention adopts the following technical scheme, a color steel corrugated board production and manufacturing process, which uses a color steel corrugated board production and manufacturing apparatus, the corrugated board production and manufacturing apparatus includes a bottom plate 1, a supporting table 2, a clamping device 3 and a rolling device 4, and the specific method for producing and manufacturing the color steel corrugated board by using the corrugated board production and manufacturing apparatus is as follows:
s1, material cleaning: cleaning the produced thin steel sheet in a manual mode, and removing residues such as stains and scraps on the surface of the thin steel sheet;
s2, fixing material: manually placing the thin steel sheet cleaned in the step S1 on a clamping device 3, and clamping and fixing two sides of the thin steel sheet by the clamping device 3;
s3, rolling treatment: manually pushing the rolling device 4 to the position above the clamping device 3, and rolling the thin steel sheet on the clamping device 3 by the rolling device 4;
s4, surface painting: carrying out surface painting treatment on the corrugated board formed by rolling in the step S3 in a manual mode, and naturally airing the corrugated board;
s5, collection and placement: and (4) manually collecting the corrugated boards dried in the step S4 in a centralized manner, and storing the collected corrugated boards in a warehouse.
A supporting table 2 is installed at the upper end of the bottom plate 1, clamping devices 3 are symmetrically installed around the upper end of the supporting table 2, rolling devices 4 are arranged above the clamping devices 3, the rolling devices 4 are connected with the supporting table 2 in a sliding fit mode, and the rolling devices 4 are connected with the clamping devices 3 in a sliding mode.
The clamping device 3 comprises a support plate 31, clamping frames 32, connecting springs 33, a threaded rod 34, clamping plates 35 and a bearing frame 36, wherein the support plate 31 is arranged on the support table 2, the clamping frames 32 are uniformly arranged on the inner end surface of the support plate 31, the clamping frames 32 are connected with the support plate 31 in a sliding fit mode, the connecting springs 33 are arranged at the outer ends of the clamping frames 32, the outer ends of the connecting springs 33 are arranged on the support plate 31, the clamping frames 32 are in a U-shaped structure, the threaded rod 34 is connected inside the upper wall of each clamping frame 32 in a threaded fit mode, the clamping plates 35 are arranged at the lower ends of the threaded rods 34, the clamping plates 35 are connected with the clamping frames 32 in a sliding fit mode, the bearing frame 36 is arranged between every two adjacent clamping frames 32, the bearing frame 36 is arranged on the support plate 31, during specific work, firstly, thin steel sheets are placed in the clamping frames 32 and the, afterwards, the threaded rod 34 is manually rotated, the threaded rod 34 achieves the function of clamping the thin steel sheet through the clamping plate 35, and finally, when the thin steel sheet is rolled, the connecting spring 33 stretches, so that the situation that the thin steel sheet cannot shrink during rolling is avoided, the thickness uniformity of the bent part of the thin steel sheet is improved, and the phenomenon of over-thinness is avoided.
The rolling device 4 comprises a rolling frame 41, a connecting block 42, an adjusting screw 43, a bearing plate 44, an expansion link 45, a pressing mechanism 46, a pressing mechanism 47 and a driving mechanism 48, the rolling frame 41 is connected with the support platform 2 in a sliding fit manner, the connecting block 42 is arranged on the front end face of the rolling frame 41, the adjusting screw 43 is arranged in the connecting block 42 through a bearing, the bearing plate 44 is symmetrically arranged on the outer surface of the adjusting screw 43 up and down, the bearing plate 44 is connected with the adjusting screw 43 in a thread fit manner, the bearing plate 44 is connected with the rolling frame 41 in a sliding fit manner, the expansion link 45 is arranged on the rear side of the inner end of the bearing plate 44, the pressing mechanism 46 is symmetrically arranged on the inner end of the bearing plate 44 below, the pressing mechanism 47 is symmetrically arranged on the inner end of the bearing plate 44 above, the driving mechanism 48 is arranged on the front end of the pressing mechanism 47, the driving mechanism 48 is installed on the outer end face of the supporting plate 44 located above, during specific work, the rolling frame 41 is pushed to the upper left of the clamping device 3 in a manual mode, then the adjusting screw 43 is rotated manually, the adjusting screw 43 drives the upper pressing mechanism 47 and the lower pressing mechanism 46 to extrude the thin steel sheet through the supporting plate 44, finally, the driving mechanism 48 is started manually, and the driving mechanism 48 realizes the function of performing rolling forming on the thin steel sheet through the upper pressing mechanism 47 and the lower pressing mechanism 46.
The threaded grooves are symmetrically formed in the outer wall of the adjusting screw 43 in the vertical direction, the rotating directions of the threaded grooves are opposite, and during specific work, the adjusting screw 43 can drive the downward pressing mechanism 46 and the upward pressing mechanism 47 to move simultaneously, so that the extrusion molding function is realized.
The pressing mechanism 46 comprises a lower connecting rod 461, a lower roller 462, a second transmission rod 463 and a pressing wheel 464, the inner end of the lower bearing plate 44 is uniformly provided with the lower connecting rod 461, the upper end of the lower connecting rod 461 is uniformly provided with the lower roller 462 through a bearing, the middle part of the lower connecting rod 461 is provided with the second rotating rod through a bearing, a pressing wheel 464 is arranged between the adjacent lower connecting rods 461, the pressing wheel 464 is arranged on the second rotating rod, during specific work, the adjusting screw 43 is manually rotated, the adjusting screw 43 drives the pressing wheel 464 to extrude the thin steel sheet through the second transmission rod 463, then, the driving mechanism 48 is manually started, and the driving mechanism 48 drives the pressing wheel 464 to roll the thin steel sheet through the adjusting screw 43, so that the function of forming the corrugated sheet is realized.
The front and back of the outer surface of the lower pressing wheel 464 are symmetrically provided with annular plates, and the annular plates can avoid the phenomenon that the folded angle after rolling is convex during specific work.
The pressing mechanism 47 comprises an upper connecting rod 471, an upper roller 472, a first rotating rod 473, an upper pressing wheel 474 and an outer pressing wheel 475, the inner end of the upper bearing plate 44 is uniformly provided with an upper connecting rod 471, the lower end of the upper connecting rod 471 is uniformly provided with an upper roller 472 through a bearing, a first rotating rod 473 is arranged in the middle of each upper connecting rod 471 through a bearing, an upper pressing wheel 474 is arranged between every two adjacent upper connecting rods 471, the upper pressing wheel 474 is arranged on the first rotating rod 473, outer pressing wheels 475 are symmetrically arranged on the front and back of the outer surface of the first rotating rod 473, an annular plate is arranged on the inner side of each outer pressing wheel 475, when the device works, the adjusting screw 43 is manually rotated, the adjusting screw 43 drives the upper pressing wheel 474 to extrude the thin steel sheet through the first rotating rod 473, and then, the driving mechanism 48 is manually started, and the driving mechanism 48 drives the upper pressing wheel 474 to roll the thin steel sheet through the first rotating rod 473, so that the corrugated sheet is manufactured.
The annular plates are symmetrically arranged on the front and back of the outer surface of the upper pressing wheel 474, and when the roller press works, the annular plates can avoid the phenomenon that the folded angle after rolling is convex.
The driving mechanism 48 comprises a driving motor 481, an upper belt wheel 482, a right belt wheel 483 and a left belt wheel 484, the driving motor 481 is installed on the upper end surface of the supporting plate 44 positioned above, the output shaft of the driving motor 481 is provided with the upper belt wheel 482, the lower part of the upper belt wheel 482 is provided with the right belt wheel 483, the right belt wheel 483 is installed on a first rotating rod 473 positioned on the right side, the upper belt wheel 482 is connected with the right belt wheel 483 through a belt, the left side of the right belt wheel 483 is provided with the left belt wheel 484, the left belt wheel 484 is installed on a first rotating rod 473 positioned on the left side, the left belt wheel 484 is connected with the right belt wheel 483 through a belt, in specific work, the driving motor 481 is started manually, and the driving motor 481 drives the right belt wheel 483 and the left belt.
Processing: the first step is as follows: manually placing the thin steel sheets in the clamping frame 32 and the bearing frame 36, and then manually rotating the threaded rod 34, wherein the threaded rod 34 clamps and fixes the thin steel sheets through the clamping plate 35;
the second step is that: the rolling frame 41 is pushed to the upper left of the clamping device 3 manually, then the adjusting screw 43 is rotated manually, and the adjusting screw 43 drives the upper pressing mechanism 47 and the lower pressing mechanism 46 to extrude and form the thin steel sheet through the bearing plate 44;
the third step: the driving motor 481 is manually started, the driving motor 481 drives a first rotating rod 473 to rotate through a right belt wheel 483 and a left belt wheel 484, the first rotating rod 473 drives an upper pressing wheel 474 to roll the thin steel sheet, and meanwhile, the driving mechanism 48 drives a lower pressing wheel 464 to move through an adjusting screw 43;
the fourth step: after the thin steel sheet is rolled, the driving motor 481 is manually turned off, the rolling frame 41 is pushed back to the original position, the threaded rod 34 is manually loosened, the formed corrugated sheet is taken out, and the processing is finished.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a various steel corrugated sheet production manufacturing process, its uses a various steel corrugated sheet production manufacturing equipment, and this corrugated sheet production manufacturing equipment includes bottom plate (1), brace table (2), clamping device (3) and rolling press device (4), its characterized in that: the specific method for manufacturing the color steel corrugated board by adopting the corrugated board manufacturing equipment comprises the following steps:
s1, material cleaning: cleaning the produced thin steel sheet in a manual mode, and removing residues such as stains and scraps on the surface of the thin steel sheet;
s2, fixing material: manually placing the thin steel sheet cleaned in the step S1 on a clamping device (3), and clamping and fixing two sides of the thin steel sheet by the clamping device (3);
s3, rolling treatment: manually pushing the rolling device (4) to the position above the clamping device (3), and rolling the thin steel sheet on the clamping device (3) by the rolling device (4);
s4, surface painting: carrying out surface painting treatment on the corrugated board formed by rolling in the step S3 in a manual mode, and naturally airing the corrugated board;
s5, collection and placement: manually collecting the corrugated boards dried in the step S4 in a centralized manner, and storing the corrugated boards into a warehouse;
a supporting table (2) is mounted at the upper end of the bottom plate (1), clamping devices (3) are symmetrically mounted at the front and back of the upper end of the supporting table (2), a rolling device (4) is arranged above the clamping devices (3), the rolling device (4) is connected with the supporting table (2) in a sliding fit mode, and the rolling device (4) is connected with the clamping devices (3) in a sliding manner;
the rolling device (4) comprises a rolling frame (41), a connecting block (42), an adjusting screw (43), a bearing plate (44), a telescopic rod (45), a pressing mechanism (46), a pressing mechanism (47) and a driving mechanism (48), wherein the rolling frame (41) is connected with the supporting platform (2) in a sliding fit mode, the connecting block (42) is installed on the front end face of the rolling frame (41), the adjusting screw (43) is installed inside the connecting block (42) through a bearing, the bearing plates (44) are symmetrically arranged on the outer surface of the adjusting screw (43) up and down, the bearing plate (44) is connected with the adjusting screw (43) in a thread fit mode, the bearing plate (44) is connected with the rolling frame (41) in a sliding fit mode, the telescopic rod (45) is installed on the rear side of the inner end of the bearing plate (44), the pressing mechanism (46) is symmetrically installed on the left and right sides of the inner end of the bearing plate (44) below, the inner end of the upper bearing plate (44) is symmetrically provided with an upper pressing mechanism (47), the front end of the upper pressing mechanism (47) is provided with a driving mechanism (48), and the driving mechanism (48) is arranged on the outer end face of the upper bearing plate (44);
go up pressure mechanism (47) include connecting rod (471), go up roller (472), dwang (473), go up pinch roller (474) and external pressure wheel (475), the board (44) inner evenly install connecting rod (471) of holding that is located the top, go up connecting rod (471) lower extreme and evenly install last roller (472) through the bearing, last connecting rod (471) middle part install dwang (473) No. through the bearing, be provided with between adjacent last connecting rod (471) pinch roller (474), go up pinch roller (474) and install on dwang (473), outer pinch roller (475) are installed to symmetry around a dwang (473) surface, outer pinch roller (475) inboard is provided with the annular plate.
2. The production and manufacturing process of the color steel corrugated board according to claim 1, characterized in that: the clamping device (3) comprises a supporting plate (31), clamping frames (32), connecting springs (33), threaded rods (34), clamping plates (35) and bearing frames (36), the supporting plate (31) is installed on the supporting table (2), the clamping frames (32) are evenly arranged on the inner end face of the supporting plate (31), the clamping frames (32) are connected with the supporting plate (31) in a sliding fit mode, the connecting springs (33) are installed at the outer ends of the clamping frames (32), the outer ends of the connecting springs (33) are installed on the supporting plate (31), the clamping frames (32) are of U-shaped structures, the threaded rods (34) are connected inside the upper wall of each clamping frame (32) in a threaded fit mode, the clamping plates (35) are installed at the lower ends of the threaded rods (34), the clamping plates (35) are connected with the clamping frames (32) in a sliding fit mode, the bearing frames (36) are arranged between the adjacent clamping frames (32), the bearing frame (36) is arranged on the supporting plate (31).
3. The production and manufacturing process of the color steel corrugated board according to claim 1, characterized in that: the lower pressing mechanism (46) comprises a lower connecting rod (461), a lower roller (462), a second transmission rod (463) and a lower pressing wheel (464), the inner end of the bearing plate (44) below the lower pressing mechanism is uniformly provided with the lower connecting rod (461), the upper end of the lower connecting rod (461) is uniformly provided with the lower roller (462) through a bearing, the middle part of the lower connecting rod (461) is provided with the second rotating rod through the bearing, a lower pressing wheel (464) is arranged between the adjacent lower connecting rods (461), and the lower pressing wheel (464) is arranged on the second rotating rod.
4. The production and manufacturing process of the color steel corrugated board according to claim 1, characterized in that: the driving mechanism (48) comprises a driving motor (481), an upper belt wheel (482), a right belt wheel (483) and a left belt wheel (484), the driving motor (481) is installed on the upper end face of a bearing plate (44) positioned above, the upper belt wheel (482) is installed on an output shaft of the driving motor (481), the right belt wheel (483) is arranged below the upper belt wheel (482), the right belt wheel (483) is installed on a first rotating rod (473) positioned on the right side, the upper belt wheel (482) is connected with the right belt wheel (483) through a belt, the left side of the right belt wheel (483) is provided with the left belt wheel (484), the left belt wheel (484) is installed on a first rotating rod (473) positioned on the left side, and the left belt wheel (484) is connected with the right belt wheel (483) through.
5. The production and manufacturing process of the color steel corrugated board according to claim 1, characterized in that: the outer wall of the adjusting screw rod (43) is provided with thread grooves in an up-down symmetrical mode, and the thread grooves are opposite in rotation direction.
6. The production and manufacturing process of the color steel corrugated board according to claim 1, characterized in that: annular plates are symmetrically arranged in front and back of the outer surface of the upper pressure wheel (474).
7. The production and manufacturing process of the color steel corrugated board according to claim 3, characterized in that: annular plates are symmetrically arranged in front and back of the outer surface of the lower pressing wheel (464).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113102582A (en) * | 2021-04-13 | 2021-07-13 | 赵梅菊 | Manufacturing process of color sand corrugated steel plate |
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| CN111530956B (en) | 2021-11-09 |
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