CN111520507A - Automatic flushing device - Google Patents
Automatic flushing device Download PDFInfo
- Publication number
- CN111520507A CN111520507A CN202010491101.9A CN202010491101A CN111520507A CN 111520507 A CN111520507 A CN 111520507A CN 202010491101 A CN202010491101 A CN 202010491101A CN 111520507 A CN111520507 A CN 111520507A
- Authority
- CN
- China
- Prior art keywords
- inlet
- outlet
- valve core
- valve block
- channel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000011010 flushing procedure Methods 0.000 title claims abstract description 60
- 239000012530 fluid Substances 0.000 claims abstract description 60
- 230000008859 change Effects 0.000 abstract description 3
- 238000007789 sealing Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000004092 self-diagnosis Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/065—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
- F16K11/07—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/36—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor
- F16K31/363—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor the fluid acting on a piston
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Valves (AREA)
Abstract
An automatic flushing device comprises an inlet valve block and an outlet valve block which are fixed into a whole; a filter screen is arranged in a groove of the outlet valve block at the joint surface of the two; the whole vertical direction formed by the outlet valve block and the inlet valve block is provided with a fluid inlet and outlet channel, an inlet end valve core control branch, an inlet flushing branch, a valve core inlet pressure pushing cavity, an outlet flushing branch and a flushing discharge channel are arranged in the inlet valve block, and a passage is formed under the condition that the valve core is not blocked; an outlet flushing branch circuit for communicating the valve core inlet pressure pushing cavity with the fluid inlet channel is arranged in the outlet valve block, the valve core automatically judges whether the channel is blocked according to the pressure change at the two sides of the inlet and the outlet of the fluid channel, and automatically controls the working position and the flushing position by pushing the valve core to move through inlet and outlet fluid, so that automatic flushing is realized; the automatic flushing and blockage removing device is simple in structure and convenient to use, and solves the problem of automatic flushing and blockage removing when a conveying pipeline is blocked.
Description
Technical Field
The invention relates to the technical field of pipeline fluid conveying, in particular to an automatic flushing device, which solves the technical problem of automatic flushing and blockage removal when a conveying pipeline is blocked.
Background
During the process of fluid pipeline transportation, foreign matters in the fluid are gathered to reduce the fluid cross section, so that the pressure or flow of the fluid transported to the outlet is influenced. Pipeline blocks up process monitoring and combines the automation to go on usually through instrumentation, stops carrying when blockking up the dangerous degree of settlement, carries out artifical clearance or automatic mechanism clearance, no matter which kind of mode, and the clearance can not in time be accomplished in operating condition, has consequently caused with high costs, and the effect is not good.
How to clean automatically without instrument automation combined control or manual intervention to maintain normal pipeline transportation is an urgent problem to be solved.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide an automatic flushing device which judges whether a valve core is blocked or not according to pressure and can control the valve core to automatically flush, so that the problem of automatic flushing and blockage removal when a conveying pipeline is blocked is solved.
In order to achieve the purpose, the technical scheme of the invention is as follows:
an automatic flushing device comprises an inlet valve block 19 and an outlet valve block 14 which are connected and fixed into a whole through a fastener B16; a filter screen 10 is arranged in a groove 14-1 of the outlet valve block 14 at the joint surface of the inlet valve block 19 and the outlet valve block 14; the integral vertical direction formed by the outlet valve block 14 and the inlet valve block 19 is provided with a fluid inlet and outlet channel, and the fluid inlet and outlet channel comprises a fluid inlet channel 2 arranged in the inlet valve block 19 and a fluid outlet channel 6 communicated with the fluid inlet channel and arranged in the outlet valve block 14;
a valve core inlet pressure pushing cavity 5 is transversely formed in the inlet valve block 19, a valve core 1 is installed in the valve core inlet pressure pushing cavity 5, an outlet of the valve core inlet pressure pushing cavity 5 is sealed through an A plug 12, the A plug 12 is fixed through an A fastener 13, and the A fastener 13 is fixed at the side end of the inlet valve block 19;
an inlet end valve core control branch 3 communicated with the fluid inlet channel 2 is arranged in an inlet valve block 19 above the valve core inlet pressure pushing cavity 5, the inlet end valve core control branch 3 is communicated with an inlet flushing branch 4, the inlet flushing branch 4 is communicated to the valve core inlet pressure pushing cavity 5, and the valve core inlet pressure pushing cavity 5 is communicated to a flushing discharge channel 9;
an outlet flushing branch 7 for communicating the valve core inlet pressure pushing cavity 5 with the fluid inlet channel 2 is arranged in the outlet valve block 14, and an outlet valve core control branch 8 for communicating the valve core inlet pressure pushing cavity 5 with the fluid outlet channel 6 is also arranged; the inlet end valve core control branch 3, the inlet flushing branch 4, the valve core inlet pressure pushing cavity 5, the outlet flushing branch 7 and the flushing discharge channel 9 form a passage under the condition that the valve core 1 is not blocked; the tail end of the outlet end valve core control branch 8 is plugged by a B plug 17.
The sections of the left end and the right end of the valve core inlet pressure pushing cavity 5 are different in size, the section of the fluid inlet channel 2 leading to the pushing cavity at the right end of the valve core 1 is small, and the section of the fluid outlet channel 6 leading to the pushing cavity at the left end of the valve core 1 is large.
And a sealing member 18 is arranged at the joint surface between the outlet valve block 14 and the inlet valve block 19.
The invention has the advantages that:
(1) and the valve core 1 automatically judges whether the channel is blocked according to the pressure change at the two sides of the inlet and the outlet of the fluid channel.
(2) The valve core 1 is pushed by inlet and outlet fluid to move so as to automatically control the working position and the flushing position, and automatic flushing is realized.
The automatic flushing device is simple in structure and convenient to use, judges and automatically flushes according to pressure, and solves the problem of automatic flushing and blockage removal when a conveying pipeline is blocked.
Drawings
FIG. 1 is a self-diagnosis schematic diagram of the blockage state of the inlet and outlet of the invention.
FIG. 2 is a schematic diagram of the automatic switching between the working position and the flushing position according to the present invention.
Fig. 3 is an exploded view of the structural components of the present invention.
FIG. 4 is an exploded view of the cross section of the internal channel of the automatic flushing device according to the present invention.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
Referring to fig. 3 and 4, an automatic flushing device includes an inlet valve block 19 and an outlet valve block 14 which are connected and fixed as a whole by a B fastener 16; a filter screen 10 is arranged in a groove 14-1 of the outlet valve block 14 at the joint surface of the inlet valve block 19 and the outlet valve block 14; the integral vertical direction formed by the outlet valve block 14 and the inlet valve block 19 is provided with a fluid inlet and outlet channel, and the fluid inlet and outlet channel comprises a fluid inlet channel 2 arranged in the inlet valve block 19 and a fluid outlet channel 6 communicated with the fluid inlet channel and arranged in the outlet valve block 14;
a valve core inlet pressure pushing cavity 5 is transversely formed in the inlet valve block 19, a valve core 1 is installed in the valve core inlet pressure pushing cavity 5, an outlet of the valve core inlet pressure pushing cavity 5 is sealed through an A plug 12 and a sealing ring 11, the A plug 12 is fixed through an A fastening piece 13, and the A fastening piece 13 is fixed at the side end of the inlet valve block 19;
an inlet end valve core control branch 3 communicated with the fluid inlet channel 2 is arranged in an inlet valve block 19 above the valve core inlet pressure pushing cavity 5, the inlet end valve core control branch 3 is communicated with an inlet flushing branch 4, the inlet flushing branch 4 is communicated to the valve core inlet pressure pushing cavity 5, and the valve core inlet pressure pushing cavity 5 is communicated to a flushing discharge channel 9;
an outlet flushing branch 7 for communicating the valve core inlet pressure pushing cavity 5 with the fluid inlet channel 2 is arranged in the outlet valve block 14, and an outlet valve core control branch 8 for communicating the valve core inlet pressure pushing cavity 5 with the fluid outlet channel 6 is also arranged; the inlet end valve core control branch 3, the inlet flushing branch 4, the valve core inlet pressure pushing cavity 5, the outlet flushing branch 7 and the flushing discharge channel 9 form a passage under the condition that the valve core 1 is not blocked; referring to fig. 2; the tail end of the outlet end valve core control branch 8 is plugged by a B plug 17.
The sections of the left end and the right end of the valve core inlet pressure pushing cavity 5 are different in size, the section of the fluid inlet channel 2 leading to the pushing cavity at the right end of the valve core 1 is small, and the section of the fluid outlet channel 6 leading to the pushing cavity at the left end of the valve core 1 is large.
And a sealing member 18 is arranged at the joint surface between the outlet valve block 14 and the inlet valve block 19.
The working principle of the invention is as follows:
the invention is directly connected to the pipeline, and the sealing ring A20 and the sealing ring B15 are respectively used for sealing between the connecting pieces at the inlet end and the outlet end.
1) Automatic judgment of channel blockage state through pressure change of inlet side and outlet side of fluid channel
As shown in fig. 1, when the valve cartridge 1 is in the normal fluid delivery position, fluid passes through the fluid inlet channel 2, the channel at the middle part of the valve cartridge 1, the filter screen 10 and then flows out to the fluid outlet channel 6. The inlet end valve core control branch 3 of the fluid inlet channel 2 flows through the valve core inlet pressure pushing cavity 5 to generate a leftward thrust on the right end of the valve core 1, and the outlet end valve core control branch 8 of the fluid outlet channel 6 flows into the left end of the valve core to generate a rightward thrust on the left end of the valve core 1.
The valve core 1 can automatically diagnose the blockage state of the outlet by comparing the thrust of the outlet fluid and the thrust of the inlet fluid at the left end and the right end.
2) Method for automatically controlling working position and flushing position by pushing valve core 1 through inlet and outlet fluid
As shown in figure 1, the section of the fluid inlet channel 2 leading to the thrust cavity at the right end of the valve core 1 is small, the section of the outlet 6 leading to the thrust cavity at the left end of the valve core 1 is large, and the automatic valve core position automatic switching judgment condition of normal conveying and blockage flushing is set through the design of the difference of the section sizes of the thrust cavities at the left end and the right end of the valve core 1.
Under the normal fluid conveying state, the left side of the valve core 1 is subjected to outlet fluid thrust which is larger than the right side of the valve core 1 is subjected to inlet fluid thrust, and the valve core 1 is in a right end limit position. The inlet flushing branch 4 and the outlet flushing branch 7 are separated by the valve core 1, and the flushing channel is closed.
As shown in fig. 2, when the foreign matter accumulated on the filter screen 10 affects the use requirement and reaches the designed set flushing condition, the automatic flushing starts, the left side of the valve core 1 is pushed by outlet fluid smaller than the right side, and the valve core 1 is pushed to the left end limit position. The channel of the fluid which directly flows into the outlet 6 through the inlet 2 is cut off by the valve core 1, the inlet flushing branch 4, the outlet flushing branch 7 and the flushing discharge channel 9 of the flushing channel are automatically opened for flushing and deslagging, a little fluid flows to the outlet 6 and the outlet valve core control branch 8 through the filter screen 10, and the left end and the right end of the valve core 1 are still under the action of the pressure of the inlet fluid and the outlet fluid to detect the fluid conveying state in real time.
When the accumulated foreign matter of the filter screen is cleaned up to reach the design set condition, the left end thrust of the valve core 1 is increased, the valve core 1 is pushed to move rightwards to the right limit position, the state shown in the figure 1 is recovered, and the normal conveying work is started.
The normal working position and the flushing position of the valve core 1 are switched in the whole working process, and the valve core is self-diagnosed, self-switched and self-cleaned, and cleaned and dredged in time in cycles, thereby achieving the function which cannot be realized by the conventional method.
Claims (3)
1. An automatic flushing device, characterized by comprising an inlet valve block (19) and an outlet valve block (14) which are connected and fixed into a whole through a fastener B (16); a filter screen (10) is arranged in a groove (14-1) of the outlet valve block (14) at the joint surface of the inlet valve block (19) and the outlet valve block (14); a fluid inlet and outlet channel is formed in the integral vertical direction formed by the outlet valve block (14) and the inlet valve block (19), and comprises a fluid inlet channel (2) formed in the inlet valve block (19) and a fluid outlet channel (6) communicated with the fluid inlet channel and formed in the outlet valve block (14);
a valve core inlet pressure pushing cavity (5) is transversely formed in the inlet valve block (19), a valve core (1) is installed in the valve core inlet pressure pushing cavity (5), an outlet of the valve core inlet pressure pushing cavity (5) is sealed through an A plug (12), the A plug (12) is fixed through an A fastener (13), and the A fastener (13) is fixed at the side end of the inlet valve block (19);
an inlet end valve core control branch (3) communicated with the fluid inlet channel (2) is arranged in an inlet valve block (19) above the valve core inlet pressure pushing cavity (5), the inlet end valve core control branch (3) is communicated with an inlet flushing branch (4), the inlet flushing branch (4) is communicated to the valve core inlet pressure pushing cavity (5), and the valve core inlet pressure pushing cavity (5) is communicated to the flushing discharge channel (9);
an outlet flushing branch (7) which is communicated with the valve core inlet pressure pushing cavity (5) and the fluid inlet channel (2) is arranged in the outlet valve block (14), and an outlet valve core control branch (8) is also arranged to be communicated with the valve core inlet pressure pushing cavity (5) and the fluid outlet channel (6); an inlet end valve core control branch (3), an inlet flushing branch (4), a valve core inlet pressure pushing cavity (5), an outlet flushing branch (7) and a flushing discharge channel (9) form a passage under the condition that the valve core (1) is not blocked; the tail end of the outlet end valve core control branch (8) is plugged by a B plug (17).
2. The automatic flushing device according to claim 1, characterized in that the sections of the left and right ends of the valve core inlet pressure pushing cavity (5) are different in size, the section of the fluid inlet channel (2) leading to the pushing cavity at the right end of the valve core (1) is small, and the section of the fluid outlet channel (6) leading to the pushing cavity at the left end of the valve core 1 is large.
3. An automatic flushing device, according to claim 1, characterized in that the junction surface between the outlet valve block (14) and the inlet valve block (19) is equipped with a seal (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010491101.9A CN111520507B (en) | 2020-06-02 | 2020-06-02 | Automatic flushing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010491101.9A CN111520507B (en) | 2020-06-02 | 2020-06-02 | Automatic flushing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111520507A true CN111520507A (en) | 2020-08-11 |
| CN111520507B CN111520507B (en) | 2024-09-20 |
Family
ID=71909498
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010491101.9A Active CN111520507B (en) | 2020-06-02 | 2020-06-02 | Automatic flushing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111520507B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112939345A (en) * | 2021-01-29 | 2021-06-11 | 重庆工商大学 | Intelligent sewage treatment device and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU829144A1 (en) * | 1979-05-21 | 1981-05-15 | Центральное Проектно-Конструкторскоебюро Министерства Речного Флота Рсфср | Filter |
| US20060213564A1 (en) * | 2005-03-28 | 2006-09-28 | Sigma-Aldrich Co. | Valve for withdrawal of a substance from a container |
| CN205423939U (en) * | 2016-03-30 | 2016-08-03 | 王智颖 | Automatic backwash valve of husky jar |
| CN105944848A (en) * | 2016-06-20 | 2016-09-21 | 江门市碧特旺五金制品有限公司 | Kitchen shower and kitchen water tap using kitchen shower |
| CN212718167U (en) * | 2020-06-02 | 2021-03-16 | 雷成涛 | Automatic flushing device |
-
2020
- 2020-06-02 CN CN202010491101.9A patent/CN111520507B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU829144A1 (en) * | 1979-05-21 | 1981-05-15 | Центральное Проектно-Конструкторскоебюро Министерства Речного Флота Рсфср | Filter |
| US20060213564A1 (en) * | 2005-03-28 | 2006-09-28 | Sigma-Aldrich Co. | Valve for withdrawal of a substance from a container |
| CN205423939U (en) * | 2016-03-30 | 2016-08-03 | 王智颖 | Automatic backwash valve of husky jar |
| CN105944848A (en) * | 2016-06-20 | 2016-09-21 | 江门市碧特旺五金制品有限公司 | Kitchen shower and kitchen water tap using kitchen shower |
| CN212718167U (en) * | 2020-06-02 | 2021-03-16 | 雷成涛 | Automatic flushing device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112939345A (en) * | 2021-01-29 | 2021-06-11 | 重庆工商大学 | Intelligent sewage treatment device and method |
| CN112939345B (en) * | 2021-01-29 | 2022-05-20 | 重庆工商大学 | Intelligent sewage treatment device and method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111520507B (en) | 2024-09-20 |
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