Impact-resistant glass coating and preparation method thereof
Technical Field
The invention relates to the technical field of coatings, in particular to an impact-resistant glass coating and a preparation method thereof.
Background
Glass is an important material with a wide range of application markets, from construction, automotive, flat panel displays, wearable electronics, to optical instruments, and the like. In order to meet the requirements of use, the impact resistance of the glass is generally required to be improved. The glass can be tempered or materials can be added outside the glass from two aspects.
Taking mobile phone touch screen glass as an example, the current famous brand of the pioneer cogongrass is gorilla glass of corning corporation in the United states, and the method is to chemically toughen the glass so that the glass has good impact resistance. In the method for adding materials outside glass, the mobile phone film is a convenient and low-cost solution for improving the shock resistance of the touch screen glass, but has the following defects: 1) the fingerprint-resistant agent coated on the surface of the mobile phone touch screen when leaving a factory is covered, so that the fingerprint-resistant function of the touch screen is lost; 2) the sensitivity of the touch sense of the human fingers is reduced; 3) and a plurality of complicated film pasting procedures are provided, so that the extremely-caused experience of the consumer on the product is weakened. On the contrary, the solution of coating the transparent impact-resistant coating on the back surface of the mobile phone touch screen glass can not only not weaken the extremely-caused experience of consumers on the product, but also obviously improve the impact resistance of the touch screen glass and reduce the cost.
Chinese patent CN108504184A discloses an impact-resistant ink for glass and a use method thereof, wherein the impact-resistant ink comprises the following raw materials: the glass printing ink comprises a photoinitiator, organic silicon modified acrylate, a vinyl coupling agent, an epoxy coupling agent, silanol resin, tetrafunctional polyurethane acrylate and a solvent, and not only improves the impact resistance of glass, but also is simple and convenient to use and beneficial to popularization and implementation; however, the glass impact-resistant ink has limited impact resistance and soft hardness, and the coating is easily scratched and easily yellowed, so that the glass impact-resistant ink is not beneficial to the industrialization of products.
Disclosure of Invention
The invention aims to provide an impact-resistant glass coating and a preparation method thereof, the impact-resistant glass coating prepared by the method can improve the impact resistance of glass by over 80 percent, and the coating has high hardness, is not yellow, and has good high and low temperature resistance, weather resistance and water resistance.
In order to achieve the purpose, the invention adopts the following technical scheme:
an impact-resistant glass coating comprises the following components in parts by weight:
preferably, the condensed type silicone resin is one of T-type methyl silicone resin, D-type methyl silicone resin, T-type phenyl silicone resin, D-type phenyl silicone resin and D-type methyl phenyl silicone resin or a mixture of two or more of the T-type methyl silicone resin, the D-type methyl phenyl silicone resin and the D-type methyl phenyl silicone resin.
Preferably, the vinyl silicone resin is one or a mixture of two or more of methyl vinyl silicone resin, methyl phenyl vinyl silicone resin and methyl trifluoro propyl vinyl fluorosilicone resin.
Preferably, the curing agent is one or a mixture of more than two of benzophenone, 1-hydroxy-cyclohexyl-phenyl ketone, 2-hydroxy-2-methyl-1-phenyl-1-acetone, ethyl orthosilicate, dibutyltin dilaurate and n-butyl borate.
Preferably, the adhesion promoter is one of gamma-aminopropyltriethoxysilane, gamma- (methacryloyloxy) -propyltrimethoxysilane, gamma-mercaptopropyltriethoxysilane and gamma-mercaptopropyltrimethoxysilane or a mixture of more than two of the gamma-aminopropyltriethoxysilane, the gamma- (methacryloyloxy) -propyltrimethoxysilane and the gamma-mercaptopropyltrimethoxysilane.
Preferably, the leveling agent is one or a mixture of two or more of polyether modified organic silicon, polyester modified organic silicon, polydimethylsiloxane, fluorine modified acrylate and acrylate copolymer.
Preferably, the solvent is one or a mixture of more than two of ethyl acetate, butyl acetate, isopropanol, n-butanol, ethanol, ethylene glycol monobutyl ether and propylene glycol methyl ether.
A preparation method of an impact-resistant glass coating comprises the following steps:
s1, dissolving 20-30 parts by weight of condensed type silicone resin into half of the solvent, and magnetically stirring for 0.5-1.5 hours until the condensed type silicone resin is completely dissolved in the solvent; then sequentially adding 2-10 parts of vinyl silicone resin, 1-5 parts of adhesion promoter, 0.1-1 part of flatting agent and the other half of solvent, and magnetically stirring for 1.5-2.5 hours; after stirring, adding 1-5 parts of curing agent, and magnetically stirring for 0.2-0.8 hour to obtain the impact-resistant coating;
s2, spraying the impact-resistant coating obtained in the step S1 on the surface of glass by an automatic air spray gun, and controlling the film thickness of the coating to be 8-12 microns;
s3, placing the glass sprayed with the impact-resistant coating in the step S2 into a baking oven at 75-85 ℃ for pre-baking for 5-10 minutes; placing the pre-baked glass into an ultraviolet UV furnace for curing, wherein the ultraviolet energy is controlled at 500-700mJ/cm2(ii) a And then placing the glass subjected to ultraviolet curing into an oven at the temperature of 165-195 ℃, curing for 30-50 minutes, and cooling to room temperature to obtain the impact-resistant glass coating.
After the technical scheme is adopted, compared with the background technology, the invention has the following beneficial effects:
1. the invention relates to an organic silicon system, which adopts two main materials of highly branched (molecular structure highly cross-linked and branched) organic silicon resin (condensed type silicon resin) and silicon rubber (vinyl silicon resin) to prepare a transparent impact-resistant coating, and an interpenetrating spatial three-dimensional network structure can be formed between the two main materials. Highly branched silicone resins, which firstly have a very strong hardness; secondly, because the space of the molecular structure has structural defects and a large number of 'holes' exist at the branch points, when the system is impacted, the 'holes' can absorb a large amount of energy instantly, and the self deformation has a buffer effect on the generation and expansion of cracks, thereby improving the toughness of the system. On the other hand, since the silicone rubber is a linear elastic polymer material having a very low degree of crosslinking, it can further absorb external impact energy by its elastic deformation. When the external force is cancelled, the system returns to the original state, so that the system is kept intact, and the impact resistance effect is achieved. Under the synergistic effect of the two materials of the highly branched organic silicon resin and the silicon rubber, the toughness and the elasticity of the system are obviously improved, so that the glass has strong shock resistance and higher hardness.
2. In the preparation process of the impact-resistant glass coating, the condensed type silicon resin can be cured into a spatial network structure with a highly crosslinked and branched molecular structure through thermosetting; double bonds in silicone rubber (vinyl silicone resin) monomer molecules can be opened through Ultraviolet (UV) curing, and linear elastic high polymer materials with low crosslinking degree are polymerized among the molecules, so that the shock resistance of the system is realized.
3. The adhesion promoter added in the invention can improve and enhance the adhesive force between the coating and the glass substrate, and plays a role of a bridge between the substrate and the coating. In the molecular structure of the adhesion promoter, one end is a-Si-O-R group, and when meeting with trace water molecules in the air, the adhesion promoter is hydrolyzed to generate a-Si-OH group which can be subjected to condensation reaction with-OH hydroxyl on the surface of glass to form a firm-Si-O-Si chemical bond (covalent bond). The other end of the molecular structure of the adhesion promoter is-NH (amino), -SH (mercapto) or-OO-C (CH)3)=CH2(allyl). One end is-NH (amino group), -SH (sulfhydryl group) which can be condensed with-OH hydroxyl group in the coating organic silicon resin to form firm chemical bond (covalent bond); -OO-C (CH)3)=CH2The (allyl) groups are capable of undergoing UV polymerization with the double bonds of the silicone rubber in the silicone resin. Ensures that the coating does not fall off due to thermal expansion and cold contraction and is resistant to boiling, and improves the bonding strength of the coating and the glass substrate.
4. The organic silicon resin molecules adopted by the invention do not contain groups capable of yellowing, so that the risk of yellowing of the coating is avoided; the coating can obviously improve the shock resistance of the glass by more than 80 percent, the hardness is more than 2H, the yield of production is ensured, and the cost is reduced; the coating also has other characteristics of organic silicon, such as high and low temperature resistance (-55-250 ℃), weather resistance, water resistance and the like.
Drawings
FIG. 1 is a structural diagram of T-type, D-type, M-type and Q-type silicone resins in the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
An impact-resistant glass coating comprises the following components in parts by weight: 25 parts of T-type methyl silicone resin, 5 parts of methyl vinyl silicone resin, 1 part of 1-hydroxy-cyclohexyl-phenyl ketone, 1 part of dibutyltin dilaurate, 4 parts of gamma-aminopropyl triethoxysilane (KH-550), 0.5 part of polyether modified organic silicon and 60 parts of ethyl acetate.
A preparation method of an impact-resistant glass coating comprises the following steps:
s1, dissolving 25 parts by weight of T-shaped methyl silicone resin into 30 parts by weight of ethyl acetate, and magnetically stirring for 1 hour until the T-shaped methyl silicone resin is completely dissolved in the ethyl acetate; then adding 5 parts of methyl vinyl silicone resin, 4 parts of aminopropyl triethoxysilane (KH-550), 0.5 part of polyether modified organic silicon and another 30 parts of ethyl acetate in sequence, and magnetically stirring for 2 hours; after stirring, adding 1 part of 1-hydroxy-cyclohexyl-phenyl ketone and 1 part of dibutyltin dilaurate, and magnetically stirring for 0.5 hour to obtain an impact-resistant coating;
s2, spraying the impact-resistant coating obtained in the step S1 on the surface of glass by using an automatic air spray gun, and controlling the film thickness of the coating to be 10 microns;
s3, placing the glass sprayed with the impact-resistant paint in the step S2 into an oven at 80 ℃, pre-baking for 5 minutes to volatilize the solvent on the surface of the coating; putting the pre-baked glass into an Ultraviolet (UV) furnace for curing, wherein the UV energy is controlled at 600mJ/cm2(ii) a And then placing the glass subjected to ultraviolet curing into an oven at 180 ℃, curing for 40 minutes, cooling to room temperature, and testing the impact resistance, the hardness of the coating and the yellowing condition of the glass sample with the impact-resistant glass coating, wherein the test results are shown in table 1.
Example 2
An impact-resistant glass coating comprises the following components in parts by weight: 30 parts of T-type-phenyl silicone resin, 2 parts of methyl phenyl vinyl silicone resin, 0.5 part of 2-hydroxy-2-methyl-1-phenyl-1-acetone, 0.5 part of ethyl orthosilicate, 5 parts of gamma-mercaptopropyl trimethoxy silane (KH-590), 1 part of polyester modified organic silicon and 60 parts of ethyl acetate.
A preparation method of an impact-resistant glass coating comprises the following steps:
s1, dissolving 30 parts by weight of T-phenyl silicone resin in 30 parts by weight of ethyl acetate, and magnetically stirring for 1 hour until the T-phenyl silicone resin is completely dissolved in the ethyl acetate; sequentially adding 2 parts of methyl phenyl vinyl silicone resin, 5 parts of gamma-mercaptopropyl trimethoxy silane (KH-590), 1 part of polyester modified organic silicon and the other 30 parts of ethyl acetate, and magnetically stirring for 2 hours; after stirring, adding 0.5 part of 2-hydroxy-2-methyl-1-phenyl-1-acetone and 0.5 part of ethyl orthosilicate, and magnetically stirring for 0.5 hour to obtain an impact-resistant coating;
s2, spraying the impact-resistant coating obtained in the step S1 on the surface of glass by using an automatic air spray gun, and controlling the film thickness of the coating to be 8 microns;
s3, placing the glass sprayed with the impact-resistant paint in the step S2 into an oven at 80 ℃, pre-baking for 10 minutes to volatilize the solvent on the surface of the coating; putting the pre-baked glass into an Ultraviolet (UV) furnace for curing, wherein the UV energy is controlled at 500mJ/cm2(ii) a And then placing the glass subjected to ultraviolet curing into an oven at 180 ℃, curing for 40 minutes, cooling to room temperature, and testing the impact resistance, the hardness of the coating and the yellowing condition of the glass sample with the impact-resistant glass coating, wherein the test results are shown in table 1.
Example 3
An impact-resistant glass coating comprises the following components in parts by weight: 28 parts of T-type methyl silicone resin, 3 parts of methyl trifluoro propyl vinyl fluorosilicone resin, 1.5 parts of 1-hydroxy-cyclohexyl-phenyl ketone, 1.5 parts of dibutyltin dilaurate, 1 part of gamma-mercaptopropyl triethoxysilane (KH-580), 0.1 part of polyether modified organic silicon and 60 parts of ethyl acetate.
A preparation method of an impact-resistant glass coating comprises the following steps:
s1, dissolving 28 parts by weight of T-shaped methyl silicone resin into 30 parts by weight of ethyl acetate, and magnetically stirring for 1 hour until the T-shaped methyl silicone resin is completely dissolved in the ethyl acetate; then adding 3 parts of methyl trifluoro propyl vinyl fluorine-silicon resin, 1 part of gamma-mercaptopropyl triethoxysilane (KH-580), 0.1 part of polyether modified organic silicon and the other 30 parts of ethyl acetate in sequence, and magnetically stirring for 2 hours; after stirring, adding 1.5 parts of 1-hydroxy-cyclohexyl-phenyl ketone and 1.5 parts of dibutyltin dilaurate, and magnetically stirring for 0.5 hour to obtain an impact-resistant coating;
s2, spraying the impact-resistant coating obtained in the step S1 on the surface of glass by using an automatic air spray gun, and controlling the film thickness of the coating to be 8 microns;
s3, placing the glass sprayed with the impact-resistant paint in the step S2 into an oven at 80 ℃, pre-baking for 6 minutes to volatilize the solvent on the surface of the coating; putting the pre-baked glass into an Ultraviolet (UV) furnace for curing, wherein the UV energy is controlled to be 550mJ/cm2(ii) a And then placing the glass subjected to ultraviolet curing into an oven at 180 ℃, curing for 40 minutes, cooling to room temperature, and testing the impact resistance, the hardness of the coating and the yellowing condition of the glass sample with the impact-resistant glass coating, wherein the test results are shown in table 1.
Example 4
An impact-resistant glass coating comprises the following components in parts by weight: 20 parts of T-type methyl silicone resin, 9 parts of methyl vinyl silicone resin, 2.5 parts of 1-hydroxy-cyclohexyl-phenyl ketone, 2.5 parts of dibutyltin dilaurate, 3 parts of gamma- (methacryloyloxy) -propyl trimethoxy silane (KH-570), 0.7 part of polydimethylsiloxane and 60 parts of ethyl acetate.
A preparation method of an impact-resistant glass coating comprises the following steps:
s1, dissolving 20 parts by weight of T-shaped methyl silicone resin into 30 parts by weight of ethyl acetate, and magnetically stirring for 1 hour until the T-shaped methyl silicone resin is completely dissolved in the ethyl acetate; then adding 9 parts of methyl vinyl silicone resin, 3 parts of gamma- (methacryloyloxy) -propyl trimethoxy silane (KH-570), 0.7 part of polydimethylsiloxane and the other 30 parts of ethyl acetate in sequence, and magnetically stirring for 2 hours; after stirring, adding 2.5 parts of 1-hydroxy-cyclohexyl-phenyl ketone and 2.5 parts of dibutyltin dilaurate, and magnetically stirring for 0.5 hour to obtain an impact-resistant coating;
s2, spraying the impact-resistant coating obtained in the step S1 on the surface of glass by using an automatic air spray gun, and controlling the film thickness of the coating to be 12 microns;
s3, placing the glass sprayed with the impact-resistant paint in the step S2 into an oven at 80 ℃, pre-baking for 8 minutes to volatilize the solvent on the surface of the coating; putting the pre-baked glass into an Ultraviolet (UV) furnace for curing, wherein the UV energy is controlled to be 700mJ/cm2(ii) a And then placing the glass subjected to ultraviolet curing into an oven at 180 ℃, curing for 40 minutes, cooling to room temperature, and testing the impact resistance, the hardness of the coating and the yellowing condition of the glass sample with the impact-resistant glass coating, wherein the test results are shown in table 1.
Comparative examples
An impact-resistant glass coating comprises the following components in parts by weight: 10 parts of D-methyl phenyl organic silicon resin, 15 parts of organic silicon modified acrylate, 15 parts of tetrafunctional polyurethane acrylate, 2 parts of 1-hydroxy-cyclohexyl-phenyl ketone and 2 parts of gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane (KH-560).
A preparation method of an impact-resistant glass coating comprises the following steps:
s1, sequentially taking 10 parts of D-type methyl phenyl organic silicon resin, 15 parts of organic silicon modified acrylate, 15 parts of tetra-functional polyurethane acrylate and 2 parts of gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane (KH-560), and magnetically stirring for 2 hours. After the stirring, 2 parts of 1-hydroxy-cyclohexyl-phenyl-methanone was added and stirred magnetically for 0.5 hour.
S2, spraying the impact-resistant paint obtained in the step S1 on the prepared glass surface by using an automatic air spray gun, and controlling the film thickness of the paint to be 12 microns.
S3, placing the glass sprayed with the impact-resistant paint in the step S2 into an oven at 60 ℃, pre-baking for 30 minutes to volatilize the solvent on the surface of the coating; putting the pre-baked glass into an Ultraviolet (UV) furnace for curing, wherein the UV energy is controlled at 1100mJ/cm2(ii) a Then putting the glass after the ultraviolet curing into an oven at 100 ℃, curing for 40 minutes, cooling to room temperature, and testing the resistance of the glass sample with the shock-resistant glass coatingThe impact properties, hardness of the coating and yellowing of the glass samples, the results are shown in table 1.
TABLE 1 test results for impact resistant glass coatings made from examples 1-4 and comparative examples
As can be seen from the test results in table 1 and fig. 1, the impact-resistant glass coating prepared in the comparative example has a small improvement range on the impact resistance of glass, has low surface hardness, is easy to scratch, and is easy to yellow. The impact-resistant glass coating prepared in the embodiments 1 to 4 has a large improvement range of the impact resistance of glass, the impact resistance improvement rate is over 80%, the surface hardness of the coating is high, the hardness is over 2H, the coating is resistant to scratch and scratch, the yield of the manufacturing process of the impact-resistant glass coating is ensured, and the coating is not yellowed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.