CN111514837A - Novel constant temperature reaction is used in surfactant production device - Google Patents
Novel constant temperature reaction is used in surfactant production device Download PDFInfo
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- CN111514837A CN111514837A CN202010367709.0A CN202010367709A CN111514837A CN 111514837 A CN111514837 A CN 111514837A CN 202010367709 A CN202010367709 A CN 202010367709A CN 111514837 A CN111514837 A CN 111514837A
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- stirring
- producing
- stirring tank
- motor
- reaction device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0006—Controlling or regulating processes
- B01J19/0013—Controlling the temperature of the process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
Abstract
The invention provides a constant-temperature reaction device for producing a novel surfactant. The novel constant temperature reaction device for producing the surfactant comprises: a base; the stirring tank is fixedly arranged at the top of the base; the thermometer is arranged on one side of the stirring tank; the bracket is fixedly arranged at the top of the stirring tank; the stirring mechanism is arranged on the bracket and the stirring tank; the storage bin is arranged on the stirring tank; the hopper is arranged on the stock bin; the second motor is arranged on the storage bin; and the coupler is fixedly arranged on the output shaft of the second motor. The novel constant-temperature reaction device for producing the surfactant, provided by the invention, has the advantages of uniform mixing, uniform heating, difficulty in blanking blockage, time and labor saving in feeding and capability of effectively improving the production quality and efficiency.
Description
Technical Field
The invention relates to the technical field of production of an active agent, in particular to a novel constant-temperature reaction device for producing a surfactant.
Background
The surfactant is a substance which is added in a small amount and can cause the interface state of a solution system to change obviously. Has fixed hydrophilic and lipophilic groups and can be directionally arranged on the surface of the solution. The molecular structure of the surfactant has amphipathy: one end is a hydrophilic group, and the other end is a hydrophobic group; the hydrophilic group is often a polar group, such as carboxylic acid, sulfonic acid, sulfuric acid, amino or amino groups and salts thereof, hydroxyl, amide, ether linkages, and the like may also be used as the polar hydrophilic group; and the hydrophobic group is often a non-polar hydrocarbon chain, such as a hydrocarbon chain of 8 or more carbon atoms. The surfactant is divided into ionic surfactant (including cationic surfactant and anionic surfactant), nonionic surfactant, amphoteric surfactant, compound surfactant, other surfactants, etc.
Traditional surfactant need stir the raw materials and mix in process of production, but traditional mixing process exists the misce bene effect general, heats not enough evenly, and the unloading has the emergence of putty and the comparatively hard problem of material loading.
Therefore, there is a need to provide a new isothermal reaction device for surfactant production to solve the above technical problems.
Disclosure of Invention
The invention solves the technical problem of providing a novel constant temperature reaction device for producing the surfactant, which has the advantages of uniform mixing, uniform heating, difficult blockage during blanking, time-saving and labor-saving loading and capability of effectively improving the production quality and efficiency.
In order to solve the technical problems, the constant temperature reaction device for producing the novel surfactant provided by the invention comprises: a base; the stirring tank is fixedly arranged at the top of the base; the thermometer is arranged on one side of the stirring tank; the bracket is fixedly arranged at the top of the stirring tank; the stirring mechanism is arranged on the bracket and the stirring tank; the storage bin is arranged on the stirring tank; the hopper is arranged on the stock bin; the second motor is arranged on the storage bin; the coupler is fixedly arranged on an output shaft of the second motor; the rotating shaft is fixedly arranged on the coupler; the helical blade is fixedly arranged on the rotating shaft; the right-angle bracket is fixedly arranged on the bracket; and the conveying mechanism is arranged on the right-angle bracket.
Preferably, the stirring mechanism comprises a first motor, a supporting block, a rotating rod, a first helical gear, a second helical gear, two third helical gears, two stirring paddles, two fourth helical gears and two stirring blades, the first motor is fixedly mounted on the bracket, the supporting block is fixedly mounted at the top of the stirring tank, the rotating rod is rotatably mounted on the supporting block, the first helical gear is fixedly sleeved on an output shaft of the first motor, the second helical gear is fixedly sleeved on the rotating rod, the second helical gear is mutually meshed with the first helical gear, the two third helical gears are respectively fixedly sleeved at two ends of the rotating rod, the two stirring paddles are both rotatably mounted on the stirring tank, the two fourth helical gears are respectively fixedly sleeved on the two stirring paddles, and the fourth helical gears are mutually meshed with the third helical gears, and the two stirring blades are respectively and fixedly arranged on the two stirring paddles.
Preferably, a first through hole is formed in the supporting block, a first bearing is arranged inside the first through hole, an outer ring of the first bearing is fixedly connected with the inner wall of the first through hole, and an inner ring of the first bearing is fixedly sleeved on the rotating rod.
Preferably, two second through holes are formed in the top of the stirring tank, two second bearings are arranged inside the second through holes, the outer rings of the second bearings are fixedly connected with the inner walls of the second through holes respectively, and the inner rings of the second bearings are fixedly sleeved on the stirring paddles respectively.
Preferably, transport mechanism includes third motor, reel, wire rope, two connection ropes and magazine, third motor fixed mounting be in on the right angle support, the fixed cover of reel is established on the output shaft of third motor, the wire rope winding is in on the reel, two connect the equal fixed connection of rope and be in on the wire rope, the magazine sets up two connect on the rope.
Preferably, a third through hole is formed in the right-angle support, and the steel wire rope penetrates through the third through hole.
Preferably, a discharge pipe is arranged on one side of the stirring tank, and a valve is arranged on the discharge pipe.
Preferably, a heating plate is arranged on the inner wall of the bottom of the stirring tank.
Preferably, four support legs are fixedly mounted at the bottom of the base.
Preferably, a cover body is arranged on the hopper, and a U-shaped handle is fixedly mounted on the cover body.
Compared with the related art, the constant temperature reaction device for producing the novel surfactant has the following beneficial effects:
the invention provides a novel constant-temperature reaction device for producing a surfactant, which is characterized in that a third motor is started until a material box moves to a proper position, then raw materials are fed into a material bin through a hopper, the trouble of carrying the raw materials by ascending a height is reduced, labor is saved, if the blockage occurs, a second motor can be started, a rotating shaft drives a spiral blade to move, the blanking speed is accelerated, and finally a first motor is started, a heating plate can heat, the heating is more uniform, and the mixing is uniform and rapid.
Drawings
FIG. 1 is a schematic structural diagram of a preferred embodiment of the isothermal reaction apparatus for producing the novel surfactant provided by the present invention;
FIG. 2 is a schematic front cross-sectional view of the structure shown in FIG. 1;
FIG. 3 is a schematic top cross-sectional view of the structure of FIG. 1;
FIG. 4 is an enlarged view of portion A of FIG. 2;
FIG. 5 is an enlarged view of the portion B shown in FIG. 2;
fig. 6 is an enlarged schematic view of the portion C shown in fig. 2.
Reference numbers in the figures: 1. a base; 2. a stirring tank; 3. heating plates; 4. a thermometer; 5. a support; 6. a first motor; 7. a support block; 8. rotating the rod; 9. a first helical gear; 10. a second helical gear; 11. a third bevel gear; 12. a stirring paddle; 13. a fourth helical gear; 14. a stirring blade; 15. a storage bin; 16. a hopper; 17. a second motor; 18. a coupling; 19. a rotating shaft; 20. a helical blade; 21. a right-angle bracket; 22. a third motor; 23. a reel; 24. a wire rope; 25. connecting ropes; 26. a magazine is provided.
Detailed Description
The invention is further described with reference to the following figures and embodiments.
Referring to fig. 1 to fig. 6, fig. 1 is a schematic structural diagram of a preferred embodiment of an isothermal reaction apparatus for producing a novel surfactant according to the present invention; FIG. 2 is a schematic front cross-sectional view of the structure shown in FIG. 1; FIG. 3 is a schematic top cross-sectional view of the structure of FIG. 1; FIG. 4 is an enlarged view of portion A of FIG. 2; FIG. 5 is an enlarged view of the portion B shown in FIG. 2; fig. 6 is an enlarged schematic view of the portion C shown in fig. 2. Novel constant temperature reaction is used in surfactant production device includes: a base 1; the stirring tank 2 is fixedly arranged on the top of the base 1; a thermometer 4, wherein the thermometer 4 is arranged on one side of the stirring tank 2; the bracket 5 is fixedly arranged at the top of the stirring tank 2; the stirring mechanism is arranged on the bracket 5 and the stirring tank 2; the storage bin 15 is arranged on the stirring tank 2; a hopper 16, the hopper 16 being disposed on the silo 15; a second motor 17, wherein the second motor 17 is arranged on the storage bin 15; the coupling 18, the said coupling 18 is fixedly mounted on output shaft of the said second electrical machinery 17; the rotating shaft 19 is fixedly arranged on the coupling 18; the helical blade 20, the said helical blade 20 is fixedly mounted on said rotating shaft 19; the right-angle bracket 21 is fixedly arranged on the bracket 5; and the conveying mechanism is arranged on the right-angle bracket 21.
The stirring mechanism comprises a first motor 6, a supporting block 7, a rotating rod 8, a first helical gear 9, a second helical gear 10, two third helical gears 11, two stirring paddles 12, two fourth helical gears 13 and two stirring blades 14, wherein the first motor 6 is fixedly installed on the support 5, the supporting block 7 is fixedly installed at the top of the stirring tank 2, the rotating rod 8 is rotatably installed on the supporting block 7, the first helical gear 9 is fixedly sleeved on an output shaft of the first motor 6, the second helical gear 10 is fixedly sleeved on the rotating rod 8, the second helical gear 10 is mutually meshed with the first helical gear 9, the two third helical gears 11 are respectively fixedly sleeved at two ends of the rotating rod 8, the two stirring paddles 12 are both rotatably installed on the stirring tank 2, and the two fourth helical gears 13 are respectively fixedly sleeved on the two stirring paddles 12, and the fourth helical gear 13 and the third helical gear 11 are engaged with each other, and the two stirring blades 14 are respectively and fixedly installed on the two stirring paddles 12.
First through-hole has been seted up on the supporting shoe 7, the inside of first through-hole is provided with first bearing, the outer lane of first bearing with the inner wall fixed connection of first through-hole, the inner circle fixed cover of first bearing is established on dwang 8.
Two second through holes are formed in the top of the stirring tank 2, two second bearings are arranged inside the second through holes, the outer rings of the second bearings are fixedly connected with the inner walls of the second through holes respectively, and the inner rings of the second bearings are fixedly sleeved on the stirring paddles 12 respectively.
Transport mechanism includes third motor 22, reel 23, wire rope 24, two connection ropes 25 and magazine 26, third motor 22 fixed mounting be in on the right angle support 21, the fixed cover of reel 23 is established on the output shaft of third motor 22, wire rope 24 twines on the reel 23, two connect the equal fixed connection of rope 25 in wire rope 24 is last, magazine 26 sets up two connect on the rope 25.
A third through hole is formed in the right-angle support 21, and the steel wire rope 24 penetrates through the third through hole.
A discharge pipe is arranged on one side of the stirring tank 2, and a valve is arranged on the discharge pipe.
And a heating plate 3 is arranged on the inner wall of the bottom of the stirring tank 2.
The bottom of base 1 is fixed with four supporting legs.
A cover body is arranged on the hopper 16, and a U-shaped handle is fixedly mounted on the cover body.
The working principle of the constant-temperature reaction device for producing the novel surfactant provided by the invention is as follows:
when the hopper 16 is higher in position and needs to ascend for feeding, raw materials are firstly put on the material box 26, the third motor 22 is started, the third motor 22 drives the winding wheel 23 to move, the winding wheel 23 drives the steel wire rope 24 to move, the steel wire rope 24 drives the connecting rope 25 to move, the connecting rope 25 drives the material box 26 to move until the material box 26 moves to a proper position, and then the raw materials are led into the material bin 15 through the hopper 16, so that the trouble of ascending for carrying the raw materials is reduced, and the labor is saved;
if the blockage occurs, the second motor 17 can be started, the second motor 17 drives the coupler 18 to move, the coupler 18 drives the rotating shaft 19 to move, and the rotating shaft 19 drives the helical blade 20 to move, so that the blanking speed is increased;
at last, start first motor 6, first motor 6 drives first helical gear 9 motion, first helical gear 9 drives second helical gear 10 motion, second helical gear 10 drives dwang 8 motion, dwang 8 drives third helical gear 11 motion, third helical gear 11 drives fourth helical gear 13 motion, fourth helical gear 13 drives stirring rake 12 motion, stirring rake 12 drives stirring vane 14 motion, carry out abundant mixture to the raw materials, hot plate 3 can heat, it is more even to heat, the misce bene is quick.
Compared with the related art, the constant temperature reaction device for producing the novel surfactant has the following beneficial effects:
the invention provides a novel constant-temperature reaction device for producing a surfactant, which is characterized in that a third motor 22 is started until a material box 26 moves to a proper position, then raw materials are fed into a material bin 15 through a hopper 16, the trouble of carrying the raw materials when ascending is reduced, labor is saved, if a blockage situation occurs, a second motor 17 can be started, a rotating shaft 19 drives a spiral blade 20 to move, the blanking speed is accelerated, and finally a first motor 6 is started, a heating plate 3 can be used for heating, so that the heating is more uniform, and the mixing is uniform and rapid.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A novel constant temperature reaction device for producing a surfactant is characterized by comprising:
a base;
the stirring tank is fixedly arranged at the top of the base;
the thermometer is arranged on one side of the stirring tank;
the bracket is fixedly arranged at the top of the stirring tank;
the stirring mechanism is arranged on the bracket and the stirring tank;
the storage bin is arranged on the stirring tank;
the hopper is arranged on the stock bin;
the second motor is arranged on the storage bin;
the coupler is fixedly arranged on an output shaft of the second motor;
the rotating shaft is fixedly arranged on the coupler;
the helical blade is fixedly arranged on the rotating shaft;
the right-angle bracket is fixedly arranged on the bracket;
and the conveying mechanism is arranged on the right-angle bracket.
2. The constant temperature reaction device for producing the novel surfactant according to claim 1, wherein the stirring mechanism comprises a first motor, a supporting block, a rotating rod, a first helical gear, a second helical gear, two third helical gears, two stirring paddles, two fourth helical gears and two stirring blades, the first motor is fixedly installed on the bracket, the supporting block is fixedly installed at the top of the stirring tank, the rotating rod is rotatably installed on the supporting block, the first helical gear is fixedly sleeved on the output shaft of the first motor, the second helical gear is fixedly sleeved on the rotating rod, the second helical gear is meshed with the first helical gear, the two third helical gears are respectively and fixedly sleeved at two ends of the rotating rod, and the two stirring paddles are both rotatably installed on the stirring tank, the two fourth helical gears are respectively fixedly sleeved on the two stirring paddles and are mutually meshed with the third helical gear, and the two stirring blades are respectively fixedly installed on the two stirring paddles.
3. The thermostatic reaction device for producing the novel surfactant according to claim 2, wherein a first through hole is formed in the supporting block, a first bearing is arranged in the first through hole, an outer ring of the first bearing is fixedly connected with an inner wall of the first through hole, and an inner ring of the first bearing is fixedly sleeved on the rotating rod.
4. The constant-temperature reaction device for producing the novel surfactant as claimed in claim 2, wherein two second through holes are formed in the top of the stirring tank, second bearings are arranged in the two second through holes, outer rings of the two second bearings are fixedly connected with inner walls of the two second through holes respectively, and inner rings of the two second bearings are fixedly sleeved on the two stirring paddles respectively.
5. The thermostatic reaction device for producing the novel surfactant according to claim 1, wherein the transportation mechanism comprises a third motor, a reel, a steel wire rope, two connecting ropes and a magazine, the third motor is fixedly mounted on the right-angle bracket, the reel is fixedly sleeved on an output shaft of the third motor, the steel wire rope is wound on the reel, the two connecting ropes are both fixedly connected to the steel wire rope, and the magazine is arranged on the two connecting ropes.
6. The thermostatic reaction device for producing the novel surfactant according to claim 5, wherein a third through hole is formed in the right-angle bracket, and the steel wire rope penetrates through the third through hole.
7. The thermostatic reaction device for producing the novel surfactant according to claim 1, wherein a discharge pipe is arranged on one side of the stirring tank, and a valve is arranged on the discharge pipe.
8. The thermostatic reaction device for producing the novel surfactant according to claim 1, characterized in that a heating plate is arranged on the inner wall of the bottom of the stirring tank.
9. The thermostatic reaction device for producing the novel surfactant according to claim 1, wherein four support legs are fixedly installed at the bottom of the base.
10. The thermostatic reaction device for producing the novel surfactant as claimed in claim 1, wherein a cover is arranged on the hopper, and a U-shaped handle is fixedly arranged on the cover.
Priority Applications (1)
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CN202010367709.0A CN111514837A (en) | 2020-04-30 | 2020-04-30 | Novel constant temperature reaction is used in surfactant production device |
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CN202010367709.0A CN111514837A (en) | 2020-04-30 | 2020-04-30 | Novel constant temperature reaction is used in surfactant production device |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE69219549D1 (en) * | 1991-10-15 | 1997-06-12 | Howard Littman | Automatic particle transport system |
CN109647261A (en) * | 2017-10-10 | 2019-04-19 | 陈永喜 | A kind of aerator production antirusting paint mixing apparatus |
CN208771381U (en) * | 2018-07-16 | 2019-04-23 | 无锡巨旺塑化材料有限公司 | A kind of no phenol phosphite antioxidant self-feeding production line |
CN209549239U (en) * | 2018-11-09 | 2019-10-29 | 天津市辰亥应用化学品技术开发有限公司 | A kind of emulsifier raw material agitating device |
-
2020
- 2020-04-30 CN CN202010367709.0A patent/CN111514837A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE69219549D1 (en) * | 1991-10-15 | 1997-06-12 | Howard Littman | Automatic particle transport system |
CN109647261A (en) * | 2017-10-10 | 2019-04-19 | 陈永喜 | A kind of aerator production antirusting paint mixing apparatus |
CN208771381U (en) * | 2018-07-16 | 2019-04-23 | 无锡巨旺塑化材料有限公司 | A kind of no phenol phosphite antioxidant self-feeding production line |
CN209549239U (en) * | 2018-11-09 | 2019-10-29 | 天津市辰亥应用化学品技术开发有限公司 | A kind of emulsifier raw material agitating device |
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Application publication date: 20200811 |
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