CN111503073A - Semi-closed hydraulic servo control system for mobile coal bunker equipment - Google Patents
Semi-closed hydraulic servo control system for mobile coal bunker equipment Download PDFInfo
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- 239000003245 coal Substances 0.000 title claims abstract description 87
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
- F15B11/22—Synchronisation of the movement of two or more servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
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- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20546—Type of pump variable capacity
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Abstract
Description
技术领域technical field
本发明属于煤矿存储领域,具体涉及一种半封闭式移动煤仓设备液压伺服控制系统。The invention belongs to the field of coal mine storage, in particular to a hydraulic servo control system for semi-closed mobile coal bunker equipment.
背景技术Background technique
目前,在用煤量大的企业,煤炭中转基地等场合,常常露天存放有大量的煤炭,煤炭露天储存极易在大风的吹动下污染空气,因此,这些场合都需要设计一些防护装置,最常见的就是使用钢结构制成的大跨度弧形棚架,用以覆盖堆放的煤炭。但是这种固定结构的棚架很不利于大批量的装卸,运输。At present, in enterprises that use a large amount of coal, coal transfer bases and other occasions, a large amount of coal is often stored in the open air, and the open storage of coal can easily pollute the air under the blowing of strong winds. Therefore, some protective devices need to be designed in these occasions. The most common is the use of long-span curved scaffolding made of steel structure to cover the stacked coal. However, the scaffolding with this fixed structure is very unfavorable for mass loading, unloading and transportation.
因此,现有技术中又设计出了,可以分段部分移动的组合式煤仓,一般安装于露天开放式的散煤堆场,它由外网架移动单元、内网架移动单元、单元底部桁架横梁、行走机构、导轨、导轨锁紧片、基础组成。可以实现分段移动,分段作业,作业时打开,作业完关闭。Therefore, in the prior art, a combined coal bunker that can be moved in sections is designed, which is generally installed in an open-air scattered coal storage yard. It consists of an outer grid mobile unit, an inner grid mobile unit, and a bottom unit It is composed of truss beam, traveling mechanism, guide rail, guide rail locking piece and foundation. It can realize segmented movement, segmented operation, open during operation, and close after operation.
例如申请号:201821897428.0一种电动伸缩棚,包括支架、搭在支架上的顶棚以及驱动机构,所述支架有至少一个且包括两对称设置的立柱以及设置于两立柱之间的横梁,所述驱动机构包括滑轨、滑移设置于滑轨上的滑轮以及用于驱动滑轮在滑轨上滚动的驱动件,所述滑轮设置于立柱上。For example, application number: 201821897428.0 An electric telescopic shed includes a bracket, a ceiling mounted on the bracket, and a driving mechanism. The bracket has at least one and includes two symmetrically arranged uprights and a beam arranged between the two uprights. The drive The mechanism includes a slide rail, a pulley slidably arranged on the slide rail, and a driving member for driving the pulley to roll on the slide rail, and the pulley is arranged on the upright column.
以及申请号:201510301635.X 公开了一种伸缩棚,包括至少两个棚单元、及驱动装置;所述至少两个棚单元嵌套设置,且相邻两个嵌套的所述棚单元滑动连接;所述棚单元在滑动方向上的端部呈拱形;所述驱动装置安装于所述棚单元,用于驱动所述至少两个棚单元相对滑动以实现伸缩。And application number: 201510301635.X discloses a telescopic shed, comprising at least two shed units and a driving device; the at least two shed units are nested, and the adjacent two nested shed units are slidably connected The end of the shed unit in the sliding direction is arched; the driving device is installed on the shed unit, and is used for driving the at least two shed units to slide relatively to realize telescopic.
申请号 201810273749 .1公开的一种嵌套式全封闭可移动料仓,安装于露天开放式的散料堆场,它由外网架 移动单元、内网架移动单元、两个端头封闭的固 定单元、单元底部桁架横梁、行走机构、导轨、导 轨锁紧片、基础组成,外网架移动单元位于内网 架移动单元的外侧,外网架移动单元、内网架移 动单元的下部两端均焊接单元底部桁架横梁,单元底部桁架横梁设有行走机构,行走机构设置在 导轨上,导轨通过导轨锁紧片与基础固定连接。Application No. 201810273749.1 discloses a nested fully enclosed movable silo, which is installed in an open-air open bulk material storage yard. The fixed unit, the truss beam at the bottom of the unit, the traveling mechanism, the guide rail, the guide rail locking piece, and the foundation are composed. The truss beam at the bottom of the unit is welded, and the truss beam at the bottom of the unit is provided with a traveling mechanism, the traveling mechanism is arranged on the guide rail, and the guide rail is fixedly connected with the foundation through the guide rail locking piece.
在移动煤仓领域中,煤仓的移动控制广泛采用电气自动控制方式,电气自动控制方式存在结构简单、操作方便、技术成熟等优点,但存在使用环境和低功率的限制。In the field of mobile coal bunker, the mobile control of coal bunker widely adopts electrical automatic control method. The electrical automatic control method has the advantages of simple structure, convenient operation, mature technology, etc., but there are restrictions on the use environment and low power.
半封闭式移动煤仓用于存储易燃物品煤炭,且此移动煤仓属于大跨度设备,工作载荷较高,因此现有的电气自动化可能存在动力不足和环境限制的问题。The semi-closed mobile coal bunker is used to store flammable coal, and this mobile coal bunker is a large-span equipment with a high working load, so the existing electrical automation may have problems of insufficient power and environmental restrictions.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种半封闭式移动煤仓设备液压伺服控制系统,以有效克服现有技术中电力驱动的可移动料仓存在的动力不足和环境限制的问题。The purpose of the present invention is to provide a hydraulic servo control system for semi-closed mobile coal bunker equipment, so as to effectively overcome the problems of insufficient power and environmental limitations of the electric-driven mobile bunker in the prior art.
为了解决上述技术问题,本发明采用的技术方案为:一种半封闭式移动煤仓设备液压伺服控制系统,包括一组或多组液压控制单元,其特征在于,每个液压控制单元包括:第一控制器、第一液压缸、第二液压缸、第一三位四通比例换向阀、第二三位四通比例换向阀、第一插装阀、第二插装阀、第一单向阀、第二单向阀;第一液压缸和第二液压缸分别设置在移动煤仓的两侧,用于驱动移动煤仓的运动;所述第一三位四通比例换向阀的进油口和回油口分别与油箱的出油口和回油口连接,第一工作油口通过第一插装阀与第一液压缸的左腔连接,第二工作油口与第一液压缸的右腔连接;所述第一单向阀的两端并联连接在连接在第一插装阀两端;所述第二三位四通比例换向阀的进油口和回油口分别与油箱的出油口和回油口连接,第一工作油口通过第二插装阀与第二液压缸的左腔连接,第二工作油口与第二液压缸的右腔连接;所述第二单向阀的两端并联连接在连接在第二插装阀两端;所述第一控制器的输出端与所述第一三位四通比例换向阀、第二三位四通比例换向阀的控制端连接,用于根据第一液压缸和第二液压缸的位移同步误差,调节所述第一三位四通比例换向阀和第二三位四通比例换向阀的开度,实现第一液压缸和第二液压缸的同步位移控制。In order to solve the above technical problems, the technical solution adopted in the present invention is: a hydraulic servo control system for semi-closed mobile coal bunker equipment, comprising one or more groups of hydraulic control units, characterized in that each hydraulic control unit includes: A controller, the first hydraulic cylinder, the second hydraulic cylinder, the first three-position four-way proportional reversing valve, the second three-position four-way proportional reversing valve, the first cartridge valve, the second cartridge valve, the first One-way valve and second one-way valve; the first hydraulic cylinder and the second hydraulic cylinder are respectively arranged on both sides of the moving coal bunker to drive the movement of the moving coal bunker; the first three-position four-way proportional reversing valve The oil inlet and oil return port are respectively connected with the oil outlet and oil return port of the oil tank, the first working oil port is connected with the left cavity of the first hydraulic cylinder through the first cartridge valve, and the second working oil port is connected with the first The right chamber of the hydraulic cylinder is connected; the two ends of the first check valve are connected in parallel to the two ends of the first cartridge valve; the oil inlet and oil return port of the second three-position four-way proportional reversing valve They are respectively connected with the oil outlet and the oil return port of the oil tank, the first working oil port is connected with the left cavity of the second hydraulic cylinder through the second cartridge valve, and the second working oil port is connected with the right cavity of the second hydraulic cylinder; The two ends of the second one-way valve are connected in parallel to the two ends of the second cartridge valve; the output end of the first controller is connected to the first three-position four-way proportional reversing valve, the second three-position four-way The control end of the proportional reversing valve is connected to adjust the first three-position, four-way proportional reversing valve and the second three-position, four-way proportional reversing valve according to the displacement synchronization error of the first hydraulic cylinder and the second hydraulic cylinder. The opening of the valve realizes the synchronous displacement control of the first hydraulic cylinder and the second hydraulic cylinder.
所述液压控制单元为三组。The hydraulic control units are in three groups.
所述的一种半封闭式移动煤仓设备液压伺服控制系统,还包括设置在煤仓两侧的障碍识别器,所述障碍识别器与所述第一控制器连接,所述第一控制器还用于根据所述所述障碍识别器的障碍识别信号,发出信号控制所述第一三位四通比例换向阀和第二三位四通比例换向阀关闭。The hydraulic servo control system for the semi-closed mobile coal bunker equipment further includes obstacle identifiers arranged on both sides of the coal bunker, the obstacle identifiers are connected to the first controller, and the first controller It is also used to send a signal to control the first three-position four-way proportional reversing valve and the second three-position four-way proportional reversing valve to close according to the obstacle identification signal of the obstacle identifier.
所述液压控制单元还包括两位四通电磁换向阀、两个液动换向阀、第一两位三通电磁换向阀和第二两位三通电磁换向阀;所述两位四通电磁换向阀的进油口和回油口分别与油箱的出油口和回油口连接,工作油口与两个液动换向阀的控制端同时连接;其中一个液动换向阀的进油口与所述第一三位四通比例换向阀的第二工作油口连接,出油口与油箱的回油口连接,出油口还与所述第一两位三通电磁换向阀的进油口连接,所述第一两位三通电磁换向阀的回油口通过第一安全阀与油缸的回油口连接,所述第一两位三通电磁换向阀的工作油口与所述第一插装阀的控制端连接;另一个液动换向阀的进油口与所述第二三位四通比例换向阀的第二工作油口连接,出油口与油箱的回油口连接,出油口还与所述第二两位三通电磁换向阀的进油口连接,所述第二两位三通电磁换向阀的回油口通过第二安全阀与油缸的回油口连接,所述第二两位三通电磁换向阀的工作油口与所述第二插装阀的控制端连接。The hydraulic control unit also includes a two-position four-way electromagnetic reversing valve, two hydraulic reversing valves, a first two-position three-way electromagnetic reversing valve and a second two-position three-way electromagnetic reversing valve; The oil inlet and oil return port of the electromagnetic reversing valve are respectively connected with the oil outlet and oil return port of the oil tank, and the working oil port is connected with the control ends of the two hydraulic reversing valves at the same time; The oil port is connected to the second working oil port of the first three-position four-way proportional reversing valve, the oil outlet is connected to the oil return port of the oil tank, and the oil outlet is also connected to the first two-position three-way electromagnetic commutation. The oil inlet of the valve is connected, and the oil return port of the first two-position three-way electromagnetic reversing valve is connected to the oil return port of the oil cylinder through the first safety valve, and the operation of the first two-position three-way electromagnetic reversing valve The oil port is connected with the control end of the first cartridge valve; the oil inlet of the other hydraulic reversing valve is connected with the second working oil port of the second three-position four-way proportional reversing valve, and the oil outlet is connected to the second working oil port of the second three-position four-way proportional reversing valve. The oil return port of the oil tank is connected, and the oil outlet is also connected with the oil inlet port of the second two-position three-way electromagnetic reversing valve, and the oil return port of the second two-position three-way electromagnetic reversing valve passes through the second safety valve. The valve is connected with the oil return port of the oil cylinder, and the working oil port of the second two-position three-way electromagnetic reversing valve is connected with the control end of the second cartridge valve.
所述的一种半封闭式移动煤仓设备液压伺服控制系统,其控制方法为:移动时,通过第一控制器发送信号使第一三位四通比例换向阀和第二三位四通比例换向阀右位工作,同时,控制两位四通电磁换向阀工作在左位,则两位四通电磁换向阀使两个液动换向阀工作在左位,通过两个液动换向阀控制第一两位三通电磁换向阀和第二两位三通电磁换向阀工作在右位,使第一插装阀和第二插装阀开启,则第一液压缸和第二液压缸带动移动煤仓移动;The hydraulic servo control system of the semi-closed mobile coal bunker equipment, the control method is: when moving, send a signal through the first controller to make the first three-position four-way proportional reversing valve and the second three-position four-way The proportional reversing valve works in the right position, and at the same time, controls the two-position four-way electromagnetic reversing valve to work in the left position, then the two-position four-way electromagnetic reversing valve makes the two hydraulic reversing valves work in the left position. The direction valve controls the first two-position three-way electromagnetic reversing valve and the second two-position three-way electromagnetic reversing valve to work in the right position, so that the first cartridge valve and the second cartridge valve are opened, and the first hydraulic cylinder and the second cartridge valve are opened. Two hydraulic cylinders drive the mobile coal bunker to move;
加压时,通过第一控制器发送信号使第一三位四通比例换向阀和第二三位四通比例换向阀左位工作,控制两位四通电磁换向阀工作在右位,则两位四通电磁换向阀使两个液动换向阀工作在右位,通过两个液动换向阀分别控制第一两位三通电磁换向阀和第二两位三通电磁换向阀工作在左位,使第一插装阀和第二插装阀关闭,则高压油通过第一控制器发送信号使第一三位四通比例换向阀进入第一液压缸和第二液压缸的右腔;When pressurizing, the first controller sends a signal to make the first three-position four-way proportional reversing valve and the second three-position four-way proportional reversing valve work in the left position, and control the two-position four-way electromagnetic reversing valve to work in the right position. , then the two-position four-way electromagnetic reversing valve makes the two hydraulic reversing valves work in the right position, and the first two-position three-way electromagnetic reversing valve and the second two-position three-way electromagnetic reversing valve are controlled respectively through the two hydraulic reversing valves. The direction valve works in the left position, so that the first cartridge valve and the second cartridge valve are closed, and the high pressure oil sends a signal through the first controller to make the first three-position four-way proportional reversing valve enter the first hydraulic cylinder and the second The right chamber of the hydraulic cylinder;
保压时,控制两位四通电磁换向阀工作在右位,则两位四通电磁换向阀使两个液动换向阀工作在右位,同时,通过第一控制器发送信号使所述三位四通比例换向阀和保持零位。When the pressure is maintained, the two-position four-way electromagnetic reversing valve is controlled to work in the right position, then the two-position four-way electromagnetic reversing valve makes the two hydraulic reversing valves work in the right position, and at the same time, the first controller sends a signal to make all the The three-position four-way proportional reversing valve and maintain the zero position.
所述液压控制单元还包括第二控制器、双向变量液压泵、三位四通伺服换向阀、第三液压缸和液压马达,第二控制器用于控制所述三位四通伺服换向阀的开启,所述三位四通伺服换向阀的进油口和回油口分别与油缸的出油口和回油口连接,工作油口与所述第三液压缸连接,所述液压缸用于控制所述双向变量液压泵的开合与流量大小,所述双向变量液压泵用于驱动所述液压马达,继而驱动煤仓排气设备进行工作。The hydraulic control unit further includes a second controller, a two-way variable hydraulic pump, a three-position four-way servo reversing valve, a third hydraulic cylinder and a hydraulic motor, and the second controller is used to control the three-position four-way servo reversing valve open, the oil inlet and oil return port of the three-position four-way servo reversing valve are respectively connected with the oil outlet and oil return port of the oil cylinder, and the working oil port is connected with the third hydraulic cylinder, the hydraulic cylinder It is used to control the opening and closing and the flow rate of the bidirectional variable hydraulic pump, and the bidirectional variable hydraulic pump is used to drive the hydraulic motor, and then drive the coal bunker exhaust equipment to work.
所述的一种半封闭式移动煤仓设备液压伺服控制系统,还包括设置在煤仓内的煤烟雾浓度监测器,所述煤烟雾浓度监测器的输出端与所述第二控制器连接,所述第二控制器用于根据所述煤烟雾浓度监测器发送的监测数据,控制三位四通伺服换向阀的阀位和开度。The hydraulic servo control system for the semi-closed mobile coal bunker equipment further comprises a coal smoke concentration monitor arranged in the coal bunker, the output end of the coal smoke concentration monitor is connected to the second controller, The second controller is used for controlling the valve position and opening degree of the three-position four-way servo reversing valve according to the monitoring data sent by the coal smoke concentration monitor.
本发明与现有技术相比具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明提供的一种半封闭式移动煤仓设备液压伺服控制系统,通过比较液压缸的位移同步误差与液压缸7.1和7.2实时位移,精确调节三位四通比例换向阀的开度,实现液压缸7.1、7.2的同步位移精度控制,添加了液动换向阀6与二位四通电磁阀实现保压,同时具有障碍识别功能,消除煤仓运行时的安全隐患。1. The hydraulic servo control system of a semi-closed mobile coal bunker equipment provided by the present invention accurately adjusts the opening of the three-position four-way proportional reversing valve by comparing the displacement synchronization error of the hydraulic cylinder with the real-time displacement of the hydraulic cylinders 7.1 and 7.2. , Realize the synchronous displacement precision control of hydraulic cylinders 7.1 and 7.2, add
2. 本发明提供的一种半封闭式移动煤仓设备液压伺服控制系统,采用适合高载荷高功率的液压泵的同时,亦采用液动换向阀为系统补油,以满足压力不足问题。2. The hydraulic servo control system of a semi-closed mobile coal bunker equipment provided by the present invention adopts a hydraulic pump suitable for high load and high power, and also adopts a hydraulic reversing valve to supply oil to the system to meet the problem of insufficient pressure.
3. 本发明中采用二位三通电磁换向阀与插装阀的组合实现液压缸双向移动的稳定性,二位三通电磁换向阀控制插装阀的开启与关闭,实现液压缸向右移动时回油路的稳定,液压缸向左移动是进油路的油压保证。系统中亦采用二位二通电磁阀与二位二通液动换向阀实现自动保压功能,保证了系统的安全性,提高了液压回路的自动化程度。3. In the present invention, the combination of the two-position three-way electromagnetic reversing valve and the cartridge valve is used to realize the stability of the two-way movement of the hydraulic cylinder, and the two-position three-way electromagnetic reversing valve controls the opening and closing of the cartridge valve to realize the hydraulic cylinder. When moving to the right, the return oil circuit is stable, and the hydraulic cylinder moves to the left to ensure the oil pressure of the oil inlet circuit. The two-position two-way solenoid valve and the two-position two-way hydraulic reversing valve are also used in the system to realize the automatic pressure maintaining function, which ensures the safety of the system and improves the automation degree of the hydraulic circuit.
4. 本发明采用基于煤烟雾浓度的自动控制回路,可根据浓度大小控制三位四通伺服换向阀的阀口开度,实现变量液压泵的流量控制,实时调整排风系统的转速,以达到节能减排的效果。4. The present invention adopts an automatic control loop based on the concentration of coal smoke, which can control the valve opening of the three-position four-way servo reversing valve according to the concentration, realize the flow control of the variable hydraulic pump, and adjust the speed of the exhaust system in real time, so as to realize the flow control of the variable hydraulic pump. To achieve the effect of energy saving and emission reduction.
附图说明Description of drawings
图1为本发明实施例提供的一种半封闭式移动煤仓设备液压伺服控制系统的结构示意图;1 is a schematic structural diagram of a hydraulic servo control system for a semi-closed mobile coal bunker equipment provided by an embodiment of the present invention;
图2为本发明实施例中液压缸和传感器的布置示意图;2 is a schematic diagram of the arrangement of a hydraulic cylinder and a sensor in an embodiment of the present invention;
图3为图2的另一角度示意图。FIG. 3 is another perspective view of FIG. 2 .
图中:1为第一安全阀,2为第一单向阀,3为第一插装阀,4为第一二位三通电磁换向阀,5为第一液压控制单元5,6为二位二通液动换向阀,7.1为第一液压缸,7.2为第二液压缸,8为第一控制器,9为第二控制器,10为第二二位三通电磁换向阀,11为第二插装阀,12为双向变量液压泵,13为第二液压控制单元,14为第三安全阀,15为第四安全阀,16为液压马达,17为第三液压缸,18为三位四通伺服换向阀,19为第四单向阀,20为第三单向阀,21为第二三位四通比例换向阀,22为第二单向阀,23为第二安全阀,24为过滤器,25为液压泵,26为溢流阀,27为二位四通电磁换向阀,28为第一三位四通比例换向阀,29为油箱,A为煤烟雾浓度监测器,B为障碍识别器,Ⅰ为第一移动煤仓、Ⅱ为第二移动煤仓、Ⅲ为第三移动煤仓。In the figure: 1 is the first safety valve, 2 is the first one-way valve, 3 is the first cartridge valve, 4 is the first two-position three-way electromagnetic reversing valve, 5 is the first
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are part of the embodiments of the present invention, not All the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work, all belong to the protection scope of the present invention.
如图1所示,本发明实施例提供了一种半封闭式移动煤仓设备液压伺服控制系统,包括第一液压控制单元5、第二液压控制单元和第三液压控制单元13,这三个液压控制单元的结构相同,分别驱动第一移动煤仓Ⅰ、第二移动煤仓Ⅱ、第三移动煤仓Ⅲ。As shown in FIG. 1 , an embodiment of the present invention provides a hydraulic servo control system for semi-closed mobile coal bunker equipment, including a first
具体地,如图1所示,以第二液压控制单元为例,其包括:第一控制器8、第一液压缸7.1、第二液压缸7.2、第一三位四通比例换向阀28、第二三位四通比例换向阀21、第一插装阀3、第二插装阀11、第一单向阀2、第二单向阀22;第一液压缸7.1和第二液压缸7.2分别设置在移动煤仓的两侧,用于驱动移动煤仓的运动;所述第一三位四通比例换向阀28的进油口和回油口分别与油箱的出油口和回油口连接,第一工作油口通过第一插装阀3与第一液压缸7.1的左腔连接,第二工作油口与第一液压缸7.1的右腔连接;所述第一单向阀2的两端并联连接在连接在第一插装阀3两端;所述第二三位四通比例换向阀21的进油口和回油口分别与油箱的出油口和回油口连接,第一工作油口通过第二插装阀11与第二液压缸7.2的左腔连接,第二工作油口与第二液压缸7.2的右腔连接;所述第二单向阀22的两端并联连接在连接在第二插装阀11两端;所述第一控制器8的输出端与所述第一三位四通比例换向阀28、第二三位四通比例换向阀21的控制端连接,用于根据第一液压缸7.1和第二液压缸7.2的位移同步误差,调节所述第一三位四通比例换向阀28和第二三位四通比例换向阀21的开度,实现第一液压缸7.1和第二液压缸7.2的同步位移控制。Specifically, as shown in FIG. 1, taking the second hydraulic control unit as an example, it includes: a
本实施例中,通过控制第一插装阀3和第二插装阀11的开启与开闭,以及第一三位四通比例换向阀28、第二三位四通比例换向阀21的阀位,可以实现第一液压缸7.1和第二液压缸7.2的位移驱动。In this embodiment, by controlling the opening and closing of the
具体地,如图2~3所示,本实施例的还包括设置在煤仓两侧的障碍识别器,所述障碍识别器与所述第一控制器8连接,所述第一控制器8还用于根据所述所述障碍识别器的障碍识别信号,发出信号控制所述第一三位四通比例换向阀28和第二三位四通比例换向阀21关闭。Specifically, as shown in FIGS. 2 to 3 , the present embodiment also includes obstacle identifiers arranged on both sides of the coal bunker, the obstacle identifiers are connected to the
障碍识别器B设置在煤仓两侧,当移动煤仓移动过程中出现一定体积的障碍物时,通过障碍识别器B识别障碍,传输信号给第一控制器8,第一控制器8根据障碍识别算法做出判断,向三位四通比例换向阀21和28发出关闭指令,待障碍物消除后,再次开启第二三位四通比例换向阀21和第一三位四通比例换向阀28,液压缸带动移动煤仓实行往复运动,从而实现障碍监测控制回路,以达到半封闭式移动煤仓的安全保障。The obstacle identifier B is arranged on both sides of the coal bunker. When a certain volume of obstacles appears during the movement of the moving coal bunker, the obstacle identifier B will identify the obstacle and transmit a signal to the
进一步地,如图1所示,所述液压控制单元还包括两位四通电磁换向阀27、两个液动换向阀6、第一两位三通电磁换向阀4和第二两位三通电磁换向阀10;所述两位四通电磁换向阀27的进油口和回油口分别与油箱的出油口和回油口连接,工作油口与两个液动换向阀6的控制端同时连接;其中一个液动换向阀6的进油口与所述第一三位四通比例换向阀28的第二工作油口连接,出油口与油箱的回油口连接,出油口还与所述第一两位三通电磁换向阀4的进油口连接,所述第一两位三通电磁换向阀4的回油口通过第一安全阀1与油缸的回油口连接,所述第一两位三通电磁换向阀4的工作油口与所述第一插装阀3的控制端连接;另一个液动换向阀6的进油口与所述第二三位四通比例换向阀21的第二工作油口连接,出油口与油箱的回油口连接,出油口还与所述第二两位三通电磁换向阀11的进油口连接,所述第二两位三通电磁换向阀11的回油口通过第二安全阀23与油缸的回油口连接,所述第二两位三通电磁换向阀11的工作油口与所述第二插装阀11的控制端连接。Further, as shown in FIG. 1 , the hydraulic control unit further includes a two-position four-way electromagnetic reversing
本实施例提供的一种半封闭式移动煤仓设备液压伺服控制系统,其控制方法为:移动时,通过第一控制器8发送信号使第一三位四通比例换向阀28和第二三位四通比例换向阀21右位工作,同时,控制两位四通电磁换向阀27工作在左位,则两位四通电磁换向阀27使两个液动换向阀6工作在左位,通过两个液动换向阀6控制第一两位三通电磁换向阀4和第二两位三通电磁换向阀10工作在右位,使第一插装阀3和第二插装阀11开启,则第一液压缸7.1和第二液压缸7.2带动移动煤仓移动;This embodiment provides a hydraulic servo control system for semi-closed mobile coal bunker equipment. The control method is as follows: when moving, send a signal through the
加压时,通过第一控制器8发送信号使第一三位四通比例换向阀28和第二三位四通比例换向阀21左位工作,控制两位四通电磁换向阀27工作在右位,则两位四通电磁换向阀27使两个液动换向阀6工作在右位,通过两个液动换向阀6分别控制第一两位三通电磁换向阀4和第二两位三通电磁换向阀10工作在左位,使第一插装阀3和第二插装阀11关闭,则高压油通过第一控制器8发送信号使第一三位四通比例换向阀28进入第一液压缸7.1和第二液压缸7.2的右腔;When pressurizing, the
保压时,控制两位四通电磁换向阀27工作在右位,则两位四通电磁换向阀27使两个液动换向阀6工作在右位,同时,通过第一控制器8发送信号使所述三位四通比例换向阀21和28保持零位。When the pressure is maintained, the two-position four-way electromagnetic reversing
具体地,上述第一控制器8、第一液压缸7.1、第二液压缸7.2、第一三位四通比例换向阀28、第二三位四通比例换向阀21、第一插装阀3、第二插装阀11、第一单向阀2、第二单向阀22、两位四通电磁换向阀27、两个液动换向阀6、第一两位三通电磁换向阀4和第二两位三通电磁换向阀10构成液压缸位移反馈同步往复运动回路,其工作原理为:当三位四通比例换向阀21和28的E2、E3均不得电时,三位四通比例换向阀中位工作,液压缸7.1、7.2处于停止状态;当三位四通比例换向阀21和28的E3通正电压时,三位四通比例换向阀右位工作,同时1YA不得电,二位四通电磁换向阀左位工作,2YA得电,二位三通电磁换向阀10右位工作,插装阀11开启,液压缸右腔进油,左腔回油,液压缸缸筒带动移动煤仓向右移动。需要加压时,1YA得电,二位四通电磁换向阀右位工作,二位二通液动换向阀6右位工作,使得液压缸右腔不再与油箱相通。当三位四通比例换向阀21和28的E2通正电压时,三位四通比例换向阀左位工作,同时2 YA不得电,二位三通电磁换向阀10左位工作,插装阀11关闭,高压油通过三位四通比例换向阀21和28进入液压缸的左腔。1YA断电,二位四通电磁换向阀左位工作,二位二通液动换向阀6左位工作,使得液压缸右腔接通油箱。控制器8比较液压缸的位移同步误差与液压缸7.1和7.2实时位移,调节三位四通比例换向阀的开度,实现液压缸7.1、7.2的同步位移精度控制。Specifically, the
进一步地,如图1所示,所述液压控制单元还包括第二控制器9、双向变量液压泵12、三位四通伺服换向阀18、第三液压缸17和三个液压马达16,第二控制器9用于控制所述三位四通伺服换向阀18的开启,所述三位四通伺服换向阀18的进油口和回油口分别与油缸的出油口和回油口连接,工作油口与所述第三液压缸17连接,所述液压缸17用于控制所述双向变量液压泵12的开合与流量大小,所述双向变量液压泵12用于驱动所述液压马达,继而驱动煤仓排气设备进行工作。Further, as shown in FIG. 1 , the hydraulic control unit further includes a
进一步地,如图2~3所示,本实施例还还包括设置在煤仓内的煤烟雾浓度监测器A,烟雾浓度传感器设置在煤仓内中心顶部,用于监测煤仓内的煤烟雾浓度;所述煤烟雾浓度监测器的输出端与所述第二控制器9连接,所述第二控制器9用于根据所述煤烟雾浓度监测器发送的监测数据,控制三位四通伺服换向阀18的阀位和开度。Further, as shown in Figures 2-3, the present embodiment also includes a coal smoke concentration monitor A arranged in the coal bunker, and the smoke concentration sensor is arranged on the top of the center of the coal bunker to monitor the coal smog in the coal bunker. concentration; the output end of the coal smoke concentration monitor is connected to the
本实施例中,第二控制器9、双向变量液压泵12、三位四通伺服换向阀18、第三液压缸17、液压马达16和煤烟雾浓度监测器A构成了基于煤烟雾浓度的排风系统控制回路,其工作原理为:开启双向变量液压泵12,煤仓内作业时出现煤烟雾浓度过大时,通过煤烟雾浓度监测器B实时监测浓度,传输信号给控制器9,控制器9通过浓度对比算法做出判断,向三位四通伺服换向阀18发出开启指令,随后通过液压缸17的移动距离,控制双向变量液压泵12的开合与流量大小,实现排气设备的快速旋转;当浓度降低时,控制器发出减小换向阀阀口开度,排气设备降低转速,从而实现基于煤烟雾浓度的排风系统智能控制,以达到节能减排的效果。第三安全阀14和第四安全阀15防止回路过载,两个第三单向阀20的一端与油箱29出油口连接,另一端与双向变量液压泵12连接,对双向变量液压泵12进行辅助供油,两个安全阀14和15以及作为溢流阀的单向阀19对油路其过载保护作用。In this embodiment, the
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
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CN209455962U (en) * | 2018-12-25 | 2019-10-01 | 江苏建筑职业技术学院 | An all-terrain crane super-lifting and retracting system |
CN110294428A (en) * | 2019-07-04 | 2019-10-01 | 江苏徐工工程机械研究院有限公司 | Closed rotation control system and crane |
CN209469634U (en) * | 2018-02-11 | 2019-10-08 | 长沙中联恒通机械有限公司 | A kind of double amplitude oil cylinder synchronous hydraulic control systems |
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CN109707685A (en) * | 2019-01-21 | 2019-05-03 | 黎明液压有限公司 | A multi-cylinder lifting/lowering synchronous digital hydraulic control system |
CN110259771A (en) * | 2019-07-04 | 2019-09-20 | 桂林航天工业学院 | A kind of mechanical arm hydraulic synchronous compensating device and control method |
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