CN111502951B - Roller type force balance unit pump - Google Patents

Roller type force balance unit pump Download PDF

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Publication number
CN111502951B
CN111502951B CN201910099225.XA CN201910099225A CN111502951B CN 111502951 B CN111502951 B CN 111502951B CN 201910099225 A CN201910099225 A CN 201910099225A CN 111502951 B CN111502951 B CN 111502951B
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roller
roller bracket
piston
bracket component
assembly
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CN111502951A (en
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阮健
钱家圆
童成伟
黄煜
申屠胜男
孟彬
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Zhejiang University of Technology ZJUT
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B19/00Machines or pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B1/00 - F04B17/00
    • F04B19/20Other positive-displacement pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/14Pistons, piston-rods or piston-rod connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/02Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Reciprocating Pumps (AREA)

Abstract

滚轮式力平衡单元泵,右联轴器与右侧滚轮组件之间装有滚动轴承;左右凸轮对称分布在泵芯组件两侧,相位差90°;滚轮组件在凸轮面上滚动,单侧分布四个锥滚轮,利用销轴两个一组固定在C形滚轮支架上泵芯组件的铜套与缸体上开有周向均布的各两对矩形高低压油孔,与活塞上面的第一、第二配流槽分别接触以吸排油;所述缸体上开有与高压油孔相通的环形油槽,将两个高压油孔流出的油液汇聚到一起;第一滚轮支架组件、第三滚轮支架组件、传动轴、左右同心环组成的转子质量应与第二滚轮组、第四滚轮支架组件、活塞组成的转子质量之和相等;泵芯中的第一高低压腔一直与活塞的第一配流槽沟通,第二高低压腔一直与活塞的第二配流槽沟通。

The roller type force balance unit pump has a rolling bearing installed between the right coupling and the right roller assembly; the left and right cams are symmetrically distributed on both sides of the pump core assembly with a phase difference of 90°; the roller assembly rolls on the cam surface, and four conical rollers are distributed on one side, and are fixed on the C-shaped roller bracket by a group of two pins. The copper sleeve of the pump core assembly and the cylinder body are provided with two pairs of rectangular high and low pressure oil holes evenly distributed in the circumferential direction, which are in contact with the first and second distribution grooves on the piston to absorb and discharge oil respectively; the cylinder body is provided with an annular oil groove connected with the high pressure oil hole, which gathers the oil flowing out of the two high pressure oil holes together; the mass of the rotor composed of the first roller bracket assembly, the third roller bracket assembly, the transmission shaft, and the left and right concentric rings should be equal to the sum of the mass of the rotor composed of the second roller group, the fourth roller bracket assembly, and the piston; the first high and low pressure chamber in the pump core is always in communication with the first distribution groove of the piston, and the second high and low pressure chamber is always in communication with the second distribution groove of the piston.

Description

滚轮式力平衡单元泵Roller type force balance unit pump

技术领域Technical Field

本发明涉及一种液压柱塞泵,属于流体传动及控制领域中的液压泵及液压马达。The invention relates to a hydraulic plunger pump, belonging to a hydraulic pump and a hydraulic motor in the field of fluid transmission and control.

背景技术Background technique

液压泵作为液压系统的动力元件,能够将原动机的机械能或其他外部能量传送给液体,增加液体能量,广泛应用于工程机械、航空航天。而传统的柱塞泵由于摩擦副、尺寸等限制,存在效率低、振动大、噪音高、寿命低等问题,难以实现高速、高压的目标。As the power element of the hydraulic system, the hydraulic pump can transfer the mechanical energy of the prime mover or other external energy to the liquid to increase the liquid energy. It is widely used in engineering machinery and aerospace. However, due to the limitations of friction pairs and size, traditional plunger pumps have problems such as low efficiency, high vibration, high noise, and short life, making it difficult to achieve the goal of high speed and high pressure.

传统常见的是轴向柱塞泵,其内部相对运动的零件多,对材料材质、加工精度要求高,对油液污染敏感,加工、使用、维护的要求和成本较高,价格昂贵;缸体随传动轴一起转动,转动惯量大,导致启动、停止、调速的响应速度慢,不利于通过调速来控制泵的输出流量;缸体内摩擦副较多,高速转动下,缸体温升较快,配流盘、柱塞等零件的磨损直接影响泵的使用寿命和耐久性。除此之外,由于柱塞泵本身工作原理的限制,传动轴转动一周,每个柱塞只能实现一次吸油和一次排油,其排量受到了限制。The most common traditional pump is the axial piston pump, which has many parts moving relative to each other, has high requirements for material quality and processing precision, is sensitive to oil contamination, has high requirements and costs for processing, use and maintenance, and is expensive; the cylinder body rotates with the transmission shaft, and has a large moment of inertia, resulting in slow response speeds for starting, stopping and speed regulation, which is not conducive to controlling the output flow of the pump through speed regulation; there are many friction pairs in the cylinder body, and the cylinder body temperature rises rapidly under high-speed rotation, and the wear of parts such as the distribution plate and plunger directly affects the service life and durability of the pump. In addition, due to the limitations of the working principle of the plunger pump itself, each plunger can only achieve one oil suction and one oil discharge for one rotation of the transmission shaft, and its displacement is limited.

因为传统柱塞泵的种种缺点,专利文献CN205895515U提出了一种新型结构的液压泵,利用活塞双自由度的运动原理转动的同时能够轴向移动来实现吸排油功能,因其在工作时有两个维度上的运动,故其命名为二维2D活塞泵。双自由度运动原理运用在泵的活塞设计上,形成了一种新型的配流方式。Due to the various shortcomings of traditional plunger pumps, patent document CN205895515U proposes a new type of hydraulic pump, which uses the double-degree-of-freedom motion principle of the piston to rotate and move axially at the same time to achieve the oil suction and discharge functions. Because it has two-dimensional movement when working, it is named a two-dimensional 2D piston pump. The double-degree-of-freedom motion principle is applied to the piston design of the pump, forming a new flow distribution method.

发明内容Summary of the invention

为了改进现有二维2D活塞泵的不足之处,本发明提供一种利用活塞双自由度,在柱塞旋转的同时能够轴向移动以实现连续吸排油功能的滚轮式力平衡单元泵。In order to improve the shortcomings of the existing two-dimensional 2D piston pump, the present invention provides a roller-type force balance unit pump which utilizes the double degrees of freedom of the piston and can move axially while the plunger rotates to achieve continuous oil suction and discharge functions.

本发明技术实施方案如下:The technical implementation scheme of the present invention is as follows:

滚轮式力平衡单元泵,沿轴线方向依次分布右端盖、右联轴器组件、右滚轮组件、右凸轮、泵壳,泵芯组件、左凸轮、左滚轮组件、左联轴器组件、左端盖。左端盖、右端盖与左联轴器、右联轴器同轴线分布,采用滚动轴承运动隔离。右联轴器与右侧滚轮组件之间装有滚动轴承,防止与右滚轮组件直接接触。左右凸轮对称分布在泵芯组件两侧,相位差90°。滚轮组件在凸轮面上滚动,单侧分布四个锥滚轮,利用销轴两个一组固定在C形滚轮支架上,与右凸轮接触且C形开口朝凸轮面的一组滚轮为第一滚轮支架组件,第一滚轮支架组件包括沿泵芯轴线对称分布的一对锥滚轮、C形滚轮支架、滚动轴承、固定销轴,与右凸轮接触且C形开口背对凸轮面的一组滚轮为第二滚轮支架组件,第二滚轮支架组件包括沿泵芯轴线对称分布的一对锥滚轮、滚轮支架、滚动轴承、固定销轴。两组滚轮支架组件之间周向固定轴向相对运动。滚轮采用销轴的方式固定在滚轮架上。与左凸轮接触且C形开口朝凸轮面的一组滚轮为第三滚轮支架组件,与左凸轮接触且C形开口背离凸轮面的一组滚轮为第四滚轮支架组件。第二滚轮支架组件和第四滚轮支架组件采用花键形式固定在活塞上,第一滚轮支架组件和第三滚轮支架组件采用花键形式固定在传动轴上。第三滚轮支架组件的安装方式和运动方式与第一滚轮支架组件一致,第四滚轮组件与第二滚轮组件一致。第一滚轮支架组件和第二滚轮支架组件安装相位角相差90°,第一滚轮支架组件与第三滚轮支架组件的相位相同,第二滚轮支架组件与第四滚轮支架组件的相位相同。The roller type force balance unit pump is distributed along the axis in sequence: right end cover, right coupling assembly, right roller assembly, right cam, pump housing, pump core assembly, left cam, left roller assembly, left coupling assembly, and left end cover. The left end cover and right end cover are coaxially distributed with the left coupling and right coupling, and rolling bearing motion isolation is adopted. A rolling bearing is installed between the right coupling and the right roller assembly to prevent direct contact with the right roller assembly. The left and right cams are symmetrically distributed on both sides of the pump core assembly, with a phase difference of 90°. The roller assembly rolls on the cam surface, with four conical rollers distributed on one side. They are fixed to the C-shaped roller bracket in groups of two using pins. The group of rollers that contacts the right cam and whose C-shaped opening faces the cam surface is the first roller bracket assembly. The first roller bracket assembly includes a pair of conical rollers symmetrically distributed along the axis of the pump core, a C-shaped roller bracket, a rolling bearing, and a fixed pin. The group of rollers that contacts the right cam and whose C-shaped opening faces away from the cam surface is the second roller bracket assembly. The second roller bracket assembly includes a pair of conical rollers symmetrically distributed along the axis of the pump core, a roller bracket, a rolling bearing, and a fixed pin. The two groups of roller bracket assemblies are circumferentially fixed and axially relative to each other. The rollers are fixed to the roller bracket by pins. The group of rollers that contacts the left cam and whose C-shaped opening faces the cam surface is the third roller bracket assembly, and the group of rollers that contacts the left cam and whose C-shaped opening faces away from the cam surface is the fourth roller bracket assembly. The second roller bracket assembly and the fourth roller bracket assembly are fixed to the piston in a spline form, and the first roller bracket assembly and the third roller bracket assembly are fixed to the transmission shaft in a spline form. The installation method and movement method of the third roller bracket assembly are consistent with those of the first roller bracket assembly, and the fourth roller assembly is consistent with the second roller assembly. The installation phase angle of the first roller bracket assembly and the second roller bracket assembly differs by 90°, the first roller bracket assembly and the third roller bracket assembly have the same phase, and the second roller bracket assembly and the fourth roller bracket assembly have the same phase.

所述泵芯组件包括缸体、活塞、铜套、传动轴、左同心环、右同心环。所述活塞两端制成花键轴形式,固定第二滚轮支架组件和第四滚轮支架组件。活塞壁面上开有一对第一配流槽与一对第二配流槽,第一配流槽与第二配流槽交替均布,第一配流槽与第二配流槽是轴向开口相反的U形配流槽,U形配流槽宽度与铜套上的的矩形孔宽度一致。所述左同心环和右同心环分别套在活塞两侧的台阶上,安装方向轴向相反,使用固定销轴固定在第一滚轮支架组件和第三滚轮支架组件。所述传动轴外圆与活塞的内圆间隙配合,传动轴与活塞轴向相对运动。传动轴两端制成花键轴形式,固定第一滚轮支架组件和第三滚轮支架组件。铜套与缸体上开有周向均布的各两对矩形高低压油孔,与活塞上面的第一、第二配流槽分别接触以吸排油。所述缸体上开有与高压油孔相通的环形油槽,将两个高压油孔流出的油液汇聚到一起。The pump core assembly includes a cylinder body, a piston, a copper sleeve, a transmission shaft, a left concentric ring, and a right concentric ring. The two ends of the piston are made into a spline shaft form to fix the second roller bracket assembly and the fourth roller bracket assembly. A pair of first distribution grooves and a pair of second distribution grooves are opened on the piston wall, and the first distribution grooves and the second distribution grooves are alternately evenly distributed. The first distribution groove and the second distribution groove are U-shaped distribution grooves with opposite axial openings, and the width of the U-shaped distribution groove is consistent with the width of the rectangular hole on the copper sleeve. The left concentric ring and the right concentric ring are respectively sleeved on the steps on both sides of the piston, and the installation directions are axially opposite. They are fixed to the first roller bracket assembly and the third roller bracket assembly using a fixed pin shaft. The outer circle of the transmission shaft is matched with the inner circle of the piston, and the transmission shaft and the piston move relative to each other in the axial direction. The two ends of the transmission shaft are made into a spline shaft form to fix the first roller bracket assembly and the third roller bracket assembly. The copper sleeve and the cylinder body are opened with two pairs of rectangular high and low pressure oil holes evenly distributed in the circumferential direction, which are in contact with the first and second distribution grooves on the piston to suck and discharge oil. The cylinder body is provided with an annular oil groove which is communicated with the high-pressure oil hole, and the oil flowing out of the two high-pressure oil holes is gathered together.

所述第一滚轮支架组件、第三滚轮支架组件、传动轴、左右同心环组成的转子质量应与第二滚轮组、第四滚轮支架组件、活塞组成的转子质量之和相等,由于加速度产生的惯性力在凸轮上得以平衡。The mass of the rotor consisting of the first roller bracket assembly, the third roller bracket assembly, the transmission shaft, and the left and right concentric rings should be equal to the sum of the mass of the rotor consisting of the second roller group, the fourth roller bracket assembly, and the piston, because the inertial force generated by acceleration is balanced on the cam.

所述泵芯中的右同心环左侧面、活塞外表面和铜套内侧面组成了第一高低压腔,左同心环右侧面、活塞外表面和铜套内侧面组成了第二高低压腔,左、右同心环的内圆与活塞间隙配合,外圆与铜套内侧面间隙配合,形成了间隙密封。所述第一高低压腔一直与活塞的第一配流槽沟通,所述第二高低压腔一直与活塞的第二配流槽沟通。The left side of the right concentric ring in the pump core, the outer surface of the piston and the inner side of the copper sleeve form the first high and low pressure chamber, the right side of the left concentric ring, the outer surface of the piston and the inner side of the copper sleeve form the second high and low pressure chamber, the inner circle of the left and right concentric rings and the piston are in clearance, and the outer circle and the inner side of the copper sleeve are in clearance, forming a gap seal. The first high and low pressure chamber is always in communication with the first flow distribution groove of the piston, and the second high and low pressure chamber is always in communication with the second flow distribution groove of the piston.

第一滚轮支架组件从右凸轮最低点运动到最高点的过程中,带动同心环同向转动并且向右运动,而第二滚轮支架组件从右凸轮最高点运动到最低点,带动活塞向左运动,活塞上的第一配流槽与铜套和缸体上的吸油孔相通,将油液吸入第一高低压腔。第一滚轮支架组件转动的同时通过花键带动传动轴同步转动以及向右运动,将运动传递给第三滚轮支架组件,第三滚轮支架组件从左凸轮的最高点运动到最低点,带动左同心环向右运动。第二滚轮支架组件通过活塞上的花键将运动传递给第四滚轮支架组件,带动活塞向左运动,第二高低压腔内体积减小,通过活塞上面的第二配流槽将油液从出油口中排出。随着滚轮组件的旋转运动,第一配流槽和第二配流槽与同心环上的吸油孔和排油孔发生周期性改变,实现滚轮式惯性力平衡单元泵吸排油。When the first roller bracket assembly moves from the lowest point to the highest point of the right cam, it drives the concentric ring to rotate in the same direction and move to the right, while the second roller bracket assembly moves from the highest point to the lowest point of the right cam, driving the piston to move to the left. The first distribution groove on the piston is connected with the oil suction hole on the copper sleeve and the cylinder body, and the oil is sucked into the first high and low pressure chamber. When the first roller bracket assembly rotates, it drives the transmission shaft to rotate synchronously and move to the right through the spline, and transmits the motion to the third roller bracket assembly. The third roller bracket assembly moves from the highest point to the lowest point of the left cam, driving the left concentric ring to move to the right. The second roller bracket assembly transmits the motion to the fourth roller bracket assembly through the spline on the piston, driving the piston to move to the left, and the volume in the second high and low pressure chamber is reduced. The oil is discharged from the oil outlet through the second distribution groove on the piston. With the rotation of the roller assembly, the first distribution groove and the second distribution groove and the oil suction hole and the oil discharge hole on the concentric ring change periodically, realizing the roller-type inertial force balance unit pump suction and discharge oil.

进一步,所述左端盖通过螺栓固定在泵壳的左侧面,右端盖通过螺栓固定连接在泵壳的右端面。左、右端盖和泵壳之间采用密封圈密封。缸体采用螺栓固定连接在泵壳右端面,缸体与泵壳之间采用密封圈密封。Furthermore, the left end cover is fixed to the left side of the pump housing by bolts, and the right end cover is fixed to the right end of the pump housing by bolts. A sealing ring is used to seal the left and right end covers and the pump housing. The cylinder body is fixed to the right end of the pump housing by bolts, and a sealing ring is used to seal the cylinder body and the pump housing.

进一步,所述铜套上面的吸排油孔与缸体上面吸排油孔位置完全一致,且铜套外圆与缸体内圆通过过盈配合的方式固定。Furthermore, the oil suction and discharge holes on the copper sleeve are completely consistent in position with the oil suction and discharge holes on the cylinder body, and the outer circle of the copper sleeve and the inner circle of the cylinder body are fixed by interference fit.

本发明的有益效果主要表现在:The beneficial effects of the present invention are mainly manifested in:

1、容积变化由活塞和同心环配合完成,比单一活塞变化的容积增大了一倍,又节省了空间。当行程和排量不变时,减小了横截面积,使导轨和锥滚轮受力减小,易实现高负载。1. The volume change is completed by the cooperation of the piston and the concentric ring, which doubles the volume change of a single piston and saves space. When the stroke and displacement remain unchanged, the cross-sectional area is reduced, the force on the guide rail and the tapered roller is reduced, and high load is easily achieved.

2、采用滚轮旋转的方式,相比凸轮旋转式力平衡单元泵结构简单,极大加强了运动可靠性。2. The roller rotation method is adopted, which is simpler in structure than the cam rotation force balance unit pump and greatly enhances the movement reliability.

3、利用不同滚轮组相反方向的惯性力,通过平衡不同转子的质量,使得缸体上受到的惯性力得以平衡,减小运行时的机械振动,可使电机输出转速更平稳,减小流量脉动。同时可以减小电机输出转矩,节省能量。3. By utilizing the inertial forces of different roller groups in opposite directions and balancing the masses of different rotors, the inertial forces on the cylinder body can be balanced, reducing the mechanical vibration during operation, making the motor output speed more stable, and reducing flow pulsation. At the same time, the motor output torque can be reduced to save energy.

4、通过特殊的联轴器结构,将转子部分包裹在密闭腔内,极大降低了转子转动时产生的搅油损失,提高泵的机械效率。4. Through the special coupling structure, the rotor is partially wrapped in a closed cavity, which greatly reduces the oil stirring loss generated when the rotor rotates and improves the mechanical efficiency of the pump.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的滚轮式力平衡单元泵装配示意图。FIG. 1 is a schematic diagram of the assembly of a roller-type force balance unit pump according to the present invention.

图2是本发明的内部装配示意图。FIG. 2 is a schematic diagram of the internal assembly of the present invention.

图3a~图3b是本发明的右联轴器组件示意图,其中图3a是右联轴器组件图的内侧视图,图3b是右联轴器组件图的外侧视图。Fig. 3a to Fig. 3b are schematic diagrams of the right coupling assembly of the present invention, wherein Fig. 3a is an inner side view of the right coupling assembly, and Fig. 3b is an outer side view of the right coupling assembly.

图4a~图4b是本发明的左联轴器组件示意图,其中图4a是左联轴器组件图的内侧视图,图4b是左联轴器组件图的外侧视图。4a and 4b are schematic diagrams of a left coupling assembly of the present invention, wherein FIG. 4a is an inner view of the left coupling assembly, and FIG. 4b is an outer view of the left coupling assembly.

图5a~图5b是本发明的左端盖结构示意图,其中图5a是左端盖的外侧视图,图5b是左端盖的内侧视图。Fig. 5a to Fig. 5b are schematic diagrams of the left end cover structure of the present invention, wherein Fig. 5a is an outer side view of the left end cover, and Fig. 5b is an inner side view of the left end cover.

图6是本发明的右端盖结构示意图。FIG. 6 is a schematic diagram of the structure of the right end cover of the present invention.

图7a~图7d是本发明的滚轮组件示意图,其中图7a是滚轮组件的示意图,图7b是滚轮组件的端面示意图,图7c是图7b的C-C向剖视图,图7d是图7b的B-B向剖视图。Figures 7a to 7d are schematic diagrams of the roller assembly of the present invention, wherein Figure 7a is a schematic diagram of the roller assembly, Figure 7b is a schematic diagram of the end face of the roller assembly, Figure 7c is a C-C sectional view of Figure 7b, and Figure 7d is a B-B sectional view of Figure 7b.

图8是本发明的同心环结构示意图。FIG. 8 is a schematic diagram of the concentric ring structure of the present invention.

图9是本发明的活塞结构示意图。FIG. 9 is a schematic diagram of the piston structure of the present invention.

图10是本发明的传动轴结构示意图。FIG. 10 is a schematic diagram of the transmission shaft structure of the present invention.

图11是本发明的滚轮组件联轴器分布示意图。FIG. 11 is a schematic diagram of the distribution of the roller assembly coupling of the present invention.

图12是本发明的泵芯组件示意图。FIG. 12 is a schematic diagram of a pump core assembly of the present invention.

图13a~图13c是本发明的缸体铜套组件结构示意图,图13a是缸体铜套组件的端面视图,图13b是缸体铜套组件的侧视图,图13c是图13b的A-A向剖视图。Figures 13a to 13c are schematic structural diagrams of the cylinder copper sleeve assembly of the present invention, Figure 13a is an end view of the cylinder copper sleeve assembly, Figure 13b is a side view of the cylinder copper sleeve assembly, and Figure 13c is an A-A sectional view of Figure 13b.

图14a~图14c是本发明的凸轮结构示意图,图14a是凸轮的正视图,图14b是凸轮的侧视图,图14c是凸轮的后视图。14a to 14c are schematic diagrams of the cam structure of the present invention, FIG. 14a is a front view of the cam, FIG. 14b is a side view of the cam, and FIG. 14c is a rear view of the cam.

图15a~图15b是本发明的泵壳结构示意图,图15a是泵壳结构的正视图,图15b是图15a的A-A向剖视图。Figures 15a and 15b are schematic diagrams of the pump casing structure of the present invention, Figure 15a is a front view of the pump casing structure, and Figure 15b is a cross-sectional view taken along the line A-A of Figure 15a.

图16a~图16e是本发明的不同角度流道剖视图,其中图16a是旋转角度为0°时的流道剖视图,图16b是旋转角度为45°时的流道剖视图,图16c是旋转角度为90°时的流道剖视图,图16d是旋转角度为135°时的流道剖视图,图16e是旋转角度为180°时的流道剖视图。Figures 16a to 16e are cross-sectional views of the flow channel at different angles of the present invention, wherein Figure 16a is a cross-sectional view of the flow channel when the rotation angle is 0°, Figure 16b is a cross-sectional view of the flow channel when the rotation angle is 45°, Figure 16c is a cross-sectional view of the flow channel when the rotation angle is 90°, Figure 16d is a cross-sectional view of the flow channel when the rotation angle is 135°, and Figure 16e is a cross-sectional view of the flow channel when the rotation angle is 180°.

具体实施方式Detailed ways

下面结合附图对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.

本发明的滚轮式力平衡单元泵包括:右联轴器组件1R、右端盖3、左滚轮组件4L和右滚轮组件4R、泵芯组件5、泵壳6、左端盖8、左联轴器1L。所述右端盖3通过螺栓与泵壳6右端面相连,左端盖8通过螺栓紧固在泵壳6的左端面。上述右端盖3和泵壳6以及左端盖8和泵壳6之间的密封主要靠密封圈7。右联轴器1R通过滚动球轴承10与右端盖3保证轴向定位,通过滚动球轴承10,实现右联轴器1R和右端盖3的运动隔离,右联轴器1R能够完成旋转运动。上述右联轴器1R与右端盖3的密封主要靠间隙密封,右端盖3上的梯形槽2是为了防止油液中挥发性有害气体的逸出。上述右联轴组件1R内壁面均布有四个滚动轴承12,通过销轴13固定在联轴器11上,右联轴组件1R与右滚轮组件4R通过滚动轴承12相接触,保证右滚轮组件4R与右联轴器组件1R做相对轴向运动时不存在相对滑动。四个滚动轴承12镶嵌在第一滚轮支架组件14和第二滚轮支架组件15之间。The roller force balancing unit pump of the present invention comprises: a right coupling assembly 1R, a right end cover 3, a left roller assembly 4L and a right roller assembly 4R, a pump core assembly 5, a pump housing 6, a left end cover 8, and a left coupling 1L. The right end cover 3 is connected to the right end face of the pump housing 6 by bolts, and the left end cover 8 is fastened to the left end face of the pump housing 6 by bolts. The sealing between the right end cover 3 and the pump housing 6 and the left end cover 8 and the pump housing 6 mainly relies on the sealing ring 7. The right coupling 1R is axially positioned with the right end cover 3 by a rolling ball bearing 10. The rolling ball bearing 10 realizes the motion isolation of the right coupling 1R and the right end cover 3, and the right coupling 1R can complete the rotational motion. The sealing between the right coupling 1R and the right end cover 3 mainly relies on the gap seal, and the trapezoidal groove 2 on the right end cover 3 is to prevent the escape of volatile harmful gases in the oil. The inner wall surface of the right coupling assembly 1R is evenly distributed with four rolling bearings 12, which are fixed to the coupling 11 through a pin 13. The right coupling assembly 1R and the right roller assembly 4R are in contact through the rolling bearings 12, ensuring that there is no relative sliding when the right roller assembly 4R and the right coupling assembly 1R make relative axial movement. The four rolling bearings 12 are embedded between the first roller bracket assembly 14 and the second roller bracket assembly 15.

所述右滚轮组件4R包括第一滚轮支架组件14、第二滚轮支架组件15、右同心环172。所述第一滚轮支架组件14包括滚轮144、滚动轴承1414、第一滚轮支架142、固定销轴143。滚轮144、滚动轴承141通过固定销轴143固定在第一滚轮支架142上。第一滚轮支架组件14通过花键16a固定在传动轴16,右同心环172通过销孔172a和固定销轴143固定在第一滚轮支架141上,传动轴16、右同心环172、第一滚轮支架组件14固连,做同步运动。第二滚轮支架组件15包括滚动轴承151、第二滚轮支架152、固定销轴153、滚轮154。滚动轴承151、滚轮154通过固定销轴固定在第二滚轮支架152上。第二滚轮组件15和活塞18通过花键18a固连,做同步运动。第一滚轮支架组件14和第二滚轮支架组件15通过滚动轴承12的周向约束做同步转动,但是不存在轴向约束,即第一滚轮支架组件14和第二滚轮支架组件15允许存在轴向相对运动。所述右滚轮组件4R和左滚轮组件4L的安装定位及运动关系一致,将同一方向的两对滚轮视为同一组件。The right roller assembly 4R includes a first roller bracket assembly 14, a second roller bracket assembly 15, and a right concentric ring 172. The first roller bracket assembly 14 includes a roller 144, a rolling bearing 1414, a first roller bracket 142, and a fixed pin 143. The roller 144 and the rolling bearing 141 are fixed to the first roller bracket 142 through the fixed pin 143. The first roller bracket assembly 14 is fixed to the transmission shaft 16 through the spline 16a, and the right concentric ring 172 is fixed to the first roller bracket 141 through the pin hole 172a and the fixed pin 143. The transmission shaft 16, the right concentric ring 172, and the first roller bracket assembly 14 are fixedly connected and move synchronously. The second roller bracket assembly 15 includes a rolling bearing 151, a second roller bracket 152, a fixed pin 153, and a roller 154. The rolling bearing 151 and the roller 154 are fixed to the second roller bracket 152 through the fixed pin. The second roller assembly 15 and the piston 18 are fixedly connected by the spline 18a and move synchronously. The first roller support assembly 14 and the second roller support assembly 15 rotate synchronously by the circumferential constraint of the rolling bearing 12, but there is no axial constraint, that is, the first roller support assembly 14 and the second roller support assembly 15 are allowed to have axial relative movement. The installation positioning and movement relationship of the right roller assembly 4R and the left roller assembly 4L are consistent, and the two pairs of rollers in the same direction are regarded as the same assembly.

所述泵芯组件5包括传动轴16、活塞18、右同心环172、左同心环171、右凸轮19R、左凸轮19L、滤网20、缸体21、铜套22。缸体21通过通孔21a和泵壳6上的螺纹孔6a使用螺栓固定,实现泵芯组件的定位。右凸轮19R存在定位销孔19Ra,使用定位销轴固定在缸体21上的定位销孔21e中。根据右凸轮19R凸轮面的形状可以将凸轮行程分成两部分,从最低点到最高点为升程,从最高点到最低点为回程,将最高点称为峰点,最低点称为谷点,每个凸轮都有两个峰点,两个谷点,也就是说每一个凸轮有两段升程,两段回程,每一段为90°。铜套22采用过盈配合的方式固定在缸体21的内圈中,铜套22中的高压油孔22a和低压油孔22b分别与缸体21中的高压油孔21b和低压油孔21c相连通。缸体21中的环形槽21d与泵壳上的排油口6b相连通,油液能够从缸体21的两个高压油孔22a流出,经过环形槽21d汇聚到一起从泵壳上面的排油口6b流出。The pump core assembly 5 includes a transmission shaft 16, a piston 18, a right concentric ring 172, a left concentric ring 171, a right cam 19R, a left cam 19L, a filter 20, a cylinder body 21, and a copper sleeve 22. The cylinder body 21 is fixed with bolts through a through hole 21a and a threaded hole 6a on the pump housing 6 to achieve the positioning of the pump core assembly. The right cam 19R has a positioning pin hole 19Ra, which is fixed in the positioning pin hole 21e on the cylinder body 21 using a positioning pin shaft. According to the shape of the cam surface of the right cam 19R, the cam stroke can be divided into two parts, from the lowest point to the highest point is the lift, from the highest point to the lowest point is the return stroke, the highest point is called the peak point, and the lowest point is called the valley point. Each cam has two peak points and two valley points, that is, each cam has two sections of lift and two sections of return, each section is 90°. The copper sleeve 22 is fixed in the inner ring of the cylinder body 21 by means of interference fit, and the high-pressure oil hole 22a and the low-pressure oil hole 22b in the copper sleeve 22 are respectively connected with the high-pressure oil hole 21b and the low-pressure oil hole 21c in the cylinder body 21. The annular groove 21d in the cylinder body 21 is connected with the oil discharge port 6b on the pump housing, and the oil can flow out from the two high-pressure oil holes 22a of the cylinder body 21, and converge through the annular groove 21d to flow out from the oil discharge port 6b on the pump housing.

所述滚轮式力平衡单元泵左凸轮19L和右凸轮19R安装相位相差90°,即左凸轮19L的峰点与右凸轮19R的谷点相对,左凸轮19L的升程与右凸轮19R的回程相对,第一滚轮支架组件14和第二滚轮支架组件15安装相位角相差90°,当第一滚轮组件14沿着右凸轮19R从谷点运动到峰点,同时沿着左凸轮19L从峰点运动到谷点,第二滚轮组件15沿着左凸轮19L从峰点运动到谷点,同时沿着右凸轮19R从谷点运动到峰点。左凸轮19L和右凸轮19R是完全相同的一对凸轮,其安装相位角相差90°,凸轮曲面的变化规律也完全一致。凸轮曲面采用的等加速等减速运动规律,第一滚轮组件14在圆周方向做匀速旋转运动,沿着右凸轮曲面从谷点运动到峰点的过程中,轴向以固定加速度做匀加速运动,速度方向向右,加速路程为旋转角度45°,然后开始做匀减速运动,速度方向不变加速度方向向左,减速路程为旋转角度45°,直到第一滚轮支架组件14到达右凸轮19R的峰点时,速度恰好与谷点相同为0。第二滚轮支架组件15与第一滚轮支架组件14同步旋转,沿着左凸轮曲面从谷点运动到峰点的过程中,轴向以固定加速度做匀加速运动,速度方向向左,加速路程为旋转角度45°,然后开始做匀减速运动,速度方向不变加速度方向向右,减速路程为旋转角度45°,直到第二滚轮支架组件15到达左凸轮19L的峰点时,速度恰好与谷点相同为0。在运动过程中第一滚轮支架组件14和第二滚轮支架组件15受到的加速度大小相同,方向相反。当第一滚轮支架组件14、传动轴16、左同心环171、右同心环172的质量之和与第二滚轮支架组件15、活塞18的质量之和相等时,第一滚轮支架组件14作用在凸轮上的惯性力与第二滚轮支架组件作用在凸轮上的惯性力大小相同方向相反,间接作用在缸体和泵壳上面的惯性力得以抵消,实现惯性力平衡。The installation phases of the left cam 19L and the right cam 19R of the roller type force balance unit pump differ by 90°, that is, the peak point of the left cam 19L is opposite to the valley point of the right cam 19R, the lift of the left cam 19L is opposite to the return stroke of the right cam 19R, and the installation phase angles of the first roller bracket assembly 14 and the second roller bracket assembly 15 differ by 90°. When the first roller assembly 14 moves from the valley point to the peak point along the right cam 19R and moves from the peak point to the valley point along the left cam 19L, the second roller assembly 15 moves from the peak point to the valley point along the left cam 19L and moves from the valley point to the peak point along the right cam 19R. The left cam 19L and the right cam 19R are a pair of identical cams, and their installation phase angles differ by 90°, and the change rules of the cam curve surfaces are also completely consistent. The cam surface adopts the law of equal acceleration and equal deceleration. The first roller assembly 14 performs uniform rotation in the circumferential direction. In the process of moving from the valley point to the peak point along the right cam surface, the axial direction performs uniform acceleration with a fixed acceleration, the speed direction is to the right, and the acceleration distance is a rotation angle of 45°. Then, it starts to perform uniform deceleration, the speed direction is unchanged, the acceleration direction is to the left, and the deceleration distance is a rotation angle of 45°, until the first roller bracket assembly 14 reaches the peak point of the right cam 19R, the speed is exactly the same as the valley point, which is 0. The second roller bracket assembly 15 rotates synchronously with the first roller bracket assembly 14. In the process of moving from the valley point to the peak point along the left cam surface, the axial direction performs uniform acceleration with a fixed acceleration, the speed direction is to the left, and the acceleration distance is a rotation angle of 45°. Then, it starts to perform uniform deceleration, the speed direction is unchanged, the acceleration direction is to the right, and the deceleration distance is a rotation angle of 45°, until the second roller bracket assembly 15 reaches the peak point of the left cam 19L, the speed is exactly the same as the valley point, which is 0. During the movement, the first roller bracket assembly 14 and the second roller bracket assembly 15 are subjected to accelerations of the same magnitude and opposite directions. When the sum of the masses of the first roller bracket assembly 14, the transmission shaft 16, the left concentric ring 171, and the right concentric ring 172 is equal to the sum of the masses of the second roller bracket assembly 15 and the piston 18, the inertial force of the first roller bracket assembly 14 acting on the cam is the same in magnitude and opposite in direction as the inertial force of the second roller bracket assembly acting on the cam, and the inertial force indirectly acting on the cylinder body and the pump housing is offset, achieving inertial force balance.

所述滚轮式力平衡单元泵左端盖8与外部油路相连,液压油通过左端盖8上面的四个腰型孔8a进入泵壳内部,充满左端盖8内部的左侧腔室,通过缸体21上面的连接孔21f,一方面油液进入右端盖3内部的右侧容腔,两腔内的油液能够起到润滑摩擦副的作用。另一方面油液通过连接孔21f,缸体的低压油孔21c和铜套上面的低压油孔22b,通过和铜套上的低压油孔22b相连的活塞18上面的第一配流槽18c或者第二配流槽18b进入第一高低压腔B或者第二高低压腔A。高压油从第二高低压腔A或者第一高低压腔B通过活塞18上第二配流槽18b或者第一配流槽18c和与之相连的高压油孔22a和高压油孔21b,进入缸体21的环形槽21d,通过泵壳6上的排油口6b排出单元泵。第二高低压腔A由铜套22的内圆面、左同心环161右侧端面、活塞18围合而成的封闭腔,第一高低压腔B由铜套22的内圆面、右同心环172左侧端面、活塞18围合而成的封闭腔。The left end cover 8 of the roller type force balance unit pump is connected to the external oil circuit. The hydraulic oil enters the pump housing through the four waist-shaped holes 8a on the left end cover 8, fills the left chamber inside the left end cover 8, and enters the right chamber inside the right end cover 3 through the connecting hole 21f on the cylinder body 21. The oil in the two chambers can play a role in lubricating the friction pair. On the other hand, the oil passes through the connecting hole 21f, the low-pressure oil hole 21c of the cylinder body and the low-pressure oil hole 22b on the copper sleeve, and enters the first high-low pressure chamber B or the second high-low pressure chamber A through the first distribution groove 18c or the second distribution groove 18b on the piston 18 connected to the low-pressure oil hole 22b on the copper sleeve. The high-pressure oil enters the annular groove 21d of the cylinder body 21 from the second high-low pressure chamber A or the first high-low pressure chamber B through the second distribution groove 18b or the first distribution groove 18c on the piston 18 and the high-pressure oil hole 22a and the high-pressure oil hole 21b connected thereto, and is discharged from the unit pump through the oil discharge port 6b on the pump housing 6. The second high-low pressure chamber A is a closed chamber formed by the inner circular surface of the copper sleeve 22, the right end surface of the left concentric ring 161, and the piston 18. The first high-low pressure chamber B is a closed chamber formed by the inner circular surface of the copper sleeve 22, the left end surface of the right concentric ring 172, and the piston 18.

工作原理working principle

所述滚轮式力平衡单元泵,通过外部电机带动右端盖3内的右联轴器组件1R旋转,进而带动第一滚轮支架组件14和第二滚轮支架组件15做同步旋转运动,第一滚轮支架组件14在右凸轮19R的约束下向右运动,通过固定约束销轴143带动右同心环172向右运动,同时第二滚轮支架组件15在左凸轮19L的约束下向左运动,通过固定连接18a带动活塞18向左运动,使得第一高低压腔B体积增大,第二高低压腔A体积减小。油液外部油道进入左端盖8,通过左端盖8上的腰型孔8a进入左端盖内部,通过缸体21上的连接孔21f和21c进入铜套22上的低压油孔22b,此时活塞上的第一配流槽18c与铜套上的低压油孔22b相连,通过第一配流槽18c将油液吸入第一高低压腔B。第二高低压腔A体积减小,使得第二高低压腔A内的油液压力增高,通过活塞上的第二配流槽18b和铜套22上的高压油孔22a、缸体上的高压油孔21b,将油液压入环形槽22d,通过泵壳6上的排油口将油液排出。The roller type force balance unit pump drives the right coupling assembly 1R in the right end cover 3 to rotate through an external motor, thereby driving the first roller support assembly 14 and the second roller support assembly 15 to perform synchronous rotation. The first roller support assembly 14 moves to the right under the constraint of the right cam 19R, and drives the right concentric ring 172 to move to the right through the fixed constraint pin 143. At the same time, the second roller support assembly 15 moves to the left under the constraint of the left cam 19L, and drives the piston 18 to move to the left through the fixed connection 18a, so that the volume of the first high and low pressure chamber B increases and the volume of the second high and low pressure chamber A decreases. The external oil channel of the oil enters the left end cover 8, enters the inside of the left end cover through the waist-shaped hole 8a on the left end cover 8, and enters the low-pressure oil hole 22b on the copper sleeve 22 through the connecting holes 21f and 21c on the cylinder body 21. At this time, the first distribution groove 18c on the piston is connected to the low-pressure oil hole 22b on the copper sleeve, and the oil is sucked into the first high and low pressure chamber B through the first distribution groove 18c. The volume of the second high- and low-pressure chamber A is reduced, so that the oil pressure in the second high- and low-pressure chamber A increases, and the oil is pressed into the annular groove 22d through the second distribution groove 18b on the piston, the high-pressure oil hole 22a on the copper sleeve 22, and the high-pressure oil hole 21b on the cylinder body, and the oil is discharged through the oil discharge port on the pump housing 6.

当转过45°时,第一滚轮支架组件14在右凸轮19R的约束下运动到极限位置,即行程最右端,第二滚轮支架组件15在左凸轮19L的约束下运动到行程最左端,此时第一高低压腔B处于最大容积状态,第二高低压腔A处于最小容积状态,第二配流槽18b与铜套上的高压油孔22a和低压油孔22b的连通面积以及第一配流槽18c与铜套上的高压油孔22a和低压油孔22b的连通面积为零。接着第一滚轮支架组件14在左凸轮19L的约束下向左运动,第二滚轮支架组件15在右凸轮19R的约束下向左运动,使得第二高低压腔A体积增大,第一高低压腔B体积减小。油液外部油道进入左端盖8,通过左端盖8上的腰型孔8a进入左端盖内部,通过缸体21上的连接孔21f和21c进入铜套22上的低压油孔22b,此时活塞上的第二配流槽18b与铜套上的低压油孔22b相连,通过第二配流槽18b将油液吸入第二高低压腔A。第一高低压腔B体积减小,使得第一高低压腔B内的油液压力增高,通过活塞上的第一配流槽18c和铜套22上的高压油孔22a、缸体上的高压油孔21b,将油液压入环形槽22d,通过泵壳6上的排油口将油液排出。When rotating 45°, the first roller support assembly 14 moves to the extreme position, i.e., the rightmost end of the stroke, under the constraint of the right cam 19R, and the second roller support assembly 15 moves to the leftmost end of the stroke under the constraint of the left cam 19L. At this time, the first high-low pressure chamber B is in the maximum volume state, the second high-low pressure chamber A is in the minimum volume state, and the connecting area between the second distribution groove 18b and the high-pressure oil hole 22a and the low-pressure oil hole 22b on the copper sleeve and the connecting area between the first distribution groove 18c and the high-pressure oil hole 22a and the low-pressure oil hole 22b on the copper sleeve are zero. Then the first roller support assembly 14 moves to the left under the constraint of the left cam 19L, and the second roller support assembly 15 moves to the left under the constraint of the right cam 19R, so that the volume of the second high-low pressure chamber A increases and the volume of the first high-low pressure chamber B decreases. The oil enters the left end cover 8 through the external oil passage, enters the inside of the left end cover through the waist-shaped hole 8a on the left end cover 8, and enters the low-pressure oil hole 22b on the copper sleeve 22 through the connecting holes 21f and 21c on the cylinder body 21. At this time, the second distribution groove 18b on the piston is connected to the low-pressure oil hole 22b on the copper sleeve, and the oil is sucked into the second high-low pressure chamber A through the second distribution groove 18b. The volume of the first high-low pressure chamber B is reduced, so that the oil pressure in the first high-low pressure chamber B increases, and the oil is pressed into the annular groove 22d through the first distribution groove 18c on the piston, the high-pressure oil hole 22a on the copper sleeve 22, and the high-pressure oil hole 21b on the cylinder body, and the oil is discharged through the oil discharge port on the pump housing 6.

当转过90°时,第一滚轮支架组件14和第二滚轮支架组件15同时处于中间位置,此时活塞上第二配流槽18b和铜套上的高压油孔22a、第一配流槽18c与铜套上的低压油孔22b处于最大接触状态。第一滚轮支架组件14在左凸轮19L的约束下仍然向左运动,第二滚轮支架组件15在右凸轮19R的约束下依旧向左运动,使得第二高低压腔A体积继续增大,第一高低压腔B体积继续减小。When rotating 90°, the first roller support assembly 14 and the second roller support assembly 15 are at the middle position at the same time, at which time the second distribution groove 18b on the piston and the high-pressure oil hole 22a on the copper sleeve, and the first distribution groove 18c and the low-pressure oil hole 22b on the copper sleeve are in the maximum contact state. The first roller support assembly 14 still moves to the left under the constraint of the left cam 19L, and the second roller support assembly 15 still moves to the left under the constraint of the right cam 19R, so that the volume of the second high and low pressure chamber A continues to increase, and the volume of the first high and low pressure chamber B continues to decrease.

当转过135°时,第一滚轮支架组件14在左凸轮19L的约束下运动到行程最左端,第二滚轮支架组件15在右凸轮19R的约束下运动到行程最右端,此时第二高低压腔A处于最大容积状态,第一高低压腔B处于最小容积状态,此时活塞上,第二配流槽18b与铜套上的高压油孔22a和低压油孔22b的连通面积以及第一配流槽18c与铜套上的高压油孔22a和低压油孔22b的连通面积为零。第一滚轮支架组件14在右凸轮19R的约束下向右运动,第二滚轮支架组件15在左凸轮19L的约束下向左运动,使得第一高低压腔B体积增大,第二高低压腔A体积减小。油液外部油道进入左端盖8,通过左端盖8上的腰型孔8a进入左端盖内部,通过缸体21上的连接孔21f和21c进入铜套22上的低压油孔22b,此时活塞上的第一配流槽18c与铜套上的低压油孔22b相连,通过第一配流槽18c将油液吸入第一高低压腔B。第二高低压腔A体积减小,使得第二高低压腔A内的油液压力增高,通过活塞上的第二配流槽18b和铜套22上的高压油孔22a、缸体上的高压油孔21b,将油液压入环形槽22d,通过泵壳6上的排油口将油液排出。When rotating 135°, the first roller support assembly 14 moves to the leftmost end of the stroke under the constraint of the left cam 19L, and the second roller support assembly 15 moves to the rightmost end of the stroke under the constraint of the right cam 19R. At this time, the second high and low pressure chamber A is in the maximum volume state, and the first high and low pressure chamber B is in the minimum volume state. At this time, the connecting area between the second distribution groove 18b and the high pressure oil hole 22a and the low pressure oil hole 22b on the copper sleeve and the connecting area between the first distribution groove 18c and the high pressure oil hole 22a and the low pressure oil hole 22b on the copper sleeve are zero. The first roller support assembly 14 moves to the right under the constraint of the right cam 19R, and the second roller support assembly 15 moves to the left under the constraint of the left cam 19L, so that the volume of the first high and low pressure chamber B increases and the volume of the second high and low pressure chamber A decreases. The oil enters the left end cover 8 through the external oil passage, enters the inside of the left end cover through the waist-shaped hole 8a on the left end cover 8, and enters the low-pressure oil hole 22b on the copper sleeve 22 through the connecting holes 21f and 21c on the cylinder body 21. At this time, the first distribution groove 18c on the piston is connected to the low-pressure oil hole 22b on the copper sleeve, and the oil is sucked into the first high-low pressure chamber B through the first distribution groove 18c. The volume of the second high-low pressure chamber A is reduced, so that the oil pressure in the second high-low pressure chamber A increases, and the oil is pressed into the annular groove 22d through the second distribution groove 18b on the piston, the high-pressure oil hole 22a on the copper sleeve 22, and the high-pressure oil hole 21b on the cylinder body, and the oil is discharged through the oil discharge port on the pump housing 6.

接下来所述滚轮式力平衡单元泵在电机带动下做循环上述周期运动,在电机旋转一个周期也就是360°,滚轮式力平衡单元泵的滚轮组件完成两次完成的轴向往复运动,第一高低压腔A和第二高低压腔B各完成完整吸排油两次。Next, the roller type force balance unit pump is driven by the motor to perform the above-mentioned periodic motion. When the motor rotates one cycle, that is, 360°, the roller assembly of the roller type force balance unit pump completes two complete axial reciprocating motions, and the first high and low pressure chamber A and the second high and low pressure chamber B complete complete oil suction and discharge twice.

本说明书实施例所述的内容仅仅是对发明构思的实现形式的列举,本发明的保护范围不应当被视为仅限于实施例所陈述的具体形式,本发明的保护范围也及于本领域技术人员根据本发明构思所能够想到的等同技术手段。The contents described in the embodiments of this specification are merely an enumeration of the implementation forms of the inventive concept. The protection scope of the present invention should not be regarded as limited to the specific forms described in the embodiments. The protection scope of the present invention also extends to equivalent technical means that can be conceived by those skilled in the art based on the inventive concept.

Claims (2)

1. Roller formula force balance unit pump, its characterized in that: a right end cover, a right coupler assembly, a right roller assembly, a right cam, a pump shell, a pump core assembly, a left cam, a left roller assembly, a left coupler assembly and a left end cover are sequentially distributed along the axial direction; the left end cover and the right end cover are coaxially distributed with the left coupler assembly and the right coupler assembly, and are isolated by adopting rolling bearing movement; a rolling bearing is arranged between the right coupler component and the right roller component; the left cam and the right cam are symmetrically distributed on two sides of the pump core assembly, and the phase difference is 90 degrees; the roller assembly rolls on the cam surface, four cone rollers are distributed on one side, two groups of the cone rollers are fixed on a C-shaped roller support through pin shafts, one group of rollers which are contacted with the right cam and have C-shaped openings towards the cam surface are first roller support assemblies, each first roller support assembly comprises a pair of cone rollers, a C-shaped roller support, a rolling bearing and a fixed pin shaft which are symmetrically distributed along the axis of the pump mandrel, one group of rollers which are contacted with the right cam and have C-shaped openings opposite to the cam surface are second roller support assemblies, and each second roller support assembly comprises a pair of cone rollers, roller supports, rolling bearings and fixed pin shafts which are symmetrically distributed along the axis of the pump mandrel; the two groups of roller bracket components are fixed in the circumferential direction and move axially relatively; the idler wheel is fixed on the idler wheel frame in a pin shaft mode; the group of rollers which are contacted with the left cam and the C-shaped opening faces the cam surface is a third roller bracket component, and the group of rollers which are contacted with the left cam and the C-shaped opening faces away from the cam surface is a fourth roller bracket component; the second roller bracket component and the fourth roller bracket component are fixed on the piston in a spline mode, and the first roller bracket component and the third roller bracket component are fixed on the transmission shaft in a spline mode; the mounting mode and the movement mode of the third roller bracket component are consistent with those of the first roller bracket component, and the fourth roller bracket component is consistent with that of the second roller bracket component; the installation phase angles of the first roller bracket component and the second roller bracket component differ by 90 degrees, the phase positions of the first roller bracket component and the third roller bracket component are the same, and the phase positions of the second roller bracket component and the fourth roller bracket component are the same;
The pump core assembly comprises a cylinder body, a piston, a copper sleeve, a transmission shaft, a left concentric ring and a right concentric ring; the two ends of the piston are made into spline shafts, and the second roller bracket component and the fourth roller bracket component are fixed; the wall surface of the piston is provided with a pair of first distributing grooves and a pair of second distributing grooves, the first distributing grooves and the second distributing grooves are alternately and uniformly distributed, the first distributing grooves and the second distributing grooves are U-shaped distributing grooves with opposite axial openings, and the width of the U-shaped distributing grooves is consistent with the width of the rectangular holes on the copper sleeve; the left concentric ring and the right concentric ring are respectively sleeved on steps at two sides of the piston, the installation directions are axially opposite, and the left concentric ring and the right concentric ring are fixed on the first roller bracket component and the third roller bracket component by using fixed pin shafts; the outer circle of the transmission shaft is in clearance fit with the inner circle of the piston, and the transmission shaft and the piston axially move relatively; two ends of the transmission shaft are made into spline shafts, and the first roller bracket component and the third roller bracket component are fixed; two pairs of rectangular high-low pressure oil holes uniformly distributed in the circumferential direction are formed in the copper sleeve and the cylinder body and respectively contact with the first and second distributing grooves on the piston to suck and discharge oil; an annular oil groove communicated with the high-pressure oil holes is formed in the cylinder body, and oil flowing out of the two high-pressure oil holes is converged;
The mass of the rotor formed by the first roller bracket component, the third roller bracket component, the transmission shaft and the left and right concentric rings is equal to the sum of the mass of the rotor formed by the second roller bracket component, the fourth roller bracket component and the piston, and the inertial force generated by acceleration is balanced on the cam;
the left side surface of the right concentric ring, the outer surface of the piston and the inner side surface of the copper bush in the pump core form a first high-low pressure cavity, the right side surface of the left concentric ring, the outer surface of the piston and the inner side surface of the copper bush form a second high-low pressure cavity, the inner circles of the left concentric ring and the right concentric ring are in clearance fit with the piston, and the outer circles of the left concentric ring and the right concentric ring are in clearance fit with the inner side surface of the copper bush to form clearance seal; the first high-low pressure cavity is communicated with the first distributing groove of the piston all the time, and the second high-low pressure cavity is communicated with the second distributing groove of the piston all the time;
in the process that the first roller bracket component moves from the lowest point to the highest point of the right cam, the concentric rings are driven to rotate in the same direction and move rightwards, the second roller bracket component moves from the highest point to the lowest point of the right cam, the piston is driven to move leftwards, the first distributing groove on the piston is communicated with the copper sleeve and the oil suction hole on the cylinder body, and oil is sucked into the first high-low pressure cavity; the first roller support assembly rotates and drives the transmission shaft to synchronously rotate and move rightwards through the spline, the movement is transmitted to the third roller support assembly, and the third roller support assembly moves from the highest point of the left cam to the lowest point to drive the left concentric ring to move rightwards; the second roller bracket component transmits the motion to the fourth roller bracket component through a spline on the piston to drive the piston to move leftwards, the volume in the second high-low pressure cavity is reduced, and oil is discharged from the oil outlet through a second distributing groove on the piston; along with the rotary motion of the roller assembly, the first distributing groove and the second distributing groove are periodically changed with the oil suction holes and the oil discharge holes on the concentric rings, so that the pumping oil discharge of the roller type inertial force balancing unit is realized;
The left end cover is connected with an external oil way, and hydraulic oil enters the pump shell through four waist-shaped holes on the left end cover;
The left end cover is fixed on the left side surface of the pump shell through a bolt, and the right end cover is fixedly connected with the right end surface of the pump shell through a bolt; the left end cover, the right end cover and the pump shell are sealed by sealing rings; the cylinder body is fixedly connected to the right end face of the pump shell through bolts, and the cylinder body is sealed with the pump shell through a sealing ring.
2. The roller type force balance unit pump of claim 1, wherein: the positions of the oil suction and discharge holes on the copper bush are completely consistent with those of the oil suction and discharge holes on the cylinder body, and the outer circle of the copper bush is fixed with the inner circle of the cylinder body in an interference fit mode.
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CN112610438A (en) * 2020-11-23 2021-04-06 河南航天液压气动技术有限公司 Piston pump
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