CN111501463A - Anti-cracking fabricated concrete pavement and construction method thereof - Google Patents

Anti-cracking fabricated concrete pavement and construction method thereof Download PDF

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Publication number
CN111501463A
CN111501463A CN202010460952.7A CN202010460952A CN111501463A CN 111501463 A CN111501463 A CN 111501463A CN 202010460952 A CN202010460952 A CN 202010460952A CN 111501463 A CN111501463 A CN 111501463A
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China
Prior art keywords
concrete
crack
prefabricated
pavement
concrete pavement
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CN202010460952.7A
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CN111501463B (en
Inventor
金阔
张莹莹
李东海
姚彬
李慧
史建喜
张秀艳
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China 22MCC Group Corp Ltd
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China 22MCC Group Corp Ltd
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Publication of CN111501463A publication Critical patent/CN111501463A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/06Pavings made of prefabricated single units made of units with cement or like binders
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/02Arrangement or construction of joints; Methods of making joints; Packing for joints
    • E01C11/04Arrangement or construction of joints; Methods of making joints; Packing for joints for cement concrete paving
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/02Arrangement or construction of joints; Methods of making joints; Packing for joints
    • E01C11/04Arrangement or construction of joints; Methods of making joints; Packing for joints for cement concrete paving
    • E01C11/06Methods of making joints
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/16Reinforcements
    • E01C11/18Reinforcements for cement concrete pavings

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Structures (AREA)

Abstract

The invention discloses an anti-cracking assembled concrete pavement and a construction method thereof, wherein the concrete pavement comprises an assembled concrete base layer and a surface layer above the assembled concrete base layer, the assembled concrete base layer comprises a reinforcing mesh and a plurality of prefabricated components spliced together, boss structures are arranged on the peripheries of the prefabricated components, groove-shaped cavities are formed at the splicing positions of bosses of two adjacent prefabricated components, the reinforcing mesh comprises a plurality of transverse ribs extending transversely and longitudinal ribs extending longitudinally, and the transverse ribs and the longitudinal ribs are arranged along the groove-shaped cavities and cast in the groove-shaped cavities through concrete. The construction method comprises the steps that a, prefabricated parts are spliced to prepare an assembled concrete base layer; b. and paving a pavement surface layer. The anti-cracking fabricated concrete pavement disclosed by the invention is reasonable in structural design, capable of reducing the cracking hidden danger of prefabricated parts, capable of improving the engineering quality, simple in construction method and suitable for large-scale popularization.

Description

Anti-cracking fabricated concrete pavement and construction method thereof
Technical Field
The invention relates to a concrete pavement construction technology, in particular to an anti-cracking fabricated concrete pavement and a construction method thereof.
Background
In the whole fabricated pavement structure, the joint is the weakest place, and the load transfer capability of load transfer by aggregate interlocking directly influences the service performance of the pavement structure. The existence of the cracks can also lead rainwater on the road surface to infiltrate into the road subgrade through the cracks, thus greatly weakening the strength and stability of the subgrade. In the prior art, repair and maintenance work is usually carried out after a crack disaster occurs, or a prefabricated part is connected by filling a gap by grouting at the gap of a prefabricated plate, so that the improvement on the cohesiveness of the prefabricated part is limited, the crack phenomenon is easy to occur, the service performance is directly influenced, water enters a road bed, the strength and the stability are greatly weakened, manpower and material resources are consumed, and local traffic is influenced. Therefore, solving the problem of the pavement cracking of the prefabricated roads is a problem that must be faced in developing fabricated roads.
Disclosure of Invention
The invention aims to provide an anti-cracking fabricated concrete pavement and a construction method thereof, which replace the traditional concrete pavement, reduce the hidden danger of cracking of prefabricated parts and improve the engineering quality.
In order to achieve the purpose, the concrete pavement adopts the following technical scheme:
the utility model provides a prevent assembled concrete pavement that ftractures, including assembled concrete basic unit and with the superficial layer of assembled concrete basic unit top, assembled concrete basic unit includes reinforcing bar net piece and a plurality of prefabricated component of concatenation together, the prefabricated component periphery is equipped with the boss structure, the boss of two adjacent prefabricated components is spliced mutually and is located to form the flute profile cavity, reinforcing bar net piece includes horizontal muscle and the vertical muscle of a plurality of longitudinal extension of a plurality of horizontal extensions, horizontal muscle and vertical muscle are along flute profile cavity setting and through concrete placement in the flute profile cavity.
Compared with the prior art, the concrete pavement adopting the technical scheme has the beneficial effects that: set up the reinforcing bar net piece and pour the concrete through the concatenation department at two adjacent prefabricated component, structural design is reasonable, reduces the crack between the prefabricated component, avoids the hidden danger of basic unit infiltration, increases the stability of assembled road, greatly reduced the produced expense of later maintenance.
Further, the transverse ribs and the longitudinal ribs are respectively arranged on one side of the groove-shaped cavity close to one of the prefabricated parts.
Furthermore, the lap joint of the transverse rib and the transverse rib, the lap joint of the longitudinal rib and the cross joint of the transverse rib and the longitudinal rib are respectively connected through binding.
Furthermore, the edge of each boss is provided with a semicircular notch, the semicircular notches on the adjacent bosses form a circular hole together, and concrete is poured in the circular hole.
Furthermore, high-molecular anti-cracking paste is pasted on the upper surface of the concrete at the splicing part of the adjacent prefabricated parts.
Furthermore, the width of one side of the high polymer anti-crack adhesive lap joint prefabricated part is not less than 5 cm.
Further, the surface layer is laid by asphalt or concrete.
The construction method adopts the following technical scheme:
the construction method of the anti-cracking fabricated concrete pavement comprises the following steps:
a. the prefabricated components are transversely and longitudinally arranged for splicing, a groove-shaped cavity is formed at the splicing position of the adjacent prefabricated components, the transverse ribs and the longitudinal ribs are arranged along the groove-shaped cavity and are bound and connected to form a reinforcing mesh sheet, the reinforcing mesh sheet is poured into the groove-shaped cavity through concrete, and after the concrete curing is finished, the fabricated concrete base layer is obtained;
b. and cleaning the upper surface of the concrete to enable the concrete to be dry and tidy, and paving asphalt on the upper surface of the whole fabricated concrete base layer or performing secondary concrete pouring to form a surface layer of the pavement.
Further, step b comprises: after the upper surface of the concrete is cleaned, firstly, a high-molecular anti-cracking paste is pasted on the upper surface of the concrete at the splicing position of the adjacent prefabricated parts, and then asphalt is paved on the upper surface of the whole assembled concrete base layer or secondary concrete pouring is carried out.
Furthermore, the width of one side of the high polymer anti-crack adhesive lap joint prefabricated part is not less than 5 cm.
Further, in the step a, the transverse ribs and the longitudinal ribs are respectively arranged on one side of the groove-shaped cavity close to one of the prefabricated parts.
Compared with the prior art, the method adopting the technical scheme has the beneficial effects that: the method is simple and easy to implement, high in efficiency, low in cost, capable of remarkably improving the construction quality and suitable for large-scale popularization.
Drawings
FIG. 1 is a schematic plane structure diagram of the fabricated concrete base layer splicing position before concrete pouring in the embodiment of the invention.
Fig. 2 is a sectional view a-a of fig. 1.
Fig. 3 is a structural schematic diagram of a macromolecule anti-crack sticker stuck to the spliced position of the prefabricated part after concrete is poured in the embodiment of the invention.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the following detailed description of the present invention will be made with reference to the accompanying drawings.
Referring to fig. 1 and 2, the anti-cracking fabricated concrete pavement comprises a fabricated concrete base layer and a surface layer above the fabricated concrete base layer, wherein the fabricated concrete base layer comprises a reinforcing mesh and a plurality of prefabricated components 1 spliced together, bosses 1-1 are arranged on the periphery of the prefabricated components 1, groove-shaped cavities 2 are formed at the splicing positions of the bosses 1-1 of two adjacent prefabricated components, the reinforcing mesh comprises a plurality of transverse ribs 3 extending transversely and a plurality of longitudinal ribs 4 extending longitudinally, and the transverse ribs 3 and the longitudinal ribs 4 are arranged along the groove-shaped cavities 2 and are poured in the groove-shaped cavities through concrete. The transverse bars 3 and the longitudinal bars 4 adopt ribbed steel bars with the diameter of 10 mm.
Preferably, horizontal muscle 3 and vertical muscle 4 set up respectively in flute profile cavity 2 and are close to one of them prefabricated component 1 one side to avoid horizontal muscle 3 and vertical muscle 4 to be in the seam position of adjacent prefabricated component 1 concatenation department just, lead to concatenation department stability to worsen, easy fracture.
The lap joint of the transverse bar 3 and the transverse bar 3, the lap joint of the longitudinal bar 4 and the cross joint of the transverse bar 3 and the longitudinal bar 4 are respectively connected through binding, so that a stable reinforcing mesh sheet is formed.
The edge of the boss 1-1 is provided with semicircular notches 1-2, the semicircular notches 1-2 of adjacent bosses jointly form a circular hole, concrete is poured in the circular hole, preferably, the number of the semicircular notches is multiple, the semicircular notches 1-2 of corresponding positions on the adjacent bosses form multiple circular holes, and the concrete is poured in the circular holes, so that the stability of the splicing part of adjacent prefabricated parts is further enhanced, and the prefabricated parts are prevented from cracking.
Optionally, the surface layer is laid with asphalt or concrete.
In order to further enhance the stability of the splicing position of the prefabricated parts 1 and prevent the splicing position from cracking and water seepage, as shown in fig. 3, on the basis of the scheme of the above embodiment, in another embodiment of the present invention, a polymer anti-crack sticker 5 is stuck on the upper surface of the concrete at the splicing position of the adjacent prefabricated parts 1, and the width of the polymer anti-crack sticker 5 on the side where the prefabricated parts 1 are lapped is not less than 5 cm.
The construction method of the anti-cracking fabricated concrete pavement is explained as follows:
a. the prefabricated components 1 are transversely and longitudinally arranged and spliced, groove-shaped cavities 2 are formed at the splicing positions of the adjacent prefabricated components 1, transverse ribs 3 and longitudinal ribs 4 are arranged along the groove-shaped cavities 2 and are bound and connected to form reinforcing mesh sheets, the reinforcing mesh sheets are poured into the groove-shaped cavities 2 through concrete, and after concrete curing is completed, the assembled concrete base layer is obtained.
b. And cleaning the upper surface of the concrete to enable the concrete to be dry and tidy, and paving asphalt on the upper surface of the whole fabricated concrete base layer or performing secondary concrete pouring to form a surface layer of the pavement.
Step b further comprises: after the upper surface of the concrete is cleaned, firstly, the polymer anti-cracking paste 5 is pasted on the upper surface of the concrete at the splicing position of the adjacent prefabricated parts 1, and then asphalt is paved on the upper surface of the whole fabricated concrete base layer or secondary concrete pouring is carried out. The width of the macromolecule anti-crack sticker 5 on one side of the lap joint prefabricated part 1 is not less than 5 cm.
In the step a, the transverse ribs 3 and the longitudinal ribs 4 are respectively arranged on one side of the groove-shaped cavity 2 close to one prefabricated part 1. It is worth noting that the lap joint of the transverse rib 3 and the lap joint of the longitudinal rib 4 and the longitudinal rib 4 are arranged at positions except for the joint seam, so that the stability of the splicing part is prevented from being influenced.
In the step a, the concrete fills the whole groove-shaped cavity 2 and the round hole at the bottom of the groove-shaped cavity 2, so that the connection at the splicing part is more stable and is not easy to crack.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (11)

1. The utility model provides a prevent assembled concrete pavement that ftractures, superficial layer including assembled concrete basic unit and assembled concrete basic unit top, a serial communication port, assembled concrete basic unit includes reinforcing bar net piece and a plurality of prefabricated component of concatenation together, the prefabricated component periphery is equipped with the boss structure, the boss of two adjacent prefabricated components is spliced mutually and is located to form the flute profile cavity, reinforcing bar net piece includes horizontal muscle and the vertical muscle of a plurality of longitudinal extension of a plurality of horizontal extensions, horizontal muscle with indulge the muscle along the flute profile cavity setting and through concrete placement in the flute profile cavity.
2. The crack-resistant fabricated concrete pavement as claimed in claim 1, wherein the transverse ribs and the longitudinal ribs are respectively disposed in the channel-shaped cavities on a side close to one of the prefabricated members.
3. The crack-resistant fabricated concrete pavement according to claim 1 or 2, wherein the joints of the transverse bars and the transverse bars, the joints of the longitudinal bars and the joints of the transverse bars and the longitudinal bars are connected by binding respectively.
4. The crack-resistant assembled concrete pavement according to claim 1, wherein the edges of the bosses are provided with semicircular notches, and the semicircular notches of adjacent bosses form a circular hole together, and concrete is poured into the circular hole.
5. The crack-resistant fabricated concrete pavement according to claim 1, wherein the concrete upper surface at the joint of the adjacent prefabricated components is adhered with a high-molecular crack-resistant paste.
6. The crack-resistant fabricated concrete pavement according to claim 5, wherein the width of one side of the high-molecular crack-resistant lap prefabricated part is not less than 5 cm.
7. The crack-resistant fabricated concrete pavement according to claim 1, wherein the surface layer is laid by asphalt or concrete.
8. A method of constructing a crack resistant fabricated concrete pavement as claimed in any one of claims 1 to 7, which comprises the steps of:
a. the prefabricated components are transversely and longitudinally arranged for splicing, a groove-shaped cavity is formed at the splicing position of the adjacent prefabricated components, the transverse ribs and the longitudinal ribs are arranged along the groove-shaped cavity and are bound and connected to form a reinforcing mesh sheet, the reinforcing mesh sheet is poured into the groove-shaped cavity through concrete, and after the concrete curing is finished, the fabricated concrete base layer is obtained;
b. and cleaning the upper surface of the concrete to enable the concrete to be dry and tidy, and paving asphalt on the upper surface of the whole fabricated concrete base layer or performing secondary concrete pouring to form a surface layer of the pavement.
9. The method for constructing a crack prevention fabricated concrete pavement as claimed in claim 8, wherein the step b further comprises: after the upper surface of the concrete is cleaned, firstly, a high-molecular anti-cracking paste is pasted on the upper surface of the concrete at the splicing position of the adjacent prefabricated parts, and then asphalt is paved on the upper surface of the whole assembled concrete base layer or secondary concrete pouring is carried out.
10. The method of claim 9, wherein the width of the polymer anti-crack joint prefabricated part is not less than 5 cm.
11. The method for constructing a crack prevention fabricated concrete pavement as claimed in claim 8, wherein in the step a, the transverse bars and the longitudinal bars are respectively disposed in the groove-shaped cavities at a side close to one of the precast elements.
CN202010460952.7A 2020-05-27 2020-05-27 Anti-cracking assembled concrete pavement and construction method thereof Active CN111501463B (en)

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CN202010460952.7A CN111501463B (en) 2020-05-27 2020-05-27 Anti-cracking assembled concrete pavement and construction method thereof

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Application Number Priority Date Filing Date Title
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CN111501463B CN111501463B (en) 2024-05-10

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2747298Y (en) * 2004-12-07 2005-12-21 吴方伯 Reinforced concrete hollow prefabricated member board
CN203782513U (en) * 2014-03-24 2014-08-20 中建五局第三建设有限公司 Assembly type road component
CN104652210A (en) * 2015-03-13 2015-05-27 黄贺明 Assembled concrete traffic pavement and construction method thereof
CN212270569U (en) * 2020-05-27 2021-01-01 中国二十二冶集团有限公司 Anti-cracking fabricated concrete pavement

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2747298Y (en) * 2004-12-07 2005-12-21 吴方伯 Reinforced concrete hollow prefabricated member board
CN203782513U (en) * 2014-03-24 2014-08-20 中建五局第三建设有限公司 Assembly type road component
CN104652210A (en) * 2015-03-13 2015-05-27 黄贺明 Assembled concrete traffic pavement and construction method thereof
CN212270569U (en) * 2020-05-27 2021-01-01 中国二十二冶集团有限公司 Anti-cracking fabricated concrete pavement

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