CN111499376A - Ceramic powder for 5G communication high-dielectric ceramic filter and preparation method thereof - Google Patents
Ceramic powder for 5G communication high-dielectric ceramic filter and preparation method thereof Download PDFInfo
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Abstract
The invention relates to the technical field of high-dielectric ceramics, in particular to ceramic powder for a 5G communication high-dielectric ceramic filter and a preparation method thereof, wherein the ceramic powder for the 5G communication high-dielectric ceramic filter comprises the following raw material components of BaTiO3(barium titanate): 96% -98.5%, modifier: 1.5% -4%; the raw material components in the modifier are as follows, SrCO3(strontium carbonate): 1% -3% of Y2O3(yttrium oxide): 0.5 to 1 percent; the method comprises the following steps: A. proportioning powder; B. grinding with water; C. granulating; D. dry pressing and forming; E. sintering; F. and (6) surface treatment. The invention is in solid phase reactionOn the basis of the method, the microwave dielectric ceramic powder with high dielectric constant (r) and low dielectric loss (Q × F value) is prepared by a series of processing of powder proportioning, water milling, granulation, dry pressing molding, sintering and surface treatment, so that the resonance filter has the characteristics of high inhibition, small insertion loss and good temperature drift characteristic, and the power capacity and the passive intermodulation are improved.
Description
Technical Field
The invention relates to the technical field of high-dielectric ceramics, in particular to ceramic powder for a 5G communication high-dielectric ceramic filter and a preparation method thereof.
Background
The traditional filter is generally realized by a metal coaxial cavity, and the electromagnetic waves with different frequencies oscillate in the coaxial cavity filter, so that the electromagnetic waves with the resonant frequency of the filter are reserved, and the electromagnetic waves with other frequencies are dissipated in the oscillation. In the 3G/4G era, the metal coaxial cavity has lower cost, and a mature process becomes the mainstream choice of the market.
In order to cope with the situation that the interference of the wireless environment is increasingly complicated, the ceramic dielectric resonant filter is rapidly developed. With the development of mobile communication networks, commercial wireless frequency bands become very dense, so that the common metal cavity filter cannot realize high-inhibition system compatibility, and the cavity filter made of ceramic dielectric materials can solve the problems.
The ceramic dielectric resonator filter uses an artificially synthesized ceramic dielectric material having a higher Q value (quality factor) than that of a conventional metal cavity filter, and in the ceramic dielectric resonator filter, electromagnetic waves mainly oscillate in a resonator made of a dielectric material, not in a metal cavity.
Disclosure of Invention
The invention aims to provide ceramic powder for a 5G communication high-dielectric ceramic filter and a preparation method thereof, which have the advantages of high suppression, small insertion loss, good temperature drift characteristic, and improved power capacity and passive intermodulation and are used for solving the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
the ceramic powder for the 5G communication high-dielectric ceramic filter and the preparation method thereof, the ceramic powder for the 5G communication high-dielectric ceramic filter comprises the following raw material components,
BaTiO3(barium titanate): 96% -98.5%, modifier: 1.5% -4%;
the raw material components in the modifier are as follows,
SrCO3(strontium carbonate): 1% -3% of Y2O3(yttrium oxide): 0.5 to 1 percent.
Preferably, the BaTiO3、SrCO3AndY2O3the purity of the compounds is more than or equal to 99.5 percent.
The ceramic powder for the 5G communication high-dielectric ceramic filter and the preparation method thereof comprise the following steps:
A. powder proportioning: weighing a certain amount of BaTiO according to the weight percentage3A modifier;
B. water milling: mixing BaTiO3Putting the modifier into a lattice type wet ball mill, and performing ball milling for 10-15 h, wherein the granularity of the ball-milled material is controlled to be 200 meshes and accounts for more than 95%;
C. and (3) granulation: feeding the ball-milled materials into a granulator for granulation to prepare powdery materials;
D. dry pressing and forming: filling the powdery material into a die, and applying a pressure of 12-15 MPa to prepare a compact blank;
E. ① sintering, namely, putting the dense blank into a medium-temperature kiln, biscuiting at 900-950 ℃ to obtain a primary product, removing adsorption powder from the primary product ②, putting the primary product into a medium-temperature tunnel kiln, sintering at 1100-1200 ℃, and keeping the constant temperature for 0.5-1.0 h to obtain a medium product;
F. surface treatment: and (4) polishing the surface of the medium product to be smooth, and uniformly coating a wax layer or a glue layer to obtain a ceramic finished product.
Preferably, the ratio of the material balls in the wet ball mill in the step B is 1: 2.
Compared with the prior art, the invention has the following beneficial effects:
the microwave dielectric ceramic powder with high dielectric constant (r) and low dielectric loss (Q × F value) is prepared by adopting barium titanate materials and modifiers through a series of processing of powder proportioning, water milling, granulation, dry pressing, sintering and surface treatment on the basis of a solid-phase reaction method.
Drawings
FIG. 1 is a schematic view of the process of the present invention;
FIG. 2 is a graph of the dielectric constant versus test temperature of the present invention;
FIG. 3 is a graph of dielectric loss versus test temperature for the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to figures 1-3 of the drawings,
the first embodiment is as follows:
A. powder proportioning: weighing a certain amount of BaTiO according to the following weight percentage3A modifier;
BaTiO3: 96% and a modifier: 4 percent;
wherein, the raw material components in the modifier are as follows,
SrCO3:3%、Y2O3:1%;
B. water milling: mixing BaTiO3Putting the modifier into a lattice type wet ball mill, and performing ball milling for 10 hours, wherein the granularity of the ball-milled material is controlled to be 200 meshes and accounts for more than 95%;
C. and (3) granulation: feeding the ball-milled materials into a granulator for granulation to prepare powdery materials;
D. dry pressing and forming: filling the powdery material into a die, and applying a pressure of 12MPa to prepare a compact blank;
E. ① sintering, namely, putting the dense blank into a medium-temperature kiln, biscuiting at 900-950 ℃ to obtain a primary product, removing adsorption powder from the primary product ②, putting the primary product into a medium-temperature tunnel kiln, sintering at 1100-1200 ℃, and keeping the constant temperature for 0.5h to obtain a medium product;
F. surface treatment: and (4) polishing the surface of the medium product to be smooth, and uniformly coating a wax layer or a glue layer to obtain a ceramic finished product.
Example two:
A. powder proportioning: weighing a certain amount of BaTiO according to the following weight percentage3A modifier;
BaTiO3: 97%, modifier: 3 percent;
wherein, the raw material components in the modifier are as follows,
SrCO3:2.5%、Y2O3:0.5%;
B. water milling: mixing BaTiO3Putting the modifier into a lattice type wet ball mill, and performing ball milling for 10 hours, wherein the granularity of the ball-milled material is controlled to be 200 meshes and accounts for more than 95%;
C. and (3) granulation: feeding the ball-milled materials into a granulator for granulation to prepare powdery materials;
D. dry pressing and forming: filling the powdery material into a die, and applying a pressure of 12MPa to prepare a compact blank;
E. ① sintering, namely, putting the dense blank into a medium-temperature kiln, biscuiting at 900-950 ℃ to obtain a primary product, removing adsorption powder from the primary product ②, putting the primary product into a medium-temperature tunnel kiln, sintering at 1100-1200 ℃, and keeping the constant temperature for 0.5h to obtain a medium product;
F. surface treatment: and (4) polishing the surface of the medium product to be smooth, and uniformly coating a wax layer or a glue layer to obtain a ceramic finished product.
Example three:
A. powder proportioning: weighing a certain amount of BaTiO according to the following weight percentage3A modifier;
BaTiO3: 98.5%, modifier: 1.5 percent;
wherein, the raw material components in the modifier are as follows,
SrCO3:1%、Y2O3:0.5%;
B. water milling: putting BaTiO3 and a modifier into a lattice type wet ball mill, and carrying out ball milling for 15h, wherein the granularity of the ball-milled material is controlled to be 200 meshes and is more than 95%;
C. and (3) granulation: feeding the ball-milled materials into a granulator for granulation to prepare powdery materials;
D. dry pressing and forming: filling the powdery material into a die, and applying a pressure of 15MPa to prepare a compact blank;
E. ① sintering, namely, putting the dense blank into a medium-temperature kiln, biscuiting at 900-950 ℃ to obtain a primary product, removing adsorption powder from the primary product ②, putting the primary product into a medium-temperature tunnel kiln, sintering at 1100-1200 ℃, and keeping the constant temperature for 1h to obtain a medium product;
F. surface treatment: and (4) polishing the surface of the medium product to be smooth, and uniformly coating a wax layer or a glue layer to obtain a ceramic finished product.
Table one:
example one | Example two | EXAMPLE III | |
High dielectric constant (ε r) | 350 | 337 | 325 |
Low dielectric loss (Q × F value) | 6.5 | 6.2 | 6.1 |
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1.5G communication high dielectric ceramic powder for filter, its characterized in that: the raw material components of the material are as follows,
BaTiO3(barium titanate): 96% -98.5%, modifier: 1.5% -4%;
the raw material components in the modifier are as follows,
SrCO3(strontium carbonate): 1% -3% of Y2O3(yttrium oxide): 0.5 to 1 percent.
2. The ceramic powder for a 5G communication high-dielectric ceramic filter according to claim 1, wherein: the BaTiO3、SrCO3And Y2O3The purity of the compounds is more than or equal to 99.5 percent.
3. The method for preparing the ceramic powder for the 5G communication high-dielectric ceramic filter according to any one of claims 1 to 2, wherein the method comprises the following steps: the method comprises the following steps:
A. powder proportioning: weighing a certain amount of BaTiO3 and a modifier according to the weight percentage;
B. water milling: mixing BaTiO3Putting the modifier into a lattice type wet ball mill, and performing ball milling for 10-15 h, wherein the granularity of the ball-milled material is controlled to be 200 meshes and accounts for more than 95%;
C. and (3) granulation: feeding the ball-milled materials into a granulator for granulation to prepare powdery materials;
D. dry pressing and forming: filling the powdery material into a die, and applying a pressure of 12-15 MPa to prepare a compact blank;
E. ① sintering, namely, putting the dense blank into a medium-temperature kiln, biscuiting at 900-950 ℃ to obtain a primary product, removing adsorption powder from the primary product ②, putting the primary product into a medium-temperature tunnel kiln, sintering at 1100-1200 ℃, and keeping the constant temperature for 0.5-1.0 h to obtain a medium product;
F. surface treatment: and (4) polishing the surface of the medium product to be smooth, and uniformly coating a wax layer or a glue layer to obtain a ceramic finished product.
4. The method for preparing the ceramic powder for the 5G communication high-dielectric ceramic filter according to claim 3, wherein the method comprises the following steps: and the material ball ratio in the wet ball mill in the step B is 1: 2.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112010649A (en) * | 2020-09-08 | 2020-12-01 | 中物院成都科学技术发展中心 | Low-cost ceramic substrate large-scale preparation method for filter |
CN114988877A (en) * | 2022-06-15 | 2022-09-02 | 桂林理工大学 | Ultralow-loss microwave dielectric ceramic material and preparation method thereof |
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2020
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112010649A (en) * | 2020-09-08 | 2020-12-01 | 中物院成都科学技术发展中心 | Low-cost ceramic substrate large-scale preparation method for filter |
CN114988877A (en) * | 2022-06-15 | 2022-09-02 | 桂林理工大学 | Ultralow-loss microwave dielectric ceramic material and preparation method thereof |
CN114988877B (en) * | 2022-06-15 | 2023-08-29 | 桂林理工大学 | Ultralow-loss microwave dielectric ceramic material and preparation method thereof |
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