CN111498600A - Efficient and convenient spinning and steaming integrated process - Google Patents
Efficient and convenient spinning and steaming integrated process Download PDFInfo
- Publication number
- CN111498600A CN111498600A CN202010351769.3A CN202010351769A CN111498600A CN 111498600 A CN111498600 A CN 111498600A CN 202010351769 A CN202010351769 A CN 202010351769A CN 111498600 A CN111498600 A CN 111498600A
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- China
- Prior art keywords
- yarn
- steaming
- spinning
- machine
- yarn steaming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/64—Winding of balls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H71/00—Moistening, sizing, oiling, waxing, colouring or drying filamentary material as additional measures during package formation
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
- D01H13/306—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting by applying fluids, e.g. steam or oiling liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The invention relates to a high-efficiency convenient spinning and steaming integrated process, which comprises the following specific steps: 1) the spinning machine, the miniature yarn steaming machine and the bobbin winder are integrally arranged, one or more than one roving is fed into a drafting system of the spinning machine in parallel, is drafted in a parallel state, and is drafted and twisted to form yarn; 2) the spinning machine is used for spinning, the spun yarn pirn automatically falls on the spun yarn steel belt, and the transmission belt of the yarn steaming machine is triggered to run through the sensor of the miniature yarn steaming machine; 3) after the yarn steaming is finished, triggering the inductor again, and transporting the steamed spun yarn pirn to the bobbin winder; 4) the spun yarn quill meridian cylindrical car forms a quill ball. The efficient and convenient spinning and steaming integrated process reduces risks of mixed batch, heterochrosis wool pollution, small braids and the like generated by common steamed yarns, improves the yarn shaping effect, has no color difference of the yarns after the yarns are steamed, does not need balancing time, reduces the risk of the small braids generated by the common steamed yarns, directly enters the next procedure, is safe, efficient and convenient in the production process, and greatly improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a high-efficiency and convenient spinning and steaming integrated process.
Background
In the industry, spinning, yarn steaming and spooling all exist in a single process flow, and have different degrees of limitation and deficiency in the aspects of yield, quality, manpower and the like. In the aspect of yield: more workers are needed for doffing, transportation and the like, a lot of auxiliary tools and manpower are needed for supporting, and the cost of invisibility is increased. In the quality aspect: more risks such as mixed batch, heterochrosis and wool pollution are caused, the common yarn steaming brings chromatic aberration on the cloth surface and the risk of small braids, and accordingly claims are caused.
Disclosure of Invention
The invention aims to solve the technical problem of providing an efficient and convenient integrated spinning and steaming process, wherein the spinning, yarn steaming and spooling processes are improved, the spinning, yarn steaming and spooling processes are connected in series to form a complete set of matched spinning and steaming process, the risk of small braids generated by common yarn steaming is reduced, the yarn shaping effect is increased, the manpower during doffing is reduced, the cost of auxiliary facilities is reduced, the balance time after yarn steaming is not needed, the next process is directly carried out, the production process is safe, efficient and convenient, the production efficiency is greatly improved, and the cost is saved. .
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
an efficient and convenient spinning and steaming integrated process comprises the following specific steps:
1) the spinning machine, the miniature yarn steaming machine and the bobbin winder are integrally arranged, one or more than one roving is fed into a drafting system of the spinning machine in parallel, is drafted in a parallel state, and is drafted and twisted to form yarn;
2) the spinning machine is used for spinning, spun yarn coppers automatically fall on a spun yarn steel belt, a transmission belt of the yarn steaming machine is triggered to run through an inductor of the miniature yarn steaming machine, the coppers are arranged and transported to the yarn steaming machine in order to steam yarns, a BF7 photoelectric tube arranged on the miniature yarn steaming machine is used for starting and stopping the spun yarn belt, and a BF12 photoelectric tube is used for detecting bobbins in the steam box;
3) after the yarn steaming is finished, triggering the inductor again, and transporting the steamed spun yarn pirn to the bobbin winder;
4) forming a bobbin ball by a spun yarn quill meridian bobbin vehicle, directly entering a balancing room for balancing for 8-12 hours after waxing, and then packaging and warehousing.
As an improvement, the yarn steaming control conditions of the miniature yarn steaming machine are that the yarn steaming temperature is 60-70 ℃, the vacuum pumping negative pressure is-0.6-1, and the yarn steaming time is 55-65min, so that the yarn shaping effect can be well improved, and the problems of no color difference and no color wool pollution of the yarn are ensured. Meanwhile, the spun yarn directly enters the next working procedure of yarn steaming and spooling to produce the same batch number after finishing spinning, so that the risk of batch mixing is avoided, and the product quality is ensured.
As an improvement, a BF13 photoelectric tube is arranged in the miniature yarn steaming machine and is used for stopping supplying bobbins to the steam box, and a BF19 photoelectric tube is arranged for detecting bobbins on the rotary Trojan horse at the unloading point.
As an improvement, a BF22 photoelectric tube is arranged in the miniature yarn steaming machine and is used for checking the unloaded bobbin in the loading area, and a BF23 photoelectric tube is arranged and is used for detecting the bobbin in the steamer.
As an improvement, a BF24 photoelectric cell for calculating the load of the optical disk is arranged in the micro yarn steaming machine, and a BF25 photoelectric cell is arranged for counting how many optical disks are unloaded from the unit.
After adopting the structure, the invention has the following advantages:
according to the invention, by improving the spinning, yarn steaming and spooling processes and connecting the three processes in series to form a whole set of spinning, steaming and spooling matched process, the risk of small braids generated by common yarn steaming is reduced, the yarn shaping effect is improved, the manpower during doffing is reduced, the cost of auxiliary facilities is reduced, the balance time after yarn steaming is not needed, the next process is directly carried out, the production process is safe, efficient and convenient, the production efficiency is greatly improved, and the cost is saved.
Drawings
FIG. 1 is a schematic view of the flow structure of the patent title of this invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
With the attached drawing 1, the efficient and convenient spinning and steaming integrated process comprises the following specific steps:
1) the spinning machine, the miniature yarn steaming machine and the bobbin winder are integrally arranged, one or more than one roving is fed into a drafting system of the spinning machine in parallel, is drafted in a parallel state, and is drafted and twisted to form yarn;
2) the spinning machine is used for spinning, spun yarn coppers automatically fall on a spun yarn steel belt, a transmission belt of the yarn steaming machine is triggered to run through an inductor of the miniature yarn steaming machine, the coppers are arranged and transported to the yarn steaming machine in order to steam yarns, a BF7 photoelectric tube arranged on the miniature yarn steaming machine is used for starting and stopping the spun yarn belt, and a BF12 photoelectric tube is used for detecting bobbins in the steam box;
3) after the yarn steaming is finished, triggering the inductor again, and transporting the steamed spun yarn pirn to the bobbin winder;
4) forming a bobbin ball by a spun yarn quill meridian bobbin vehicle, directly entering a balancing room for balancing for 8-12 hours after waxing, and then packaging and warehousing.
The yarn steaming control conditions of the miniature yarn steaming machine are that the yarn steaming temperature is 60-70 ℃, the vacuum negative pressure is-0.6-1, and the yarn steaming time is 55-65 min.
A BF13 photoelectric tube is arranged in the miniature yarn steaming machine and is responsible for stopping supplying bobbins to the yarn steaming box, and a BF19 photoelectric tube is arranged for detecting a bobbin on the rotary Trojan with an unloading point.
A BF22 photoelectric tube is arranged in the miniature yarn steaming machine and is responsible for inspecting the unloaded bobbin in the loading area, and a BF23 photoelectric tube is arranged and is responsible for detecting the bobbin in the food steamer.
The miniature yarn steaming machine is internally provided with a BF24 photoelectric cell for calculating the load of the optical disk, and a BF25 photoelectric cell is arranged for counting the number of unloading units of the optical disk.
The invention utilizes the miniature yarn steaming machine to perfectly connect the spinning machine and the bobbin winder together, and particularly the miniature yarn steaming machine breaks through the traditional yarn steaming process flow, improves the problems of color difference and overhigh temperature of condensed water drops generated by the common yarn steaming machine on the yarn, improves the appearance and the quality of the yarn and greatly improves the problem of small braids; the program of the yarn steaming control conditions may be set in advance.
The roving made by the pre-spinning selects a corresponding spinning mode on a spinning frame, forms yarn by god drawing and twisting, and is wound on a cop tube of the spun yarn.
The spun yarn quill is automatically fallen on a spun yarn steel belt through a doffing program after being fully filled with the bobbin, a transmission belt of the yarn steaming machine is triggered to run through a sensor of the miniature yarn steaming machine, and the spun yarn quill is directly conveyed into the miniature yarn steaming machine to be steamed by the steel belt in order. And (3) steaming yarn control conditions: the yarn steaming temperature is 60-70 ℃, the vacuum pumping negative pressure is-0.6-1, and the yarn steaming time is 55-65min, so that the yarn shaping effect can be well improved, and the problems of no color difference and no color wool pollution of the yarn are ensured.
After the yarn steaming is finished, the inductor is triggered again, the spun yarn quill which is steamed is directly transported to the bobbin carriage, the yarn steaming does not need balance time, manual transportation and auxiliary equipment loading and transporting, the yarn steaming machine is efficient, safe, convenient and energy-saving, and the quality is guaranteed.
Forming a bobbin ball by a spun yarn quill meridian bobbin vehicle, directly entering a balancing room for balancing for 8-12 hours after waxing, and then packaging and warehousing. Spun yarn, steamed yarn and spooling are produced into the same batch number, no mixed batch risk exists, and the product quality is guaranteed.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (5)
1. A high-efficiency convenient spinning and steaming integrated process is characterized in that: the method comprises the following specific steps:
1) the spinning machine, the miniature yarn steaming machine and the bobbin winder are integrally arranged, one or more than one roving is fed into a drafting system of the spinning machine in parallel, is drafted in a parallel state, and is drafted and twisted to form yarn;
2) the spinning machine is used for spinning, spun yarn coppers automatically fall on a spun yarn steel belt, a transmission belt of the yarn steaming machine is triggered to run through an inductor of the miniature yarn steaming machine, the coppers are arranged and transported to the yarn steaming machine in order to steam yarns, a BF7 photoelectric tube arranged on the miniature yarn steaming machine is used for starting and stopping the spun yarn belt, and a BF12 photoelectric tube is used for detecting bobbins in the steam box;
3) after the yarn steaming is finished, triggering the inductor again, and transporting the steamed spun yarn pirn to the bobbin winder;
4) forming a bobbin ball by a spun yarn quill meridian bobbin vehicle, directly entering a balancing room for balancing for 8-12 hours after waxing, and then packaging and warehousing.
2. The efficient and convenient spinning and steaming integrated process according to claim 1, which is characterized in that: the yarn steaming control conditions of the miniature yarn steaming machine are that the yarn steaming temperature is 60-70 ℃, the vacuum negative pressure is-0.6-1, and the yarn steaming time is 55-65 min.
3. The efficient and convenient spinning and steaming integrated process according to claim 2, characterized in that: a BF13 photoelectric tube is arranged in the miniature yarn steaming machine and is responsible for stopping supplying bobbins to the yarn steaming box, and a BF19 photoelectric tube is arranged for detecting a bobbin on the rotary Trojan with an unloading point.
4. The efficient and convenient spinning and steaming integrated process according to claim 3, characterized in that: a BF22 photoelectric tube is arranged in the miniature yarn steaming machine and is responsible for inspecting the unloaded bobbin in the loading area, and a BF23 photoelectric tube is arranged and is responsible for detecting the bobbin in the food steamer.
5. The efficient and convenient spinning and steaming integrated process according to claim 4, characterized in that: the miniature yarn steaming machine is internally provided with a BF24 photoelectric cell for calculating the load of the optical disk, and a BF25 photoelectric cell is arranged for counting the number of unloading units of the optical disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010351769.3A CN111498600B (en) | 2020-04-28 | 2020-04-28 | Efficient and convenient spinning and steaming integrated process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010351769.3A CN111498600B (en) | 2020-04-28 | 2020-04-28 | Efficient and convenient spinning and steaming integrated process |
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| Publication Number | Publication Date |
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| CN111498600A true CN111498600A (en) | 2020-08-07 |
| CN111498600B CN111498600B (en) | 2022-08-05 |
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| CN202010351769.3A Active CN111498600B (en) | 2020-04-28 | 2020-04-28 | Efficient and convenient spinning and steaming integrated process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115009928A (en) * | 2022-06-27 | 2022-09-06 | 张家港扬子纺纱有限公司 | Yarn production system capable of reducing yarn damage through flexible logistics in winding |
Citations (7)
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|---|---|---|---|---|
| CN102808254A (en) * | 2011-06-01 | 2012-12-05 | 马佐里有限公司 | Roving frame of spinning line |
| CN104357985A (en) * | 2014-11-21 | 2015-02-18 | 安徽华茂纺织股份有限公司 | Polyamide filament embedding polyamide and aramid blending process |
| CN205529441U (en) * | 2015-12-31 | 2016-08-31 | 天津市嘉轩纺织有限公司 | Evaporate yarn machine with rotatory steam dish |
| CN107245782A (en) * | 2017-05-16 | 2017-10-13 | 浙江新澳纺织股份有限公司 | A kind of production and processing method of wool blended yarn |
| CN207109181U (en) * | 2017-07-25 | 2018-03-16 | 绍兴易纺机械制造有限公司 | A kind of roving twisting arrangement and the spinning frame using the roving twisting arrangement |
| CN109281020A (en) * | 2018-11-19 | 2019-01-29 | 忠华集团有限公司 | A kind of production technology of low twist yarn |
| CN111005123A (en) * | 2019-12-27 | 2020-04-14 | 海澜之家股份有限公司 | Cashmere-like fabric with electromagnetic shielding function and preparation method thereof |
-
2020
- 2020-04-28 CN CN202010351769.3A patent/CN111498600B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102808254A (en) * | 2011-06-01 | 2012-12-05 | 马佐里有限公司 | Roving frame of spinning line |
| CN104357985A (en) * | 2014-11-21 | 2015-02-18 | 安徽华茂纺织股份有限公司 | Polyamide filament embedding polyamide and aramid blending process |
| CN205529441U (en) * | 2015-12-31 | 2016-08-31 | 天津市嘉轩纺织有限公司 | Evaporate yarn machine with rotatory steam dish |
| CN107245782A (en) * | 2017-05-16 | 2017-10-13 | 浙江新澳纺织股份有限公司 | A kind of production and processing method of wool blended yarn |
| CN207109181U (en) * | 2017-07-25 | 2018-03-16 | 绍兴易纺机械制造有限公司 | A kind of roving twisting arrangement and the spinning frame using the roving twisting arrangement |
| CN109281020A (en) * | 2018-11-19 | 2019-01-29 | 忠华集团有限公司 | A kind of production technology of low twist yarn |
| CN111005123A (en) * | 2019-12-27 | 2020-04-14 | 海澜之家股份有限公司 | Cashmere-like fabric with electromagnetic shielding function and preparation method thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115009928A (en) * | 2022-06-27 | 2022-09-06 | 张家港扬子纺纱有限公司 | Yarn production system capable of reducing yarn damage through flexible logistics in winding |
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| CN111498600B (en) | 2022-08-05 |
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Denomination of invention: An efficient and convenient integrated spinning and steaming process Effective date of registration: 20230423 Granted publication date: 20220805 Pledgee: China Construction Bank Zhangjiagang branch Pledgor: ZHANGJIAGANG YANGTSE SPINNING CO.,LTD. Registration number: Y2023980038878 |
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