CN111495849A

CN111495849A - High integration cleaning equipment

Info

Publication number: CN111495849A
Application number: CN202010390323.1A
Authority: CN
Inventors: 刘夏城; 刘鹏; 陆智勇; 于泾纬; 江卫霞; 凌飞
Original assignee: Sanmen Nuclear Power Co Ltd
Current assignee: Sanmen Nuclear Power Co Ltd
Priority date: 2020-05-11
Filing date: 2020-05-11
Publication date: 2020-08-07

Abstract

The invention relates to the field of mechanical equipment, in particular to cleaning of the mechanical equipment. The invention is realized by the following technical scheme: the utility model provides a high integration degree integration cleaning equipment, contains main clean case, still contain with the waste water collection device that main clean case is connected and with the cleaning device that main clean case is connected, cleaning device contains clean module, every clean module all contain an independent with main clean case can dismantle the clean module of connection, clean module contains the liquid reserve tank and connects the liquid reserve tank with the feed liquor pipe of main clean case, clean module contains water clean module, main clean case contains box and shower nozzle group, shower nozzle group contain with the shower nozzle of feed liquor union coupling. The invention aims to provide high-integration integrated cleaning equipment which can meet different cleaning requirements of different types of mechanical equipment and has good equipment universality.

Description

High integration cleaning equipment

Technical Field

The invention relates to the field of mechanical equipment, in particular to cleaning of the mechanical equipment.

Background

Along with the scale development of the manufacturing industry in China, the precision of mechanical equipment is gradually improved, and higher requirements are provided for the maintenance of the equipment. The service life of the mechanical equipment is prolonged, the working efficiency of the mechanical equipment is improved, and the loss is reduced to improve the production efficiency by maintaining the mechanical equipment by an equipment user and a manufacturer.

At present, most of equipment maintenance is mainly performed by manual cleaning, and for example, cleaning of valve parts (a valve cage and a valve core) is taken as an example. Because the precision of the valve cage and the valve core is high, the sealing surface can be damaged by carelessness, the cleaning is not thorough, the production efficiency is easy to be influenced, and the reworking is often needed. And when the condition is serious, the unit is stopped to be repaired, and the cost is higher.

Some mechanical parts also adopt automatic or semi-automatic cleaning equipment. For example, chinese patent publication No. CN108262309A discloses a mechanical cleaning device, which includes a load-bearing tray, a nozzle, a heating member, and a brush plate. The parts to be cleaned are placed on the load tray, and the parts are effectively cleaned and decontaminated through heating, water washing, brushing and the like. However, such a cleaning method still has disadvantages in practical use, on one hand, the cleaning effect is not good, and on the other hand, the cleaning method is single, and a personalized cleaning customization method cannot be provided for different parts.

Disclosure of Invention

The invention aims to provide high-integration integrated cleaning equipment which can meet different cleaning requirements of different types of mechanical equipment and has good equipment universality.

The technical purpose of the invention is realized by the following technical scheme: the utility model provides a high integration degree integration cleaning equipment, contains main clean case, still contain with the waste water collection device that main clean case is connected and with the cleaning device that main clean case is connected, cleaning device contains clean module, every clean module all contain an independent with main clean case can dismantle the clean module of connection, clean module contains the liquid reserve tank and connects the liquid reserve tank with the feed liquor pipe of main clean case, clean module contains water clean module, main clean case contains box and shower nozzle group, shower nozzle group contain with the shower nozzle of feed liquor union coupling.

Preferably, the cleaning module further comprises a chemical cleaning module.

Preferably, the cleaning module further comprises a passivation cleaning module.

Preferably, the main cleaning box further comprises a turnover device for adjusting the position of the part to be cleaned in the box body.

Preferably, an ultrasonic cleaner is mounted on the housing.

Preferably, the cleaning module further comprises a liquid return pipe, and the liquid return pipe connects the tank body and the liquid storage tank.

Preferably, the cleaning module further comprises a liquid level meter for monitoring the liquid level position in the liquid storage tank, and the liquid storage tank is connected with the supplementing device through a connector.

Preferably, the connector is a quick-connection connector or a threaded connector.

Preferably, the liquid storage tank is connected with an air inlet and outlet, and the air inlet and outlet is provided with a filter screen.

Preferably, the waste water collecting device includes a waste water tank, a waste water level meter, and a discharge valve connected to the waste water tank, and the discharge valve is provided with a discharge head.

In conclusion, the invention has the following beneficial effects:

1. every clean module all can dismantle with main clean case through independent pipeline, valve, the pump body and be connected, and the user can adjust the quantity, the kind and the order of clean step of clean module according to actual conditions, accomplishes that a device is suitable for the different part of treating clean.

2. Each cleaning module is independently connected with the main cleaning box in a double-pipe mode, so that the cleaning liquid can be conveniently recycled, and the total consumption of the cleaning liquid is reduced.

3. The cleaning module comprises an air inlet and an air outlet, so that negative pressure is avoided, and liquid flow is facilitated.

4. The filter screens in the air inlet and outlet ports maintain the cleanliness of the cleaning liquid.

5. The ultrasonic cleaner in the main cleaning box enables the surface of the part to be cleaned to vibrate, and decontamination is facilitated.

6. The turnover device at the bottom position in the main cleaning box enables the cleaning effect to be uniform and effective.

Description of the drawings:

FIG. 1 is a schematic diagram of example 1;

FIG. 2 is a schematic view of the main cleaning tank;

FIG. 3 is a schematic view of a cleaning module after it has been connected to the main cleaning tank;

fig. 4 is a schematic view of a wastewater collection apparatus.

In the figure: 1. main clean case, 11, the box, 12, the shower nozzle group, 121, the shower nozzle, 2, turning device, 3, ultrasonic cleaner, 4, cleaning device, clean module, 41, the clean module of water, 42, the clean module of chemical agent, 43, the clean module of passivation, 5, waste water collection device, 51, the waste water tank, 52, waste water level gauge, 53, the discharge valve, 54, the discharge head, 6, clean module, 61, the liquid reserve tank, 62, the feed liquor pipe, 63, return liquid pipe, 64, supplementary device, 65, the connector, 66, the level gauge, 67, the gas inlet and outlet, 68, the filter screen.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.

Example 1, a high integration integrated washing apparatus, as shown in fig. 1, the central part of fig. 1 is a main cleaning tank 1, which is connected with a waste water collecting device 5 and a cleaning device 4. The main cleaning tank 1 is used for storing mechanical parts to be cleaned, and after cleaning is completed, waste water enters the waste water tank 51 through a pipeline. The cleaning device 4 comprises a plurality of cleaning modules, each cleaning module is detachably connected with the main cleaning box 1, the number of the cleaning modules is not specifically limited, and the cleaning modules can be set individually according to actual conditions. In this case, the number of the cleaning modules is three, and the cleaning modules are respectively the water cleaning module 41, the chemical cleaning module 42 and the passivation cleaning module 43.

The water cleaning module 41 contains normal cleaning water for performing normal cleaning on the parts to be cleaned in the main cleaning tank 1. The chemical agent cleaning module 42 contains chemical agents, such as citric acid, amino acid, corrosion inhibitor, and cleaning water mixed chemical agent. Different parts materials and different oil stain types require different chemical agents. The passivation cleaning module 43 contains passivation solution, which is used to generate a protective film, such as an oxide film, on the outer surface of the component after cleaning, thereby generating a certain corrosion resistance to the component.

Every clean module all is connected with box 11 through solitary pipeline, control valve, the pump body, and the user can select to use different clean modules or mediate the clean order of each clean module through treating the specific kind of clean part, material, greasy dirt condition, clean requirement, and is nimble convenient.

As shown in fig. 2, fig. 2 is a schematic view of the main cleaning tank 1. A nozzle group 12 is installed above the tank 11, and a plurality of nozzles 121 are installed on the nozzle group 12. Each spray head 121 is used for being correspondingly connected with one cleaning module, and as the three cleaning modules are arranged in the scheme, the number of the spray heads 121 is three, and the spray heads are respectively used for spraying cleaning water, chemical reagents and passivation solution.

The ultrasonic cleaner 3 is installed around the middle position of the box body 11, the ultrasonic cleaner 3 can use mature products in the prior art, and the function of the ultrasonic cleaner is to form small vibration on the surface of a part to be cleaned, so that the dirt separation is accelerated, and the cleaning effect is improved. And a turnover device 2 is installed at the bottom of the tank 11, and functions not to turn over the tank 11 but to turn over the parts to be cleaned in the tank 11. The specific structure of the turnover device 2 is not limited, and mature mechanical structures in the prior art can be adopted, for example, a curved rod which rotates under the driving of a motor is adopted, and the curved rod is used for poking and making the cleaning part during operation, so that the position and the orientation angle of the cleaning part are adjusted, and the cleaning effect is uniform and effective.

As shown in fig. 3, each cleaning module includes one cleaning module 6, and the cleaning modules 6 included therein are similar in structure regardless of the water cleaning module 41, the chemical cleaning module 42, and the passivation cleaning module 43. The following description will specifically take the cleaning module 6 of the water cleaning module 41 as an example in conjunction with fig. 3.

The cleaning module 6 of the water cleaning module 41 comprises a reservoir 61 for storing cleaning water. The liquid storage tank 61 is provided with a liquid level meter 66 for a user to observe the position of the liquid level in the liquid storage tank 61, and when the storage amount is small and the liquid level is low, the user can open a corresponding valve to obtain corresponding clean water supplement from the supplement device 64. The liquid storage tank 61 is provided with a connector 65 for connecting with the supplement device 64, and the connector 65 can be a threaded connector or a quick connector using a plug-pull mode.

The liquid storage tank 61 is independently connected with the main cleaning tank 1 through a double pipe, specifically, is connected with the corresponding spray head 121 through the liquid inlet pipe 62, and is connected with the main cleaning tank 1 through the liquid return pipe 63. Both connecting pipes are provided with separate pump bodies and valves. Clean water enters into main clean case 1 from liquid reserve tank 61 through feed liquor pipe 62, if accord with the recovery standard after the cleanness and get back to liquid reserve tank 61 through return liquid pipe 63 and carry out liquid recovery, subtracts down the consumption. If the standard is not met, the waste water is discharged from the main cleaning tank 1 to the waste water collecting device 5.

The liquid storage tank 61 is connected with an air inlet and outlet 67, and can be closed by using a protective cap in a non-use state and opened in a use state. If negative pressure is present in the reservoir 61 during use, it may be difficult to pump the pump. And the air inlet and outlet 67 can avoid negative pressure generation in the using process. The filter screen 68 is arranged in the air inlet and outlet 67, so that impurities in the industrial environment are prevented from entering the liquid storage tank 61 through the air inlet and outlet 67, and the cleaning liquid is prevented from being polluted.

The water cleaning module 41 is taken as an example, and the chemical cleaning module 42 and the passivation cleaning module 43 are similar in structure. This is not described in detail herein.

The main cleaning tank 1 is connected to a waste water collecting device 5, as shown in fig. 4, and waste water is introduced into a waste water tank 51, which is also provided with a waste water level gauge 52 for allowing a user to observe the amount of water in the tank. When the amount of wastewater is too high, the discharge valve 53 is opened to discharge the wastewater from the discharge head 54.

Claims

1. The utility model provides a high integration cleaning equipment, contains main clean case (1), its characterized in that: still contain with waste water collection device (5) that main clean case (1) is connected and with cleaning device (4) that main clean case (1) is connected, cleaning device (4) contain clean module, every clean module all contain one independently with main clean case (1) can dismantle clean module (6) of connection, clean module (6) contain liquid reserve tank (61) and connect liquid reserve tank (61) with liquid inlet pipe (61) of main clean case (1), clean module contains aqueous clean module (41), main clean case (1) contain box (11) and shower nozzle group (12), shower nozzle group (12) contain with shower nozzle (121) that liquid inlet pipe (61) are connected.

2. The highly integrated, integrated cleaning apparatus of claim 1, wherein: the cleaning module also includes a chemical cleaning module (42).

3. A highly integrated cleaning apparatus according to claim 1 or 2, characterized in that: the cleaning module also includes a passivation cleaning module (43).

4. The highly integrated, integrated cleaning apparatus of claim 1, wherein: the main cleaning box (1) also comprises a turnover device (2) for adjusting the position of the part to be cleaned in the box body (11).

5. The highly integrated, integrated cleaning apparatus of claim 1, wherein: an ultrasonic cleaner (3) is arranged on the box body (11).

6. A highly integrated washing apparatus according to claim 1, 2, 4 or 5, characterized in that: the cleaning module (6) further comprises a liquid return pipe (63), and the liquid return pipe (63) is connected with the box body (11) and the liquid storage box (61).

7. The highly integrated, integrated cleaning apparatus of claim 6, wherein: cleaning module (6) still contains and is used for the control level gauge (63) of liquid level position in liquid reserve tank (61), liquid reserve tank (61) are connected with supplementary device (64) through connector (65).

8. The highly integrated, integrated cleaning apparatus of claim 7, wherein: the connector (61) is a quick-connection connector or a threaded connector.

9. A highly integrated washing apparatus according to claim 1, 2, 4 or 5, characterized in that: be connected with air inlet and outlet (67) on liquid reserve tank (61), be equipped with filter screen (68) on air inlet and outlet (67).

10. A highly integrated washing apparatus according to claim 1, 2, 4 or 5, characterized in that: the waste water collecting device (5) comprises a waste water tank (51), a waste water liquid level meter (52) and a discharge valve (53) connected with the waste water tank (51), and a discharge head (54) is arranged on the discharge valve (53).