Spraying device for metal surface machining and working method thereof
Technical Field
The invention relates to a spraying device for metal surface machining and a working method thereof.
Background
The surface treatment is a process method for artificially forming a surface layer with mechanical, physical and chemical properties different from those of a substrate on the surface of a substrate material. The purpose of the surface treatment is to meet the requirements of corrosion resistance, wear resistance, decoration or other special functions of the product. Painting is one of the common ways of surface treatment processing;
the outer surface of the pipeline is often required to be painted, but the current painting device has general applicability to the pipeline and the long rod, so that those skilled in the art hope to develop a painting device with good applicability to the pipeline to improve the painting efficiency to the pipeline.
Disclosure of Invention
The invention aims to provide a spraying device for processing a metal surface with high efficiency and a working method thereof.
In order to solve the problems, the invention adopts the following technical scheme:
a spraying device for metal surface processing comprises a coating conveying pipe, a gas pipe, a coating tank and a control device, wherein the coating conveying pipe and the gas pipe are all wound into a spiral shape, the coating conveying pipe penetrates into an area surrounded by the gas pipe to form a concentric sleeve type structure, the coating conveying pipe is formed with a spraying area due to winding, a mounting hole is formed in the coating conveying pipe, an atomizing spray head assembly pointing to the spraying area is mounted in the mounting hole, a first connecting plate and a second connecting plate are respectively arranged above and below the gas pipe, the first connecting plate and the second connecting plate are both fixedly connected with the gas pipe, a connecting shaft is arranged between the gas pipe and the coating conveying pipe, two ends of the connecting shaft are respectively fixedly connected with the coating conveying pipe and the gas pipe, and two ends of the first connecting plate are respectively provided with a first supporting frame and a second supporting frame, all be provided with the export on first support frame and the second support frame, the bearing body has been inserted in the export, the internal anchor clamps that are used for cliping the spraying thing that are provided with of bearing, be provided with first pump suction pump on the first connecting plate, the material suction mouth and the coating jar of first pump suction pump are connected, the bin outlet and the coating conveyer pipe of first pump suction pump are linked together, the trachea end even has the aspiration pump, be provided with the aspirating hole on the trachea, mounting hole and aspirating hole all are provided with more than one, mounting hole and aspirating hole all are the heliciform and distribute, anchor clamps, first pump suction pump and aspiration pump all with controlling means electric connection.
As preferred, the trachea head end is provided with the end cap, be provided with the waste material bucket on the first support frame, even there is the connecting pipe on the waste material bucket, the connecting pipe end is connected with the gas vent of aspiration pump, be provided with filter equipment in the waste material bucket, the bung hole department of waste material bucket sets up and is used for carrying out jet-propelled air cock to the work piece after the spraying, the air cock is located filter equipment's top, through being provided with the end cap, can be favorable to absorbing the waste gas in the region that the trachea centers on, has utilized the gas after being filtered to blow to the work piece by the spraying simultaneously, can effectually cool down the work piece surface, can be favorable to the faster solidification of coating again simultaneously.
As preferred, be provided with the recovery jar on the first support frame, even there is the second pump on the recovery jar, be provided with the material pumping pipe on the pump opening of second pump, material pumping pipe and coating conveyer pipe end-to-end connection, be provided with the conveying pipe between the bin outlet of first pump and the coating conveyer pipe, first pump passes through the conveying pipe with the coating conveyer pipe and is connected, be provided with the solenoid valve on material pumping pipe and the conveying pipe, solenoid valve and controlling means electric connection can effectually practice thrift coating through retrieving remaining coating in the coating conveyer pipe, can prevent again simultaneously that coating from solidifying and causing the condition of jam in the coating conveyer pipe.
Preferably, be provided with driving motor on the first support frame, first support frame and driving motor fixed connection, the flexible outer lane of inner circle one end of the bearing body is and be provided with the ring gear, the ring gear is with the inner circle fixed connection of the bearing body, driving motor's output shaft has the gear that pairs mutually with the ring gear, driving motor and controlling means electric connection rotate through the inner circle that has adopted the driving motor drive bearing body to drive the work piece and rotate, make the outside table of work piece can be more even covered by coating, promote the yields of work piece.
Preferably, the fixture comprises an electric cylinder and a roller conveyor, one end of the electric cylinder is fixedly connected with the inner ring of the bearing body, the other end of the electric cylinder is fixedly connected with the roller conveyor, the electric cylinder and the roller conveyor are both electrically connected with a control device, a workpiece can be effectively clamped, the workpiece can be conveyed after being sprayed, and the flexibility is good.
Preferably, the first support frame and the second support frame are fixedly connected with outer rings of the bearing bodies on the first support frame and the second support frame, the atomizing spray head assembly comprises a spray head body and a one-way valve, the spray head body is in threaded connection with the one-way valve, the one-way valve is in threaded connection with the hole wall of the mounting hole, and the one-way valve is arranged, so that air can be effectively prevented from being sucked from the spray head body when paint in the paint conveying pipe is recycled.
Preferably, fluorescent lamps are arranged on the first connecting plate and the second connecting plate and are electrically connected with the control device, and the fluorescent lamps are turned off, so that the coating can be effectively irradiated, the temperature in a spraying area can be increased, and the solidification speed of the coating can be increased.
The invention also provides a working method of the spraying device for processing the metal surface, which comprises the following steps:
1) penetrating a workpiece to be sprayed into a spraying area, and starting an electric cylinder through a control device to enable the workpiece to be sprayed to be clamped by the electric cylinder;
2) then the control device opens an electromagnetic valve on the feeding pipe, and starts a first material pumping pump to pump the coating in the coating tank into the coating conveying pipe, the coating is sprayed out from the atomizing nozzle assembly to cover the workpiece to be sprayed, and the air pumping pump pumps air near the air pipe when the first material pumping pump is started;
3) after spraying for 3-8s, the control device starts the driving motor to enable the workpiece to rotate in the spraying area, and simultaneously turns on the daytime lamp to irradiate the workpiece;
4) after the surface of the workpiece is completely covered by the coating, the worker stops the first material pumping pump through the control device and closes the electromagnetic valve on the feeding pipe;
5) then, the control device opens the electromagnetic valve on the material pumping pipe and starts a second material pumping pump to pump the residual paint in the paint conveying pipe into the recovery tank;
6) the coated part is sent out of the coating area by the roller conveyor through the control device.
The invention has the beneficial effects that: through set up into the heliciform with the coating conveyer pipe, the atomizer subassembly has formed the distribution mode of heliciform simultaneously for can both be sprayed the pipeline in the spraying region and each face of rod class article, the coverage rate is high, compares in traditional spraying device spraying efficient, once only can be to each face spraying of work piece.
Simultaneously, the design has spiral helicine trachea, and the coating conveyer pipe penetrates the regional concentric sleeve type structure that forms that the trachea surrounds, can extract and purify near air in the spraying operation, ensures staff's health. The spiral helicine design can be effectual absorbs the air of each direction in the spraying region, and is efficient, and simultaneously, the waste gas absorption rate is higher, can effectual pollution abatement.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of a spray coating apparatus for metal surface processing according to the present invention.
FIG. 2 is a sectional view of a scrap barrel of a spray coating apparatus for metal surfacing according to the present invention.
FIG. 3 is a schematic view of a partial structure of a spray coating apparatus for metal surface processing according to the present invention.
FIG. 4 is a schematic view of a partial structure of a spray coating apparatus for metal surface processing according to the present invention.
In the figure:
1. a paint delivery pipe; 2. an air tube; 3. a paint tank; 4. a control device; 5. an atomizing spray head assembly; 6. a first connecting plate; 7. a second connecting plate; 8. a connecting shaft; 9. a first support frame; 10. a second support frame; 11. a bearing body; 12. a clamp; 13. a first pump; 14. an air pump; 15. an air exhaust hole; 16. a waste bin; 17. a connecting pipe; 18. a filtration device; 19. an air tap; 20. a recovery tank; 21. a second pump; 22. a feed pipe; 23. an electromagnetic valve; 24. a drive motor; 25. a gear ring; 26. a gear; 27. and (4) a fluorescent lamp.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the embodiments, it should be understood that the terms "middle", "upper", "lower", "top", "right", "left", "above", "back", "middle", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present embodiment, if the connection or fixing manner between the components is not specifically described, the connection or fixing manner may be a conventional manner such as bolt fixing, pin shaft connecting, adhesive fixing, or rivet fixing, which is commonly used in the prior art, and therefore, the detailed description thereof will not be provided in the examples.
Examples
As shown in fig. 1-4, a spraying device for metal surface processing comprises a coating conveying pipe 1, a gas pipe 2, a coating tank 3 and a control device 4, wherein the coating conveying pipe 1 and the gas pipe 2 are spirally wound, the coating conveying pipe 1 penetrates into an area surrounded by the gas pipe 2 to form a concentric sleeve type structure, the coating conveying pipe 1 is formed with a spraying area (not shown) due to winding, a mounting hole (not shown) is formed in the coating conveying pipe 1, an atomizing nozzle assembly 5 pointing to the spraying area is mounted in the mounting hole, a first connecting plate 6 and a second connecting plate 7 are respectively arranged above and below the gas pipe 2, the first connecting plate 6 and the second connecting plate 7 are fixedly connected with the gas pipe 2, a connecting shaft 8 is arranged between the gas pipe 2 and the coating conveying pipe 1, and two ends of the connecting shaft 8 are respectively and fixedly connected with the coating conveying pipe 1 and the gas pipe 2, the both ends of first connecting plate 6 are provided with first support frame 9 and second support frame 10 respectively, all be provided with export (not shown) on first support frame 9 and the second support frame 10, bearing body 11 has been inserted in the export, be provided with the anchor clamps 12 that are used for cliping the spraying thing in the bearing body 11, be provided with first pump 13 on the first connecting plate 6, the material mouth and the scribbling jar 3 of first pump 13 are connected, the bin outlet and the coating conveyer pipe 1 of first pump 13 are linked together, 2 end links of trachea have aspiration pump 14, be provided with aspirating hole 15 on the trachea 2, mounting hole and aspirating hole 15 all are provided with more than one, mounting hole and aspirating hole 15 all are the heliciform and distribute, anchor clamps 12, first pump 13 and aspiration pump 14 all with controlling means electric connection.
In this embodiment, a plug (not shown) is arranged at the head end of the air pipe 2, a waste material barrel 16 is arranged on the first support frame 9, a connecting pipe 17 is connected to the waste material barrel 16, the tail end of the connecting pipe 17 is connected to an exhaust port of the air suction pump 14, a filtering device 18 is arranged in the waste material barrel 16, an air nozzle 19 for spraying air to the sprayed workpiece is arranged at the opening of the waste material barrel 16, and the air nozzle 19 is located above the filtering device 18.
In this embodiment, be provided with recovery tank 20 on first support frame 9, even there is second pump 21 on recovery tank 20, be provided with material pumping pipe (not shown) on the pump opening of second pump 21, material pumping pipe and coating conveyer pipe 1 end-to-end connection, be provided with conveying pipe 22 between the bin outlet of first pump 13 and the coating conveyer pipe 1, first pump 13 passes through conveying pipe 22 with coating conveyer pipe 1 and is connected, be provided with solenoid valve 23 on material pumping pipe and the conveying pipe 22, solenoid valve 23 and controlling means 4 electric connection.
In this embodiment, a driving motor 24 is arranged on the first support frame 9, the first support frame 9 is fixedly connected with the driving motor 24, an outer ring of the inner ring of the bearing body 11 is telescopic and is provided with a gear ring 25, the gear ring 25 is fixedly connected with the inner ring of the bearing body 11, an output shaft of the driving motor 24 is connected with a gear 26 matched with the gear ring 25, and the driving motor 24 is electrically connected with the control device 4.
In this embodiment, the clamp 12 includes an electric cylinder (not shown) and a roller conveyor (not shown), one end of the electric cylinder is fixedly connected to the inner ring of the bearing body 11, the other end of the electric cylinder is fixedly connected to the roller conveyor, and both the electric cylinder and the roller conveyor are electrically connected to the control device 4.
In this embodiment, the first support frame 9 and the second support frame 10 are both fixedly connected to the outer ring of the bearing body 11, the atomizing nozzle assembly includes a nozzle body (not shown) and a check valve (not shown), the nozzle body is in threaded connection with the check valve, and the check valve is in threaded connection with the hole wall of the mounting hole.
In this embodiment, fluorescent lamps 27 are disposed on the first connecting plate 6 and the second connecting plate 7, and the fluorescent lamps 27 are electrically connected to the control device 4.
The invention also provides a working method of the spraying device for processing the metal surface, which comprises the following steps:
1) penetrating a workpiece to be sprayed into a spraying area, and starting an electric cylinder through a control device to enable the workpiece to be sprayed to be clamped by the electric cylinder;
2) then the control device opens an electromagnetic valve on the feeding pipe, and starts a first material pumping pump to pump the coating in the coating tank into the coating conveying pipe, the coating is sprayed out from the atomizing nozzle assembly to cover the workpiece to be sprayed, and the air pumping pump pumps air near the air pipe when the first material pumping pump is started;
3) after spraying for 3-8s, the control device starts the driving motor to enable the workpiece to rotate in the spraying area, and simultaneously turns on the daytime lamp to irradiate the workpiece;
4) after the surface of the workpiece is completely covered by the coating, the worker stops the first material pumping pump through the control device and closes the electromagnetic valve on the feeding pipe;
5) then, the control device opens the electromagnetic valve on the material pumping pipe and starts a second material pumping pump to pump the residual paint in the paint conveying pipe into the recovery tank;
6) the coated part is sent out of the coating area by the roller conveyor through the control device.
The invention has the beneficial effects that: through set up into the heliciform with the coating conveyer pipe, the atomizer subassembly has formed the distribution mode of heliciform simultaneously for can both be sprayed the pipeline in the spraying region and each face of rod class article, the coverage rate is high, compares in traditional spraying device spraying efficient, once only can be to each face spraying of work piece.
Simultaneously, the design has spiral helicine trachea, and the coating conveyer pipe penetrates the regional concentric sleeve type structure that forms that the trachea surrounds, can extract and purify near air in the spraying operation, ensures staff's health. The spiral helicine design can be effectual absorbs the air of each direction in the spraying region, and is efficient, and simultaneously, the waste gas absorption rate is higher, can effectual pollution abatement.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the present invention.