CN111495309A - Production and processing reation kettle for synthetic material - Google Patents
Production and processing reation kettle for synthetic material Download PDFInfo
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- CN111495309A CN111495309A CN202010496702.9A CN202010496702A CN111495309A CN 111495309 A CN111495309 A CN 111495309A CN 202010496702 A CN202010496702 A CN 202010496702A CN 111495309 A CN111495309 A CN 111495309A
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- 229920002994 synthetic fiber Polymers 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title abstract description 20
- 238000003756 stirring Methods 0.000 claims abstract description 93
- 238000006243 chemical reaction Methods 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims description 26
- 238000007789 sealing Methods 0.000 claims description 18
- 238000009924 canning Methods 0.000 claims description 16
- 239000003638 chemical reducing agent Substances 0.000 claims description 16
- 238000001125 extrusion Methods 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 13
- 238000007790 scraping Methods 0.000 claims description 12
- 239000003381 stabilizer Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 18
- 238000000227 grinding Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 4
- 239000002131 composite material Substances 0.000 description 7
- 230000032258 transport Effects 0.000 description 6
- 239000002699 waste material Substances 0.000 description 5
- 230000002045 lasting effect Effects 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000011344 liquid material Substances 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 241000826860 Trapezium Species 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002990 reinforced plastic Substances 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/06—Methods of, or means for, filling the material into the containers or receptacles by gravity flow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The invention relates to the field of synthetic material production, in particular to a reaction kettle for producing and processing synthetic materials, which comprises two side plates, a conveying structure, a tank body structure, two primary stirring structures, a secondary stirring structure and a blanking structure; can make the productivity promote about 40%, save time improves work efficiency, the three-roller that has reduced in the ordinary production facility grinds the machine, the grinding process has been cancelled, need not to grind in addition and just can reach the operation requirement, from taking clean system, more can the abundant work, scrape the residue of wall agitating unit material in can the reduction equipment, it is extravagant to reduce, more importantly, make the material in the equipment obtain abundant reaction, the quality is more stable, can last the transport with the canned bucket of splendid attire production material through transport structure, and when transport structure carries out work, can also act on blanking structure, cooperation through transport structure and blanking structure is used, can realize stable unloading and the unloading of continuation, thereby can improve canned efficiency greatly.
Description
Technical Field
The invention relates to the field of synthetic material production, in particular to a reaction kettle for producing and processing synthetic materials.
Background
Synthetic materials are materials that are composites of two or more substances and have certain combinations of properties. It is divided into two categories, structural composite materials and functional composite materials. Composite materials are an emerging material that has developed with the advancement of materials science and technology. For example, the reinforced plastics in engineering plastics are composite materials made up by using glass fibre or carbon fibre, graphite fibre, boron fibre and aluminium oxide as reinforcing agent and plastics. The composite material has the advantages of light weight, high strength, wear resistance and the like. The composite material is a promising new material and is widely applied to the industries of aviation, aerospace, chemical engineering, shipbuilding, automobiles, electrical manufacturing and the like.
However, the existing production equipment in the industry generally has the technical bottlenecks of low productivity, insufficient material reaction, weak quality stability and large floor area of the production equipment.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a reaction kettle for producing and processing synthetic materials.
The technical scheme adopted by the invention for solving the technical problems is as follows: a reaction kettle for producing and processing synthetic materials comprises two side plates, a conveying structure, a tank body structure, two primary stirring structures, a secondary stirring structure and a blanking structure, wherein the two side plates for fixing and installing other parts are arranged in parallel, and the conveying structure for conveying a canned barrel is installed between the two side plates; the tank body structure for containing raw materials is arranged at the top ends of the two side plates, and the two primary stirring structures for stirring the raw materials in the tank body structure are arranged in the tank body structure; the secondary stirring structure is arranged in the tank structure and used for stirring the raw materials in the tank structure, and the blanking structure is arranged at the bottom end of the tank structure and used for blanking the raw materials in the tank structure.
Specifically, transport structure includes belt roller, support column, conveyer belt, first motor, places cover, fixture block and draw-in groove, the belt roller is equipped with two, two the belt roller is parallel relation and all rotates to be connected in two the curb plate, two still install fixed a plurality of parallel relation that are between the curb plate the support column, at one of them the one end of curb plate is fixed first motor, just first motor and one of them belt roller fixed connection the fixed surface of conveyer belt is a plurality of loop configuration place the cover, two the outside of belt roller all is that the fixed a plurality of cross-sections of loop array are trapezium structure the fixture block the inside of conveyer belt be equipped with a plurality of with the fixture block corresponds the draw-in groove.
Specifically, the tank body structure includes stabilizer blade, jar body, heating coil, tuber pipe, powder pipe and water pipe, the stabilizer blade is equipped with four, four the stabilizer blade is two for a set of, two sets of the stabilizer blade is fixed in two respectively the top of curb plate is four the stabilizer blade deviates from the one end of curb plate is fixed the jar body the top of the jar body is fixed the tuber pipe the top of the jar body is fixed the powder pipe the top of the jar body is fixed the water pipe the outside of the jar body is the heliciform and fixes heating coil.
Specifically, the primary stirring structure comprises a speed reducer, a second motor, a first stirring rod, a fixing ring, a blade, a stirring sleeve, a first scraper, a fixing plate and a second scraper, wherein the speed reducer is fixed at the top end of the tank body, the second motor is fixed at one end of the speed reducer, which is far away from the tank body, the first stirring rod is rotatably connected inside the tank body and is fixedly connected with the speed reducer, fixing the fixing ring outside the first stirring rod, fixing a plurality of blades in an annular array outside the fixing ring, the bottom end of the first stirring rod is fixed with the stirring sleeve in a U-shaped structure, two first scraping plates are fixed outside the stirring sleeve, the bottom end of the stirring sleeve is fixedly provided with a plurality of fixing plates, and the bottom ends of the fixing plates are fixedly provided with the second scraping plates.
Specifically, second grade stirring structure includes third motor, second puddler and impeller, the third motor is fixed in the top of the jar body the internal rotation of jar body is connected with the second puddler, just the second puddler with third motor fixed connection the external fixation of second puddler is two sets of the impeller.
Specifically, the blanking structure comprises a plurality of touch plates, a fixed block, a fixed groove, a blanking pipe, a sliding plate, a limiting plate, a spring, an extrusion block and a sealing plate, wherein the touch plates are annularly fixed outside the conveying belt, the touch plates are all in a trapezoid structure, the blanking pipe is fixed at the bottom end of the tank body, the fixed block is fixed outside the blanking pipe, the fixed block is arranged on the fixed block, the width of the fixed groove is larger than the maximum width of the touch plates, the sliding plate is connected inside the fixed block in a sliding manner, the limiting plate is fixed at one end of the sliding plate and is connected with the fixed block in a sliding manner, the spring is fixed between the limiting plate and the fixed block, and the extrusion block with the trapezoid structure is fixed at one end of the sliding plate in a section, the end, deviating from the extrusion block, of the sliding plate is fixed with the sealing plate, the sealing plate is of a circular structure, the outer diameter of the sealing plate is larger than the inner diameter of the blanking pipe and smaller than the outer diameter of the blanking pipe, and the sealing plate is in sliding connection with the blanking pipe.
Specifically, the blanking pipe is provided with an electromagnetic valve, and the electromagnetic valve controls the blanking pipe to be opened or closed.
Specifically, the tank structures are multiple, and the tank structures are arranged at intervals along the length direction of the conveying structure.
Specifically, the tank structure is a plurality of, transport structure is a plurality of, and is a plurality of the jar body sets up with a plurality of transport structure one-to-one cooperation, just conveyor's extending direction with tank structure's array direction sets up perpendicularly.
The invention has the beneficial effects that:
(1) the reaction kettle for producing and processing synthetic materials can improve the productivity by about 40 percent through the matching use of the tank body structure, the primary stirring structure and the secondary stirring structure, saves time and improves the working efficiency, namely when in use, firstly, after liquid materials are extracted from a liquid tank through water pipes according to the sequence and the quantity of raw materials of a formula table, a stirring system is started, because two second stirring rods are rotatably connected in the tank body and are powered by a third motor, namely, the two second stirring rods can drive a impeller to stir by starting the two third motors, and the first stirring rod is driven to rotate by a speed reducer and the second motor at the central position of the tank body, because a plurality of blades are fixed outside the first stirring rod through a fixed ring, and a stirring sleeve is fixed at the bottom end of the first stirring rod, through the rotation of the blades and the stirring sleeve, the raw materials in the tank body can be stirred, then the powder material is put into the tank body through the powder pipe to be dispersed for minutes at a high speed, the temperature is raised to 100 ℃, the air pipe is connected with an external vacuum pump, the vacuum pumping dehydration is carried out for 1 to 2 hours, the raw materials are cooled to the normal temperature, the sampling test is carried out, the raw materials are packaged according to the requirement after being qualified, the productivity is improved by about 40 percent, the time is saved, the working efficiency is improved, a three-roller grinding machine in common production equipment is reduced, the grinding process is cancelled, the use requirement can be met without additional grinding through the operation, the first scraper and the second scraper are respectively fixed at one ends of the stirring sleeve and a fixing plate, the stirring scraping work can be carried out on the side wall of the tank body, a cleaning system is arranged on the tank body, the full work can be carried out, the scraping stirring device can reduce the residue of, the quality is more stable.
(2) The reaction kettle for producing and processing synthetic materials can continuously convey the canned barrels for containing the production materials through the arrangement of the conveying structure, thereby greatly improving the production efficiency, and can also act on the blanking structure while the conveying structure works, and can realize stable blanking and continuous blanking through the matching use of the conveying structure and the blanking structure, thereby greatly improving the canning efficiency, namely, because two belt rollers which are in parallel relation are rotatably connected between two side plates, and a conveying belt is rotatably connected outside the two belt rollers, because the first motor is fixed with one belt roller, namely the first motor can drive the conveying belt to carry out conveying work, because a plurality of placing sleeves for placing the canned barrels are fixed outside the conveying belt, the canned barrels can be fixed, transport through the conveyer belt, can realize lasting canning, thereby the production efficiency is improved, because the one end of placing the cover at every corresponds a fixed touch panel, when placing the cover of placing the canning bucket and being close to the bottom of unloading pipe, touch panel also can get into inside the fixed slot of fixed block this moment, because the touch panel is the trapezium structure, therefore, can extrude the piece after the inside of getting into the fixed slot, the extrusion piece will push the closing plate away from the unloading pipe through the slide this moment, unloading pipe intercommunication this moment, just can accomplish unloading work, only when placing the bottom that the canning bucket on the cover reachs the unloading pipe, the unloading pipe just begins the unloading, thereby can realize lasting unloading, increase production efficiency, and can also avoid the waste of raw materials.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural diagram of the overall structure of a preferred embodiment of a reaction vessel for producing synthetic materials according to the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is a schematic structural view of the conveying structure shown in FIG. 1;
FIG. 4 is an enlarged view of the portion B shown in FIG. 3;
FIG. 5 is a schematic view of the connection between the tank and the primary stirring structure shown in FIG. 1;
fig. 6 is a schematic structural view of the blanking structure shown in fig. 1.
In the figure: 1. side plate, 2, conveying structure, 21, belt roller, 22, support column, 23, conveying belt, 24, first motor, 25, placing sleeve, 26, clamping block, 27, clamping groove, 3, tank structure, 31, support leg, 32, tank body, 33, heating coil, 34, air pipe, 35, powder pipe, 36, water pipe, 4, primary stirring structure, 41, speed reducer, 42, second motor, 43, first stirring rod, 44, fixing ring, 45, blade, 46, stirring sleeve, 47, first scraping plate, 48, fixing plate, 49, second scraping plate, 5, secondary stirring structure, 51, third motor, 52, second stirring rod, 53, impeller, 6, blanking structure, 61, abutting plate, 62, fixing block, 63, fixing groove, 64, blanking pipe, 65, sliding plate, 66, limiting plate, 67, spring, 68, extrusion block, 69, and sealing plate.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-6, the reaction kettle for producing and processing synthetic materials according to the present invention comprises two side plates 1, a conveying structure 2, a tank structure 3, two primary stirring structures 4, a secondary stirring structure 5 and a blanking structure 6, wherein the two side plates 1 for fixing and installing other components are arranged in parallel, and the conveying structure 2 for conveying in a canning manner is installed between the two side plates 1; the tank structure 3 for containing raw materials is arranged at the top ends of the two side plates 1, and the primary stirring structure 4 for stirring the raw materials in the tank structure 3 is arranged in the tank structure 3; the secondary stirring structure 5 is arranged in the tank structure 3 and used for stirring the raw materials in the tank structure 3, and the blanking structure 6 is arranged at the bottom end of the tank structure 3 and used for blanking the raw materials in the tank structure 3.
Specifically, the conveying structure 2 comprises two belt rollers 21, two supporting columns 22, two conveying belts 23, two first motors 24, two placing sleeves 25, two clamping blocks 26 and two clamping grooves 27, the two belt rollers 21 are connected to the two side plates 1 in a parallel manner in a rotating manner, the two side plates 1 are further fixedly provided with the supporting columns 22 in a parallel manner, one end of one side plate 1 is fixed with the first motor 24, the first motor 24 is fixedly connected with one belt roller 21, the surface of the conveying belt 23 is fixedly provided with the multiple placing sleeves 25 in an annular structure, the two belt rollers 21 are fixed with the clamping blocks 26 in an annular array manner, the cross sections of the clamping blocks 26 are in a trapezoid structure, the conveying belt 23 is internally provided with the multiple clamping grooves 27 corresponding to the clamping blocks 26, and the two belt rollers 21 in a parallel relationship are connected between the two side plates 1 in a rotating manner, and two the outside of belt roller 21 is rotated and is connected with conveyer belt 23, because first motor 24 is rather than one belt roller 21 is fixed, promptly first motor 24 work can drive conveyer belt 23 carries work, owing to the fixed a plurality of canning buckets that are used for placing of the outside of conveyer belt 23 place cover 25, can fix the canning bucket, through conveyer belt 23's transport can realize lasting canning to improve production efficiency.
Specifically, the tank structure 3 includes four support legs 31, a tank 32, a heating coil 33, an air pipe 34, a powder pipe 35 and a water pipe 36, the support legs 31 are four, two of the four support legs 31 are a group, two groups of the support legs 31 are respectively fixed on the top ends of the two side plates 1, the tank 32 is fixed on one end of the four support legs 31 away from the side plates 1, the air pipe 34 is fixed on the top end of the tank 32, the powder pipe 35 is fixed on the top end of the tank 32, the water pipe 36 is fixed on the top end of the tank 32, the heating coil 33 is fixed on the outside of the tank 32 in a spiral shape, that is, when in use, after liquid materials are extracted from a liquid tank through the water pipe 36 according to the sequence and number of raw materials in a formula table, a stirring system is started, then powder materials are thrown into the tank 32 through the powder pipe 35 and dispersed at a high speed for 30, after the temperature is raised to 100 ℃, the air pipe 34 is connected with an external vacuum pump, the vacuum pumping dehydration is carried out for 1 to 2 hours, the air pipe is cooled to the normal temperature, the sampling test is carried out, the air pipe is packaged as required after being qualified, the productivity is improved by about 40 percent, the time is saved, the working efficiency is improved, a three-roller grinder in common production equipment is reduced, the grinding process is cancelled, and the use requirement can be met without additional grinding through the operation.
Specifically, the primary stirring structure 4 includes a speed reducer 41, a second motor 42, a first stirring rod 43, a fixing ring 44, blades 45, a stirring sleeve 46, a first scraper 47, a fixing plate 48 and a second scraper 49, the speed reducer 41 is fixed on the top end of the tank 32, the speed reducer 41 deviates from the one end of the tank 32 and is fixed on the second motor 42, the tank 32 is connected with the first stirring rod 43 in an internal rotation manner, the first stirring rod 43 is fixedly connected with the speed reducer 41, the fixing ring 44 is fixed on the outside of the first stirring rod 43, the blades 45 are fixed on the outside of the fixing ring 44 in an annular array manner, the bottom end of the first stirring rod 43 is fixed on the stirring sleeve 46 in a U-shaped structure, the first scraper 47 is fixed on the outside of the stirring sleeve 46, the fixing plate 48 is fixed on the bottom end of the stirring sleeve 46, the second scraper 49 is fixed at the bottom of the plurality of fixing plates 48, and the first stirring rod 43 driven by the speed reducer 41 and the second motor 42 is further fixed at the central position of the tank 32, because the blades 45 are fixed outside the first stirring rod 43 through the fixing ring 44, and the stirring sleeve 46 is fixed at the bottom end of the first stirring rod 43, the raw materials in the tank 32 can be stirred through the rotation of the blades 45 and the stirring sleeve 46, and the first scraper 47 and the second scraper 49 are respectively fixed at one ends of the stirring sleeve 46 and the fixing plates 48, the stirring and scraping work can be performed on the side wall of the tank 32, a self-contained cleaning system can be more fully operated, the wall scraping stirring device can reduce the residue of materials in the equipment, reduce waste, and more importantly, fully react the materials in the equipment, the quality is more stable.
Specifically, second grade rabbling structure 5 includes third motor 51, second puddler 52 and impeller 53, third motor 51 is fixed in the top of jar body 32 the internal rotation of jar body 32 is connected with second puddler 52, just second puddler 52 with third motor 51 fixed connection the external fixation of second puddler 52 is two sets of impeller 53, because the internal rotation of jar body 32 is connected with two second puddler 52, and two second puddler 52 all passes through third motor 51 energy supply opens two promptly third motor 51 can realize two second puddler 52 drives impeller 53 carries out stirring work.
Specifically, the blanking structure 6 includes a plurality of contact plates 61, a fixed block 62, a fixed groove 63, a blanking tube 64, a sliding plate 65, a limiting plate 66, a spring 67, an extrusion block 68 and a sealing plate 69, the contact plates 61 are provided with a plurality of contact plates 61, the contact plates 61 are annularly fixed on the outside of the conveyor belt 23, the contact plates 61 are all in a trapezoid structure, the blanking tube 64 is fixed at the bottom end of the tank 32, the fixed block 62 is fixed on the outside of the blanking tube 64, the fixed groove 63 is provided on the fixed block 62, the width of the fixed groove 63 is greater than the maximum width of the contact plates 61, the sliding plate 65 is slidably connected inside the fixed block 62, the limiting plate 66 is fixed at one end of the sliding plate 65, the limiting plate 66 is slidably connected with the fixed block 62, the spring 67 is fixed between the limiting plate 66 and the fixed block 62, the extrusion block 68 with a trapezoidal cross section is fixed at one end of the sliding plate 65, the sealing plate 69 is fixed at one end of the sliding plate 65, which is away from the extrusion block 68, the sealing plate 69 is a circular structure, the outer diameter of the sealing plate 69 is larger than the inner diameter of the blanking pipe 64 and smaller than the outer diameter of the blanking pipe 64, and the sealing plate 69 is connected with the blanking pipe 64 in a sliding manner, because one end of each placing sleeve 25 is correspondingly fixed with one touch plate 61, when the placing sleeve 25 on which the canning bucket is placed is close to the bottom end of the blanking pipe 64, the touch plate 61 also enters the fixing groove 63 inside the fixing block 62, because the touch block 61 is a trapezoidal structure, the extrusion block 68 is extruded after entering the inside of the fixing groove 63, and at this time, the extrusion block 68 pushes the sealing plate 69 away from the blanking pipe 64 through the sliding plate 65, at this moment the unloading pipe 64 intercommunication just can accomplish the unloading work, only be in promptly place the canning bucket on the cover 25 and arrive when the bottom of unloading pipe 64, unloading pipe 64 just begins the unloading to can realize lasting unloading, increase production efficiency, and can also avoid the waste of raw materials.
Specifically, the blanking pipe 64 is provided with an electromagnetic valve, and the electromagnetic valve controls the blanking pipe 64 to be opened or closed, so that convenience can be provided for blanking of the blanking pipe 64.
Specifically, tank structure 3 is a plurality of, and is a plurality of tank structure 3 follows conveying structure 2's length direction is spaced apart the setting, that is to say, a plurality of tank structure 3 sharing one conveying structure 2, and conveying structure transmission comes from the filling bucket of the same quantity of tank structure at every turn, and the solenoid valve is opened, and the filling is accomplished the back, and the solenoid valve is closed, and conveying structure 2 transports a plurality of filling buckets filled with, or, the material in the different filling structure is different, and the different material of filling when the filling bucket passes through tank structure 3 below.
Specifically, the tank structures 3 are multiple, the conveying structures 2 are multiple, the tank structures 3 and the conveying structures 2 are arranged in a one-to-one corresponding manner, the extending direction of the conveying device 2 is perpendicular to the arrangement direction of the tank structures 3, that is, each conveying structure 2 conveys a filling barrel filled with one tank structure 3, and after the filling barrel below the tank structure 3 is filled with the filling barrel, the conveying structures 2 convey the filling barrels to a destination.
When the invention is used, firstly, the first motor 24, the second motor 42 and the third motor 51 are respectively electrically connected with an external power supply, when in use, firstly, liquid materials are extracted from a liquid tank through the water pipe 36 according to the raw material sequence and quantity of a formula table, then a stirring system is started, as the two second stirring rods 52 are rotatably connected in the tank body 32 and the two second stirring rods 52 are powered by the third motor 51, namely, the two second stirring rods 52 drive the impeller 53 to stir by starting the two third motors 51, and the first stirring rod 43 driven by the speed reducer 41 and the second motor 42 rotates at the central position of the tank body 32, as a plurality of blades 45 are fixed outside the first stirring rod 43 through the fixing ring 44, the stirring sleeve 46 is fixed at the bottom end of the first stirring rod 43, the raw materials in the tank 32 can be stirred by the rotation of the blade 45 and the stirring sleeve 46, then the powder materials are put into the tank 32 through the powder pipe 35 and dispersed for 30 minutes at high speed, after the temperature is raised to 100 ℃, the air pipe 34 is connected with an external vacuum pump, the raw materials are vacuumized and dehydrated for 1-2 hours, after the raw materials are cooled to normal temperature, sampling tests are carried out, the raw materials are packed as required after being qualified, the productivity is improved by about 40%, the time is saved, the working efficiency is improved, a three-roll grinder in common production equipment is reduced, the grinding process is cancelled, the use requirement can be met by the operation without additional grinding, and the first scraper 47 and the second scraper 49 are respectively fixed at one end of the stirring sleeve 46 and one end of the fixing plate 48, so that the stirring and scraping work can be carried out on the side wall of the tank 32, the self-contained cleaning system can work more fully, the scraping wall stirring device can reduce the material residue in the equipment, reduce waste, more importantly, ensure that the material in the equipment is fully reacted, and has more stable quality, because two belt rollers 21 which are in parallel relation are rotationally connected between the two side plates 1, and the two belt rollers 21 are rotationally connected with the conveying belt 23 outside, because the first motor 24 is fixed with one belt roller 21, namely the first motor 24 can drive the conveying belt 23 to carry out conveying work, because a plurality of placing sleeves 25 which are used for placing the canning barrels are fixed outside the conveying belt 23, the canning barrels can be fixed, continuous canning can be realized through the conveying of the conveying belt 23, so that the production efficiency is improved, because one end of each placing sleeve 25 is correspondingly fixed with one touch plate 61, when the placing sleeve 25 for placing the canning barrel is close to the bottom end of the discharging pipe 64, the contact plate 61 also enters the fixing groove 63 inside the fixing block 62, the contact block 61 is in a trapezoid structure, so that the extrusion block 68 can be extruded after entering the fixing groove 63, at the moment, the extrusion block 68 can push the sealing plate 69 away from the discharging pipe 64 through the sliding plate 65, at the moment, the discharging pipe 64 is communicated, the blanking work can be completed, namely, only when the canning barrel on the placing sleeve 25 reaches the bottom end of the discharging pipe 64, the discharging pipe 64 starts to perform blanking, continuous blanking can be realized, the production efficiency is increased, and the waste of raw materials can be avoided.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. A reaction kettle for producing and processing synthetic materials is characterized by comprising two side plates (1), a conveying structure (2), a tank body structure (3), two primary stirring structures (4), a secondary stirring structure (5) and a blanking structure (6), wherein the two side plates (1) for fixing and installing other parts are arranged in parallel, and the conveying structure (2) for conveying in a canning barrel is arranged between the two side plates (1); the tank body structures (3) for containing raw materials are arranged at the top ends of the two side plates (1), and the two primary stirring structures (4) for stirring the raw materials in the tank body structures (3) are arranged in the tank body structures (3); the secondary stirring structure (5) is arranged in the tank structure (3) and used for stirring the raw materials in the tank structure (3), and the blanking structure (6) is arranged at the bottom end of the tank structure (3) and used for blanking the raw materials in the tank structure (3).
2. The reactor according to claim 1, wherein: the conveying structure (2) comprises belt rollers (21), supporting columns (22), conveying belts (23), first motors (24), placing sleeves (25), clamping blocks (26) and clamping grooves (27), two belt rollers (21) are arranged, the two belt rollers (21) are in parallel relation and are connected with the two side plates (1) in a rotating mode, a plurality of supporting columns (22) in parallel relation are further fixedly installed between the two side plates (1), the first motor (24) is fixed at one end of one side plate (1), the first motor (24) is fixedly connected with one belt roller (21), a plurality of placing sleeves (25) in an annular structure are fixed on the surface of the conveying belt (23), and a plurality of clamping blocks (26) with trapezoidal structures in cross sections are fixed outside the two belt rollers (21) in an annular array mode, and a plurality of clamping grooves (27) corresponding to the clamping blocks (26) are formed in the conveying belt (23).
3. The reactor according to claim 1, wherein: jar body structure (3) are including stabilizer blade (31), jar body (32), heating coil (33), tuber pipe (34), powder pipe (35) and water pipe (36), stabilizer blade (31) is equipped with four, four stabilizer blade (31) two are a set of, two sets of stabilizer blade (31) are fixed in two respectively the top of curb plate (1) is four stabilizer blade (31) deviates from the one end of curb plate (1) is fixed jar body (32) the top of jar body (32) is fixed tuber pipe (34) the top of jar body (32) is fixed powder pipe (35) the top of jar body (32) is fixed water pipe (36) the outside of jar body (32) is the heliciform and fixes heating coil (33).
4. The reactor according to claim 3, wherein: the primary stirring structure (4) comprises a speed reducer (41), a second motor (42), a first stirring rod (43), a fixing ring (44), blades (45), a stirring sleeve (46), a first scraper (47), a fixing plate (48) and a second scraper (49), wherein the speed reducer (41) is fixed at the top end of the tank body (32), one end of the speed reducer (41) departing from the tank body (32) is fixed with the second motor (42), the tank body (32) is internally and rotatably connected with the first stirring rod (43), the first stirring rod (43) is fixedly connected with the speed reducer (41), the fixing ring (44) is fixed outside the first stirring rod (43), the blades (45) are fixed outside the fixing ring (44) in an annular array, and the stirring sleeve (46) in a U-shaped structure is fixed at the bottom end of the first stirring rod (43), the two first scraping plates (47) are fixed to the outer portion of the stirring sleeve (46), the fixing plates (48) are fixed to the bottom end of the stirring sleeve (46), and the second scraping plates (49) are fixed to the bottom ends of the fixing plates (48).
5. The reactor according to claim 3, wherein: second grade rabbling structure (5) include third motor (51), second puddler (52) and impeller (53), third motor (51) are fixed in the top of the jar body (32) the inside of the jar body (32) is rotated and is connected with second puddler (52), just second puddler (52) with third motor (51) fixed connection the external fixation of second puddler (52) is two sets of impeller (53).
6. The reactor according to claim 2, wherein: the blanking structure (6) comprises a touch plate (61), a fixed block (62), a fixed groove (63), a blanking pipe (64), a sliding plate (65), a limiting plate (66), a spring (67), an extrusion block (68) and a sealing plate (69), wherein the touch plate (61) is provided with a plurality of touch plates (61) which are annularly fixed outside the conveying belt (23), the touch plates (61) are in a trapezoid structure, the blanking pipe (64) is fixed at the bottom end of the tank body (32), the fixed block (62) is fixed outside the blanking pipe (64), the fixed groove (63) is arranged on the fixed block (62), the width of the fixed groove (63) is larger than the maximum width of the touch plate (61), the sliding plate (65) is connected inside the fixed block (62) in a sliding manner, the limiting plate (66) is fixed at one end of the sliding plate (65), the limiting plate (66) is in sliding connection with the fixing block (62), the spring (67) is fixed between the limiting plate (66) and the fixing block (62), the extrusion block (68) with the fixed cross section of one end of the sliding plate (65) being in a trapezoid structure, one end of the sliding plate (65) deviating from the extrusion block (68) is fixed to the sealing plate (69), the sealing plate (69) is in a circular structure, the outer diameter of the sealing plate (69) is larger than the inner diameter of the blanking pipe (64) and smaller than the outer diameter of the blanking pipe (64), and the sealing plate (69) is in sliding connection with the blanking pipe (64).
7. The reactor according to claim 6, wherein: and an electromagnetic valve is arranged on the discharging pipe (64), and the electromagnetic valve controls the opening or closing of the discharging pipe (64).
8. The reactor according to claim 1, wherein: the tank body structures (3) are multiple, and the tank body structures (3) are arranged at intervals along the length direction of the conveying structure (2).
9. The reactor according to claim 1, wherein: the tank body structure (3) is a plurality of, conveying structure (2) is a plurality of, and is a plurality of the tank body (3) and a plurality of conveying structure (2) one-to-one cooperation sets up, just conveyor (2) the extending direction with the array direction of tank body structure (3) sets up perpendicularly.
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| CN114229122A (en) * | 2021-12-14 | 2022-03-25 | 何群星 | Tombarthite is partial shipment device for inspection |
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